Six-degree-of-freedom complete decoupling series-parallel mechanism containing closed-loop unit and construction method thereof

By using a decoupling sub-mechanism to construct a closed-loop unit in the series and parallel mechanism, the complete decoupling of the rotational freedom and the movement freedom is achieved, and the problem of insufficient load-bearing capacity and coupling in the prior art is solved, and the output of high precision and large load-bearing capacity is achieved.

CN119610062AActive Publication Date: 2025-03-14YANSHAN UNIV
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Patent Information

Application Number
CN202411965749.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-30
Publication Date
2025-03-14
Estimated Expiration
2044-12-30

AI Technical Summary

Technical Problem

The existing series and parallel mechanisms have shortcomings in load carrying capacity and coupling, and it is difficult to meet the needs of the industrial heavy load field.

Method used

The closed-loop unit is constructed using a decoupling sub-mechanism based on helix theory. By splitting the entire parallel mechanism into multiple sub-parallel mechanisms, the complete decoupling of rotational freedom and movement freedom is achieved.

Benefits of technology

It realizes independent output of force and torque in the X, Y and Z directions of the dynamic platform, with large load-bearing capacity and decoupling characteristics, simple control and higher output accuracy.

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Abstract

The invention belongs to the technical field of parallel mechanisms, and provides a six-degree-of-freedom complete decoupling series-parallel mechanism containing a closed loop unit, which comprises a 2R parallel mechanism and a 3T1R parallel mechanism, the 2R parallel mechanism comprises a first movable platform, a first fixed platform and a first mechanism branch chain arranged between the first movable platform and the first fixed platform, the 3T1R parallel mechanism comprises a second movable platform, a second fixed platform and a second mechanism branch chain arranged between the second movable platform and the second fixed platform, and the first fixed platform is connected with the second movable platform through the second mechanism branch chain. On the basis of the spiral theory, the whole parallel mechanism is split into a plurality of sub parallel mechanisms to be designed according to the motion characteristics of the degree of freedom by adopting a method for constructing closed-loop units by decoupling sub mechanisms, the closed-loop units are contained in branches, and independent output of force and torque in the X, Y and Z directions of the movable platform is achieved; the invention further provides a construction method of the six-degree-of-freedom complete coupling parallel mechanism, and the design method and process of the complete coupling parallel mechanism are simplified.
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Description

Technical Field

[0001] The present invention belongs to the technical field of parallel mechanisms, and in particular relates to a six-degree-of-freedom fully decoupled series-parallel mechanism containing a closed-loop unit and a construction method thereof. Background Art

[0002] With the rapid development of robot technology, robots are increasingly widely used in many industries. The environment in which robots operate is ever-changing, and there are higher requirements for the robot's mechanism configuration. At present, there are two main types of robot mechanisms: parallel mechanisms and serial mechanisms. Among them, the serial mechanism has a large working space and a simple structure, but low rigidity and large cumulative errors, and is not suitable for high-precision tasks; compared with the serial mechanism, the parallel mechanism has the advantages of small cumulative errors, high precision, good dynamic response, and large carrying capacity. The serial-parallel mechanism has the advantages of both serial and parallel mechanisms. It has a large working space, compact structure, and good dynamic response characteristics. It has broad application prospects in aerospace, machine tools, and mobile robots.

[0003] The existing series-parallel mechanism is composed of two mechanisms connected in series, resulting in a weaker load-bearing capacity of the series-parallel mechanism than the parallel mechanism. In addition, most of the existing series-parallel mechanisms have strong coupling. Although the series-parallel mechanism has been widely used in many fields, there is still a lack of six-degree-of-freedom fully decoupled series-parallel mechanisms with closed-loop units that can be applied to industrial heavy-duty fields and have large load-bearing capacity. Therefore, it is necessary to propose a six-degree-of-freedom fully decoupled series-parallel mechanism with closed-loop units and a construction method thereof. Summary of the invention

[0004] In view of the problems existing in the prior art, the present invention provides a six-degree-of-freedom fully decoupled series-parallel mechanism containing a closed-loop unit and a construction method thereof. Based on the screw theory, a method of constructing closed-loop units separately by decoupling sub-mechanisms is adopted. The overall parallel mechanism is split into multiple sub-parallel mechanisms for design according to the motion characteristics of the degrees of freedom. The branches contain closed-loop units, and the rotational degrees of freedom and the mobile degrees of freedom are completely decoupled, so that independent output of forces and torques in the X, Y, and Z directions of the moving platform is achieved. It has both large load-bearing capacity and decoupling characteristics, and has the advantages of simple control and higher output accuracy.

