Automatic wiring harness mounting double-check-ring device in new energy automobile and working method of automatic wiring harness mounting double-check-ring device
By designing the automatic wiring harness dual stop ring device, the coordinated work of discharge, pickup, transfer and assembly mechanisms is used to solve the problems of traditional assembly efficiency and poor quality, and efficient, stable and high-quality dual stop ring assembly is achieved.
Patent Information
- Application Number
- CN202411830542.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-12
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2044-12-12
AI Technical Summary
The traditional dual stop ring assembly process is inefficient, time-consuming and labor-intensive, and has poor assembly quality, which cannot meet the efficient assembly needs of compressor manufacturing of new energy vehicles.
An automatic wiring harness dual stop ring device is designed, including a feeding mechanism, a pickup mechanism, a transfer mechanism, an assembly mechanism and a pickup position switching mechanism. Through the coordinated work of these mechanisms, the automatic pickup, shrinkage and assembly of the stop ring is realized.
It improves assembly efficiency and quality, ensures consistency and accuracy of the dual stop ring, reduces labor costs, and enhances the stability and reliability of the device.
Smart Images

Figure CN119609593A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to a device and a working method thereof, in particular to a double stop ring device for automatic wiring harness installation in a new energy vehicle and a working method thereof, and belongs to the technical field of compressor equipment for new energy vehicles. Background Art
[0002] New energy vehicle compressors are used in cooling and heating of air-conditioning systems. As the market penetration of new energy vehicles continues to increase, the demand for compressors, as their key components, is becoming increasingly prominent.
[0003] Energy efficiency improvement: With the continuous development and innovation of technology, the energy efficiency of new energy vehicle compressors will continue to improve. Higher energy efficiency means lower energy consumption, which is of great significance for improving the range of new energy vehicles. For example, new compressors are optimized in terms of structural design and motor control, which can compress refrigerants more efficiently and reduce energy loss.
[0004] Miniaturization and Lightweighting: New energy vehicles have high requirements for the spatial layout and weight of components, so the miniaturization and lightweighting of compressors is a future development trend. Manufacturers will adopt more advanced materials and design methods to reduce the size and weight of compressors, making them easier to install inside the vehicle, while also helping to reduce the overall energy consumption of the vehicle.
[0005] The compressor is mainly composed of a control unit, a drive motor, a fixed scroll, a movable scroll, bearings, a balance block, a wiring harness, intake and exhaust pipes, seals and other parts. Among them, the assembly of the double retaining ring of the wiring harness is a technical difficulty.
[0006] The traditional double retaining ring (circlip) assembly is manually assembled, which is inefficient, time-consuming and labor-intensive, and has poor assembly quality, low assembly qualification rate, poor precision, and easy damage to product parts, which brings risks to the manufacture of compressors and cannot meet existing assembly needs.
[0007] The Chinese patent with the publication date of November 03, 2020 and the publication number of CN111872646A discloses an invention patent entitled "A processing method for a stop ring of a scroll automobile air-conditioning compressor". The patent processing method includes the following steps: Step 1: Check whether the blank has defects such as lamination and cracks; Step 2: Use a punching die to punch the inner diameter and outer diameter of the stop ring; Step 3: Use a hot pressing mechanism to perform stamping and leveling on the plane of the stop ring; Step 4: Perform soft grinding on the positive and negative planes of the stop ring; Step 5: Perform medium frequency quenching on the stop ring, and after quenching, perform internal stress elimination at a high temperature of 220°C; Step 6: Perform thermal cycle cooling on the stop ring; Step 7: Perform chamfering on the stop ring; Step 8: Fine grinding the outer and inner diameters of the stop ring; Step 9: First perform mechanical fine grinding on the positive and negative planes of the stop ring; Step 10: Place the stop ring processed in step 9 in the air at room temperature for 6 hours to obtain a finished product. This patent greatly improves the precision of stop ring processing and extends the service life of the stop ring, while the present application is "automatic wiring harness double stop ring device and its working method", and the protection content of the two is obviously different. Summary of the invention
[0008] The purpose of the present invention is to overcome the above-mentioned deficiencies in the prior art and to provide an automatic wiring harness double stop ring device and a working method for new energy vehicles which have a safe and reasonable structural design, are stable and reliable, have high assembly consistency, high efficiency, high assembly quality, and save labor costs.
