Shield muck multi-stage sand washing device
By designing a multi-stage sand washing device for shield structure slag, and using multi-stage centrifugal separation technology of first-stage funnel-shaped centrifugal mechanism and second-stage cylindrical centrifugal mechanism, the problem of low separation efficiency of conventional sand washing machines is solved, and more efficient sand-water separation is achieved.
Patent Information
- Application Number
- CN202411628475.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-14
- Publication Date
- 2025-03-14
AI Technical Summary
Conventional sand washing machines only rely on the gravity of silt to separate sand and silt, and their separation force is small, resulting in low separation efficiency.
A multi-stage sand washing device for shield structure slag was designed, using a first-stage funnel-shaped centrifugal mechanism and a second-stage cylindrical centrifugal mechanism. The centrifugal mechanism is driven to rotate at high speed through the motor, and multi-stage separation is performed using centrifugal force to improve the sand-water separation efficiency.
Through multi-stage centrifugal separation technology, the sand-water separation efficiency is significantly improved, and the problem of low separation efficiency of conventional sand washing machines is solved.
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Figure CN119608410A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of shield slag sand washing equipment, and in particular to a shield slag multi-stage sand washing device. Background Art
[0002] At present, a large amount of concrete mortar is used in the construction process of subway tunnels. Concrete mortar uses a lot of sand and gravel. Sand washing machine is a device for washing artificial sand. Sand washing machine is widely used in sand and gravel yards, mines, building materials, transportation, chemical industry, water conservancy and hydropower, concrete mixing stations and other industries for washing materials. It can remove impurities covering the surface of sand and gravel, and at the same time destroy the water vapor layer covering the sand particles to facilitate dehydration, thereby playing an efficient sand washing and cleaning role.
[0003] At present, conventional sand washing machines only rely on the gravity of sediment to separate sand and sediment. The separation force is relatively small, so the separation efficiency is also relatively low, which causes the sand-water separation efficiency in conventional sand washing machines to decrease. For this reason, a shield slag multi-stage sand washing device is proposed. Summary of the invention
[0004] The purpose of the present invention is to solve the problem that conventional sand washing machines only rely on the gravity of sediment to separate sand and sediment, and their separation force is relatively small, so the separation efficiency is also relatively low. The present invention provides a shield slag multi-stage sand washing device.
[0005] In order to achieve the above-mentioned purpose, the present invention specifically adopts the following technical solutions:
[0006] A multi-stage sand washing device for shield slag comprises a frame, a water retaining shell is arranged on the frame, an upper hopper is arranged on the water retaining shell, the internal space of the upper hopper is communicated with the internal space of the water retaining shell, a drainage mechanism is arranged in the frame, and the drainage mechanism is communicated with the internal space of the water retaining shell, the upper end of the drainage mechanism is fixedly connected with a driving mechanism, the upper end of the driving mechanism is fixedly connected with a first-level funnel-shaped centrifugal mechanism, a second-level cylindrical centrifugal mechanism is fixedly installed on the outer side wall of the first-level funnel-shaped centrifugal mechanism, the upper hopper is aligned with the center of the first-level funnel-shaped centrifugal mechanism, the first-level funnel-shaped centrifugal mechanism is not in contact with the upper part of the drainage mechanism, and the lower side space of the second-level cylindrical centrifugal mechanism is communicated with the inner side space of the frame.
[0007] Preferably, the frame includes a water retaining ring, a water guiding ring, a supporting leg, a fixing frame and a water guiding pipe, the water retaining ring is fixedly mounted on the upper side wall of the water guiding ring, and the water retaining shell is plugged into and mounted on the water retaining ring, the supporting leg is fixedly mounted on the lower side wall of the water guiding ring, and a plurality of supporting legs are provided, the water guiding pipe is penetrated and embedded in the side wall of the water guiding ring, and one end of the fixing frame is fixedly connected to the supporting leg.
[0008] Preferably, the frame includes a water retaining ring, a water guiding ring, a supporting leg, a fixing frame and a water guiding pipe, the water retaining ring is fixedly mounted on the upper side wall of the water guiding ring, and the water retaining shell is plugged into and mounted on the water retaining ring, the supporting leg is fixedly mounted on the lower side wall of the water guiding ring, and a plurality of supporting legs are provided, the water guiding pipe is penetrated and embedded in the side wall of the water guiding ring, and one end of the fixing frame is fixedly connected to the supporting leg.
[0009] Preferably, the water retaining shell includes a cover body and a first connecting rod, one end of the first connecting rod is fixedly connected to the cover body, and multiple first connecting rods are provided, the other ends of the multiple first connecting rods are fixedly connected to the upper hopper, and the cover body is fixedly mounted on the side wall of the water guide ring.
