Isolation equipment and object processing method

Abstract

The invention provides an isolation device and an object processing method. The isolation equipment provided by the invention comprises an isolation chamber, the isolation chamber is used for providing a controlled environment so as to process objects entering the isolation chamber; wherein an object inlet channel and an object outlet channel are arranged on the isolation chamber; one ends of the object inlet channel and the object outlet channel are communicated with the outside, and the other ends are communicated with the isolation chamber; the material inlet channel and the material outlet channel are filled with liquid; objects going to enter and exit the isolation chamber enter and exit the isolation chamber through liquid, the liquid isolates the internal environment and the external environment of the isolation chamber, and gas exchange between the internal environment and the external environment is prevented. According to the isolation equipment and the object processing method provided by the invention, the in-out efficiency of the object can be improved, the object processing efficiency is improved, and the operation is simplified; furthermore, through the isolation mode of the liquid barrier, the isolation equipment can meet the high-standard requirements for cleaning and isolation in various different industries and research applications, and the adaptability is wide.

Description

Technical Field

[0001] The present application relates to the technical field of isolation chambers, and in particular to an isolation device and an object processing method. Background Art

[0002] Isolation chambers such as glove boxes are widely used in various industries and laboratories. They can effectively isolate the internal space from the external environment, preventing external dust, impurities, moisture, etc. from entering the isolation chamber, thereby creating a high-purity space for the operating object. In the fields of semiconductor processing, precision instrument manufacturing, etc., tiny impurities may have a significant impact on product quality, and isolation chambers can effectively avoid this from happening.

[0003] However, when moving objects in traditional isolation chambers, mechanical airlocks or transfer chambers are usually used to move objects in or out of the isolation chamber. This method is complicated and time-consuming to operate, and sometimes multiple operations may be required, which seriously affects the efficiency of object processing. Summary of the invention

[0004] In view of this, the present application provides an isolation device and an object processing method to improve the efficiency of object processing.

[0005] Specifically, the present application is implemented through the following technical solutions:

[0006] In a first aspect, the present application provides an isolation device, the isolation device comprising an isolation chamber; the isolation chamber is used to provide a controlled environment to process an object entering the isolation chamber;

[0007] Among them, the isolation chamber is provided with an inlet channel and an outlet channel; one end of the inlet channel and the outlet channel is connected to the outside world, and the other end is connected to the isolation chamber; the inlet channel and the outlet channel are filled with liquid; objects to be in and out of the isolation chamber enter and exit the isolation chamber through the liquid, and the liquid isolates the internal environment of the isolation chamber from the external environment to prevent gas exchange between the internal environment and the external environment.

[0008] A second aspect of the present application provides an object processing method, which is implemented based on the isolation device provided in the first aspect of the present application; the object processing method comprises:

[0009] conveying the object to be processed to the isolation device;

[0010] Processing the object through the isolation device to obtain a processed object;

[0011] The processed objects are transferred to the outside of the isolation device.

[0012] The isolation equipment and object processing method provided in the present application can effectively isolate the gas exchange between the internal environment of the isolation chamber and the external environment by arranging an inlet channel and an outlet channel on the isolation chamber and filling the inlet channel and the outlet channel with liquid. It can prevent pollutants such as particles, humidity, and microorganisms in the air from entering the isolation chamber, thereby protecting the cleanliness and stability of the isolation chamber and preventing pollutants from leaking. In addition, objects do not require a complex airlock system when entering and exiting the isolation chamber, but are isolated through a liquid channel. In this way, the efficiency of objects entering and exiting can be improved, the efficiency of object processing can be improved, and operations can be simplified. Furthermore, through the isolation method of the liquid barrier, the isolation equipment can meet the high standards for cleanliness and isolation in various industrial and research applications, and has a wide adaptability. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 A schematic diagram of a first embodiment of an isolation device provided in the present application;

[0014] Figure 2 A schematic diagram of a second embodiment of the isolation device provided in the present application;

[0015] Figure 3 A schematic diagram of a third embodiment of the isolation device provided in the present application;

[0016] Figure 4 This is a schematic structural diagram of a belt conveyor system according to an exemplary embodiment of the present application;

[0017] Figure 5 A schematic diagram of a fourth embodiment of the isolation device provided in the present application;

[0018] Figure 6 A schematic diagram of a fifth embodiment of the isolation device provided in the present application;

[0019] Figure 7 This is a flow chart of Example 1 of the object processing method provided in this application.