[0009] The technical solution adopted by the present invention to solve the above-mentioned problem is: the automatic wiring harness double stop ring device in the new energy vehicle includes a base plate, a column and a mounting plate, and the mounting plate is connected to the base plate through the column, and is characterized in that it also includes a discharging mechanism, a picking mechanism, a transfer mechanism, an assembly mechanism, a loading and unloading position switching mechanism and a product positioning station, the assembly mechanism is connected to the mounting plate, the assembly mechanism cooperates with the loading and unloading position switching mechanism, the product positioning station is fixed on the base plate, the picking mechanism is connected to the assembly mechanism, and the discharging mechanism is arranged on one side of the base plate; the discharging mechanism includes a silo, a discharging port, a counterweight block, a pillar, an adjustment mounting plate and a transition plate, and the transition plate is connected to the adjustment plate through the pillar. The mounting plate is connected, the counterweight block cooperates with the hopper, and the hopper matches the discharge port; the picking mechanism includes a picking cylinder, spring one, spring two and a feeding cylinder. When the feeding cylinder is in balance with the force of spring two, the picking cylinder is ventilated to realize the picking up of the stop ring. Spring one is arranged on the upper part of the picking mechanism to realize the floating of the mechanism; the transfer mechanism includes an anti-collapse plate moving cylinder, a transfer fixed plate, a pushing cylinder assembly, a stop ring contraction mechanism, a floating mechanism, an adapter plate and an anti-collapse plate. The floating mechanism is connected to the transfer fixed plate through the adapter plate, the stop ring contraction mechanism is installed on the floating mechanism, the pushing cylinder assembly is connected to the floating mechanism, the anti-collapse plate moving cylinder is fixed on the transfer fixed plate, and the anti-collapse plate moving cylinder Connected to the anti-collapse plate; the assembly mechanism includes a large spring, an assembly top mounting plate, an up-and-down moving mounting plate, a floating assembly, a variable diameter cylinder, an unlocking cylinder part, a reset block, an assembly head, an unlocking cylinder part mounting plate, a foreign body sensor, an O-ring sensor, a stop ring sensor, a variable diameter reset spring, a variable diameter reset spring, a transfer rod, a stop ring assembly transmission pin, a sensor protection spring and an O-ring identification mechanism. The large spring is arranged between the floating assembly and the assembly top mounting plate, the floating assembly is connected to the up-and-down moving mounting plate, the unlocking cylinder part is fixed on the unlocking cylinder part mounting plate, the unlocking cylinder part mounting plate is mounted on the up-and-down moving mounting plate, and the reset block is fixed on the unlocking cylinder The assembly head is arranged on the lower part of the unlocking cylinder assembly plate, the reducing cylinder is installed on the up-and-down moving assembly plate, the assembly top assembly plate is fixed on the floating assembly and matched with the transfer rod, the foreign body sensor is arranged in the middle part of the assembly top assembly plate and matched with the large spring, the O-ring identification mechanism is arranged on the up-and-down moving assembly plate, the O-ring sensor is arranged in the O-ring identification mechanism, a sensor protection spring is arranged on the outside of the stop ring sensor, the reducing reset spring is located in the reset block, the stop ring assembly transmission pin is arranged between the transfer rod and the assembly head, the transfer rod is located between the assembly head and the stop ring sensor, and the stop ring assembly needle is arranged in the assembly head.
[0010] Preferably, the transfer mechanism of the present invention further includes an unlocking cylinder, which is fixed on the transfer fixed plate.