[0010] Preferably, the first-stage funnel-shaped centrifugal mechanism includes an annular protective plate, a mesh frame, a filter, a driving pile and a connecting seat, a plurality of mesh frames are fixedly mounted on the side wall of the annular protective plate, and a connecting seat is fixedly mounted at one end of the plurality of mesh frames, the filter is fixedly mounted in the mesh frame, the driving pile is fixedly connected to the upper side wall of the connecting seat, and a plurality of driving piles are provided.
[0011] Preferably, the secondary cylindrical centrifuge mechanism includes a mesh cover, an annular connecting frame is fixedly mounted on the outer wall of the mesh cover, and an annular blocking cover is fixedly mounted on one end of the mesh cover, a plurality of connecting plates are arranged on one side of the annular connecting frame on the mesh cover, and one end of the plurality of connecting plates is fixedly connected to the annular protective plate.
[0012] Preferably, the driving mechanism comprises a motor, a plurality of second connecting rods are arranged on the side wall of the lower housing of the motor, and a protective cover is arranged on the side wall of the upper housing of the motor.
[0013] The beneficial effects of the present invention are as follows:
[0014] 1. In the present invention, the soaked soil is poured into the upper hopper, and the soil is introduced into the inner center of the first-stage funnel-shaped centrifugal mechanism through the upper hopper, and the first-stage funnel-shaped centrifugal mechanism is driven by a motor to rotate at a high speed, and the first-stage funnel-shaped centrifugal mechanism is used to drive the soil to rotate at a high speed, and the centrifugal force is used to make the muddy water in the soil pass through the first-stage funnel-shaped centrifugal mechanism and be discharged into the drainage mechanism, and at the same time, the centrifugal force is used to make the soil slide upward along the filter screen in the first-stage funnel-shaped centrifugal mechanism, and the muddy water is separated along the way until the soil is thrown into the second-stage cylindrical centrifugal mechanism, and the annular connecting frame and the mesh cover on the second-stage cylindrical centrifugal mechanism are driven to rotate synchronously with the help of the first-stage funnel-shaped centrifugal mechanism, and at the same time, the gravity of the soil is used to make the soil slide down along the second-stage cylindrical centrifugal mechanism, and the muddy water is further separated along the way with the help of centrifugal force until the sand falls off from the second-stage cylindrical centrifugal screen and falls under the frame, and is transported outward with the help of an external conveying device, so that the water is thrown out for a second time by centrifugal force, thereby improving the sand-water separation efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0016] Figure 2 It is a schematic diagram of the connection structure of the rack in the present invention;
[0017] Figure 3 It is a schematic diagram of the connection structure of the water retaining shell in the present invention;
[0018] Figure 4 It is a structural schematic diagram of the drainage mechanism in the present invention;
[0019] Figure 5 It is a schematic diagram of the connection structure of the first-stage funnel-shaped centrifugal mechanism in the present invention;
[0020] Figure 6 It is a schematic diagram of the connection structure of the two-stage cylindrical centrifugal mechanism in the present invention;
[0021] Figure 7 It is a schematic diagram of the connection structure of the driving mechanism in the present invention.
[0022] Figure numerals: 1. upper hopper; 2. frame; 21. water retaining ring; 22. water guide ring; 23. supporting leg; 24. fixing frame; 25. water guide pipe; 3. water retaining shell; 31. cover body; 32. first connecting rod; 4. drainage mechanism; 41. water retaining shell; 42. bucket-shaped pipe; 43. drainage pipe; 5. first-stage funnel-shaped centrifugal mechanism; 51. annular protective plate; 52. mesh frame; 53. filter net; 54. striking pile; 55. connecting seat; 6. second-stage cylindrical centrifugal mechanism; 61. annular retaining cover; 62. mesh cover; 63. annular connecting frame; 7. driving mechanism; 71. protective cover; 72. motor; 73. second connecting rod. DETAILED DESCRIPTION
[0023] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Generally, the components of the embodiments of the present invention described and shown in the drawings here can be arranged and designed in various different configurations.
[0024] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the invention claimed for protection, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0025] It should be noted that similar reference numerals and letters represent similar items in the following drawings, so once an item is defined in one drawing, it does not need to be further defined and explained in the subsequent drawings. In addition, the terms "first", "second", etc. are only used to distinguish the description and cannot be understood as indicating or implying relative importance.
