Porcelain insulator recycling device

By designing a porcelain insulator recycling device including a separation frame, a hydraulic push rod and a material separation mechanism, the problem of inconvenience in the prior art is solved, and the full separation and efficient breakage of the porcelain insulators from the metal head is achieved.

CN119608361AActive Publication Date: 2025-03-14JIANGXI LIHONG ELECTRIC PORCELAIN MFG CO LTD
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Patent Information

Application Number
CN202411829097.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-12
Publication Date
2025-03-14
Estimated Expiration
2044-12-12

AI Technical Summary

Technical Problem

The existing porcelain insulator recovery device is inconvenient for position correction during the crushing and separation process, which easily damages the metal head, and insufficient crushing causes large pieces of debris to block the discharge port, reducing the crushing efficiency.

Method used

A porcelain insulator recycling device including a separation frame, a hydraulic push rod and a material separation mechanism is designed. Through the design of the feeding mechanism, when the porcelain insulator rolls down on the feeding inclined plate, it is pressed against the crossbar, so that it falls down with a metal head to ensure position correction. The hydraulic push rod drives the moving tool holder and the fixed tool holder to move horizontally, breaking and separating the porcelain part. At the same time, the coordination between the clamping mechanism and the knocking mechanism ensures that the metal head is not easily damaged and breaks the unbreakable porcelain part to avoid clogging.

Benefits of technology

It realizes convenient position correction of porcelain insulators, making the metal head less prone to damage, the separation of the porcelain part and the metal head more fully, the crushing efficiency is improved, and the problem of blockage of large pieces of debris is avoided.

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Abstract

The invention relates to the field of insulator recycling, in particular to a porcelain insulator recycling device. When an existing recovery device is used for crushing and separating a porcelain insulator, the position of the porcelain insulator is inconvenient to correct, the part of a metal head is easy to damage, the porcelain insulator is not easy to crush and separate sufficiently, and the condition that a discharge port is blocked by large fragments is easy to occur, so that the crushing efficiency is reduced. A porcelain insulator recycling device comprises four supporting legs and the like. A separation frame is fixedly connected among the four supporting legs, a partition plate is fixedly connected to the inner wall of the separation frame, and a first funnel and a second funnel are fixedly connected to the two sides of the lower portion of the separation frame respectively. An operator transversely puts a porcelain insulator into the feeding inclined plate, then the middle of the cylindrical porcelain insulator is jacked by the transverse stop lever, and the porcelain insulator falls onto the concave stop block in a vertical state that a metal head faces downwards, so that the metal head is not easy to damage when the position of the porcelain insulator is corrected and then the porcelain insulator is separated.
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Description

Technical Field

[0001] The invention relates to the field of insulator recycling, and in particular to a porcelain insulator recycling device. Background Art

[0002] Porcelain insulators, also commonly known as porcelain bottles, are composed of two parts: a porcelain part and a metal head, which are glued together by an adhesive. Since the two parts of the porcelain insulator are made of different materials, when recycling waste porcelain insulators, it is usually necessary to crush the porcelain part to separate the metal head part, and then recycle the two parts separately.

[0003] However, the existing recovery device is not convenient for position correction when crushing and separating the porcelain insulators, and it is easy to damage the metal head part during crushing. It is also not easy to crush the porcelain insulators fully, and large pieces of incompletely crushed fragments are likely to block the discharge port, thereby reducing the crushing efficiency. Summary of the invention

[0004] In order to overcome the shortcomings of the background technology, the present invention provides a porcelain insulator recycling device which is convenient for position correction of porcelain insulators so that the metal head is not easily damaged and the porcelain part is more fully separated from the metal head.

[0005] The technical implementation scheme of the present invention is: a porcelain insulator recycling device, comprising four supporting legs, a separation frame is fixedly connected between the four supporting legs, a partition is fixedly connected to the inner wall of the separation frame, funnel one and funnel two are respectively fixedly connected to the two sides of the lower part of the separation frame, a support column is fixedly connected to one side of the separation frame, a hydraulic push rod is fixedly connected to the upper end of the support column, a material unloading mechanism is arranged on the separation frame, the material unloading mechanism is used to correct the direction of the insulator and drop it, and a material dividing mechanism is arranged on the telescopic rod of the hydraulic push rod, the material dividing mechanism is used to separate the metal part and the porcelain part of the insulator.