[0011] Preferably, the transfer mechanism of the present invention further includes a second reset spring, a stop ring shrinking seat and a first reset spring, wherein the first reset spring is arranged in the stop ring shrinking mechanism, and the second reset spring is arranged between the stop ring shrinking seat and the unlocking cylinder.
[0012] Preferably, the transfer mechanism of the present invention further comprises a product presence sensor, and the product presence sensor is arranged on the stop ring contraction mechanism.
[0013] Preferably, the assembly position of the product positioning station of the present invention, the material storage position of the transfer mechanism, and the material discharging position of the material discharging mechanism are equidistant from each other.
[0014] Preferably, the distance between the picking end of the picking mechanism and the picking end of the assembling mechanism of the present invention matches the position of the discharge port of the discharge mechanism and the position of the transfer port of the transfer mechanism.
[0015] The present invention also provides a working method of a double stop ring device for automatically installing a wiring harness, which is characterized by the following specific steps: (S1) The stop ring is manually loaded onto the hopper in the discharging mechanism, the discharging mechanism discharges the material, the loading and unloading position switching mechanism drives the servo module to move, driving the picking mechanism and the assembly mechanism to work together, the servo module drives the assembly mechanism and the picking mechanism to move up and down, the picking mechanism picks up the stop ring, the assembly mechanism picks up the stop ring of the stop ring shrinking mechanism in the transfer mechanism, the loading and unloading position switching mechanism and the servo module move, and then the picking mechanism and the assembly mechanism move together, the servo module drives the assembly mechanism and the picking mechanism to move up and down, the assembly mechanism reaches the product positioning station position, and the picking mechanism reaches the transfer mechanism position, (S2) When the two forces of the feeding cylinder and the spring in the picking mechanism are balanced, the picking cylinder is ventilated to realize the picking of the stop ring to the transfer mechanism; (S3) Working process of the assembly mechanism: Under the action of the external servo motor, the assembly mechanism moves downward; after the assembly head contacts the product, the O-ring sensor detects a signal and continues to move downward until the foreign body sensor detects a signal, the unlocking cylinder is unlocked, and after the variable diameter cylinder is completed, the assembly mechanism moves upward as a whole, and then moves downward after leaving the product position, the stop ring sensor detects a signal to confirm the double stop rings and confirm that the stop rings are assembled in place; (S4) The servo module is reset, the loading and unloading position switching mechanism is reset, and the double stop rings after assembly are removed, ending the entire action.
[0016] Preferably, in step (S2) of the present invention, the working process of the transfer mechanism is: the picking mechanism releases the material first, and then the anti-collapse plate reaches the working position, pushing the cylinder assembly to operate, so that the stop ring contraction mechanism contracts the double stop rings, and the anti-collapse plate is moved to the initial position by the anti-collapse plate moving cylinder, the unlocking cylinder is unlocked, and the assembly mechanism takes the material.
[0017] Compared with the prior art, the present invention has the following advantages and effects: (1) The overall structural design is safe and reasonable, stable and reliable, with good precision, and can realize the installation of double stop rings at the same time, with high assembly efficiency and guaranteed product quality; (2) The spacing between the picking mechanism and the assembly mechanism and the spacing between the discharging mechanism and the transfer mechanism are equal to the spacing between the product positioning station and the transfer mechanism, and the picking and assembly are realized in the same position, which improves work efficiency; (3) The double stop ring picking mechanism of the wiring harness: the lower tooling is designed with a piston mechanism, and the upper tooling is internally configured with a ventilation pipeline and a stop ring introduction mechanism. After the installation is in place, the piston of the lower tooling is ventilated, and the stop ring is effectively pushed into the upper tooling. When the upper tooling is lifted, the lower tooling piston mechanism is automatically reset through the internal spring mechanism; this mechanism has a simpler structure and effectively improves the stability of the stop ring pickup; (4) Harness double stop ring assembly mechanism: The structure is equipped with a servo, cylinder, and spring drive combination to enable the two assembly tools to have the functions of automatic expansion and reset, effectively solving the problem of eccentric assembly position of the stop ring; after the two assembly tools are expanded into place, the introduction tooling is forced to assemble the two stop rings to the target assembly position at the same time. The assembly tool is equipped with a sensor to confirm that the stop ring has been correctly installed; this mechanism has a simpler structure and effectively improves the stability of the stop ring assembly. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the overall structure of an embodiment of the present invention.
