A plate cutting device for transformer production and a use method thereof

The design of the positioning component and the cleaning component solves the problems of position offset and cutter adhesion of debris during plate cutting, thereby improving cutting accuracy and cutter life.

CN119609228BActive Publication Date: 2025-10-10江苏帝贝尔电气有限公司
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Patent Information

Application Number
CN202411903749.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-12-23
Publication Date
2025-10-10
Estimated Expiration
2044-12-23

AI Technical Summary

Technical Problem

When cutting plates, existing cutting devices are prone to position deviation, which affects cutting accuracy, and the cutter is prone to debris sticking to it, which affects cutting quality and cutter life.

Method used

The positioning component and the fixing component are used in combination to adjust the position of the positioning block according to the length of the plate, and to press and fix the plate during the cutting process; the impurities on the surface of the cutter are scraped off by the cleaning component, and the dust and debris are sucked into the waste box by the vacuum pump.

Benefits of technology

The precision of plate cutting is improved, the service life of the cutter is extended, and the cutting quality and sharpness of the cutter are ensured.

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Abstract

The application provides a plate cutting device for transformer production, which comprises a workbench, a device box is installed on the top of the workbench, an air extraction box is arranged at the bottom of the workbench, a positioning box is connected to the inside of the device box, a lifting plate is arranged in the device box, a cutter is connected to the bottom of the lifting plate, a positioning assembly is arranged between the device box and the positioning box, the positioning assembly comprises a transmission gear, a moving block, an adjusting block and a positioning block, the transmission gear is arranged in the inside of the positioning box, the moving block is arranged in the inside of the positioning box, an adjusting groove is formed in the bottom of the moving block, the adjusting block is arranged in the inside of the adjusting groove, and the positioning block is arranged at the bottom of the adjusting block. The device is provided with the positioning assembly and the fixing assembly, the position of the positioning block can be adjusted according to the cutting length of the plate, the plate can be pressed and fixed during the cutting process, the setting of the cleaning assembly can scrape and clean the impurities adhered to the surface of the cutter, and the sharpness and cutting precision of the cutter are ensured.
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Description

Technical Field

[0001] The present invention relates to the technical field of plate cutting, in particular to a plate cutting device for transformer production and a use method thereof. Background Art

[0002] Transformers are a crucial piece of electrical equipment in power systems, primarily used to change the voltage level of alternating current. Transformers operate on the principle of electromagnetic induction, allowing them to increase (step-up transformers) or decrease (step-down transformers) the voltage without changing the frequency to accommodate varying power demands. During transformer production, stamping and cutting of the transformer housing are necessary.

[0003] However, when the existing cutting device cuts the plate, the plate is easily affected by the cutting force generated by the punching cutting, resulting in positional deviation, which leads to reduced cutting accuracy and even cutting position deviation, affecting the cutting quality. In addition, after the existing cutting device performs punching cutting, its cutter is prone to adherence to debris. After a long period of use, too much debris accumulates on the cutter, affecting the cutting dimensional accuracy and the sharpness of the cutter, and shortening the service life of the cutter. Summary of the Invention

[0004] In view of the above situation, in order to overcome the defects of the prior art, the embodiments of the present invention provide a plate cutting device and a method for use in transformer production, which at least partially solve the above technical problems;

[0005] To achieve the above objectives, the present invention provides the following technical solution: a plate cutting device for transformer production, comprising:

[0006] A workbench, wherein an equipment box is installed on the top of the workbench, an exhaust box is provided at the bottom of the workbench, a positioning box is connected to the inside of the equipment box, a lifting plate is provided inside the equipment box, and a cutter is connected to the bottom of the lifting plate;

[0007] A positioning assembly is provided between the equipment box and the positioning box, the positioning assembly comprising: a transmission gear, a moving block, an adjusting block and a positioning block;

[0008] A transmission gear is provided inside the positioning box, a moving block is provided inside the positioning box, an adjusting slot is provided at the bottom of the moving block, an adjusting block is provided inside the adjusting slot, and a positioning block is provided at the bottom of the adjusting block.

[0009] Furthermore, a slot is provided on the top of the positioning box, a slide slot is provided inside the positioning box, a second transmission slot is provided on one side of the positioning box, and one side of the transmission gear protrudes from the outer surface of the positioning box through the second transmission slot, and a movable slot is provided on the bottom of the positioning box.