[0005] The present invention discloses a six-degree-of-freedom fully decoupled serial-parallel mechanism containing a closed-loop unit, which includes a 2R parallel mechanism and a 3T1R parallel mechanism, wherein the second moving platform of the 3T1R parallel mechanism is connected to the first fixed platform of the 2R parallel mechanism, the 2R parallel mechanism includes a first moving platform, a first fixed platform and a first mechanism branch chain arranged between the first moving platform and the first fixed platform, the first mechanism branch chain includes a first motion branch chain, a second motion branch chain, a third motion branch chain, a fourth motion branch chain and a fifth motion branch chain, the fourth motion branch chain has the same structure as the first motion branch chain and is an RPU configuration, the fifth motion branch chain has the same structure as the second motion branch chain and is The first kinematic branch chain is a UPR configuration, the third kinematic branch chain is a RR configuration, the fourth kinematic branch chain is symmetrically arranged with the first kinematic branch chain about the seventh rotational secondary axis, and the fifth kinematic branch chain is symmetrically arranged with the second kinematic branch chain about the eighth rotational secondary axis, so as to realize the rotation of the first moving platform around the X direction and the Y direction; the first kinematic branch chain includes a first articulated seat, a first connecting rod, a first sleeve, and a second articulated seat, the first articulated seat is connected to the first end of the first connecting rod through a first rotational secondary, the second end of the first connecting rod is inserted into the first sleeve and connected to the first sleeve through a first moving secondary, and the bottom end of the first sleeve is connected to the second sleeve through a first universal joint. The second motion branch chain comprises a third articulated seat, a second connecting rod, a second sleeve and a fourth articulated seat, the third articulated seat is connected to the first end of the second connecting rod through a second universal joint, the second end of the second connecting rod is inserted in the second sleeve and connected to the second sleeve through a second movable pair, the second sleeve is connected to the fourth articulated seat through a sixth rotating pair, the third motion branch chain comprises a fifth articulated seat, a third connecting rod and a sixth articulated seat, the fifth articulated seat is connected to the first end of the third connecting rod through a seventh rotating pair, the second end of the third connecting rod is connected to the sixth articulated seat through an eighth rotating pair; the 3T1R parallel mechanism It includes a second moving platform, a second fixed platform and a second mechanism branch chain provided between the second moving platform and the second fixed platform, the second mechanism branch chain includes a sixth motion branch chain, a seventh motion branch chain, an eighth motion branch chain, a ninth motion branch chain and a tenth motion branch chain, the sixth motion branch chain, the seventh motion branch chain, the ninth motion branch chain and the tenth motion branch chain have the same configuration and are all RPPP configurations, the ninth motion branch chain and the sixth motion branch chain are symmetrically arranged about a ninth moving secondary axis, the seventh motion branch chain and the tenth motion branch chain are symmetrically arranged about a seventh moving secondary axis, so as to realize translation of the second moving platform along the X direction, the Y direction and the Z direction and rotation around the Z direction;The sixth kinematic branch chain includes a first connecting member, a fourth connecting rod, a fourth sleeve, a first slide rail and a first connecting frame, wherein the first connecting member is connected to the first end of the fourth connecting rod through a ninth rotating pair, the second end of the fourth connecting rod is connected to the fourth sleeve through a third moving pair, the fourth sleeve is connected to the first connecting frame through a fifth moving pair and a sixth moving pair respectively, the fifth moving pair and the sixth moving pair are symmetrical about the axis of the third moving pair, and the first connecting frame is connected to the first slide rail through a fourth moving pair; the eighth kinematic branch chain includes a second slide rail, a fifth connecting rod, a sixth connecting rod, a seventh connecting rod and a third slide rail, the second slide rail is connected to the first end of the fifth connecting rod through a seventh moving pair, the second end of the fifth connecting rod is connected to the first end of the sixth connecting rod through an eighth moving pair, the second end of the sixth connecting rod is connected to the first end of the seventh connecting rod through a tenth rotating pair, and the second end of the seventh connecting rod is connected to the third slide rail through a ninth moving pair. ;

[0006] Preferably, the first articulated seat, the third articulated seat and the fifth articulated seat in the first mechanism branch are all connected to the first moving platform, and the second articulated seat, the fourth articulated seat and the sixth articulated seat in the first mechanism branch are all connected to the first fixed platform.

[0007] Preferably, the first connecting member and the second slide rail in the second mechanism branch are connected to the second movable platform, and the first slide rail and the third slide rail in the second mechanism branch are connected to the second fixed platform.

[0008] Preferably, the first universal joint includes a second rotation pair and a third rotation pair, the second rotation pair axis is perpendicular to the third rotation pair axis, and the second universal joint includes a fourth rotation pair and a fifth rotation pair, the fourth rotation pair axis is perpendicular to the fifth rotation pair axis.