[0019] Figure 2 It is a schematic diagram of the position and structure of the discharging mechanism and the picking mechanism of the embodiment of the present invention.
[0020] Figure 3 It is a structural schematic diagram of the transfer mechanism in an embodiment of the present invention.
[0021] Figure 4 It is a partial cross-sectional view of the transfer mechanism in an embodiment of the present invention.
[0022] Figure 5 It is a structural schematic diagram of an assembly mechanism according to an embodiment of the present invention.
[0023] Figure 6 It is a partial cross-sectional view of the assembly mechanism of the embodiment of the present invention.
[0024] In the figure: discharging mechanism 1, picking mechanism 2, transfer mechanism 3, assembly mechanism 4, bottom plate 5, column 6, mounting plate 7, loading and unloading position switching mechanism 8, product positioning station 9, servo module 10; Discharging mechanism 1: silo 11, discharging port 12, counterweight block 13, support 14, adjustment mounting plate 15, transition plate 16; Picking mechanism 2: picking cylinder 21, spring 1 22, spring 2 23, feeding cylinder 24; Transfer mechanism 3: anti-collapse plate moving cylinder 30, transfer fixed plate 31, push cylinder assembly 32, stop ring contraction mechanism 33, floating mechanism 34, unlocking cylinder 35, return spring 2 36, product presence sensor 37, stop ring contraction seat 38, adapter plate 39, anti-collapse plate 310, return spring 1 311, Assembly mechanism 4: large spring 40, assembly top mounting plate 41, up and down moving mounting plate 42, floating assembly 43, reducing cylinder 44, unlocking cylinder part 45, reset block 46, assembly head 47, unlocking cylinder part mounting plate 48, foreign body presence sensor 49, O-ring presence sensor 410, retaining ring presence sensor 411, reducing reset spring 412, retaining ring assembly needle 413, adapter rod 414, retaining ring assembly transmission pin 415, sensor protection spring 416, O-ring identification mechanism 417. DETAILED DESCRIPTION
[0025] The present invention will be further described in detail below with reference to the accompanying drawings and by way of examples. The following examples are intended to explain the present invention but the present invention is not limited to the following examples.
[0026] Example
[0027] See also Figures 1 to 6 The automatic wiring harness double stop ring device of this embodiment includes a discharge mechanism 1, a picking mechanism 2, a transfer mechanism 3, an assembly mechanism 4, a base plate 5, a column 6, a mounting plate 7, a loading and unloading position switching mechanism 8 and a product positioning station 9. The mounting plate 7 is connected to the base plate 5 through the column 6, the assembly mechanism 4 is connected to the mounting plate 7, the assembly mechanism 4 cooperates with the loading and unloading position switching mechanism 8, the product positioning station 9 is fixed on the base plate 5, the picking mechanism 2 is connected to the assembly mechanism 4, and the discharge mechanism 1 is arranged on one side of the base plate 5.
[0028] In this embodiment, the discharging mechanism 1 includes a silo 11, a discharging port 12, a counterweight 13, a support 14, an adjusting mounting plate 15 and a transition plate 16. The transition plate 16 is connected to the adjusting mounting plate 15 through the support 14, the counterweight 13 cooperates with the silo 11, and the silo 11 matches the discharging port 12.