[0006] Furthermore, the material discharging mechanism includes two supporting bent rods, the two supporting bent rods are respectively fixedly connected to both sides of the separation frame, a feed inclined plate is fixedly connected between the upper ends of the two supporting bent rods, a feed opening is opened at the lower part of one side of the feed inclined plate, a double-opening material discharging frame is fixedly connected to the feed opening of the feed inclined plate, the double-opening material discharging frame is a structure with one opening on the upper side and two openings on the lower side, a cross bar is fixedly connected to the middle of the double-opening material discharging frame, and two bent arms are fixedly connected to the side of the separation frame away from the support column, and the two bent arms are respectively fixedly connected to There is a crushing square cylinder, the upper parts of the two crushing square cylinders are connected to the lower part of the double-mouth unloading frame, the inner walls of the separation frame are respectively fixedly connected to limiting frames, limiting grooves are arranged in the limiting frames, a sliding frame is placed in each limiting frame, the sliding frame consists of a sliding table and four rollers, the four rollers are rotatably connected to the sliding table, the four rollers on the sliding frame are all located in the limiting grooves of the limiting frame, a rotating rod is rotatably connected between the two sliding frames, two concave stoppers are fixedly connected to the rotating rod, and the upper surface of the concave stoppers is concave.

[0007] Furthermore, the material distributing mechanism includes a connecting plate, the connecting plate is fixedly connected to the telescopic rod of the hydraulic push rod, the connecting plate is fixedly connected to movable tool holders on both sides, a plurality of arcuate tool heads are arranged on one side of the movable tool holder, the movable tool holder passes through one side of the crushing square tube, a fixed tool holder is fixedly connected to the inner wall of the crushing square tube close to the curved arm, a plurality of fixed tool heads are arranged on the fixed tool holder, a long plate is fixedly connected to the middle part of the connecting plate, a vertical rod is slidably connected to the end of the long plate away from the connecting plate, a return spring is connected between the vertical rod and the long plate, and a lateral protrusion is arranged on the upper part of the vertical rod , a shift block is fixedly connected to the lower end of the vertical rod, one of the crushing square cylinders is fixedly connected to a guide frame on the side close to the vertical rod, the guide frame is a parallelogram structure, two supporting round rods are fixedly connected to the inner wall of the separation frame, two plane blocks are fixedly connected to the lower part of the rotating rod, the plane blocks are in contact with the supporting round rods, one side of each of the limit frames is slidably connected to an extrusion frame, a pressure spring is connected between the extrusion frame and the limit frame, the extrusion frame is in contact with two of the rollers on the sliding frame, two swing gears are fixedly connected to the rotating rod, and each of the limit frames is fixedly connected to a fixed rack.

[0008] Furthermore, it also includes a clamping mechanism, which is arranged on the concave stopper, and the clamping mechanism is connected to the movable tool holder, and the clamping mechanism is used to clamp the metal head of the insulator during crushing, and the clamping mechanism includes two rotating rings, and the two rotating rings are respectively fixedly connected to the two concave stoppers, each of the rotating rings is fixedly connected to a supporting oblique rod on both sides, each of the supporting oblique rods is rotatably connected to a swing frame, a torsion spring is connected between the swing frame and the supporting oblique rod, a friction block is fixedly connected to the middle of each swing frame, and each of the movable tool holders is fixedly connected to an inclined rod on both sides.