[0020] Description of reference numerals:

[0021] 1: Isolation room;

[0022] 11: Processing station;

[0023] 2: Entry channel;

[0024] 3: Exit channel;

[0025] 4: Belt conveyor system;

[0026] 41: conveyor belt;

[0027] 42: roller;

[0028] 43: driving device;

[0029] 21: First manipulator;

[0030] 31: second manipulator;

[0031] 22: first external manipulator;

[0032] 23: First internal manipulator;

[0033] 24: first conveyor belt;

[0034] 32: second external manipulator;

[0035] 33: Second internal manipulator;

[0036] 34: second conveyor belt;

[0037] 5: Magnetic coupling transfer tray assembly;

[0038] 51: tray;

[0039] 52: base. DETAILED DESCRIPTION

[0040] Here, exemplary embodiments are described in detail, and examples thereof are shown in the accompanying drawings. When the following description refers to the drawings, unless otherwise indicated, the same numbers in different drawings represent the same or similar elements. The implementations described in the following exemplary embodiments do not represent all implementations consistent with the present application.

[0041] The terms used in this application are only for the purpose of describing specific embodiments and are not intended to limit this application. The singular forms of "a", "said" and "the" used in this application are also intended to include plural forms, unless the context clearly indicates other meanings. It should also be understood that the term "and / or" used in this article refers to and includes any or all possible combinations of one or more associated listed items.

[0042] It should be understood that although the terms first, second, third, etc. may be used in the present application to describe various information, these information should not be limited to these terms. These terms are only used to distinguish the same type of information from each other. For example, without departing from the scope of the present application, the first information may also be referred to as the second information, and similarly, the second information may also be referred to as the first information. Depending on the context, the word "if" as used herein may be interpreted as "at the time of" or "when" or "in response to determining".

[0043] Specific embodiments are given below to introduce the technical solution of the present application in detail.

[0044] Figure 1This is a schematic diagram of the first embodiment of the isolation device provided in this application. Please refer to Figure 1 The isolation device provided in this embodiment includes an isolation chamber 1; the isolation chamber 1 is used to provide a controlled environment to process objects entering the isolation chamber 1;

[0045] Among them, the isolation chamber 1 is provided with an inlet channel 2 and an outlet channel 3; one end of the inlet channel 2 and the outlet channel 3 is connected to the outside world, and the other end is connected to the isolation chamber 1; the inlet channel 2 and the outlet channel 3 are filled with liquid; objects to be in and out of the isolation chamber 1 enter and exit the isolation chamber 1 through the liquid, and the liquid isolates the internal environment of the isolation chamber 1 from the external environment to prevent gas exchange between the internal environment and the external environment.

[0046] Specifically, in the fields of chemical engineering, electronics (such as semiconductors), pharmaceuticals, biology, etc., objects are very sensitive to the environment. Therefore, when processing objects, it is necessary to provide a controlled environment for the objects. For example, in the field of material science research, many new materials (such as certain silicon materials, nanomaterials, etc.) are easily oxidized in the air and lose their special properties. Therefore, when operating such objects, it is necessary to operate in a vacuum environment. For another example, when culturing cells in biology, a strict sterile environment is required to prevent contamination by bacteria, fungi and other microorganisms. For another example, in the production process of electronic components, tiny dust particles may cause the performance of the components to degrade or fail, and they need to be operated in an ultra-clean environment.

[0047] Furthermore, in some other application scenarios, for example, when operating some toxic, harmful, flammable and explosive objects, it is also necessary to protect the safety of the operator and the surrounding environment.

[0048] Therefore, the present application provides an isolation device, which is used to provide a controlled operating environment when operating an object, and can effectively isolate the internal and external environments. That is, it can not only effectively isolate dust, impurities, microorganisms and other factors in the external environment, but also prevent harmful gases in the isolation device from leaking into the external environment, so as to ensure the safety of the operator and prevent the external environment from being polluted by the leakage of harmful gases.

[0049] It is understandable that in certain application scenarios, the isolation device can also be used as a storage device to provide a controlled storage environment, and objects that are sensitive to environmental requirements can be stored in the isolation device.

[0050] The following is an introduction to the isolation equipment provided in this application:

[0051] For details, please refer to Figure 1The isolation equipment provided in this embodiment includes an isolation chamber 1, which is used to provide a controlled environment, that is, the temperature, humidity, airflow, pressure, atmosphere (for example, nitrogen, argon or other inert gas environments can be provided) in the isolation chamber 1 can be adjusted according to actual needs to process objects entering the isolation chamber 1.

[0052] Optionally, in a possible implementation, a temperature and humidity environment control system is also provided in the isolation chamber 1;

[0053] Wherein, the temperature and humidity environment control system is used to adjust the temperature and humidity in the isolation room 1.

[0054] It should be noted that, in a possible implementation, the temperature and humidity environment control system may include a heater, a cooler, a humidifier and a dehumidifier. The temperature in the isolation chamber 1 can be adjusted by the heater and the cooler, and the humidity in the isolation chamber 1 can be adjusted by the heater and the dehumidifier.

[0055] Optionally, in a possible implementation, an air filtration system is further provided in the isolation chamber 1;

[0056] The air filtration system is used to capture and remove pollutants generated during the treatment process to prevent the pollutants from escaping into the atmosphere.