[0010] Furthermore, one side of the moving block is connected to a transmission plate, and the transmission plate is provided with teeth meshing with the transmission gear. The transmission plate corresponds to the slot position, and one side of the lifting plate is connected to a gear plate meshing with the transmission gear.

[0011] Furthermore, a fixing groove is provided on the top of the moving block, a fixing rod is connected to the top of the adjusting block, and a thread is provided on the outside of the fixing rod and is engaged with a fixing nut, a slider is connected to one side of the moving block, and the cross-sectional profile of the slider cooperates with the cross-sectional profile of the slide groove, and the adjusting block and the slider both have a T-shaped structure.

[0012] Furthermore, an inclined surface is provided at the bottom end of the positioning block, a compression groove is provided at the top of the positioning block, a compression spring is connected inside the compression groove, and the top end of the compression spring is connected to the bottom of the adjustment block.

[0013] Furthermore, two hydraulic rods are installed inside the equipment box, the bottom of the hydraulic rods is connected to the lifting plate, and the bottom of the lifting plate is provided with a fixing assembly, which includes: a fixing block, a pressing block and a pressing plate;

[0014] Two fixed blocks are connected to the bottom of the lifting plate, a movable groove is opened at the bottom of the fixed block, two movable springs are connected inside the movable groove, a pressing block is connected to the bottom of the movable spring, and a pressing plate is connected to the bottom of the pressing block.

[0015] Furthermore, a cleaning assembly is provided inside the vacuum box, and the cleaning assembly includes: a collection chamber, a waste box, an air pump and an ejection block;

[0016] A collection chamber is provided inside the vacuum box, wherein a waste box is provided inside the collection chamber, and the waste box is made of a high-mesh filter screen;

[0017] An air pump is installed inside the air pump box, and the air suction end of the air pump is communicated with the collection chamber;

[0018] A cutting groove is provided on the top of the vacuum box, and the cutting groove corresponds to the position of the cutter;

[0019] An ejection groove is provided on the inner walls on opposite sides of the cutting groove, an ejection plate is provided inside the ejection groove, an ejection hole is provided inside the ejection plate, an ejection rod is passed through the ejection hole, one end of the ejection rod is connected to an ejection block, and the end of the ejection block is provided with an inclined surface, an ejection spring is connected between the ejection block and the ejection plate, and the ejection spring is located outside the ejection rod.

[0020] Furthermore, a first transmission groove is provided on the top of the workbench, and a plurality of evenly distributed electric rollers are provided inside the first transmission groove.

[0021] Furthermore, two fixed plates are connected to the top of the workbench, and threaded holes are provided on the fixed plates. Threaded rods are engaged and connected inside the threaded holes. One end of the threaded rod is connected to a handwheel, and the other end of the threaded rod is connected to a limit plate through a bearing, and the limit plate is located above the electric roller.

[0022] Furthermore, a method for using a plate cutting device for transformer production includes the following steps:

[0023] S1. Adjust the relative positions of the two limiting plates according to the size of the plate to be cut, so that the plate can be accurately transferred to the bottom of the cutter by the motorized roller;

[0024] S2. The hand wheel can be rotated so that the hand wheel drives the limit plate to move through the arrangement of the threaded rod and the threaded hole;

[0025] S3. Adjust the position of the positioning block according to the length of the plate to be cut. At this time, remove the fixing nut from the fixing rod to release the restriction on the adjusting block. Then, move the adjusting block and the positioning block to the corresponding positions, and screw the fixing nut back onto the fixing rod to complete the fixing of the positioning block.

[0026] S4. When cutting the plate, the plate is placed on the motorized roller and transported to the interior of the equipment box by the motorized roller, and contacts the positioning block to complete the positioning of the plate cutting length;

[0027] S5, then the hydraulic rod drives the lifting plate to move downward, so that the lifting plate passes through the setting of the fixing block, the pressing block and the pressing plate to press and fix the plate, so that the cutter can cut the plate;

[0028] S6. During cutting, the cutter enters the cutting groove and pushes the ejector block away. When the cutter retracts, the ejector block can scrape off the debris and impurities remaining on the surface of the cutter, and the impurities are sucked into the waste box by the setting of the vacuum pump;

[0029] S6, when the lifting plate moves downward, the gear plate, the transmission gear and the transmission plate are arranged to lift the moving block and the positioning block, so that after the cutting is completed, the motorized roller can deliver the plate;

[0030] S7. During the retraction of the lifting plate, the moving block and the positioning block move downward. At this time, the plate is located below the positioning block. At this time, the compression groove and the compression spring can be set to allow the positioning block to be close to the upper surface of the plate until the plate is sent out and pops out to position the next plate.