[0026] In the description of the embodiments of the present invention, it should be noted that the terms "inside", "outside", "upper", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, or are the orientations or positional relationships in which the inventive product is usually placed when used. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0027] like Figure 1-7 As shown, a shield slag multi-stage sand washing device comprises a frame 2, a water retaining shell 3 is arranged on the frame 2, an upper hopper 1 is arranged on the water retaining shell 3, the inner space of the upper hopper 1 is communicated with the inner space of the water retaining shell 3, a drainage mechanism 4 is arranged in the frame 2, and the drainage mechanism 4 is communicated with the inner space of the water retaining shell 3, the upper end of the drainage mechanism 4 is fixedly connected with a driving mechanism 7, the upper end of the driving mechanism 7 is fixedly connected with a first-stage funnel-shaped centrifugal mechanism 5, a second-stage cylindrical centrifugal mechanism 6 is fixedly installed on the outer side wall of the first-stage funnel-shaped centrifugal mechanism 5, the upper hopper 1 is aligned with the center of the first-stage funnel-shaped centrifugal mechanism 5, and the first-stage funnel-shaped centrifugal mechanism 5 is fixedly installed on the outer side wall ... first-stage funnel-shaped centrifugal mechanism 5 is fixedly installed on the outer side wall of the first-stage funnel-shaped centrifugal mechanism 5, and the first-stage funnel-shaped centrifugal mechanism 5 is fixedly installed on the outer side wall of the first-stage funnel-shaped centrifugal mechanism 5, and The mechanism 5 is not in contact with the upper part of the drainage mechanism 4, and the lower space of the secondary cylindrical centrifugal mechanism 6 is connected with the inner space of the frame 2, so that the soaked soil is poured into the upper hopper 1, and the soil is introduced into the inner center of the first-stage funnel-shaped centrifugal mechanism 5 through the upper hopper 1, and the driving mechanism 7 is used to drive the first-stage funnel-shaped centrifugal mechanism 5 and the second-stage cylindrical centrifugal mechanism 6 to rotate at a high speed, and the centrifugal force is used to make the muddy water in the soil pass through the first-stage funnel-shaped centrifugal mechanism 5 and the second-stage cylindrical centrifugal mechanism 6 and be discharged into the drainage mechanism 4, and the muddy water is further separated by the centrifugal force until the sand falls off from the second-stage cylindrical centrifugal mechanism 6 and falls under the frame 2, thereby completing the sand washing work.
[0028] The frame 2 includes a water retaining ring 21, a water guide ring 22, a support leg 23, a fixing frame 24 and a water guide pipe 25. The water retaining ring 21 is fixedly mounted on the upper side wall of the water guide ring 22, and the water retaining housing 3 is plugged and mounted on the water retaining ring 21. The support leg 23 is fixedly mounted on the lower side wall of the water guide ring 22, and a plurality of support legs 23 are provided. The water guide pipe 25 is embedded and mounted on the side wall of the water guide ring 22, and one end of the water guide pipe 25 is connected to the drainage pipe 43, and one end of the fixing frame 24 is fixedly connected to the support leg 23. When in the secondary separation process, when the separated muddy water enters between the water retaining ring 21 and the water guide ring 22, the water is introduced into the water guide pipe 25 by using the water retaining ring 21 and the water guide ring 22, and is guided to the drainage mechanism 4 through the water guide pipe 25.
[0029] The water retaining housing 3 includes a cover body 31 and a first connecting rod 32, one end of the first connecting rod 32 is fixedly connected to the cover body 31, and a plurality of first connecting rods 32 are provided, and the other ends of the plurality of first connecting rods 32 are fixedly connected to the upper hopper 1, and the cover body 31 is fixedly installed on the side wall of the water guide ring 22. Pour the water-containing debris into the upper hopper 1, and guide the debris into the first-stage funnel-shaped centrifugal mechanism 5 through the upper hopper 1, so that when the separated muddy water is thrown to the inner wall of the cover body 31, it is discharged to the frame 2 through the cover body 31.
[0030] The drainage mechanism 4 includes a water retaining shell 41, a bucket-shaped tube 42 and a drainage pipe 43. The lower end of the water retaining shell 41 is fixedly mounted on the bucket-shaped tube 42, and the water retaining shell 41 is connected to the bucket-shaped tube 42. The lower end of the bucket-shaped tube 42 is fixedly connected to the drainage pipe 43, and the internal space of the bucket-shaped tube 42 is connected to the internal space of the drainage pipe 43. One side of the bucket-shaped tube 42 is fixedly connected to the fixed frame 24. When the water thrown out by the first-stage funnel-shaped centrifugal mechanism 5 adheres to the water retaining shell 41, the water is introduced into the bucket-shaped tube 42 through the water retaining shell 41 and the water retaining shell 41, and then introduced into the drainage pipe 43 through the bucket-shaped tube 42, and then discharged outward through the drainage pipe 43.