[0057] It should be noted that the air filtration system is a device used to purify the air in the isolation room 1, which is intended to capture and remove possible pollutants in the air, ensure the air quality in the isolation room 1, and prevent pollutants from escaping to the outside.

[0058] The specific composition of the air filtration system is set according to actual needs and is not limited in this embodiment.

[0059] For example, in one possible implementation, the air filtration system may include a primary filter, a high-efficiency particulate air filter, an activated carbon filter, and an ultraviolet germicidal lamp. Among them, the primary filter is used to remove large particles, such as dust, hair, etc. The high-efficiency particulate air filter is used to capture extremely small particles (usually particles of 0.3 microns and above can be filtered out), such as bacteria, viruses, smoke, etc. The activated carbon filter adsorbs organic volatile substances or chemical gases that may be produced. The activated carbon filter can adsorb these gas molecules to purify the air. The ultraviolet germicidal lamp is used to kill microorganisms such as bacteria and viruses that may be transmitted through the air.

[0060] Of course, in another possible implementation, the air filtration system may also be an air filtration system that removes harmful gases based on chemical reactions, which utilizes specific chemical substances to react chemically with the generated harmful gases to convert them into harmless substances.

[0061] In combination with the above description, it can be understood that the isolation chamber 1 can provide a controlled environment. For example, when processing an object that is easily oxidized, the object can be prevented from being oxidized by reducing the oxygen content in the isolation chamber 1. For example, in one possible implementation, the isolation chamber 1 can provide a vacuum environment. For another example, when processing an object that is sensitive to temperature and humidity, the temperature and humidity in the isolation chamber 1 can be adjusted to a suitable range through the temperature and humidity environment control system in the isolation chamber 1 to protect the object from the influence of temperature and humidity, thereby changing the performance of the object.

[0062] Furthermore, in the chemical industry and other fields, when objects are processed in the isolation chamber 1, some harmful gases are often generated. At this time, these harmful gases can be captured by the air filtration system and further processed to prevent them from escaping into the external environment and causing harm to the surrounding environment and staff.

[0063] It is understandable that the isolation chamber 1 is a space with good sealing and stability, and the material of the isolation chamber 1 is generally a high-strength material. Optionally, in a possible implementation, the isolation chamber 1 can be made of plastic, metal, composite material, etc. For example, in one embodiment, the isolation chamber 1 is made of any of the following materials: stainless steel, plastic.

[0064] For further information, please refer to Figure 1 In the isolation device provided in this embodiment, an inlet channel 2 and an outlet channel 3 are provided on the isolation chamber 1, one end of the inlet channel 2 and the outlet channel 3 are connected to the outside, and the other end is connected to the inside of the isolation chamber 1.

[0065] In addition, the inlet channel 2 and the outlet channel 3 are filled with liquid, which uses the liquid sealing principle to isolate the internal environment of the isolation chamber 1 from the external environment, preventing impurities such as air, dust, and moisture from the external environment from entering the isolation chamber 1, and also preventing harmful gases in the isolation chamber 1 from leaking into the external environment.

[0066] Please refer to Figure 1 The object to be processed in the isolation chamber 1 enters the isolation chamber through the liquid in the object inlet channel 2 and exits the isolation chamber 1 through the liquid in the object channel 3.

[0067] See also Figure 1 It should be noted that the specific structural forms of the inlet channel 2 and the outlet channel 3 are set according to actual needs and are not limited in this embodiment.

[0068] Optionally, in a possible implementation, the inlet channel 2 and the outlet channel 3 have a shape capable of isolating an end connected to the outside from an end connected to the isolation chamber 1 by a liquid.

[0069] For the convenience of explanation, the inlet and outlet channels 2 and 3 are collectively referred to as inlet and outlet channels. Referring to the previous description, it can be understood that one end of the inlet and outlet channels is connected to the outside, and the other end is connected to the isolation chamber 1. The end of the inlet and outlet channels connected to the outside is recorded as the external end, and the end of the inlet and outlet channels connected to the isolation chamber 1 is recorded as the internal end. In order to prevent substances from leaking from the isolation chamber 1 or external substances from entering the isolation chamber 1, the inlet and outlet channels have a shape that can separate the internal end from the external end by liquid. That is, the inlet and outlet channels have a specific shape structure, which prevents external substances from interacting with substances in the isolation chamber 1 through the barrier of liquid. The barrier of liquid acts as an isolation layer between the external end and the internal end to ensure that substances inside and outside the isolation chamber 1 do not directly contact, thereby maintaining the safety and purity of the isolated environment.

[0070] Optionally, in a possible implementation, the inlet channel 2 and the outlet channel 3 are U-shaped channels, W-shaped channels or grooves;

[0071] Wherein, when the inlet channel 2 and the outlet channel 3 are grooves, the outer wall of the isolation chamber 1 penetrates into the liquid in the groove to isolate the end connected to the outside from the end connected to the isolation chamber 1 through the liquid.