[0009] Preferably, the axis relationship between the moving pairs in the 2R parallel mechanism is: the first rotation secondary axis is perpendicular to the first moving secondary axis, the first moving secondary axis is perpendicular to the third rotation secondary axis, the fifth rotation secondary axis is perpendicular to the second moving secondary axis, the second moving secondary axis is perpendicular to the sixth rotation secondary axis, the seventh rotation secondary axis is perpendicular to the eighth rotation secondary axis, the first rotation secondary axis, the third rotation secondary axis, and the fourth rotation secondary axis are parallel to the seventh rotation secondary axis, and the second rotation secondary axis, the fifth rotation secondary axis, and the sixth rotation secondary axis are parallel to the eighth rotation secondary axis.

[0010] Preferably, the axis relationship between the moving pairs in the 3T1R parallel mechanism is as follows: the ninth rotation secondary axis is perpendicular to the third rotation secondary axis, the ninth rotation secondary axis and the fifth rotation secondary axis are parallel to the sixth rotation secondary axis, the fifth rotation secondary axis and the sixth rotation secondary axis are respectively perpendicular to the fourth rotation secondary axis, the seventh rotation secondary axis is perpendicular to the eighth rotation secondary axis, the seventh rotation secondary axis is perpendicular to the ninth rotation secondary axis, the eighth rotation secondary axis is collinear with the tenth rotation secondary axis, the fourth rotation secondary axis is parallel to the ninth rotation secondary axis, the fourth rotation secondary axis is perpendicular to the tenth rotation secondary axis, the ninth rotation secondary axis is parallel to the eleventh rotation secondary axis, and the ninth rotation secondary axis is perpendicular to the seventh rotation secondary axis.

[0011] In a second aspect, the present invention further provides a method for constructing a six-degree-of-freedom fully decoupled series-parallel mechanism including a closed-loop unit, which comprises the following steps:

[0012] S1. Based on the degree of freedom and decoupling requirements of the mechanism, the complete decoupling condition that the reciprocal product of the branch transmission force spiral matrix and the output motion spiral matrix of the 3T1R parallel mechanism and the 2R parallel mechanism is a diagonal matrix is ​​proposed, and the transmission force spiral form of the mechanism motion branch is determined;

[0013] S2, according to the force transmission spiral in the same branch chain Ti With drive screw $ ai The condition that the reciprocal product is a non-zero constant is used to find the driving spiral of the i-th branch kinematic chain;

[0014] S3, according to the transmission force spiral $ Ti In the same branch chain, except for the driving spiral ai External non-driven spiral $ ki The inverse characteristics determine the non-driving helix of the i-th branch $ ki ;

[0015] S4, according to the driving motion spiral $ ai and non-driven spiral $ ki According to the type of branch connection and the different sorting of kinematic pairs, the i-th basic decoupled kinematic branch chain is synthesized;

[0016] S5. Combining the closed-loop unit construction criteria with the complete decoupling condition of the sub-mechanism, construct the i-th redundant drive branch chain that is completely consistent with the basic decoupling branch chain structure and is driven synchronously, and construct a closed-loop unit containing the basic decoupling branch chain without destroying the decoupling characteristics of the mechanism;

[0017] S6, let i take different values, repeat steps S2-S5, and obtain m basic decoupling branches and m redundant drive branches;

[0018] S7. Combine the m basic decoupled motion branches and m redundant drive branches of the designed planar sub-parallel mechanism and spatial sub-parallel mechanism to obtain two rotation sub-mechanisms and three-movement-one-rotation sub-mechanisms, and connect the two sub-mechanisms in series to obtain a six-degree-of-freedom fully decoupled series-parallel mechanism.

[0019] Preferably, the complete decoupling condition of the 3T1R parallel mechanism in step S1 is:

[0020]

[0021] In the formula, $ Ti (i=1,2,3,4) is the force transmission spiral of the i-th branch chain, $ j (j=1,2,3,4) is the output motion spiral of the j-th branch chain.

[0022] Preferably, the complete decoupling condition of the 2R parallel mechanism in step S1 is:

[0023]

[0024] Compared with the prior art, the present invention has the following advantages:

[0025] The six-degree-of-freedom fully decoupled serial-parallel mechanism containing closed-loop units of the present invention and the construction method thereof are based on the screw theory and adopt a method of separately constructing closed-loop units by decoupling sub-mechanisms. The overall parallel mechanism is split into multiple sub-parallel mechanisms for design according to the motion characteristics of the degrees of freedom. The branches contain closed-loop units, and the rotational degrees of freedom and the mobile degrees of freedom are completely decoupled, so that independent output of forces and torques in the X, Y and Z directions of the moving platform is achieved. The mechanism has both large load-bearing capacity and decoupling characteristics, and has the advantages of simple control, higher output accuracy, and the like. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 It is an overall schematic diagram of a six-degree-of-freedom fully decoupled series-parallel mechanism including a closed-loop unit of the present invention;