[0031] The present invention provides a plate cutting device and a method for using the same for transformer production, which have the following beneficial effects:

[0032] The advantages of the present invention are that, through the coordinated arrangement of the positioning assembly and the fixing assembly, the position of the positioning block can be adjusted according to the cutting length of the plate, and the plate can be pressed and fixed during the cutting process, and after the cutting is completed, the positioning block is prevented from blocking the delivery of the plate;

[0033] Secondly, through the setting of the cleaning component, impurities adhering to the surface of the cutter can be scraped and cleaned to ensure the sharpness and cutting accuracy of the cutter, extend the service life of the cutter, and at the same time suck the dust and debris generated by cutting into the waste box for collection. BRIEF DESCRIPTION OF THE DRAWINGS

[0034] Figure 1 Schematic diagram of the overall structure of an embodiment of the present invention.

[0035] Figure 2 It is a schematic diagram of the overall structure of an embodiment of the present invention from another angle.

[0036] Figure 3 It is a cross-sectional view of the overall structure of an embodiment of the present invention.

[0037] Figure 4 It is a top view of the overall structure of an embodiment of the present invention.

[0038] Figure 5 Schematic diagram of the lifting plate structure according to an embodiment of the present invention.

[0039] Figure 6 Schematic diagram of the pressing block structure according to an embodiment of the present invention.

[0040] Figure 7 Schematic diagram of the moving block structure according to an embodiment of the present invention.

[0041] Figure 8 Schematic diagram of the adjustment block structure of an embodiment of the present invention.

[0042] Figure 9 This is a cross-sectional view of the positioning box structure according to an embodiment of the present invention.

[0043] Figure 10 For the embodiment of the present invention Figure 2 A in the enlarged view.

[0044] Figures 1-10Middle: 1. Workbench; 101. First transmission slot; 102. Motorized roller; 103. Fixed plate; 104. Threaded hole; 105. Threaded rod; 106. Limit plate; 2. Equipment box; 3. Vacuum box; 301. Collection chamber; 3011. Cutting slot; 302. Waste box; 303. Vacuum pump; 304. Ejector slot; 305. Ejector plate; 306. Ejector hole; 307. Ejector rod; 308. Ejector block; 309. Ejector spring; 4. Hydraulic rod; 401. Lifting plate; 4011. Gear Wheel plate; 402, cutter; 403, fixed block; 404, movable slot; 405, movable spring; 406, pressing block; 407, pressing plate; 5, positioning box; 501, slide slot; 502, slot; 503, movable slot; 504, second transmission slot; 6, transmission gear; 7, movable block; 701, slider; 702, adjusting slot; 703, fixed slot; 704, transmission plate; 8, adjusting block; 801, fixed rod; 802, positioning block; 803, compression slot; 804, compression spring. DETAILED DESCRIPTION

[0045] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative work shall fall within the scope of protection of the embodiments of the present invention.

[0046] The disclosure below provides many different implementations or examples for implementing different structures of the embodiments of the present invention. In order to simplify the disclosure of the embodiments of the present invention, the components and settings of specific examples are described below. Of course, they are merely examples and are not intended to limit the embodiments of the present invention.

[0047] The embodiments of the present invention provide a plate cutting device and a method for use in transformer production. The plate cutting device and method for use in transformer production are described in detail below. It should be noted that the order in which the following embodiments are described does not limit the preferred order of the embodiments.

[0048] The embodiments of the present invention are described in detail below with reference to the accompanying drawings and specific implementation methods.