[0072] For details, please refer to Figure 1 ,exist Figure 1 In the example shown, the inlet channel 2 and the outlet channel 3 are U-shaped channels. Furthermore, when the inlet channel 2 and the outlet channel 3 are U-shaped channels, one end of the U-shape is the outer end, and the other end is the inner end, and the outer wall of the isolation chamber 1 is tightly connected to the recessed bottom surface of the U-shaped channel.

[0073] It can be understood that when the inlet channel 2 and the outlet channel 3 are W-shaped channels, one end of the W-shape is the outer end and the other end is the inner end, and the outer wall of the isolation chamber 1 is tightly connected to the middle part of the W-shaped channel.

[0074] It should be noted that when the shape of the inlet channel 2 and the outlet channel 3 is a U-shaped channel or a W-shaped channel, the connection method between the outer wall of the isolation chamber 1 and the channel can be welding, gluing, etc., which is not limited in this embodiment.

[0075] Furthermore, Figure 2 This is a schematic diagram of the second embodiment of the isolation device provided in this application. Please refer to Figure 2 ,exist Figure 2In the example shown, the inlet channel 2 and the outlet channel 3 are grooves. At this time, the outer wall of the isolation chamber 1 penetrates into the liquid in the groove, and the outer wall does not contact the bottom of the groove, thereby forming a channel for objects to pass through.

[0076] Referring to the above description, in addition to the above-mentioned channel structure, other channel structures can also be used to achieve the result of separating the inner end and the outer end through a liquid barrier. The key to its realization is not necessarily the shape of the channel, but its ability to maintain a path filled with liquid to effectively isolate the internal environment of the isolation chamber 1. Any channel that can ensure that an object passes through the liquid barrier to prevent the external atmosphere from entering the chamber can be used.

[0077] For example, straight channels or zigzag channels may also work as long as the liquid is kept in place and sufficiently separates the outer and inner ends of the channel.

[0078] The flexibility of the channel design of the isolation device of this embodiment allows it to adapt to various configurations and space constraints, expanding its usability in different industrial applications. This adaptability makes the isolation device provided by the present application more versatile while still maintaining the core function of providing an unobstructed continuous transfer process.

[0079] It should be noted that the liquid in the inlet channel 2 and the outlet channel 3 is set according to actual needs and is not limited in this embodiment. For example, in one embodiment, the liquid in the inlet channel 2 and the outlet channel 3 is water. For another example, in another embodiment, the liquid in the inlet channel 2 and the outlet channel 3 is alcohol.

[0080] Of course, in a possible implementation, in the process of objects entering and exiting the isolation chamber 1, the objects can also be processed by the liquid in the inlet channel 2 and / or the outlet channel 3. At this time, the specific form of the liquid is set according to actual needs and is not limited in this embodiment.

[0081] The isolation device provided in the present embodiment can effectively isolate the gas exchange between the internal environment of the isolation chamber and the external environment by arranging an inlet channel and an outlet channel on the isolation chamber and filling the inlet channel and the outlet channel with liquid, and can prevent pollutants such as particles, humidity, and microorganisms in the air from entering the isolation chamber, thereby protecting the cleanliness and stability of the isolation chamber and preventing pollutants from leaking. In addition, objects do not require a complex airlock system when entering and exiting the isolation chamber, but are isolated through a liquid channel. In this way, the efficiency of objects entering and exiting can be improved, the efficiency of object processing can be improved, and operations can be simplified. Furthermore, through the isolation method of the liquid barrier, the isolation device can meet the high standards for cleanliness and isolation in various industrial and research applications, and has a wide adaptability.

[0082] Figure 3For a schematic diagram of the third embodiment of the isolation device provided in this application, please refer to Figure 3 , the isolation device is used to process the strip; the isolation device also includes a belt conveyor system 4;

[0083] The belt transmission system 4 is used to transfer the strip material through the inlet passage 2 to the processing station 11 in the isolation chamber 1, so as to process the strip material at the processing station 11 to obtain a processed strip material;

[0084] The belt transmission system 4 is also used to transmit the processed strip material to the outside of the isolation chamber 1 through the outlet channel 3 .

[0085] Specifically, Figure 4 This is a schematic diagram of the structure of a belt conveyor system shown in an exemplary embodiment of the present application. Figure 4 In a possible implementation, the belt conveyor system 4 may include a conveyor belt 41, a roller 42, and a driving device 43. The conveyor belt 41 is used to convey the belt material, the roller 42 is used to guide and support the conveyor belt 41 to run, and the driving device 43 is used to provide power to move the conveyor belt 41 along the roller 42.