[0031] The first-stage funnel-shaped centrifugal mechanism 5 includes an annular protective plate 51, a mesh frame 52, a filter screen 53, a striking pile 54 and a connecting seat 55. A plurality of mesh frames 52 are fixedly installed on the side wall of the annular protective plate 51, and a connecting seat 55 is fixedly installed at one end of the plurality of mesh frames 52. The filter screen 53 is fixedly installed in the mesh frame 52, and the striking pile 54 is fixedly connected to the upper end side wall of the connecting seat 55, and a plurality of striking piles 54 are provided. The connecting seat 55 is connected to the driving mechanism 7. After the debris falls onto the connecting seat 55, the driving mechanism 7 drives the connecting seat 55 to drive the striking pile 54 to rotate at high speed, thereby crushing and stirring the debris. The connecting seat 55 drives the mesh frame 52 and the filter screen 53 to rotate at high speed, so that the filter screen 53 drives the debris to rotate, and the centrifugal force is used to drive the debris to slide upward along the filter screen 53. At the same time, the centrifugal force is used to separate and screen out the muddy water in the debris through the filter screen 53. The annular protective plate 51 is used to block the gap between the water retaining shell 41 and the mesh frame 52 to prevent the debris thrown upward by the filter screen 53 from falling through the gap between the mesh frame 52 and the water retaining shell 41.
[0032] The secondary cylindrical centrifugal mechanism 6 includes a mesh cover 62, an annular connecting frame 63 is fixedly mounted on the outer wall of the mesh cover 62, and an annular blocking cover 61 is fixedly mounted on one end of the mesh cover 62. A plurality of connecting plates are arranged on one side of the annular connecting frame 63 on the mesh cover 62, and one end of the plurality of connecting plates is fixedly connected to the annular protective plate 51. When the annular protective plate 51 drives the annular connecting frame 63 to rotate the mesh cover 62 at a high speed, the slag thrown onto the mesh cover 62 slides down along the mesh cover 62, and the centrifugal force is used for secondary dehydration along the way, so that the thrown muddy water enters the cover body 31, and the annular blocking cover 61 is used to block the mesh cover 62 to prevent the slag from overflowing upward.
[0033] The driving mechanism 7 includes a motor 72, a plurality of second connecting rods 73 are arranged on the side wall of the lower shell of the motor 72, and a protective cover 71 is arranged on the side wall of the upper shell of the motor 72. The output shaft of the motor 72 is fixedly connected to the connecting seat 55, and the motor 72 is electrically connected to an external power supply, so that the motor 72 is used to drive the connecting seat 55 and the first and second centrifugal mechanisms to rotate at high speed, and the protective cover 71 is used to block the upper side of the motor 72 to prevent debris from falling onto the motor 72.
[0034] In summary, the water-containing slag is poured into the upper hopper 1, and the slag is guided to the first-stage funnel-shaped centrifugal mechanism 5 through the upper hopper 1. The motor 72 is used to drive the connecting seat 55 to rotate at a high speed. After the slag falls onto the connecting seat 55, the connecting seat 55 is used to drive the hitting pile 54 to rotate at a high speed, and the connecting seat 55 is used to drive the hitting pile 54 to hit the slag, so as to crush and stir the slag. The connecting seat 55 drives the net frame 52 and the filter screen 53 to rotate at a high speed, so that the net frame 52 and the filter screen 53 drive the slag to rotate, and the centrifugal force is used to drive the slag to slide upward along the filter screen 53, and at the same time, the centrifugal force is used to pass the muddy water in the slag through the filter screen 53. After separation and screening, when the water thrown out by the first-stage funnel-shaped centrifugal mechanism 5 sticks to the water retaining shell 41, the water can be introduced into the bucket-shaped pipe 42 through the water retaining shell 41, and then introduced into the drain pipe 43 through the bucket-shaped pipe 42, and the water is discharged outward through the drain pipe 43. When the material enters the second-stage cylindrical centrifugal mechanism 6, the annular protective plate 51 drives the annular connecting frame 63 to rotate the mesh cover 62 at a high speed, so that the slag thrown onto the mesh cover 62 slides down along the mesh cover 62, and the centrifugal force is used for secondary dehydration along the way, so that the thrown muddy water enters the cover body 31. When the separated muddy water is thrown to the inner wall of the cover body 31, it is discharged to the frame 2 through the cover body 31.