[0049] See also Figures 1-3In this embodiment, a plate cutting device for transformer production is provided, including: a workbench 1, an equipment box 2 is installed on the top of the workbench 1, an exhaust box 3 is provided at the bottom of the workbench 1, a positioning box 5 is connected to the inside of the equipment box 2, a lifting plate 401 is provided inside the equipment box 2, and a cutter 402 is connected to the bottom of the lifting plate 401; a positioning component is arranged between the equipment box 2 and the positioning box 5, and a fixing component is provided at the bottom of the lifting plate 401, and the fixing component includes: a fixing block 403, a pressing block 406 and a pressing plate 407; a cleaning component is provided inside the exhaust box 3, and the cleaning component includes: a collection chamber 301, a waste box 302, an exhaust pump 303 and an ejection block 308.

[0050] Among them, through the coordinated setting of the positioning component and the fixing component, the position of the positioning block 802 can be adjusted according to the cutting length of the plate, and the plate can be pressed and fixed during the cutting process, and after the cutting is completed, the positioning block 802 can be prevented from blocking the plate from being sent out; secondly, through the setting of the cleaning component, impurities adhering to the surface of the cutter 402 can be scraped and cleaned to ensure the sharpness and cutting accuracy of the cutter 402, extend the service life of the cutter 402, and at the same time, the dust and debris generated by the cutting are sucked into the waste box 302 for collection.

[0051] See also Figures 5-8 The positioning assembly includes: a transmission gear 6, a moving block 7, an adjustment block 8 and a positioning block 802; a transmission gear 6 is provided inside the positioning box 5, a moving block 7 is provided inside the positioning box 5, an adjustment slot 702 is provided at the bottom of the moving block 7, an adjustment block 8 is provided inside the adjustment slot 702, a positioning block 802 is provided at the bottom of the adjustment block 8, a slot 502 is provided at the top of the positioning box 5, a slide slot 501 is provided inside the positioning box 5, a second transmission slot 504 is provided on one side of the positioning box 5, and one side of the transmission gear 6 protrudes from the positioning box 5 through the second transmission slot 504. On the outer surface of the box 5, a moving groove 503 is provided at the bottom of the positioning box 5, a transmission plate 704 is connected to one side of the moving block 7, and the transmission plate 704 is provided with teeth that mesh with the transmission gear 6, the transmission plate 704 corresponds to the position of the slot 502, and a gear plate 4011 that meshes with the transmission gear 6 is connected to one side of the lifting plate 401, an inclined surface is provided at the bottom end of the positioning block 802, a compression groove 803 is provided at the top of the positioning block 802, a compression spring 804 is connected inside the compression groove 803, and the top of the compression spring 804 is connected to the bottom of the adjustment block 8.

[0052] Among them, a fixing groove 703 is opened on the top of the moving block 7, a fixing rod 801 is connected to the top of the adjusting block 8, and a thread is provided on the outside of the fixing rod 801 and is engaged with a fixing nut, a slider 701 is connected to one side of the moving block 7, and the cross-sectional profile of the slider 701 cooperates with the cross-sectional profile of the slide groove 501, and the adjusting block 8 and the slider 701 are both T-shaped structures.

[0053] When cutting the plate, the position of the positioning block 802 can be adjusted according to the length of the plate to be cut. At this time, the fixing nut on the fixed rod 801 is removed to release the limitation of the fixed rod 801 and the adjusting block 8, and then the fixed rod 801 and the adjusting block 8 can be moved to change the position of the positioning block 802. After moving to the corresponding position, the fixing nut is re-screwed onto the fixed rod 801 to fix the fixed rod 801 in the current position, and the adjustment of the position of the positioning block 802 is completed.

[0054] By setting the sliding block 701 and the sliding groove 501, the moving direction of the moving block 7 can be limited. By setting the adjusting groove 702 and the adjusting block 8, the moving direction and distance of the positioning block 802 can be limited.

[0055] Then the lifting plate 401 moves down to drive the gear plate 4011 to move. The gear plate 4011 drives the transmission plate 704 to move through the transmission gear 6, so that the lifting plate 401 moves down, the moving block 7 drives the positioning block 802 to move up, and the positioning block 802 no longer blocks the transmission path of the plate, so as to send the plate out of the equipment box after cutting. Through the setting of the slot 502, the transmission plate 704 can provide a moving space.