[0086] It should be noted that the width, thickness and material of the conveyor belt 41 are set according to actual needs and are not limited in this embodiment.

[0087] In a specific implementation, the strip is fixed on the conveyor belt 41, and the roller 42 is driven to rotate by the driving device 43, so that the conveyor belt 41 on the roller 42 moves around the roller 42. As the conveyor belt 41 moves, the strip will move with the conveyor belt 41 until the strip is conveyed to the processing station 11 in the isolation chamber 1.

[0088] Similarly, after the strip is processed at the processing station 11, a processed strip is obtained, and further, the processed strip is conveyed from the outlet channel 3 to the outside of the isolation chamber 1 following the movement of the conveyor belt 41. It should be noted that the fixing method between the strip and the conveyor belt can be glue fixing, magnetic fixing, mechanical fixing, etc., which is not limited in this embodiment.

[0089] For example, in a possible application scenario, the isolation device can be used for processing flexible circuit boards in electronic manufacturing. In specific implementation, the belt conveyor system 4 conveys the flexible circuit board to the processing station 11 in the isolation chamber 1 through the inlet channel 2. Furthermore, the processing station 11 in the isolation chamber 1 serves as a high-precision processing area, which can perform the following processing on the flexible circuit board: remove surface contaminants, or perform chemical reactions at specific temperature and humidity to improve the adhesion, weldability or corrosion resistance of the circuit board, or perform metal coating or electroplating on the flexible circuit board to improve the conductivity of the circuit board or add a protective layer.

[0090] It is understandable that these treatments need to be carried out in a dust-free environment with controlled temperature and humidity to prevent material damage caused by static electricity, pollution or humidity. The isolation equipment provided in this embodiment can ensure that the strip is not disturbed by the external environment during the processing and meets the required processing standards.

[0091] Further, the processed strip (i.e., processed strip) will pass through the outlet channel 3 and be conveyed to the outside of the isolation chamber 1 by the belt conveyor system 4. At this point, the strip has completed the required processing steps and is ready for the next step of processing or directly sent to the production line.

[0092] For example, in some other application scenarios, the isolation device can also be used to perform chemical etching, electroplating or precision cutting on thin metal foil strips used to manufacture electronic components, or the isolation device can be used to heat, cool, coat or chemically treat strips of thin film materials to manufacture high-performance thin film materials, or the isolation device can be used to perform coating, laser cutting or other precision processing on thin film materials used to manufacture display screens or optical components.

[0093] The isolation equipment provided in this embodiment can not only process the strips by setting up a belt conveyor system, but also realize the automatic transmission of the strips from the outside to the processing station inside the isolation chamber through the belt conveyor system, avoiding the manual handling steps and significantly improving the processing efficiency of the strips. In addition, the belt conveyor system can flexibly adjust the transmission speed and path, which is convenient for adapting to the processing needs of strips of different specifications and different process requirements, and is suitable for the switching of multiple process flows and efficient production.

[0094] Figure 5 This is a schematic diagram of the fourth embodiment of the isolation device provided in this application. Please refer to Figure 5 On the basis of the above-mentioned embodiment, the isolation device provided in this embodiment is provided with a first manipulator 21 at the inlet channel 2; and a second manipulator 31 is provided at the outlet channel 3;

[0095] Among them, the first manipulator 21 and the second manipulator 31 are used to perform grasping, moving and placing operations; the first manipulator 21 is used to grasp the object to be entered into the isolation chamber 1, and transfer the object to the processing station 11 in the isolation chamber 1 through the inlet channel 2; the second manipulator 31 is used to grasp the object processed by the processing station 11 through the outlet channel 3, and transfer the object to the outside of the isolation chamber 1 through the outlet channel 3.

[0096] For details, please refer to Figure 5The first manipulator 21 is installed at the inlet channel 2, and is used to grab the object to be processed from the external ring, and after grabbing the object, accurately send it to the processing station 11 in the isolation chamber 1 through the inlet channel 3 to ensure that the object is in an isolated environment for subsequent processing (such as chemical treatment, electroplating, etc.).

[0097] Furthermore, a second robot 31 is installed at the outlet channel 3, and is used to grab the processed objects from the working area of ​​the processing station 11, and after grabbing the objects, send the processed objects to the outside of the isolation chamber 1 through the outlet channel 3 to send them to subsequent processing stages or directly hand them over to other production lines.

[0098] Furthermore, the first manipulator 21 and the second manipulator 31 are controlled by the automated control system to grasp the object. The automated control system can help the first manipulator 21 and the second manipulator 31 to identify information such as the position, shape, and size of the object.

[0099] The isolation equipment provided in this embodiment provides a first manipulator at the inlet passage and a second manipulator at the outlet passage. The first manipulator and the second manipulator operate at the inlet passage and the outlet passage respectively, ensuring that objects can be kept automated, efficient and accurate during the process of entering and leaving the isolation room, which can reduce human intervention, improve production efficiency, and better ensure that objects are effectively processed in the isolation environment. In addition, the use of the manipulator can ensure that objects will not be contaminated during the transmission process inside and outside the isolation room.