[0009] Furthermore, it also includes a knocking mechanism, which is arranged on the inner wall of the separation frame, and is used to knock the porcelain part of the insulator that is not completely broken. The knocking mechanism includes two rotating round rods, and the two rotating round rods are rotatably connected to the inner wall of the separation frame close to the bending arm and the partition. A torsion spring 2 is connected between the rotating round rod and the partition. The lower parts of the two rotating round rods are fixedly connected to a connecting rope, and the lower end of each connecting rope is fixedly connected to a knocking ball. Two vertical poles are fixedly connected to the inner wall of the funnel, and each of the vertical poles is rotatably connected to a guide pulley. A lower pull rod is fixedly connected to one side of each sliding frame, and a part of a pull rope is wound around each rotating round rod, one end of the pull rope is connected to the rotating round rod, and the other end of the pull rope is connected to the lower part of the lower pull rod, and the pull rope is wound around the guide pulley.

[0010] The present invention has the following advantages: 1. The operator places the porcelain insulator horizontally into the feed inclined plate, and then the cylindrical porcelain insulator rolls down to the feed opening along the inclined surface of the feed inclined plate, and then the middle part of the cylindrical porcelain insulator is supported by the horizontal blocking rod. Since the end of the porcelain insulator with the metal head has a heavier weight, after the middle part of the insulator is supported by the horizontal blocking rod, due to gravity, the end of the porcelain insulator with the metal head falls downward into the double-mouth feed frame, and finally the porcelain insulator falls onto the concave stopper in a vertical state with the metal head facing downward, and the porcelain part of the porcelain insulator is located in the crushed material square tube, no matter in which direction the operator places the metal head of the porcelain insulator into the feed inclined plate The plate and the porcelain insulator will fall down along the two openings at the bottom of the double-port blanking frame respectively, and fall onto the concave stopper in a vertical state with the metal head facing downward. Then the operator starts the hydraulic push rod, the telescopic rod of the hydraulic push rod will extend, and drive the connecting plate to push the two movable tool holders to move horizontally toward the fixed tool holder. Then the movable tool holder will contact the porcelain part of the porcelain insulator. As the movable tool holder continuously squeezes the porcelain part of the porcelain insulator, the movable tool holder and the fixed tool holder will crush the porcelain part of the porcelain insulator, so that the porcelain part of the porcelain insulator is separated from the metal head. In this way, it is not easy to damage the metal head when the position of the porcelain insulator is corrected and then separated.

[0011] 2. When the porcelain insulator falls onto the concave stopper in a vertical state with the metal head facing downward, the movable tool holder moves horizontally toward the fixed tool holder and breaks the porcelain insulator, and the movable tool holder drives the inclined rod to move horizontally together. The horizontal movement of the inclined rod squeezes the swinging top rod to swing upward at a certain angle. The swinging top rod swings upward at a certain angle, which drives the two swinging frames and friction blocks on both sides of the concave stopper to swing toward each other. Once the torsion spring is twisted, the two friction blocks clamp the metal head that falls on the concave stopper, so that the metal head is not easy to fall together when the porcelain part is broken and separated from the porcelain part, and the separation between the metal head and the porcelain part is more complete.

[0012] 3. When the hydraulic push rod is reset and drives the vertical rod to pull the rotating rod and the sliding frame to move horizontally toward the direction close to the support column, the sliding frame will drive the lower pull rod to move together. The horizontal movement of the lower pull rod toward the direction close to the support column will pull the pull rope. Since a part of the pull rope is wound around the rotating round rod, the pull rope will drive the rotating round rod to rotate rapidly after being pulled. The torsion spring 2 is twisted, and the rapid rotation of the rotating round rod will drive the knocking ball and the connecting rope to swing. The swinging knocking ball will hit the porcelain insulator fragments that have not been completely broken and stuck on the funnel one. In this way, large pieces of porcelain insulator fragments can be broken again, which is not easy to block the funnel one, thereby improving the crushing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention.

[0014] Figure 2 It is a schematic diagram of the three-dimensional structure of the separation frame, funnel one and funnel two of the present invention.

[0015] Figure 3 It is a schematic cross-sectional three-dimensional structural diagram of the blanking mechanism of the present invention.

[0016] Figure 4 It is a partial three-dimensional structural schematic diagram of the material dispensing mechanism of the present invention.

[0017] Figure 5 It is a schematic cross-sectional three-dimensional structural diagram of the double-port blanking frame of the present invention.