[0056] Then the cutting is completed, the lifting plate 401 drives the cutter 402 and the pressing block 406 to move up, at this time the moving block 7 is driven to move down through the gear plate 4011, the transmission gear 6 and the transmission plate 704, and at the same time the moving block 7 moves down, the cut plate is transported through the electric roller 102, so that when the positioning block 802 has not moved to the lowest point, the plate has been sent below the positioning block 802, and the positioning block 802 abuts against the upper surface of the plate. Then the moving block 7 continues to move down, and at this time the adjusting block 8 continues to move down and presses the compression spring 804 through the setting of the compression slot 803 and the compression spring 804, and the positioning block 802 always abuts against the plate, on the one hand to avoid the positioning block 802 blocking the cut plate from being sent out, and on the other hand to avoid the movement interference between the adjusting block 8, the transmission plate 704 and the positioning block 802. After the plate is sent out, the positioning block 802 moves down under the action of the compression spring 804 to block the transportation path of the next plate, and plays a role in positioning the next plate.

[0057] Please refer to Figure 3 and Figure 5 In the device box 2, two hydraulic rods 4 are installed, the bottom of the hydraulic rod 4 is connected with the lifting plate 401, two fixed blocks 403 are connected at the bottom of the lifting plate 401, a movable slot 404 is formed at the bottom of the fixed block 403, two movable springs 405 are connected inside the movable slot 404, a pressing block 406 is connected at the bottom of the movable spring 405, and a pressing plate 407 is connected at the bottom of the pressing block 406.

[0058] When shearing the plate, the hydraulic rod 4 drives the lifting plate 401 to move downward, and at the same time stops the rotation of the electric roller 102, so that the cutter 402 at the bottom of the lifting plate 401 shears the plate. At the same time, the lifting plate 401 drives the fixed block 403 to move downward, and then drives the pressing block 406 and the pressing plate 407 to move downward, so that they contact the plate before the cutter 402, and as the lifting plate 401 moves downward, the pressing plate 407 and the pressing block 406 move the spring 405 under the action of the reaction force, so that the movable spring 405 generates elastic force and acts on the pressing block 406, and is transmitted to the pressing plate 407 through the pressing block 406, pressing and fixing the plate to avoid position displacement of the plate during the cutting process, which affects the cutting accuracy.

[0059] See also Figure 3 and Figure 10 , wherein, a collecting chamber 301 is provided inside the vacuum box 3, a waste box 302 is provided inside the collecting chamber 301, and the waste box 302 is made of a high-mesh filter screen; an air pump 303 is installed inside the vacuum box 3, and the suction end of the air pump 303 is communicated with the collecting chamber 301; a cutting groove 3011 is provided on the top of the vacuum box 3, and the cutting groove 3011 corresponds to the position of the cutter 402; and two opposite sides of the cutting groove 3011 are provided. An ejection groove 304 is formed on the inner wall, and an ejection plate 305 is provided inside the ejection groove 304. An ejection hole 306 is formed inside the ejection plate 305. An ejection rod 307 is passed through the ejection hole 306. One end of the ejection rod 307 is connected to an ejection block 308, and an inclined surface is provided at the end of the ejection block 308. An ejection spring 309 is connected between the ejection block 308 and the ejection plate 305, and the ejection spring 309 is located outside the ejection rod 307.

[0060] During cutting, the cutter 402 cuts into the cutting groove 3011 and squeezes the ejector block 308 open. At this time, the air inside the collection chamber 301 is extracted by the air pump 303, causing the air pressure inside the collection chamber 301 to drop, generating suction, and the dust and debris generated by the cutting are sucked into the collection chamber 301 by the suction force generated by the air pump 303 along with the air flow, and the dust, debris and impurities in the air are filtered and isolated through the waste box 302. When the ejector block 308 is squeezed open by the cutter 402, the ejector block 308 squeezes the ejector spring 309, causing the ejector spring 309 to generate elastic force and act on the ejector block 308, so that the ejector block 308 is close to the side of the cutter 402. When the cutter 402 moves up, the debris and impurities attached to the surface of the cutter 402 are scraped off by the ejector block 308, thereby ensuring the sharpness of the cutting of the cutter 402.