[0100] Figure 6 This is a schematic diagram of the fifth embodiment of the isolation device provided in this application. Please refer to Figure 6 On the basis of the above-mentioned embodiment, the isolation device provided in this embodiment is provided with a first external manipulator 22 at one end of the inlet passage 2 communicating with the outside, and a first internal manipulator 23 at one end of the inlet passage 2 communicating with the isolation chamber 1; a first transmission belt 24 is provided below the inlet passage 2;

[0101] The isolation device further comprises a magnetic coupling transfer tray assembly 5; the magnetic coupling transfer tray assembly 5 comprises a tray 51 made of magnets and a base 52 made of magnets;

[0102] The first external manipulator 22 is used to place the transport assembly consisting of the tray 51 and the object placed on the tray 51 to the bottom of one end of the inlet channel 2 communicating with the outside, so that the transport assembly is coupled with the base 52 placed on the first transmission belt 24;

[0103] The first conveyor belt 24 is used to drive the base 52 to move horizontally, so that the base 52 drives the conveying assembly to move to the bottom of one end of the inlet channel 2 communicating with the isolation chamber 1;

[0104] The first internal manipulator 23 is further used to transfer the transport component located at the bottom of one end of the inlet channel 2 communicating with the isolation chamber 1 to the isolation chamber 1 for processing to obtain a processed transport component;

[0105] A second external manipulator 32 is disposed at one end of the outlet channel 3 communicating with the outside, and a second internal manipulator 33 is disposed at one end of the outlet channel 3 communicating with the isolation chamber 1; a second transmission belt 34 is disposed below the outlet channel 3;

[0106] The second internal manipulator 33 is used to transfer the processed transport component to the bottom of one end of the outlet channel 3 communicating with the isolation chamber 1, so that the processed transport component is coupled with the base 52 placed on the second conveyor belt 34;

[0107] The second transmission belt 34 is used to drive the base 52 to run horizontally, so that the base 52 drives the processed conveying assembly to run to the bottom of one end of the outlet channel 3 communicating with the outside;

[0108] The second external manipulator 32 is used to transfer the processed transport component located at the bottom of one end of the outlet channel 3 communicating with the outside to the outside of the isolation chamber 1 .

[0109] For details, please refer to Figure 6 A first external manipulator 22 is provided at the external end of the inlet channel 2, and a first internal manipulator 23 is provided at the internal end.

[0110] Similarly, a second external manipulator 32 is disposed at the external end of the outlet channel 3 , and a second internal manipulator 33 is disposed at the internal end.

[0111] Furthermore, a first conveyor belt 24 and a second conveyor belt 34 are respectively disposed below the inlet channel 2 and the outlet channel 3 .

[0112] In addition, the isolation device further comprises a magnetic coupling transfer tray assembly 5, which comprises a tray 51 made of magnets and a base 52 made of magnets.

[0113] Specifically, the tray 51 is composed of a magnet, including an N pole and an S pole; similarly, the base 52 is also composed of a magnet, including an N pole and an S pole. When the tray 51 and the base 52 need to be magnetically coupled, the different poles of the tray 51 and the base 52 are opposite to each other, so as to achieve magnetic coupling through suction and attract the two together. Furthermore, when the tray 51 and the base 52 need to be separated, the same poles of the tray 51 and the base 52 can be opposite to each other, so as to separate the two through repulsion.

[0114] It should be noted that the shape of the tray 51 matches the inlet channel 2 and the outlet channel 3, and its width is smaller than the width of the channel, so that the tray 51 can move smoothly in the channel. In addition, the shape of the base 52 is set according to actual needs, and it can be the same size and shape as the tray 51, or larger than the tray 51. In this embodiment, it is not limited.

[0115] The following is a brief description of the specific implementation principle of objects entering and leaving the isolation room:

[0116] In specific implementation, when an object needs to be sent into the isolation chamber 1, the object is placed on the tray 51 to form a transport assembly, and the transport assembly is grabbed from the external environment by the first external manipulator 22. Further, after successfully grabbing the transport assembly, the transport assembly is placed at the bottom of the external end of the inlet channel 2.

[0117] Furthermore, the base 52 is placed on the first conveyor belt 24, and the different poles of the base 52 and the tray 51 on the conveying assembly are opposite to each other, and the tray 51 and the base 52 are attracted together by magnetic coupling. At this time, the first conveyor belt 24 is controlled to run, and the first conveyor belt 24 drives the base 52 to move horizontally toward the end of the inlet channel 2 connected to the isolation chamber 1, and the base 52 drives the conveying assembly to move horizontally to the bottom of the inner end of the inlet channel 2 through magnetic coupling.