[0018] Figure 6 It is a partial three-dimensional structural schematic diagram of the material dividing mechanism and the material unloading mechanism of the present invention.

[0019] Figure 7 It is a schematic diagram of the separated three-dimensional structure of the rotating rod, the sliding frame and the limiting frame of the present invention.

[0020] Figure 8 It is a schematic diagram of the three-dimensional structure of the clamping mechanism of the present invention.

[0021] Fig. 9 For the present invention Figure 8 Schematic diagram of the enlarged three-dimensional structure at point A in the middle.

[0022] Fig.10 It is a schematic diagram of the three-dimensional structure of the striking mechanism of the present invention.

[0023] The meanings of the reference numerals in the figure are as follows: 1: supporting leg, 21: separation frame, 22: partition, 31: funnel one, 32: funnel two, 41: supporting column, 42: hydraulic push rod, 51: supporting bent rod, 52: feeding inclined plate, 53: double-mouth unloading frame, 531: horizontal blocking rod, 54: bending arm, 55: crushing square cylinder, 56: limiting frame, 57: sliding frame, 58: rotating rod, 59: concave stopper, 61: connecting plate, 62: movable knife holder, 63: fixed knife holder, 64: long plate, 65: vertical rod, 66: reset spring, 67: shift block, 68: guide frame, 69: supporting round rod, 610: plane block, 611: extrusion frame, 612: pressure spring, 613: swing gear, 614: fixed rack, 71: rotating ring, 72: supporting inclined rod, 73: swing frame, 74: torsion spring 1, 75: friction block, 76: swing top rod, 77: inclined rod, 81: rotating round rod, 82: torsion spring 2, 83: connecting rope, 831: knocking ball, 84: vertical rod, 85: guide pulley, 86: lower pull rod, 87: pull rope. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0025] Example 1

[0026] A porcelain insulator recycling device, such as Figure 1-10 As shown, it includes four supporting legs 1, a separation frame 21 is fixedly connected between the four supporting legs 1, a partition 22 is fixedly connected to the inner wall of the separation frame 21, a funnel 1 31 and a funnel 2 32 are fixedly connected to the two sides of the lower part of the separation frame 21, a support column 41 is fixedly connected to one side of the separation frame 21, a hydraulic push rod 42 is fixedly connected to the upper end of the support column 41, a material unloading mechanism is arranged on the separation frame 21, and the material unloading mechanism is used to correct the direction of the insulator and drop it, and a material separation mechanism is arranged on the telescopic rod of the hydraulic push rod 42, and the material separation mechanism is used to separate the metal part and the porcelain part of the insulator.

[0027] The unloading mechanism includes two supporting bent rods 51, and the two supporting bent rods 51 are respectively fixedly connected to the two sides of the separation frame 21, and a feed inclined plate 52 is fixedly connected between the upper ends of the two supporting bent rods 51, and a unloading port is opened at the lower part of one side of the feed inclined plate 52, and a double-opening unloading frame 53 is fixedly connected to the unloading port of the feed inclined plate 52, and the double-opening unloading frame 53 has a structure with one opening on the upper side and two openings on the lower side, and a cross bar 531 is fixedly connected to the middle part of the double-opening unloading frame 53, and two bent arms 54 are fixedly connected to the side of the separation frame 21 away from the support column 41, and the two bent arms 54 are respectively fixedly connected with crushed Square cylinder 55, the upper parts of the two crushing square cylinders 55 are connected to the lower part of the double-mouth unloading frame 53, and the limiting frames 56 are fixedly connected on both sides of the inner wall of the separation frame 21. The limiting frames 56 are provided with limiting grooves, and a sliding frame 57 is placed in each of the limiting frames 56. The sliding frame 57 consists of a sliding table and four rollers. The four rollers are rotatably connected to the sliding table. The four rollers on the sliding frame 57 are all located in the limiting grooves of the limiting frame 56. A rotating rod 58 is rotatably connected between the two sliding frames 57. Two concave stoppers 59 are fixedly connected to the rotating rod 58, and the upper surface of the concave stoppers 59 is concave.