[0027] Figure 2 It is a schematic diagram of a 2R mechanism in a six-degree-of-freedom fully decoupled series-parallel mechanism containing a closed-loop unit of the present invention;

[0028] Figure 3 It is a schematic diagram of the first motion branch in the six-degree-of-freedom fully decoupled series-parallel mechanism containing a closed-loop unit of the present invention;

[0029] Figure 4 It is a schematic diagram of the second motion branch in the six-degree-of-freedom fully decoupled series-parallel mechanism containing a closed-loop unit of the present invention;

[0030] Figure 5 It is a schematic diagram of the third kinematic branch chain in the six-degree-of-freedom fully decoupled serial-parallel mechanism containing a closed-loop unit of the present invention;

[0031] Figure 6 It is a schematic diagram of a 3T1R parallel mechanism of a six-degree-of-freedom fully decoupled series-parallel mechanism containing a closed-loop unit of the present invention;

[0032] Figure 7a and Figure 7b It is a schematic diagram of the sixth kinematic branch in the six-degree-of-freedom fully decoupled serial-parallel mechanism containing a closed-loop unit of the present invention;

[0033] Figure 8 It is a schematic diagram of the eighth kinematic branch in the six-degree-of-freedom fully decoupled serial-parallel mechanism containing a closed-loop unit of the present invention;

[0034] Fig. 9 It is a schematic flow chart of a construction method of a six-degree-of-freedom fully decoupled series-parallel mechanism containing a closed-loop unit according to the present invention.

[0035] Main reference numerals:

[0036] 2R parallel mechanism 1, first moving platform 11, first fixed platform 15, first motion branch chain 12, first articulated seat 121, first connecting rod 122, first sleeve 123, second articulated seat 124, second motion branch chain 13, third articulated seat 131, second connecting rod 132, second sleeve 133, fourth articulated seat 134, third motion branch chain 14, fifth articulated seat 141, third connecting rod 142, sixth articulated seat 143, fourth motion branch chain 16, fifth motion branch chain 17, 3T1R parallel mechanism 2, second moving platform 51, second fixed platform 53, sixth motion branch chain 52, first connecting member 521, fourth connecting rod 522, fourth sleeve 523, first slide rail 524, first connecting frame 525, seventh motion branch chain 54, eighth ... Moving branch chain 55, second slide rail 551, fifth connecting rod 552, sixth connecting rod 553, seventh connecting rod 554, third slide rail 555, ninth moving branch chain 56, tenth moving branch chain 57, first rotating pair R1, second rotating pair R2, third rotating pair R3, fourth rotating pair R4, fifth rotating pair R5, sixth rotating pair R6, seventh rotating pair R7, eighth rotating pair R8, ninth rotating pair R9, tenth rotating pair R10, eleventh rotating pair R11, first moving pair P1, second moving pair P2, third moving pair P3, fourth moving pair P4, fifth moving pair P5, sixth moving pair P6, seventh moving pair P7, eighth moving pair P8, ninth moving pair P9, tenth moving pair P10, first universal joint U1, second universal joint U2. DETAILED DESCRIPTION

[0037] In order to fully describe the technical content, structural features, objectives and effects of the present invention, the following will be described in detail with reference to the accompanying drawings.

[0038] The six-degree-of-freedom fully decoupled series-parallel mechanism of the present invention including a closed-loop unit, such as Figure 1 As shown, it includes a 2R parallel mechanism 1 and a 3T1R parallel mechanism 2 , and the second moving platform 51 of the 3T1R parallel mechanism is connected to the first fixed platform 15 of the 2R parallel mechanism 1 .

[0039] like Figure 2 As shown, the 2R parallel mechanism 1 includes a first moving platform 11, a first fixed platform 15 and a first mechanism branch chain arranged between the first moving platform 11 and the first fixed platform 15, the first mechanism branch chain includes a first motion branch chain 12, a second motion branch chain 13, a third motion branch chain 14, a fourth motion branch chain 16 and a fifth motion branch chain 17, the fourth motion branch chain 16 has the same structure as the first motion branch chain 12 and is both an RPU configuration, the fifth motion branch chain 17 has the same structure as the second motion branch chain 13 and is both a UPR configuration, and the third motion branch chain 14 is an RR configuration. The fourth motion branch chain 16 and the first motion branch chain 12 are symmetrically arranged about the axis of the seventh rotation pair R7, and the fifth motion branch chain 17 and the second motion branch chain 13 are symmetrically arranged about the axis of the eighth rotation pair R8, so as to realize the rotation of the first moving platform 11 around the X direction and the Y direction; the first articulated seat 121, the third articulated seat 131, and the fifth articulated seat 141 in the first mechanism branch are all connected to the first moving platform 11, and the second articulated seat 124, the fourth articulated seat 134, and the sixth articulated seat 143 in the first mechanism branch are all connected to the first fixed platform 15.