[0118] Furthermore, when the moving component reaches the bottom of the inner end of the inlet channel 2, the first inner manipulator 23 grabs the moving component therefrom and transfers the moving component to the isolation chamber 1 for processing to obtain a processed transport component.

[0119] It should be noted that before the first internal manipulator 23 grabs the moving component from here, the base 52 can be repositioned so that the same poles of the base 52 and the tray 51 are facing each other. In this way, the force between the two is a repulsive force, which can facilitate the first internal manipulator 23 to grab the moving component.

[0120] Similarly, after obtaining the processed conveying component, the second internal manipulator 33 grabs the processed conveying component and places the processed conveying component at the bottom of the inner end of the outlet channel 3.

[0121] At this time, the base 52 is placed on the second conveyor belt 34, and the base 52 and the tray 51 on the processed transport assembly are opposite to each other, and the tray 51 and the base 52 are attracted together through magnetic coupling. Further, the second conveyor belt 34 is controlled to drive the base 52 to move horizontally toward the outer end of the outlet channel 3, and the base 52 moves the processed transport assembly to the bottom of the outer end of the outlet channel 3 through magnetic coupling.

[0122] Furthermore, after the processed transport component reaches the bottom of the outer end of the outlet channel 3 , the second external manipulator 32 extends into the bottom of the outer end of the outlet channel 3 , grabs the processed transport component, and then transfers it to the outside of the isolation chamber 1 .

[0123] The isolation equipment provided in this embodiment forms an automated object conveying system through a manipulator, a conveyor belt and a magnetic coupling tray. The object conveying system can ensure that objects can be smoothly, safely and efficiently conveyed inside and outside the isolation room through the coordinated work of the manipulator, the conveyor belt and the magnetic coupling transfer tray assembly.

[0124] Corresponding to the aforementioned embodiment of an isolation device, the present application also provides an embodiment of an object processing method.

[0125] Figure 7 This is a flow chart of the first embodiment of the object processing method provided by this application. Please refer to Figure 7 The method provided in this embodiment is implemented based on the isolation device provided in the first aspect of the present application, and the object processing method includes:

[0126] S101, transferring the object to be processed to the isolation device.

[0127] Specifically, in combination with the above description, the isolation device provided in the first aspect of the present application is used to transfer the object to be processed to the isolation chamber in the isolation device. Please refer to the above description for the specific transfer process, which will not be repeated here.

[0128] S102: Process the object by using the isolation device to obtain a processed object.

[0129] Specifically, the object may be processed according to actual needs. In this embodiment, the specific method of processing is not limited.

[0130] For example, in one possible implementation, the electronic components may be electroplated or physically vapor deposited through an isolation device to form a protective layer to prevent oxidation, such as copper plating or nickel copper plating.

[0131] Specifically, for example, for solder preforms, oxidation prevents the solder from effectively adhering to the surface of the electronic component, thereby inhibiting soldering. To prevent this, a thin layer of gold is usually applied to the solder surface. In a specific implementation, the oxide layer of the solder preform can be etched away in a low-oxygen or oxygen-free environment in an isolation device, and then the solder preform is plated with gold. In this way, the risk of oxidation of the solder preform during the gold plating step can be reduced.

[0132] Furthermore, in another possible implementation, the object may be subjected to treatments such as painting, sandblasting, and burning, etc. This is not limited in this embodiment.

[0133] Understandably, processes like painting, burning and sandblasting generate hazardous dusts and gases which pose significant health and environmental risks.

[0134] The above processing is performed in the isolation device provided in the present application, and the advantages are as follows:

[0135] Effective control of pollutants: Isolation rooms prevent harmful dust, fumes and gases from being released into the surrounding environment, reduce air pollution, and protect workers from inhalation of hazardous substances.

[0136] Enhanced Safety: By isolating potentially hazardous processes, the risk of exposure to toxic materials is minimized, ensuring a safer working environment for personnel and reducing the likelihood of respiratory problems or long-term health issues.

[0137] Controlled Environment: Isolation chambers provide a controlled environment where temperature, airflow and humidity can be regulated, ensuring better process consistency (such as paint drying, while also limiting the spread of hazardous particles and gases).

[0138] Efficient pollutant filtration and removal: The air filtration system in the isolation room can capture and remove dust and harmful gases more effectively, preventing pollutants from escaping into the atmosphere, ensuring cleaner air inside and outside the work area.

[0139] Comply with regulatory requirements: Isolation rooms help industry meet environmental regulations by controlling and managing emissions, thereby reducing the risk of non-compliance and ensuring adherence to safety and environmental standards.

[0140] S103, transferring the processed object to the outside of the isolation device.

[0141] Specifically, the processed objects are transferred through the isolation device provided in the first aspect of the present application, and the processed objects are transferred to the outside of the isolation device. Please refer to the above description for the specific transfer process, which will not be repeated here.