[0029] In this embodiment, the picking mechanism 2 includes a picking cylinder 21, a spring 1 22, a spring 23 and a feeding cylinder 24. When the feeding cylinder 24 is in balance with the force of the spring 23, the picking cylinder 21 is ventilated to pick up the stop ring. The spring 1 22 is arranged on the upper part of the picking mechanism 2 to realize the floating of the mechanism.
[0030] In this embodiment, the transfer mechanism 3 includes an anti-collapse plate moving cylinder 30, a transfer fixed plate 31, a push cylinder assembly 32, a stop ring contraction mechanism 33, a floating mechanism 34, an unlocking cylinder 35, a reset spring 2 36, a product presence sensor 37, a stop ring contraction seat 38, an adapter plate 39 and an anti-collapse plate 310. The floating mechanism 34 is connected to the transfer fixed plate 31 through the adapter plate 39, the stop ring contraction mechanism 33 is installed on the floating mechanism 34, and the push cylinder assembly 32 is connected to the floating mechanism 34. The anti-collapse plate moving cylinder 30 is fixed on the transfer fixed plate 31, and the anti-collapse plate moving cylinder 30 is connected to the anti-collapse plate 310; the push cylinder assembly 32 moves, driving the symmetrical plates in the stop ring contraction mechanism 33 to make corresponding movements; the unlocking cylinder 35 is fixed on the transfer fixed plate 31; the reset spring 1 311 is arranged in the stop ring contraction mechanism 33, and the reset spring 2 36 is arranged between the stop ring contraction seat 38 and the unlocking cylinder 35; the product presence or absence sensor 37 is arranged on the stop ring contraction mechanism 33.
[0031] In this embodiment, the assembly mechanism 4 includes a large spring 40, an assembly top mounting plate 41, an up-and-down movable mounting plate 42, a floating assembly 43, a variable diameter cylinder 44, an unlocking cylinder member 45, a reset block 46, an assembly head 47, an unlocking cylinder member mounting plate 48, a foreign matter sensor 49, an O-ring sensor 410, a stop ring sensor 411, a variable diameter reset spring 412, a stop ring assembly needle 413, a transfer rod 414, a stop ring assembly transmission pin 415, a sensor protection spring 416 and an O-ring identification mechanism 417. The large spring 40 is arranged between the floating assembly 43 and the assembly top mounting plate 41, the floating assembly 43 is connected to the up-and-down movable mounting plate 42, the unlocking cylinder member 45 is fixed on the unlocking cylinder member mounting plate 48, the unlocking cylinder member mounting plate 48 is mounted on the up-and-down movable mounting plate 42, and the reset block 46 is fixed on the unlocking cylinder member mounting plate On the mounting plate 48, the assembly head 47 is arranged at the lower part of the unlocking cylinder mounting plate 48, the reducing cylinder 44 is mounted on the up-and-down moving mounting plate 42, the assembly top mounting plate 41 is fixed on the floating assembly 43, and is matched with the adapter rod 414, the foreign body sensor 49 is arranged in the middle of the assembly top mounting plate 41, and is matched with the large spring 40, the O-ring identification mechanism 417 is arranged on the up-and-down moving mounting plate 42, the O-ring sensor 410 is arranged in the O-ring identification mechanism 417, the sensor protection spring 416 is arranged on the outside of the stop ring sensor 411, the reducing reset spring 412 is located in the reset block 46, the stop ring assembly transmission pin 415 is arranged between the adapter rod 414 and the assembly head 47, the adapter rod 414 is located between the assembly head 47 and the stop ring sensor 411, and the stop ring assembly needle 413 is arranged in the assembly head 47.
[0032] The assembly position of the product positioning station 9, the material storage position of the transfer mechanism 3, and the material discharging position of the material discharging mechanism 1 are equidistant from each other.
[0033] The distance between the picking end of the picking mechanism 2 and the picking end of the assembling mechanism 4 matches the position of the discharge port of the discharge mechanism 1 and the position of the transfer port of the transfer mechanism 3 .