[0040] like Figure 3 As shown, the first moving branch chain 12 includes a first articulated seat 121, a first connecting rod 122, a first sleeve 123 and a second articulated seat 124. The first articulated seat 121 is connected to the first end of the first connecting rod 122 through a first rotating pair R1. The second end of the first connecting rod 122 is inserted in the first sleeve 123 and is connected to the first sleeve 123 through a first movable pair P1. The bottom end of the first sleeve 123 is connected to the second articulated seat 124 through a first universal joint U1. The first universal joint U1 includes a second rotating pair R2 and a third rotating pair R3. The axis of the second rotating pair R2 is perpendicular to the axis of the third rotating pair R3.

[0041] like Figure 4 As shown, the second moving branch 13 includes a third articulated seat 131, a second connecting rod 132, a second sleeve 133 and a fourth articulated seat 134. The third articulated seat 131 is connected to the first end of the second connecting rod 132 through a second universal joint U2. The second universal joint U2 includes a fourth rotation pair R4 and a fifth rotation pair R5. The axis of the fourth rotation pair R4 is perpendicular to the axis of the fifth rotation pair R5. The second end of the second connecting rod 132 is inserted in the second sleeve 133 and is connected to the second sleeve 133 through a second movable pair P2. The second sleeve 133 is connected to the fourth articulated seat 134 through a sixth rotation pair R6.

[0042] like Figure 5As shown, the third kinematic branch 14 includes a fifth articulated seat 141, a third connecting rod 142 and a sixth articulated seat 143. The fifth articulated seat 141 is connected to the first end of the third connecting rod 142 through the seventh rotation pair R7, and the second end of the third connecting rod 142 is connected to the sixth articulated seat 143 through the eighth rotation pair R8.

[0043] The axis relationship between each moving pair in the 2R parallel mechanism 1 is as follows: the axis of the first rotating pair R1 is perpendicular to the axis of the first moving pair P1, the axis of the first moving pair P1 is perpendicular to the axis of the third rotating pair R3, the axis of the fifth rotating pair R5 is perpendicular to the axis of the second moving pair P2, the axis of the second moving pair P2 is perpendicular to the axis of the sixth rotating pair R6, the axis of the seventh rotating pair R7 is perpendicular to the axis of the eighth rotating pair R8, the axis of the first rotating pair R1, the axis of the third rotating pair R3, the axis of the fourth rotating pair R4 are parallel to the axis of the seventh rotating pair R7, and the axis of the second rotating pair R2, the axis of the fifth rotating pair R5, the axis of the sixth rotating pair R6 are parallel to the axis of the eighth rotating pair R8.

[0044] like Figure 6 As shown, the 3T1R parallel mechanism 2 includes a second moving platform 51, a second fixed platform 53 and a second mechanism branch chain arranged between the second moving platform 51 and the second fixed platform 53, the second mechanism branch chain includes a sixth moving branch chain 52, a seventh moving branch chain 54, an eighth moving branch chain 55, a ninth moving branch chain 56 and a tenth moving branch chain 57, the sixth moving branch chain 52, the seventh moving branch chain 54, the ninth moving branch chain 56 and the tenth moving branch chain 57 have the same configuration and are all RPPP configurations, the ninth moving branch chain 56 and the sixth moving branch chain 52 are symmetrically arranged about the axis of the ninth moving pair P9, the seventh moving branch chain 54 and the tenth moving branch chain 57 are symmetrically arranged about the axis of the seventh moving pair P7, so as to realize the translation of the second moving platform 51 along the X direction, the Y direction and the Z direction and the rotation around the Z direction; the first connecting member 521 and the second slide rail 551 in the second mechanism branch chain are connected to the second moving platform 51, and the first slide rail 524 and the third slide rail 555 in the second mechanism branch chain are connected to the second fixed platform 53.

[0045] Figure 7a and Figure 7b As shown, the sixth moving branch chain 52 includes a first connecting member 521, a fourth connecting rod 522, a fourth sleeve 523, a first slide rail 524 and a first connecting frame 525. The first connecting member 521 is connected to the first end of the fourth connecting rod 522 through the ninth rotating pair R9, the second end of the fourth connecting rod 522 is connected to the fourth sleeve 523 through the third moving pair P3, the fourth sleeve 523 is connected to the first connecting frame 525 through the fifth moving pair P5 and the sixth moving pair P6 respectively, the fifth moving pair P5 and the sixth moving pair P6 are symmetrical about the axis of the third moving pair P3, and the first connecting frame 525 is connected to the first slide rail 524 through the fourth moving pair P4.