[0061] See also Figure 3 and Figure 4In the figure, a first transmission groove 101 is provided on the top of the workbench 1, and a plurality of evenly distributed electric rollers 102 are provided inside the first transmission groove 101. Two fixed plates 103 are connected to the top of the workbench 1, and threaded holes 104 are provided on the fixed plates 103. A threaded rod 105 is meshed and connected inside the threaded hole 104. One end of the threaded rod 105 is connected to a handwheel, and the other end of the threaded rod 105 is connected to a limit plate 106 through a bearing, and the limit plate 106 is located above the electric roller 102.

[0062] Before cutting the plate, in order to ensure that the plate can be correctly transported to the cutter 402, the position of the plate transported on the electric roller 102 can be limited by adjusting the relative distance between the two limit plates 106, and the state of the plate during transportation can be corrected. At this time, the threaded rod 105 can be driven to rotate by the handwheel, so that the threaded rod 105 drives the limit plate 106 to move under the action of the threaded hole 104, thereby completing the adjustment of the position of the limit plate 106.

[0063] Working principle:

[0064] Before cutting the plate, in order to ensure that the plate can be correctly transported to the cutter 402, the relative distance between the two limit plates 106 can be adjusted to limit the position of the plate transported on the electric roller 102, and the state of the plate during transportation can be corrected. At this time, the threaded rod 105 can be driven to rotate by the hand wheel, so that the threaded rod 105 drives the limit plate 106 to move under the action of the threaded hole 104, and the position of the limit plate 106 is adjusted. When cutting the plate, the position of the positioning block 802 can be adjusted accordingly according to the length of the plate to be cut. At this time, it can be seen that the fixing rod 801 The fixing nut is removed to release the restriction on the fixing rod 801 and the adjusting block 8. Then the fixing rod 801 and the adjusting block 8 can be moved to change the position of the positioning block 802. After moving to the corresponding position, the fixing nut is screwed onto the fixing rod 801 again, so that the fixing nut fixes the fixing rod 801 at the current position, completing the adjustment of the position of the positioning block 802. Then, through the setting of the slider 701 and the slide groove 501, the moving direction of the moving block 7 can be limited, and through the setting of the adjusting groove 702 and the adjusting block 8, the moving direction and distance of the positioning block 802 can be limited.

[0065] Then the plate is placed on the motor roller 102, sent into the equipment box 2 through the motor roller 102 until it contacts the positioning block 802, then the lifting plate 401 is driven to move down by the hydraulic rod 4, at the same time the rotation of the motor roller 102 is stopped, so that the cutter 402 at the bottom of the lifting plate 401 performs shearing operation on the plate, at the same time, the lifting plate 401 drives the fixed block 403 to move down, and then drives the pressing block 406 and the pressing plate 407 to move down, so that they contact the plate first, and with the downward movement of the lifting plate 401, the movable spring 405 is driven by the pressing plate 407 and the pressing block 406 under the action of the reaction force, so that the movable spring 405 generates elastic force and acts on the pressing block 406, and then transmits to the pressing plate 407 through the pressing block 406, so as to press and fix the plate, avoid the position deviation of the plate during cutting, affect the cutting precision, then the lifting plate 401 drives the gear plate 4011 to move, the gear plate 4011 drives the transmission plate 704 to move through the transmission gear 6, so that the moving block 7 drives the positioning block 802 to move up during the downward movement of the lifting plate 401, so that the positioning block 802 no longer blocks the transmission path of the plate, so as to send the plate out of the equipment box after cutting, and through the setting of the slot 502, the transmission plate 704 can provide movement space.

[0066] Then after cutting, the lifting plate 401 drives the cutter 402 and the pressing block 406 to move up, at this time the moving block 7 is driven to move down through the gear plate 4011, the transmission gear 6 and the transmission plate 704, and at the same time the moving block 7 moves down through the motor roller 102 to perform conveying operation on the cut plate, so that when the positioning block 802 has not moved to the lowest point, the plate has been sent below the positioning block 802, so that the positioning block 802 abuts against the upper surface of the plate, then the moving block 7 continues to move down, at this time the adjusting block 8 continues to move down and extrudes the compression spring 804 through the setting of the compression slot 803 and the compression spring 804, and the positioning block 802 always abuts above the plate, on the one hand to avoid the positioning block 802 to block the conveying path of the cut plate, on the other hand to avoid the movement interference between the adjusting block 8, the transmission plate 704 and the positioning block 802, after the plate is sent out, the positioning block 802 moves downward under the action of the elastic force of the compression spring 804, so as to block the conveying path of the next plate, and play a role in positioning the next plate.