[0034] Discharging mechanism 1: Two stop rings are automatically pushed out from the feeding rod, and the feeding rod is equipped with a special counterweight block 13 to enable the stop rings to slide smoothly.
[0035] Transfer mechanism 3: Picking mechanism 2 puts the stop ring into transfer mechanism 3, and transfer mechanism 3 shrinks the two stop rings to the assembly angle through the positioning tooling for the assembly mechanism to pick up.
[0036] The working steps of the automatic wiring harness double stop ring device of this embodiment are as follows: (S1) The stop ring is manually loaded onto the material bin 11 in the discharging mechanism 1, the discharging mechanism 1 discharges the material, the loading and unloading position switching mechanism 8 drives the servo module 10 to operate, and drives the picking mechanism 2 and the assembly mechanism 4 to work together, the servo module 10 drives the assembly mechanism 4 and the picking mechanism 2 to move up and down, the picking mechanism 2 picks up the stop ring, the assembly mechanism 4 picks up the stop ring of the stop ring contraction mechanism 33 in the transfer mechanism 3, the loading and unloading position switching mechanism 8 and the servo module 10 operate, and then the picking mechanism 2 and the assembly mechanism 4 operate together, the servo module 10 drives the assembly mechanism 4 and the picking mechanism 2 to move up and down, the assembly mechanism 4 reaches the product positioning station 9 position, and the picking mechanism 2 reaches the transfer mechanism 3 position, (S2) When the feeding cylinder 24 and the spring 23 in the picking mechanism 2 are in balance, the picking cylinder 21 is ventilated to achieve the picking of the stop ring by the transfer mechanism 3; The working process of the transfer mechanism 3 is as follows: the picking mechanism 2 first releases the material, and then the anti-collapse plate 310 reaches the working position, pushing the cylinder assembly 32 to move, so that the stop ring contraction mechanism 33 contracts the double stop rings, and the anti-collapse plate 310 moves to the initial position through the anti-collapse plate moving cylinder 30, the unlocking cylinder 35 is unlocked, and the assembly mechanism 4 takes the material; (S3) Working process of the assembly mechanism 4: under the action of the external servo motor, the assembly mechanism 4 moves downward; after the assembly head 47 contacts the product, the O-ring sensor 410 detects a signal and continues to move downward until the foreign body sensor 49 detects a signal, the unlocking cylinder 45 is unlocked, and after the variable diameter cylinder 44 completes its work, the assembly mechanism 4 moves upward as a whole, and then moves downward after leaving the product position, and the stop ring sensor 411 detects a signal to confirm that the double stop rings are assembled in place; (S4) The servo module 10 is reset, the loading and unloading position switching mechanism 8 is reset, and the double stop rings after assembly are removed, thereby completing the entire operation.
[0037] Through the above description, those skilled in the art can already implement it.
[0038] In addition, it should be noted that the shapes and names of the parts and components of the specific embodiments described in this specification may be different, and the above content described in this specification is only an example of the structure of the present invention. All equivalent changes or simple changes made based on the structure, features and principles described in the patent concept of the present invention are included in the protection scope of the patent of the present invention. Technicians in the technical field to which the present invention belongs can make various modifications or supplements to the specific embodiments described or replace them in a similar manner, as long as they do not deviate from the structure of the present invention or exceed the scope defined by the claims, they should all fall within the protection scope of the present invention.