[0028] The material distribution mechanism includes a connecting plate 61, and the connecting plate 61 is fixedly connected to the telescopic rod of the hydraulic push rod 42. The two sides of the connecting plate 61 are respectively fixedly connected with a movable tool holder 62, and a plurality of curved blade heads are arranged on one side of the movable tool holder 62. The movable tool holder 62 passes through one side of the crushing square cylinder 55. A fixed tool holder 63 is fixedly connected to the inner wall of the crushing square cylinder 55 on the side close to the curved arm 54. A plurality of fixed blade heads are arranged on the fixed tool holder 63. A long plate 64 is fixedly connected to the middle part of the connecting plate 61. A vertical rod 65 is slidably connected to the end of the long plate 64 away from the connecting plate 61. A return spring 66 is connected between the vertical rod 65 and the long plate 64. A lateral protrusion is arranged on the upper part of the vertical rod 65. The lower end of the vertical rod 65 A shift block 67 is fixedly connected, and a guide frame 68 is fixedly connected to one side of one of the crushing square cylinders 55 close to the vertical rod 65, and the guide frame 68 is a parallelogram structure. Two supporting round rods 69 are fixedly connected to the inner wall of the separation frame 21, and two plane blocks 610 are fixedly connected to the lower part of the rotating rod 58, and the plane blocks 610 are in contact with the supporting round rods 69. An extrusion frame 611 is slidably connected to one side of each of the limiting frames 56, and a pressure spring 612 is connected between the extrusion frame 611 and the limiting frame 56, and the extrusion frame 611 is in contact with two of the rollers on the sliding frame 57. Two swing gears 613 are fixedly connected to the rotating rod 58, and a fixed rack 614 is fixedly connected to each of the limiting frames 56.

[0029] In actual work, the column porcelain insulator is divided into a porcelain part and a metal head part. These two parts need to be separated during recycling, and then the subsequent recycling work is carried out. First, the operator puts the porcelain insulator horizontally into the feed ramp 52, and then the cylindrical porcelain insulator will roll down to the discharge port along the inclined surface of the feed ramp 52, and then the middle part of the cylindrical porcelain insulator will be supported by the cross bar 531. Since the end of the porcelain insulator with the metal head is heavier, after the middle part of the insulator is supported by the cross bar 531, due to gravity, the end of the porcelain insulator with the metal head will fall downward into the double-mouth discharge frame 53, and finally the porcelain insulator will fall onto the concave stopper 59 in a vertical state with the metal head facing downward, and the porcelain part of the porcelain insulator is located in the crushed square tube 55, not No matter in which direction the operator places the metal head of the porcelain insulator into the feed ramp 52, the porcelain insulator will fall down along the two openings at the bottom of the double-opening feeding frame 53 respectively, and fall onto the concave stopper 59 in a vertical state with the metal head facing downwards. Then the operator starts the hydraulic push rod 42, the telescopic rod of the hydraulic push rod 42 will extend, and drive the connecting plate 61 to push the two movable tool holders 62 to move horizontally in the direction of the fixed tool holder 63, and then the movable tool holder 62 will contact the porcelain part of the porcelain insulator. As the movable tool holder 62 continuously squeezes the porcelain part of the porcelain insulator, the movable tool holder 62 and the fixed tool holder 63 will crush the porcelain part of the porcelain insulator, so that the porcelain part of the porcelain insulator is separated from the metal head, and then the broken porcelain part of the porcelain insulator will move to the When the two movable tool holders 62 move horizontally toward the fixed tool holder 63, the connecting plate 61 drives the long plate 64 and the vertical rod 65 to move together. The vertical rod 65 moves horizontally and moves upward for a distance under the guidance of the guide frame 68. The reset spring 66 stretches. When the telescopic rod of the hydraulic push rod 42 is extended to the farthest end, the movable tool holder 62 completes the crushing of the porcelain part of the porcelain insulator. The vertical rod 65 is out of contact with the guide frame 68, and the reset spring 66 is reset, driving the vertical rod 65 to move downward and reset. Then the telescopic rod of the hydraulic push rod 42 is retracted and reset, which drives the vertical rod 65 to move horizontally and reset. When the vertical rod 65 moves horizontally and resets, it will be on the guide frame Under the guidance of 68, it first moves downward for a distance, the reset spring 66 is compressed, the vertical rod 65 will drive the shift block 67 to move downward for a distance, the shift block 67 moves downward for a distance and contacts the rotating rod 58, and then the vertical rod 65 continues to reset with the horizontal movement of the telescopic rod of the hydraulic push rod 42, then the vertical rod 65 will drive the rotating rod 58 to move horizontally in the direction close to the support column 41, the rotating rod 58 will drive the sliding frame 57 to slide along the limiting frame 56, the sliding frame 57 moves horizontally in the direction close to the support column 41, and the extrusion frame 611 moves horizontally together, the pressure spring 612 is compressed, and when the rotating rod 58 moves horizontally, the plane block 610 contacts the supporting round rod 69, so that the rotating rod 58 will not rotate, and the concave stopper 59 is in a vertical state.The horizontal movement of the rotating rod 58 will drive the swing gear 613 to move in the direction close to the fixed rack 614, and then the swing gear 613 will mesh with the fixed rack 614 and make the swing gear 613 drive the rotating rod 58 to rotate and move 90°. The rotating rod 58 rotates 90° to drive the concave stopper 59 to swing downward 90°. The swing of the concave stopper 59 will pour the metal head on the concave surface into the funnel 2 32. Then, when the telescopic rod of the hydraulic push rod 42 is reset, the vertical rod 65 will be out of contact with the guide frame 68, and the reset spring 66 will reset and drive the vertical rod 65 and the shift block 67 to move upward and reset, so that the shift block 67 is out of contact with the rotating rod 58. Then, the pressure spring 612 resets and drives the extrusion frame 611, the sliding frame 57 and the rotating rod 58 to move and reset together, thus completing the separation of the two parts of the porcelain insulator. In this way, the position of the porcelain insulator is corrected and then separated without causing damage to the metal head.