[0046] like Figure 8 As shown, the eighth motion branch chain 55 includes a second slide rail 551, a fifth link 552, a sixth link 553, a seventh link 554 and a third slide rail 555. The second slide rail 551 is connected to the first end of the fifth link 552 through the seventh movable joint P7, the second end of the fifth link 552 is connected to the first end of the sixth link 553 through the eighth movable joint P8, the second end of the sixth link 553 is connected to the first end of the seventh link 554 through the tenth rotation joint R10, and the second end of the seventh link 554 is connected to the third slide rail 555 through the ninth movable joint P9.

[0047] The axis relationship between the moving pairs in the 3T1R parallel mechanism 2 is as follows: the axis of the ninth rotating pair R9 is perpendicular to the axis of the third moving pair P3, the axis of the ninth rotating pair R9, the axis of the fifth moving pair P5 and the axis of the sixth moving pair P6 are parallel, the axis of the fifth moving pair P5 and the axis of the sixth moving pair P6 are perpendicular to the axis of the fourth moving pair P4 respectively. The axis of the seventh moving pair P7 is perpendicular to the axis of the eighth moving pair P8, the axis of the seventh moving pair P7 is perpendicular to the axis of the ninth moving pair P9, the axis of the eighth moving pair P8 is collinear with the axis of the tenth rotating pair R10, the axis of the fourth moving pair P4 is parallel to the axis of the ninth moving pair P9, the axis of the fourth moving pair P4 is perpendicular to the axis of the tenth moving pair P10, the axis of the ninth rotating pair R9 is parallel to the axis of the eleventh rotating pair R11, and the axis of the ninth rotating pair R9 is perpendicular to the axis of the seventh moving pair P7.

[0048] The following is a further description of the six-degree-of-freedom fully decoupled serial-parallel mechanism containing a closed-loop unit and its construction method in conjunction with the embodiments of the present invention:

[0049] like Fig. 9 As shown, a method for constructing a six-degree-of-freedom fully decoupled series-parallel mechanism including a closed-loop unit comprises the following steps:

[0050] S1. Based on the mechanism's degrees of freedom and decoupling requirements, the complete decoupling condition that the reciprocal product of the branch transmission force spiral matrix and the output motion spiral matrix of the 3T1R parallel mechanism and the 2R parallel mechanism is a diagonal matrix is ​​proposed, and the transmission force spiral form of the mechanism's motion branch is determined.

[0051] The complete decoupling conditions of the 3T1R parallel mechanism are:

[0052]

[0053] In the formula, $ Ti (i=1,2,3,4) is the force transmission spiral of the i-th branch chain, $ j (j=1,2,3,4) is the output motion spiral of the j-th branch chain.

[0054] The complete decoupling condition of the 2R parallel mechanism is:

[0055]

[0056] S2, according to the force transmission spiral in the same branch chain Ti With drive screw $ ai The condition that the reciprocal product is a non-zero constant is used to find the driving screw of the i-th branch kinematic chain.

[0057] S3, according to the transmission force spiral $ Ti In the same branch chain, except for the driving spiral ai External non-driven spiral $ ki The inverse characteristics determine the non-driving helix of the i-th branch $ ki .

[0058] S4, according to the driving motion spiral $ ai and non-driven spiral $ ki According to the type of branch connection degree and the different sorting of kinematic pairs, the i-th basic decoupled kinematic branch is synthesized.

[0059] S5. Combining the closed-loop unit construction criteria with the complete decoupling conditions of the sub-mechanism, construct the i-th redundant drive branch that is completely consistent with the basic decoupling branch structure and driven synchronously, and construct a closed-loop unit containing the basic decoupling branch without destroying the decoupling characteristics of the mechanism.

[0060] S6. Let i take different values ​​and repeat steps S2-S5 to obtain m basic decoupling branches and m redundant drive branches.

[0061] S7. Combine the m basic decoupled motion branches and m redundant drive branches of the designed planar sub-parallel mechanism and spatial sub-parallel mechanism to obtain two rotation sub-mechanisms and three-movement-one-rotation sub-mechanisms, and connect the two sub-mechanisms in series to obtain a six-degree-of-freedom fully decoupled series-parallel mechanism.

[0062] The six-degree-of-freedom fully decoupled serial-parallel mechanism containing closed-loop units of the present invention and the construction method thereof are based on the screw theory and adopt a method of separately constructing closed-loop units by decoupling sub-mechanisms. The overall parallel mechanism is split into multiple sub-parallel mechanisms for design according to the motion characteristics of the degrees of freedom. The branches contain closed-loop units, and the rotational degrees of freedom and the mobile degrees of freedom are completely decoupled, so that independent output of forces and torques in the X, Y and Z directions of the moving platform is achieved. The mechanism has both large load-bearing capacity and decoupling characteristics, and has the advantages of simple control, higher output accuracy, and the like.