Claims
1. A double stop ring device for automatically installing a wiring harness in a new energy vehicle, comprising a base plate (5), a column (6) and a mounting plate (7), wherein the mounting plate (7) is connected to the base plate (5) via the column (6), and is characterized in that: The invention also comprises a discharging mechanism (1), a picking mechanism (2), a transfer mechanism (3), an assembly mechanism (4), a picking position switching mechanism (8) and a product positioning station (9), wherein the assembly mechanism (4) is connected to the mounting plate (7), the assembly mechanism (4) cooperates with the picking position switching mechanism (8), the product positioning station (9) is fixed on the bottom plate (5), the picking mechanism (2) is connected to the assembly mechanism (4), and the discharging mechanism (1) is arranged on one side of the bottom plate (5); the discharging mechanism (1) comprises a silo (11), a discharging port (12), a counterweight (13), a support (14), an adjustment mounting plate (15) and a transition plate (16), wherein the transition plate (16) is connected to the adjustment mounting plate (15) via the support (14), the counterweight (13) cooperates with the silo (11), and the silo (11) matches with the discharging port (12); the picking mechanism (2) comprises a discharging cylinder (21), a spring (13), a spring (14), a spring (15), a spring (16 ... 22), spring 2 (23) and a feeding cylinder (24); when the feeding cylinder (24) is in balance with the force of spring 2 (23), the material taking cylinder (21) is ventilated to pick up the stop ring; spring 1 (22) is arranged on the upper part of the picking mechanism (2) to realize the floating of the mechanism; the transfer mechanism (3) comprises an anti-collapse plate moving cylinder (30), a transfer fixing plate (31), a pushing cylinder assembly (32), a stop ring contraction mechanism (33), a floating mechanism (34), and a transfer plate (35). The floating mechanism (34) is connected to the transfer fixed plate (31) through the transfer plate (39); the stop ring contraction mechanism (33) is mounted on the floating mechanism (34); the push cylinder assembly (32) is connected to the floating mechanism (34); the anti-collapse plate moving cylinder (30) is fixed on the transfer fixed plate (31); and the anti-collapse plate moving cylinder (30) is connected to the anti-collapse plate (310);The assembly mechanism (4) includes a large spring (40), an assembly top mounting plate (41), an up-and-down movable mounting plate (42), a floating assembly (43), a variable diameter cylinder (44), an unlocking cylinder member (45), a reset block (46), an assembly head (47), an unlocking cylinder member mounting plate (48), a foreign body sensor (49), an O-ring sensor (410), a stop ring sensor (411), a variable diameter reset spring (412), a stop ring assembly needle (413), and a transfer rod (414). , a stop ring assembly transmission position pin (415), a sensor protection spring (416) and an O-ring identification mechanism (417), the large spring (40) is arranged between the floating assembly (43) and the assembly top mounting plate (41), the floating assembly (43) is connected to the vertically movable mounting plate (42), the unlocking cylinder member (45) is fixed on the unlocking cylinder member mounting plate (48), the unlocking cylinder member mounting plate (48) is mounted on the vertically movable mounting plate (42), and the reset block (46) is fixed on the unlocking cylinder member mounting plate The mounting plate (48) is provided with an assembly head (47) at the lower part of the unlocking cylinder mounting plate (48), the reducing cylinder (44) is mounted on the vertically movable mounting plate (42), the assembly top mounting plate (41) is fixed on the floating assembly (43) and matched with the transfer rod (414), the foreign body sensor (49) is provided at the middle part of the assembly top mounting plate (41) and matched with the large spring (40), the O-ring identification mechanism (417) is provided on the vertically movable mounting plate (42), and the O-ring sensor (410) is arranged in the O-ring identification mechanism (417), a sensor protection spring (416) is arranged outside the stop ring sensor (411), a variable diameter reset spring (412) is located inside the reset block (46), a stop ring assembly transmission position pin (415) is arranged between the transfer rod (414) and the assembly head (47), the transfer rod (414) is located between the assembly head (47) and the stop ring sensor (411), and a stop ring assembly needle (413) is arranged in the assembly head (47). ; 2. The double stop ring device for automatic wiring harness installation in new energy vehicles according to claim 1 is characterized in that: The transfer mechanism (3) further comprises an unlocking cylinder (35), wherein the unlocking cylinder (35) is fixed on the transfer fixing plate (31).