[0030] Example 2

[0031] On the basis of Example 1, Figure 8 and Fig. 9 As shown, it also includes a clamping mechanism, which is arranged on the concave stopper 59 and connected to the movable tool holder 62. The clamping mechanism is used to clamp the metal head of the insulator during crushing. The clamping mechanism includes two rotating rings 71, and the two rotating rings 71 are respectively fixedly connected to the two concave stoppers 59, and each of the rotating rings 71 is fixedly connected to a supporting inclined rod 72 on both sides, and each of the supporting inclined rods 72 is rotatably connected to a swing frame 73, and a torsion spring 74 is connected between the swing frame 73 and the supporting inclined rod 72, and a friction block 75 is fixedly connected to the middle of each swing frame 73, and a bevel rod 77 is fixedly connected to both sides of each movable tool holder 62.

[0032] When the porcelain insulator falls onto the concave stopper 59 in a vertical state with the metal head facing downward, when the movable tool holder 62 moves horizontally toward the fixed tool holder 63 and breaks the porcelain insulator, the movable tool holder 62 will drive the inclined rod 77 to move horizontally together. The horizontal movement of the inclined rod 77 will squeeze the swinging top rod 76 to swing upward at a certain angle. The swinging top rod 76 swinging upward at a certain angle will drive the two swinging frames 73 and friction blocks 76 on both sides of the concave stopper 59 to swing towards each other, and the torsion spring 1 74 is twisted, so that the two friction blocks 76 clamp the metal head that falls on the concave stopper 59, so that the metal head is not easy to fall together when the porcelain part is broken and separated from the porcelain part.