[0063] The embodiments described above are only descriptions of the preferred implementation modes of the present invention, and are not intended to limit the scope of the present invention. Without departing from the design spirit of the present invention, various modifications and improvements made to the technical solutions of the present invention by ordinary technicians in this field should all fall within the protection scope determined by the claims of the present invention.

Claims

1. A six-degree-of-freedom fully decoupled series-parallel mechanism containing a closed-loop unit, characterized in that: It includes a 2R parallel mechanism and a 3T1R parallel mechanism, wherein the second moving platform of the 3T1R parallel mechanism is connected to the first fixed platform of the 2R parallel mechanism. The 2R parallel mechanism includes a first moving platform, a first fixed platform and a first mechanism branch chain provided between the first moving platform and the first fixed platform, the first mechanism branch chain includes a first motion branch chain, a second motion branch chain, a third motion branch chain, a fourth motion branch chain and a fifth motion branch chain, the fourth motion branch chain has the same structure as the first motion branch chain and is an RPU configuration, the fifth motion branch chain has the same structure as the second motion branch chain and is a UPR configuration, the third motion branch chain is an RR configuration, the fourth motion branch chain is symmetrically arranged with the first motion branch chain about the seventh rotation secondary axis, the fifth motion branch chain is symmetrically arranged with the second motion branch chain about the eighth rotation secondary axis, so as to realize the rotation of the first moving platform around the X direction and the Y direction; The first motion branch chain includes a first articulated seat, a first connecting rod, a first sleeve, and a second articulated seat, the first articulated seat is connected to the first end of the first connecting rod through a first rotating pair, the second end of the first connecting rod is inserted in the first sleeve and connected to the first sleeve through a first moving pair, and the bottom end of the first sleeve is connected to the second articulated seat through a first universal joint; the second motion branch chain includes a third articulated seat, a second connecting rod, a second sleeve and a fourth articulated seat, the third articulated seat is connected to the first end of the second connecting rod through a second universal joint, the second end of the second connecting rod is inserted in the second sleeve and connected to the second sleeve through a second moving pair, the second sleeve is connected to the fourth articulated seat through a sixth rotating pair, the third motion branch chain includes a fifth articulated seat, a third connecting rod and a sixth articulated seat, the fifth articulated seat is connected to the first end of the third connecting rod through a seventh rotating pair, and the second end of the third connecting rod is connected to the sixth articulated seat through an eighth rotating pair; The 3T1R parallel mechanism includes a second moving platform, a second fixed platform and a second mechanism branch chain provided between the second moving platform and the second fixed platform, the second mechanism branch chain includes a sixth motion branch chain, a seventh motion branch chain, an eighth motion branch chain, a ninth motion branch chain and a tenth motion branch chain, the sixth motion branch chain, the seventh motion branch chain, the ninth motion branch chain and the tenth motion branch chain have the same configuration and are all RPPP configurations, the ninth motion branch chain and the sixth motion branch chain are symmetrically arranged about the ninth moving secondary axis, the seventh motion branch chain and the tenth motion branch chain are symmetrically arranged about the seventh moving secondary axis, so as to realize the translation of the second moving platform along the X direction, the Y direction and the Z direction and the rotation around the Z direction; The sixth motion branch chain includes a first connecting member, a fourth connecting rod, a fourth sleeve, a first slide rail and a first connecting frame, the first connecting member is connected to the first end of the fourth connecting rod through a ninth rotating pair, the second end of the fourth connecting rod is connected to the fourth sleeve through a third moving pair, the fourth sleeve is connected to the first connecting frame through a fifth moving pair and a sixth moving pair respectively, the fifth moving pair and the sixth moving pair are symmetrical about the axis of the third moving pair, and the first connecting frame is connected to the first slide rail through the fourth moving pair; the eighth motion branch chain includes a second slide rail, a fifth connecting rod, a sixth connecting rod, a seventh connecting rod and a third slide rail, the second slide rail is connected to the first end of the fifth connecting rod through a seventh moving pair, the second end of the fifth connecting rod is connected to the first end of the sixth connecting rod through an eighth moving pair, the second end of the sixth connecting rod is connected to the first end of the seventh connecting rod through a tenth rotating pair, and the second end of the seventh connecting rod is connected to the third slide rail through a ninth moving pair.

2. The six-degree-of-freedom fully decoupled serial-parallel mechanism containing a closed-loop unit according to claim 1, characterized in that: The first articulated seat, the third articulated seat, and the fifth articulated seat in the first mechanism branch are all connected to the first moving platform, and the second articulated seat, the fourth articulated seat, and the sixth articulated seat in the first mechanism branch are all connected to the first fixed platform.

3. The six-degree-of-freedom fully decoupled serial-parallel mechanism containing a closed-loop unit according to claim 1, characterized in that: The first connecting member and the second slide rail in the second mechanism branch are connected to the second movable platform, and the first slide rail and the third slide rail in the second mechanism branch are connected to the second fixed platform.