[0035] The above description enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A shield slag multi-stage sand washing device, characterized in that: The invention comprises a frame (2), wherein a water retaining shell (3) is arranged on the frame (2), an upper hopper (1) is arranged on the water retaining shell (3), the internal space of the upper hopper (1) is communicated with the internal space of the water retaining shell (3), a drainage mechanism (4) is arranged in the frame (2), and the drainage mechanism (4) is communicated with the internal space of the water retaining shell (3), the upper end of the drainage mechanism (4) is fixedly connected with a driving mechanism (7), the upper end of the driving mechanism (7) is fixedly connected with a primary funnel-shaped centrifugal mechanism (5), a secondary cylindrical centrifugal mechanism (6) is fixedly mounted on the outer side wall of the primary funnel-shaped centrifugal mechanism (5), the upper hopper (1) is arranged to be aligned with the center of the primary funnel-shaped centrifugal mechanism (5), the primary funnel-shaped centrifugal mechanism (5) is not in contact with the upper part of the drainage mechanism (4), and the lower side space of the secondary cylindrical centrifugal mechanism (6) is communicated with the inner side space of the frame (2).
2. A shield slag multi-stage sand washing device according to claim 1, characterized in that: The frame (2) comprises a water retaining ring (21), a water guiding ring (22), a supporting leg (23), a fixing frame (24) and a water guiding pipe (25); the water retaining ring (21) is fixedly mounted on the upper side wall of the water guiding ring (22); the water retaining housing (3) is plugged and mounted on the water retaining ring (21); the supporting leg (23) is fixedly mounted on the lower side wall of the water guiding ring (22); a plurality of supporting legs (23) are provided; the water guiding pipe (25) is penetrated and embedded in the side wall of the water guiding ring (22); and one end of the fixing frame (24) is fixedly connected to the supporting leg (23).
3. A shield slag multi-stage sand washing device according to claim 2, characterized in that: The drainage mechanism (4) comprises a water retaining shell (41), a bucket-shaped pipe (42) and a drainage pipe (43); the lower end of the water retaining shell (41) is fixedly mounted on the bucket-shaped pipe (42), and the water retaining shell (41) and the bucket-shaped pipe (42) are arranged in communication; the lower end of the bucket-shaped pipe (42) is fixedly connected to the drainage pipe (43), and the internal space of the bucket-shaped pipe (42) is in communication with the internal space of the drainage pipe (43); and one side of the bucket-shaped pipe (42) is fixedly connected to a fixing frame (24).
4. A shield slag multi-stage sand washing device according to claim 2, characterized in that: The water retaining shell (3) comprises a cover body (31) and a first connecting rod (32), one end of the first connecting rod (32) is fixedly connected to the cover body (31), and a plurality of first connecting rods (32) are provided, the other ends of the plurality of first connecting rods (32) are fixedly connected to the upper hopper (1), and the cover body (31) is fixedly mounted on the side wall of the water guide ring (22).
5. The shield slag multi-stage sand washing device according to claim 1, characterized in that: The first-stage funnel-shaped centrifugal mechanism (5) comprises an annular protective plate (51), a screen frame (52), a filter screen (53), a driving pile (54) and a connecting seat (55); a plurality of screen frames (52) are fixedly mounted on the side wall of the annular protective plate (51); and a connecting seat (55) is fixedly mounted on one end of the plurality of screen frames (52); the filter screen (53) is fixedly mounted in the screen frame (52); the driving pile (54) is fixedly connected to the upper side wall of the connecting seat (55), and a plurality of driving piles (54) are provided.
6. The shield slag multi-stage sand washing device according to claim 1, characterized in that: The secondary cylindrical centrifugal mechanism (6) comprises a mesh cover (62), an annular connecting frame 63 is fixedly mounted on the outer side wall of the mesh cover (62), and an annular blocking cover (61) is fixedly mounted on one end of the mesh cover (62), a plurality of connecting plates are arranged on one side of the annular connecting frame (63) on the mesh cover (62), and one end of the plurality of connecting plates is fixedly connected to the annular protective plate (51).
7. The shield slag multi-stage sand washing device according to claim 5, characterized in that: The driving mechanism (7) comprises a motor (72), a plurality of second connecting rods (73) are arranged on the side wall of the lower shell of the motor (72), and a protective cover (71) is arranged on the side wall of the upper shell of the motor (72), and the output shaft of the motor (72) is fixedly connected to the connecting seat (55).
Citation Information
Patent Citations
Shield muck multi-stage sand washing device
CN117138982A
Shield muck treatment device capable of efficiently washing sand
CN215784045U