[0033] Example 3

[0034] On the basis of Example 2, Fig.10As shown, it also includes a knocking mechanism, which is arranged on the inner wall of the separation frame 21, and is used to break the insulator porcelain part that is not completely broken. The knocking mechanism includes two rotating round rods 81, and the two rotating round rods 81 are rotatably connected between the inner wall of the separation frame 21 close to the bent arm 54 and the partition 22. A torsion spring 2 82 is connected between the rotating round rod 81 and the partition 22. The lower parts of the two rotating round rods 81 are fixedly connected to a connecting rope 83, and the lower end of each connecting rope 83 is fixedly connected to a knocking Ball 831, two vertical rods 84 are fixedly connected to the inner wall of the funnel 31, each of the vertical rods 84 is rotatably connected to a guide pulley 85, each of the sliding frames 57 is fixedly connected to a lower pull rod 86 on one side, and a portion of a pull rope 87 is wound around each rotating round rod 81, one end of the pull rope 87 is connected to the rotating round rod 81, and the other end of the pull rope 87 is connected to the lower part of the lower pull rod 86, and the pull rope 87 is wound around the guide pulley 85, and the pull rope 87 is used to drive the rotating round rod 81 to rotate, and swing the knocking ball 831 to knock on the fragments.

[0035] When the hydraulic push rod 42 is reset, driving the vertical rod 65 to pull the rotating rod 58 and the sliding frame 57 to move horizontally toward the direction close to the support column 41, the sliding frame 57 will drive the lower pull rod 86 to move together, and the lower pull rod 86 will move horizontally toward the direction close to the support column 41 to pull the pull rope 87. Since a part of the pull rope 87 is wound around the rotating round rod 81, the pull rope 87 will drive the rotating round rod 81 to rotate rapidly after being pulled. The torsion spring 82 is twisted, and the rapid rotation of the rotating round rod 81 will drive the knocking ball 831 and the connecting rope 83 to swing. The swinging knocking ball 831 will hit the porcelain insulator fragments that have not been completely broken and stuck on the funnel 1 31. In this way, large pieces of porcelain insulator fragments can be broken again, which is not easy to block the funnel 1 31, thereby improving the crushing efficiency.

[0036] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the present invention rather than to limit the scope of protection of the present invention. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solution of the present invention can be modified or replaced by equivalents without departing from the essence and scope of the technical solution of the present invention.

Claims

1. A porcelain insulator recycling device, characterized in that: The invention comprises four supporting legs (1), a separation frame (21) is fixedly connected between the four supporting legs (1), a partition (22) is fixedly connected to the inner wall of the separation frame (21), a first funnel (31) and a second funnel (32) are respectively fixedly connected to the two sides of the lower part of the separation frame (21), a support column (41) is fixedly connected to one side of the separation frame (21), a hydraulic push rod (42) is fixedly connected to the upper end of the support column (41), a material discharge mechanism is arranged on the separation frame (21), the material discharge mechanism is used to correct the direction of the insulator and drop it, and a material separation mechanism is arranged on the telescopic rod of the hydraulic push rod (42), the material separation mechanism is used to separate the metal part and the porcelain part of the insulator.

2. A porcelain insulator recycling device according to claim 1, characterized in that: The material discharging mechanism comprises two supporting curved rods (51), the two supporting curved rods (51) are respectively fixedly connected to the two sides of the separation frame (21), a material feeding inclined plate (52) is fixedly connected between the upper ends of the two supporting curved rods (51), a material discharging opening is opened at the lower part of one side of the material discharging inclined plate (52), a double-opening material discharging frame (53) is fixedly connected at the material discharging opening of the material discharging inclined plate (52), the double-opening material discharging frame (53) is a structure with one opening on the upper side and two openings on the lower side, a cross bar (531) is fixedly connected to the middle part of the double-opening material discharging frame (53), and two curved arms (54) are fixedly connected to the side of the separation frame (21) away from the supporting column (41), and the two curved arms (54) are respectively fixedly connected to the crushing square. The upper parts of the two crushing square cylinders (55) are connected to the lower part of the double-mouth unloading frame (53); the inner walls of the separation frame (21) are respectively fixedly connected to limiting frames (56); limiting grooves are arranged in the limiting frames (56); a sliding frame (57) is placed in each limiting frame (56); the sliding frame (57) consists of a sliding table and four rollers; the four rollers are rotatably connected to the sliding table; the four rollers on the sliding frame (57) are all located in the limiting grooves of the limiting frame (56); a rotating rod (58) is rotatably connected between the two sliding frames (57); two concave stoppers (59) are fixedly connected to the rotating rod (58); the upper surface of the concave stoppers (59) is concave.