[0142] It can be understood that the isolation equipment provided by the present application allows the transmission process to be carried out continuously without interrupting the processing flow, thereby realizing a continuous automated operation process.

[0143] The above description is only a preferred embodiment of the present application and is not intended to limit the present application. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present application shall be included in the scope of protection of the present application.

Claims

1. An isolation device, characterized in that: The isolation device includes an isolation chamber; the isolation chamber is used to provide a controlled environment to process objects entering the isolation chamber; Among them, the isolation chamber is provided with an inlet channel and an outlet channel; one end of the inlet channel and the outlet channel is connected to the outside world, and the other end is connected to the isolation chamber; the inlet channel and the outlet channel are filled with liquid; objects to be in and out of the isolation chamber enter and exit the isolation chamber through the liquid, and the liquid isolates the internal environment of the isolation chamber from the external environment to prevent gas exchange between the internal environment and the external environment.

2. The isolation device according to claim 1, characterized in that The isolation device is used to process the strip; the isolation device also includes a belt conveyor system; Wherein, the belt transmission system is used to transmit the strip material through the inlet passage to the processing station in the isolation chamber, so as to process the strip material at the processing station to obtain a processed strip material; The belt transmission system is also used to transmit the processed strip material to the outside of the isolation chamber through the outlet channel.

3. The isolation device according to claim 1, characterized in that A first manipulator is provided at the inlet passage; a second manipulator is provided at the outlet passage; Among them, the first manipulator and the second manipulator are used to perform grasping, moving and placing operations; the first manipulator is used to grasp the object to be entered into the isolation chamber, and transfer the object to the processing station in the isolation chamber through the entry channel; the second manipulator is used to grasp the object processed by the processing station through the exit channel, and transfer the object to the outside of the isolation chamber through the exit channel.

4. The isolation device according to claim 1, characterized in that A first external manipulator is disposed at one end of the inlet passage communicating with the outside world, and a first internal manipulator is disposed at one end of the inlet passage communicating with the isolation chamber; a first transmission belt is disposed below the inlet passage; Wherein, the isolation device further comprises a magnetic coupling transfer tray assembly; the magnetic coupling transfer tray assembly comprises a tray made of magnets and a base made of magnets; The first external manipulator is used to place the transport assembly consisting of the tray and the object placed on the tray to the bottom of one end of the inlet channel communicating with the outside, so that the transport assembly is coupled with the base placed on the first transmission belt; The first conveyor belt is used to drive the base to move horizontally, so that the base drives the conveying assembly to move to the bottom of one end of the inlet channel communicating with the isolation chamber; The first internal manipulator is further used to transfer the transport component located at the bottom of one end of the inlet channel communicating with the isolation chamber into the isolation chamber for processing to obtain a processed transport component; A second external manipulator is disposed at one end of the outlet passage communicating with the outside world, and a second internal manipulator is disposed at one end of the outlet passage communicating with the isolation chamber; a second transmission belt is disposed below the outlet passage; The second internal manipulator is used to transfer the processed transport assembly to the bottom of one end of the outlet channel communicating with the isolation chamber, so that the processed transport assembly is coupled with the base placed on the second conveyor belt; The second transmission belt is used to drive the base to move horizontally, so that the base drives the processed conveying assembly to move to the bottom of one end of the outlet channel communicating with the outside; The second external robot is used to transfer the processed transport component located at the bottom of one end of the outlet channel connected to the outside to the outside of the isolation chamber.

5. The isolation device according to claim 1, characterized in that The inlet passage and the outlet passage have shapes capable of isolating one end communicating with the outside and one end communicating with the isolation chamber by a liquid.

6. The isolation device according to claim 5, characterized in that The inlet channel and the outlet channel are U-shaped channels, W-shaped channels or grooves; Wherein, when the inlet channel and the outlet channel are grooves, the outer wall of the isolation chamber penetrates into the liquid in the groove, so as to separate the end connected to the outside from the end connected to the isolation chamber through the liquid.

7. The isolation device according to claim 1, characterized in that The isolation room is also provided with a temperature and humidity environment control system; Wherein, the temperature and humidity environmental control system is used to adjust the temperature and humidity in the isolation room.

8. The isolation device according to claim 1, characterized in that An air filtration system is also provided in the isolation room; The air filtration system is used to capture and remove pollutants generated during the treatment process to prevent the pollutants from escaping into the atmosphere.

9. The isolation device according to claim 1, characterized in that The isolation chamber is made of any of the following materials: stainless steel, plastic.

10. A method for processing an object, characterized in that: The object processing method is implemented based on the isolation device according to any one of claims 1 to 9; the object processing method comprises: conveying the object to be processed to the isolation device; Processing the object through the isolation device to obtain a processed object; The processed objects are transferred to the outside of the isolation device.

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