4. The six-degree-of-freedom fully decoupled serial-parallel mechanism containing a closed-loop unit according to claim 1, characterized in that: The first universal joint includes a second rotation pair and a third rotation pair, the second rotation pair axis is perpendicular to the third rotation pair axis, the second universal joint includes a fourth rotation pair and a fifth rotation pair, the fourth rotation pair axis is perpendicular to the fifth rotation pair axis.

5. The six-degree-of-freedom fully decoupled serial-parallel mechanism containing a closed-loop unit according to claim 1, characterized in that: The axis relationship between each moving pair in the 2R parallel mechanism is as follows: the first rotation secondary axis is perpendicular to the first moving secondary axis, the first moving secondary axis is perpendicular to the third rotation secondary axis, the fifth rotation secondary axis is perpendicular to the second moving secondary axis, the second moving secondary axis is perpendicular to the sixth rotation secondary axis, the seventh rotation secondary axis is perpendicular to the eighth rotation secondary axis, the first rotation secondary axis, the third rotation secondary axis, and the fourth rotation secondary axis are parallel to the seventh rotation secondary axis, and the second rotation secondary axis, the fifth rotation secondary axis, and the sixth rotation secondary axis are parallel to the eighth rotation secondary axis.

6. The six-degree-of-freedom fully decoupled serial-parallel mechanism containing a closed-loop unit according to claim 1, characterized in that: The axis relationship between each moving pair in the 3T1R parallel mechanism is as follows: the ninth rotation secondary axis is perpendicular to the third moving secondary axis, the ninth rotation secondary axis and the fifth moving secondary axis are parallel to the sixth moving secondary axis, the fifth moving secondary axis and the sixth moving secondary axis are respectively perpendicular to the fourth moving secondary axis, the seventh moving secondary axis is perpendicular to the eighth moving secondary axis, the seventh moving secondary axis is perpendicular to the ninth moving secondary axis, the eighth moving secondary axis is collinear with the tenth rotation secondary axis, the fourth moving secondary axis is parallel to the ninth moving secondary axis, the fourth moving secondary axis is perpendicular to the tenth moving secondary axis, the ninth rotation secondary axis is parallel to the eleventh rotation secondary axis, and the ninth rotation secondary axis is perpendicular to the seventh moving secondary axis.

7. A method for constructing a six-degree-of-freedom fully decoupled series-parallel mechanism containing a closed-loop unit according to any one of claims 1 to 6, characterized in that: It includes the following steps: S1. Based on the degree of freedom and decoupling requirements of the mechanism, the complete decoupling condition that the reciprocal product of the branch transmission force spiral matrix and the output motion spiral matrix of the 3T1R parallel mechanism and the 2R parallel mechanism is a diagonal matrix is ​​proposed, and the transmission force spiral form of the mechanism motion branch is determined; S2, according to the force transmission spiral in the same branch chain Ti With drive screw $ ai The condition that the reciprocal product is a non-zero constant is used to find the driving spiral of the i-th branch kinematic chain; S3, according to the transmission force spiral $ Ti In the same branch chain, except for the driving spiral ai External non-driven spiral $ ki The inverse characteristics determine the non-driving helix of the i-th branch $ ki ; S4, according to the driving motion spiral $ ai and non-driven spiral $ ki According to the type of branch connection and the different sorting of kinematic pairs, the i-th basic decoupled kinematic branch chain is synthesized; S5. Combining the closed-loop unit construction criteria with the complete decoupling condition of the sub-mechanism, construct the i-th redundant drive branch chain that is completely consistent with the basic decoupling branch chain structure and is driven synchronously, and construct a closed-loop unit containing the basic decoupling branch chain without destroying the decoupling characteristics of the mechanism; S6, let i take different values, repeat steps S2-S5, and obtain m basic decoupling branches and m redundant drive branches; S7. Combine the m basic decoupled motion branches and m redundant drive branches of the designed planar sub-parallel mechanism and spatial sub-parallel mechanism to obtain two rotation sub-mechanisms and three-movement-one-rotation sub-mechanisms, and connect the two sub-mechanisms in series to obtain a six-degree-of-freedom fully decoupled series-parallel mechanism.

8. The method for constructing a six-degree-of-freedom fully decoupled series-parallel mechanism containing a closed-loop unit according to claim 7, characterized in that: The complete decoupling condition of the 3T1R parallel mechanism in step S1 is: In the formula, $ Ti (i=1,2,3,4) is the force transmission spiral of the i-th branch chain, $ j (j=1,2,3,4) is the output motion spiral of the j-th branch chain.

9. The method for constructing a six-degree-of-freedom fully decoupled series-parallel mechanism containing a closed-loop unit according to claim 7, characterized in that: The complete decoupling condition of the 2R parallel mechanism in step S1 is:

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