3. The double stop ring device for automatic wiring harness installation in new energy vehicles according to claim 2 is characterized in that: The transfer mechanism (3) further comprises a second return spring (36), a stop ring shrink seat (38) and a first return spring (311), wherein the first return spring (311) is arranged in the stop ring shrink seat (33), and the second return spring (36) is arranged between the stop ring shrink seat (38) and the unlocking cylinder (35).
4. The double stop ring device for automatic wiring harness installation in new energy vehicles according to claim 1 is characterized in that: The transfer mechanism (3) further comprises a product presence sensor (37), wherein the product presence sensor (37) is arranged on the stop ring contraction mechanism (33).
5. The double stop ring device for automatic wiring harness installation in new energy vehicles according to claim 1 is characterized in that: The assembly position of the product positioning station (9), the material storage position of the transfer mechanism (3), and the material discharge position of the material discharge mechanism (1) are equidistant from each other.
6. The double stop ring device for automatic wiring harness installation in new energy vehicles according to claim 1, characterized in that: The distance between the picking end of the picking mechanism (2) and the picking end of the assembly mechanism (4) matches the position of the discharge port of the discharge mechanism (1) and the position of the transfer port of the transfer mechanism (3).
7. A working method of a double stop ring device for automatic wiring harness installation in a new energy vehicle, using the double stop ring device for automatic wiring harness installation in a new energy vehicle as claimed in any one of claims 1 to 6, characterized in that: The specific steps are as follows: (S1) The stop ring is manually loaded onto the material bin (11) in the discharging mechanism (1), the discharging mechanism (1) discharges the material, the loading and unloading position switching mechanism (8) drives the servo module (10) to operate, and drives the picking mechanism (2) and the assembly mechanism (4) to work together, the servo module (10) drives the assembly mechanism (4) and the picking mechanism (2) to move up and down, the picking mechanism (2) picks up the stop ring, the assembly mechanism (4) picks up the stop ring of the stop ring contraction mechanism (33) in the transfer mechanism (3), the loading and unloading position switching mechanism (8) and the servo module (10) operate, and then the picking mechanism (2) and the assembly mechanism (4) operate together, the servo module (10) drives the assembly mechanism (4) and the picking mechanism (2) to move up and down, the assembly mechanism (4) reaches the product positioning station (9), and the picking mechanism (2) reaches the transfer mechanism (3). (S2) When the feeding cylinder (24) in the picking mechanism (2) and the force of the second spring (23) are balanced, the picking cylinder (21) is ventilated to achieve the picking of the stop ring by the transfer mechanism (3); (S3) Working process of the assembly mechanism (4): under the action of the external servo motor, the assembly mechanism (4) moves downward; after the assembly head (47) contacts the product, the O-ring sensor (410) detects a signal and continues to move downward until the foreign body sensor (49) detects a signal, the unlocking cylinder (45) is unlocked, and after the variable diameter cylinder (44) completes its work, the assembly mechanism (4) moves upward as a whole, and then moves downward after leaving the product position, and the stop ring sensor (411) detects a signal to confirm that the double stop rings are assembled in place; (S4) The servo module (10) is reset, the loading and unloading position switching mechanism (8) is reset, and the double stop ring after assembly is removed, thereby ending the entire action.
8. The working method of the double stop ring device for automatic wiring harness installation in new energy vehicles according to claim 7, characterized in that: In step (S2), the working process of the transfer mechanism (3) is as follows: the picking mechanism (2) first releases the material, and then the anti-collapse plate (310) reaches the working position, pushing the cylinder assembly (32) to operate, so that the stop ring contraction mechanism (33) contracts the double stop rings, the anti-collapse plate (310) moves to the initial position through the anti-collapse plate moving cylinder (30), the unlocking cylinder (35) is unlocked, and the assembly mechanism (4) takes the material.
Citation Information
Patent Citations
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