Double-rotor spiral high-speed winding drum splitting machine
By adopting the dual-rotor spiral design and precise cutting of the embossing mechanism in the reel slitting machine, the problem of imprecise cutting length adjustment in traditional slitting machines is solved, and the speed and accuracy of paper slitting are improved, as well as the guarantee of dimensional consistency.
Patent Information
- Application Number
- CN202510118108.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-24
- Publication Date
- 2025-03-14
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Traditional single-rotor reel slitters have difficulty adjusting the length of each cut, resulting in poor dimensional consistency between batches and difficulty in ensuring the consistency of dimensions on continuous production lines.
The double-rotor spiral high-speed reel slitting machine is adopted to accurately adjust the cutting length through the embossing mechanism, and combine the dual-rotor design and the synchronous operation of the slitting mechanism to achieve rapid and accurate cutting of paper.
It significantly improves the speed and accuracy of paper slitting, ensures consistency of sizes between different batches, reduces waste rate, and achieves regular stacking after paper slitting, avoiding material waste or damage.
Smart Images

Figure CN119610281A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of paper processing equipment, and in particular to a double-rotor spiral high-speed roll slitting machine. Background Art
[0002] Traditional single-rotor roll slitting machines usually adopt a single rotating shaft design and are equipped with straight-blade cutting tools to achieve paper cutting operations. The advantages of this method are simple structure and easy maintenance. However, it also has obvious limitations, such as the inability to accurately adjust the length of each cut, and it is difficult to ensure the size consistency between different batches on a continuous production line. Although there are also commonly adopted methods including but not limited to increasing motor power to increase speed, optimizing blade material and shape to improve cutting performance, multi-axis linkage mechanism or adding auxiliary conveyor belts. These improvement measures have indeed improved the performance of single-rotor roll slitting machines to a certain extent, but they still cannot completely overcome their inherent defects - that is, it is difficult to accurately adjust the length of each cut, resulting in the long-term problem of poor size consistency between different batches. Summary of the invention
[0003] In order to improve the speed and accuracy of paper slitting, achieve more regular stacking of paper after slitting, and avoid material waste or damage caused by improper stacking, the present application provides a dual-rotor spiral high-speed roll slitting machine.
[0004] The present application provides a dual-rotor spiral high-speed roll slitting machine, which adopts the following technical solution: A double-rotor spiral high-speed roll slitting machine comprises a frame, an embossing mechanism for pressing patterns and adjusting cutting length, a slitting mechanism for slitting paper, a discharging mechanism for conveying finished paper, and a stacking mechanism for arranging the stacked state of paper. The embossing mechanism, the slitting mechanism, the discharging mechanism and the stacking mechanism are sequentially installed on the frame, one end of the slitting mechanism is connected to the embossing mechanism, and the other end is connected to the discharging mechanism, and the edge of the discharging mechanism is connected to the stacking mechanism; a trimming mechanism for repairing paper is provided on the frame, and the trimming mechanism is installed on one side of the embossing mechanism.
[0005] By adopting the above technical solution, the dual-rotor spiral high-speed drum slitting machine can significantly improve the speed and accuracy of paper slitting. Specifically, the embossing mechanism achieves precise control of the paper cutting length by adjusting the cutting length, thereby improving the consistency of size between different batches. The slitting mechanism utilizes two relatively rotating slitting cylinders and the first and second rotating parts inside them, which cooperate with the sliding mechanism to ensure the precise cutting of paper at high efficiency and reduce the scrap rate. The discharging mechanism promptly transports the finished paper to the stacking mechanism, ensuring that the slitting mechanism works stably without paper jams and that the finished paper is neatly stacked. The stacking mechanism further arranges the stacking state of the paper, making the final product more neat and orderly, and avoiding material waste or damage caused by improper stacking. The trimming mechanism improves the overall quality of the finished paper by trimming the edges of the paper, making it more in line with actual use requirements.
[0006] Preferably, a feeding assembly is provided on the frame, and the feeding assembly is installed on the frame. The feeding assembly is used to convey the roll paper and adjust the roll feeding tension.
[0007] By adopting the above technical solution, the feeding assembly can effectively convey the roll paper and adjust the roll feeding tension, ensuring the stability and flatness of the paper before entering the slitting area, thereby improving the accuracy and efficiency of the subsequent slitting process.
[0008] Preferably, the feed assembly includes a feed guide post, a feed slide slidably connected to the feed guide post, a clamping drive that drives the feed slide to slide, a clamp that clamps the roll paper, and a feed drive that drives the clamp to rotate, the feed guide post and the clamping drive are respectively fixedly mounted on the frame, one end of the feed slide is connected to the clamping drive, the clamp is rotatably mounted on the feed slide, the feed drive is fixedly mounted on the feed slide, and one end of the clamp is connected to the feed drive.