[0067] At the same time, during cutting, the cutter 402 cuts into the cutting groove 3011 and squeezes the ejector block 308 open. At this time, the air inside the collection chamber 301 is extracted by the air pump 303, causing the air pressure inside the collection chamber 301 to drop, generating suction, and the dust and debris generated by the cutting are sucked into the collection chamber 301 by the suction force generated by the air pump 303 along with the air flow, and the dust, debris and impurities in the air are filtered and isolated through the waste box 302. When the ejector block 308 is squeezed open by the cutter 402, the ejector block 308 squeezes the ejector spring 309, causing the ejector spring 309 to generate elastic force and act on the ejector block 308, so that the ejector block 308 is close to the side of the cutter 402, and when the cutter 402 moves up, the debris and impurities attached to the surface of the cutter 402 are scraped off by the ejector block 308, thereby ensuring the sharpness of the cutting of the cutter 402.

[0068] In the above embodiments, the description of each embodiment has its own focus. For parts that are not described in detail in a certain embodiment, reference can be made to the relevant descriptions of other embodiments.

[0069] The above is a detailed introduction to a plate cutting device for transformer production and a method of use provided in an embodiment of the present invention. Specific examples are used herein to illustrate the principles and implementation methods of the present invention. The description of the above embodiments is only used to help understand the technical solutions and core ideas of the present invention. Ordinary technicians in this field should understand that they can still modify the technical solutions recorded in the aforementioned embodiments, or replace some of the technical features therein with equivalents; and these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present invention.

Claims

1. A plate cutting device for transformer production, characterized in that: include: A workbench (1), wherein an equipment box (2) is installed on the top of the workbench (1), an air extraction box (3) is provided at the bottom of the workbench (1), a positioning box (5) is connected to the inside of the equipment box (2), a lifting plate (401) is provided inside the equipment box (2), and a cutter (402) is connected to the bottom of the lifting plate (401); A positioning assembly disposed between the equipment box (2) and the positioning box (5), the positioning assembly comprising: a transmission gear (6), a moving block (7), an adjustment block (8) and a positioning block (802); A transmission gear (6) is provided inside the positioning box (5), a moving block (7) is provided inside the positioning box (5), an adjusting slot (702) is provided at the bottom of the moving block (7), an adjusting block (8) is provided inside the adjusting slot (702), and a positioning block (802) is provided at the bottom of the adjusting block (8); The top of the positioning box (5) is provided with a slot (502), the interior of the positioning box (5) is provided with a slide slot (501), one side of the positioning box (5) is provided with a second transmission slot (504), and one side of the transmission gear (6) protrudes from the outer surface of the positioning box (5) through the second transmission slot (504), and the bottom of the positioning box (5) is provided with a moving slot (503); One side of the moving block (7) is connected to a transmission plate (704), and the transmission plate (704) is provided with teeth that mesh with the transmission gear (6). The transmission plate (704) corresponds to the position of the slot (502). One side of the lifting plate (401) is connected to a gear plate (4011) that meshes with the transmission gear (6). The top of the moving block (7) is provided with a fixing groove (703), the top of the adjusting block (8) is connected to a fixing rod (801), and the outer side of the fixing rod (801) is provided with a thread and is engaged with a fixing nut, and one side of the moving block (7) is connected to a slider (701), and the cross-sectional profile of the slider (701) matches the cross-sectional profile of the sliding groove (501), and the adjusting block (8) and the slider (701) are both T-shaped structures; The bottom end of the positioning block (802) is provided with an inclined surface, the top of the positioning block (802) is provided with a compression groove (803), a compression spring (804) is connected inside the compression groove (803), and the top end of the compression spring (804) is connected to the bottom of the adjustment block (8).

2. The plate cutting device for transformer production according to claim 1, characterized in that: Two hydraulic rods (4) are installed inside the equipment box (2), the bottom of the hydraulic rods (4) is connected to the lifting plate (401), and a fixing component is provided at the bottom of the lifting plate (401), and the fixing component includes: a fixing block (403), a pressing block (406) and a pressing plate (407); Two fixed blocks (403) are connected to the bottom of the lifting plate (401), a movable groove (404) is provided at the bottom of the fixed block (403), two movable springs (405) are connected inside the movable groove (404), a pressing block (406) is connected to the bottom of the movable spring (405), and a pressing plate (407) is connected to the bottom of the pressing block (406).