3. A porcelain insulator recycling device according to claim 2, characterized in that: The material distribution mechanism comprises a connecting plate (61), wherein the connecting plate (61) is fixedly connected to the telescopic rod of the hydraulic push rod (42), and movable tool holders (62) are respectively fixedly connected to both sides of the connecting plate (61), and a plurality of curved surface tool heads are arranged on one side of the movable tool holder (62). The movable tool holder (62) passes through one side of the crushing square tube (55), and a fixed tool holder (63) is fixedly connected to the inner wall of the crushing square tube (55) on the side close to the curved arm (54), and a plurality of fixed tool heads are arranged on the fixed tool holder (63). A long plate (64) is fixedly connected to the middle part of the connecting plate (61), and a vertical rod (65) is slidably connected to one end of the long plate (64) away from the connecting plate (61), and a return spring (66) is connected between the vertical rod (65) and the long plate (64), and a lateral protrusion is arranged on the upper part of the vertical rod (65), and a lower end of the vertical rod (65) is provided with a lateral protrusion. A shift block (67) is fixedly connected, one side of the crushing square cylinder (55) close to the vertical rod (65) is fixedly connected to a guide frame (68), the guide frame (68) is a parallelogram structure, two supporting round rods (69) are fixedly connected to the inner wall of the separation frame (21), two plane blocks (610) are fixedly connected to the lower part of the rotating rod (58), the plane blocks (610) are in contact with the supporting round rods (69), one side of each of the limiting frames (56) is slidably connected to an extrusion frame (611), a pressure spring (612) is connected between the extrusion frame (611) and the limiting frame (56), the extrusion frame (611) is in contact with two rollers on the sliding frame (57), two swing gears (613) are fixedly connected to the rotating rod (58), and a fixed rack (614) is fixedly connected to each of the limiting frames (56).

4. A porcelain insulator recycling device according to claim 3, characterized in that: The invention also comprises a clamping mechanism, which is arranged on the concave stopper (59) and connected to the movable tool holder (62). The clamping mechanism is used to clamp the metal head of the insulator during crushing. The clamping mechanism comprises two rotating rings (71), which are respectively fixedly connected to the two concave stoppers (59). Both sides of each rotating ring (71) are fixedly connected to a supporting inclined rod (72). Each supporting inclined rod (72) is rotatably connected to a swing frame (73). A torsion spring (74) is connected between the swing frame (73) and the supporting inclined rod (72). A friction block (75) is fixedly connected to the middle of each swing frame (73). Both sides of each movable tool holder (62) are fixedly connected to an inclined rod (77).

5. A porcelain insulator recycling device according to claim 4, characterized in that: The invention also comprises a knocking mechanism, which is arranged on the inner wall of the separation frame (21) and is used to knock the incompletely broken porcelain part of the insulator into pieces. The knocking mechanism comprises two rotating round rods (81), which are both rotatably connected between the inner wall of the separation frame (21) close to the bent arm (54) and the partition (22), a torsion spring (82) is connected between the rotating round rod (81) and the partition (22), and the lower parts of the two rotating round rods (81) are fixedly connected to a connecting rope (83), and each connecting rope (83) is connected to the inner wall of the separation frame (21) close to the bent arm (54). The lower end of each of the rotating round rods (83) is fixedly connected with a knocking ball (831), two vertical rods (84) are fixedly connected to the inner wall of the funnel (31), each of the vertical rods (84) is rotatably connected with a guide pulley (85), one side of each of the sliding frames (57) is fixedly connected with a lower pull rod (86), and a portion of a pull rope (87) is wound around each of the rotating round rods (81), one end of the pull rope (87) is connected to the rotating round rod (81), and the other end of the pull rope (87) is connected to the lower part of the lower pull rod (86), and the pull rope (87) is wound around the guide pulley (85).

Citation Information

Patent Citations

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