[0009] By adopting the above technical solution, the feeding stability and smoothness of the roll paper are improved. Specifically, the sliding connection design between the feed guide pin and the feed slide allows the feed slide to move smoothly along the predetermined path, ensuring the accurate feeding of the roll paper. The clamping drive drives the feed slide to slide, realizing the precise positioning and adjustment of the roll paper position, further improving the control accuracy during the feeding process. The roll paper is firmly clamped by the clamp and driven to rotate by the feed drive, effectively preventing the paper from loosening or slipping during the feeding process, thereby ensuring the quality and efficiency of the subsequent slitting operation.
[0010] Preferably, the slitting mechanism includes a slitting cylinder rotatably mounted on the frame, a slitting drive member driving the slitting cylinder to rotate, a first rotating member rotatably mounted in the slitting cylinder, a second rotating member rotatably mounted in the slitting cylinder, a stator drive member driving the first rotating member to rotate, and a cutting member for slitting paper; the slitting drive member is mounted on the frame, and one end of the slitting cylinder is connected to the slitting drive member; the second rotating member is transmission-connected to the first rotating member; the stator drive member is fixedly mounted on one end of the slitting cylinder, and one end of the first rotating member is connected to the stator drive member; the cutting member is slidably mounted on the slitting cylinder, and one end of the cutting member abuts against the second rotating member, and the other end passes through the slitting cylinder to be exposed outside the cylinder.
[0011] By adopting the above technical scheme, efficient and accurate slitting of paper in a dual-rotor spiral high-speed drum slitting machine is achieved. Specifically, the combination of the slitting drum and the slitting drive ensures the stable operation of the slitting mechanism and improves the slitting speed and efficiency. The transmission connection between the first rotating member and the second rotating member enables the two rotors to operate synchronously at different speeds, enhances the stability of the slitting process, and cooperates with the slidable cutting member to ensure the accurate cutting of paper at high efficiency and reduce the scrap rate. The stator drive member drives the first rotating member to rotate, further improving the slitting accuracy. The cutting member is slidably installed on the slitting drum and abuts against the second rotating member. During the rotation of the second rotating member around the first rotating member, the cutting member is intermittently driven to slide, so that the cutting member moves down to cut the paper, which can achieve rapid cutting of the paper, flush paper cuts and accurate paper cutting, and reduces the cutting error and uneven cuts caused by mechanical vibration instability. The above scheme significantly improves the speed and accuracy of paper slitting, ensuring the continuity of production and consistency of quality.
[0012] Preferably, a first elastic member is provided on the slitting cylinder, the first elastic member is installed in the wall thickness of the slitting cylinder, one end of the first elastic member is connected to the wall thickness of the slitting cylinder, and the other end is connected to the cutting member, and the first elastic member is elastic.
[0013] By adopting the above technical solution, the first elastic member can provide continuous elastic support for the cut piece, ensuring that the cut piece always maintains a stable contact pressure during the cutting process, thereby improving the accuracy and stability of paper slitting. At the same time, this design can also effectively reduce the displacement of the cut piece caused by external interference, further improving the slitting quality and efficiency.
[0014] Preferably, the embossing mechanism includes an embossing part for adjusting the cutting length, a clamping part for cooperating with the embossing part to clamp the paper, an embossing driving part for driving the embossing part to rotate, and a clamping driving part fixedly installed on a frame, wherein the clamping part is rotatably installed on the frame, and one end of the clamping part is connected to the clamping driving part; the embossing part is rotatably installed on the frame, and one end of the clamping part is connected to the embossing driving part.
[0015] By adopting the above technical solution, the embossing mechanism can accurately adjust the cutting length to ensure the size consistency and stability of each piece of paper. Specifically, the coordinated use of the embossing part and the clamping and feeding part enables the paper to be accurately positioned and transported when entering the slitting area, thereby improving the accuracy and efficiency of paper slitting. At the same time, the coordinated work of the embossing drive and the clamping and feeding drive further enhances the reliability and automation of the entire system.
[0016] Preferably, the discharging mechanism includes a first conveying member and a second conveying member, the first conveying member and the second conveying member are respectively installed on the frame, and the second conveying member is located above the first conveying member; a clamping member is provided on the frame, the clamping member is installed on the frame, the clamping member is located above the second conveying member, and one end of the clamping member is arranged close to the first conveying member, and the clamping member is used to limit the jumping and deviation of paper.
[0017] By adopting the above technical solution, the design of the first conveying member and the second conveying member can efficiently convey the cut paper, ensuring that the paper remains flat during the conveying process. The setting of the pressing member effectively prevents the paper from jumping and deflecting during the conveying process, improves the stability of the paper transmission, and thus ensures the quality of the final product.