3. The plate cutting device for transformer production according to claim 2, characterized in that: A cleaning assembly is provided inside the vacuum box (3), and the cleaning assembly comprises: a collection chamber (301), a waste box (302), an air pump (303) and an ejection block (308); A collecting chamber (301) is provided inside the vacuum box (3), a waste box (302) is provided inside the collecting chamber (301), and the waste box (302) is made of a high-mesh filter screen; An air pump (303) is installed inside the air pump box (3), and the air suction end of the air pump (303) is in communication with the collection chamber (301); A cutting groove (3011) is provided on the top of the vacuum box (3), and the cutting groove (3011) corresponds to the position of the cutting knife (402); An ejection groove (304) is provided on the inner walls on opposite sides of the cutting groove (3011), an ejection plate (305) is provided inside the ejection groove (304), an ejection hole (306) is provided inside the ejection plate (305), an ejection rod (307) is passed through the ejection hole (306), one end of the ejection rod (307) is connected to an ejection block (308), and an end of the ejection block (308) is provided with an inclined surface, an ejection spring (309) is connected between the ejection block (308) and the ejection plate (305), and the ejection spring (309) is located outside the ejection rod (307).

4. The plate cutting device for transformer production according to claim 3, characterized in that: A first transmission groove (101) is provided on the top of the workbench (1), and a plurality of evenly distributed electric rollers (102) are provided inside the first transmission groove (101).

5. The plate cutting device for transformer production according to claim 4, characterized in that: Two fixed plates (103) are connected to the top of the workbench (1), and threaded holes (104) are provided on the fixed plates (103). A threaded rod (105) is meshedly connected inside the threaded hole (104), one end of the threaded rod (105) is connected to a handwheel, and the other end of the threaded rod (105) is connected to a limit plate (106) via a bearing, and the limit plate (106) is located above the motorized roller (102).

6. A method for using a plate cutting device for transformer production, based on the plate cutting device for transformer production according to claim 5, characterized in that: The steps include: S1. Adjusting the relative positions of the two limiting plates (106) according to the size of the plate to be cut, so that the plate can be accurately transferred by the motorized roller (102) to the bottom of the cutter (402); S2, rotating the hand wheel so that the hand wheel drives the limiting plate (106) to move through the arrangement of the threaded rod (105) and the threaded hole (104); S3, adjusting the position of the positioning block (802) according to the length of the plate to be cut, removing the fixing nut from the fixing rod (801) to release the restriction on the adjusting block (8), and then moving the adjusting block (8) and the positioning block (802) to the corresponding positions, screwing the fixing nut back onto the fixing rod (801) to complete the fixing of the position of the positioning block (802); S4, when cutting the plate, the plate is placed on the motorized roller (102), and is transported to the interior of the equipment box (2) by the motorized roller (102), and contacts the positioning block (802), thereby completing the positioning of the plate cutting length; S5, then the hydraulic rod (4) drives the lifting plate (401) to move downward, so that the lifting plate (401) is pressed and fixed on the plate by the arrangement of the fixing block (403), the pressing block (406) and the pressing plate (407), so that the cutter (402) can perform a shearing operation on the plate; S6. During cutting, the cutter (402) enters the cutting groove (3011) and pushes the ejector block (308) away. When the cutter (402) retracts, the ejector block (308) can scrape off the debris and impurities remaining on the surface of the cutter (402), and the impurities are pumped into the waste box (302) through the setting of the vacuum pump (303); S6, when the lifting plate (401) moves downward, the gear plate (4011), the transmission gear (6) and the transmission plate (704) are arranged to lift the moving block (7) and the positioning block (802), so that after the cutting is completed, the electric roller (102) can deliver the plate; S7. During the retraction of the lifting plate (401), the moving block (7) and the positioning block (802) move downward. At this time, the plate is located below the positioning block (802). At this time, the positioning block (802) is closely attached to the upper surface of the plate by the arrangement of the compression groove (803) and the compression spring (804) until the plate is sent out and then pops out to position the next plate.

Citation Information

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