[0018] Preferably, the pressing member includes a pressing frame, a pressing part rotatably mounted on the pressing frame, and a fine-tuning part for adjusting the pressing distance; one end of the pressing frame is rotatably connected to the frame; the pressing part is provided with a plurality of groups, and the plurality of groups of pressing parts are installed on the pressing frame at intervals; one end of the fine-tuning part is rotatably connected to the frame, and the other end is clamped on the pressing frame and rotatably connected to the pressing frame; a second elastic member with elasticity is sleeved on the fine-tuning part, and the second elastic member is used to apply elastic pressure to the pressing frame.
[0019] By adopting the above technical solution, the clamping member can effectively limit the jumping and deviation of paper during the conveying process, ensuring the smooth transmission of paper. Specifically, the clamping frame is rotatably connected to the frame, so that the clamping member can adapt to papers of different thicknesses, increasing the flexibility and scope of application of the equipment. The downward pressing part is composed of multiple groups and installed at intervals on the clamping frame, which can disperse the pressure more evenly and prevent the deformation or damage of the paper due to excessive local force. The design of the fine-tuning part allows fine adjustment of the downward pressing distance, improves the control accuracy, and further enhances the stability of paper transportation. The second elastic member applies elastic pressure to the clamping frame, so that the clamping member always maintains an appropriate contact force, and can maintain a good clamping effect even when the thickness of the paper changes, thereby avoiding quality problems caused by paper jumping.
[0020] Preferably, an auxiliary component for secondary limiting paper jumping is provided on the frame, and the auxiliary component is slidably mounted on the frame; the auxiliary component is located above the first conveying component, and one end of the auxiliary component is arranged close to the second conveying component.
[0021] By adopting the above technical solution, the auxiliary parts for secondary limiting paper jumping can effectively prevent the paper from jumping and deviating during the transportation process, further improve the neatness and stability of the paper after cutting, and reduce product quality problems caused by paper jumping.
[0022] Preferably, the trimming mechanism includes a trimming support plate, a trimming slider, a trimming piece and a trimming drive piece, the trimming support plate is fixed on the frame, the trimming slider is slidably mounted on the trimming support plate, and the trimming slider and the trimming support plate are connected by a linkage piece; the trimming piece is rotatably mounted on the trimming slider, the trimming drive piece is mounted on the trimming slider, and the trimming piece is connected to the trimming drive piece.
[0023] By adopting the above technical solution, the trimming mechanism can achieve precise trimming of the edge of the paper to ensure that the edge of the paper is neat and consistent. Specifically, the trimming support plate is fixed on the frame to provide a stable support base; the trimming slider is slidably installed on the trimming support plate and connected by a linkage, so that the trimming slider can move along the trimming support plate to adapt to papers of different widths; the trimming piece is rotatably installed on the trimming slider and driven by the trimming drive, thereby achieving precise trimming operations at different positions. This design not only improves the quality of the paper edge, but also enhances the flexibility and scope of application of the equipment.
[0024] In summary, the present application includes at least one of the following beneficial technical effects: 1. Improve the speed and accuracy of paper slitting. Through the design of the double-rotor spiral high-speed roll slitting machine, the paper can remain in a stable state when entering the slitting area, thereby achieving fast and accurate cutting; 2. Achieve more regular stacking of paper after slitting, avoid material waste or damage caused by improper stacking, and effectively organize the stacking state of paper through the stacking mechanism to ensure that the finished product is neat and orderly; 3. The problem of poor dimensional consistency between different batches of products has been solved. Through the two rotor reels driven by independent motors and the embossing mechanism, precise adjustment of the cutting length is achieved, ensuring the consistency of size between batches on the continuous production line. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 This is an overall structural view of a dual-rotor spiral high-speed roll slitting machine according to an embodiment of the present application; Figure 2This is a structural view of an embossing mechanism in a double-rotor spiral high-speed roll slitting machine according to an embodiment of the present application; Figure 3 It is a partial exploded view of a slitting mechanism in a double-rotor spiral high-speed roll slitting machine according to an embodiment of the present application; Figure 4 This is a structural view of a discharging mechanism in a dual-rotor spiral high-speed roll slitting machine according to an embodiment of the present application; Figure 5 It is a structural view of a stacking mechanism in a double-rotor spiral high-speed roll slitting machine according to an embodiment of the present application.
[0026] Description of reference numerals: 1. Frame; 2. embossing mechanism; 21. embossing member; 22. clamping and feeding member; 23. embossing driving member; 24. clamping and feeding driving member; 3. Slitting mechanism; 31. Slitting cylinder; 32. Slitting driving member; 33. First rotating member; 34. Second rotating member; 35. Stator driving member; 36. Cutting member; 37. First elastic member; 4. Discharging mechanism; 41. First conveying member; 42. Second conveying member; 5. Stacking mechanism; 51. Bracket; 52. Side guard plate; 53. Front guard plate; 54. Lifting drive member; 6. Pressing member; 61. Pressing frame; 62. Pressing portion; 63. Fine-adjusting portion; 64. Second elastic member; 7. Auxiliary parts; 71. Auxiliary wheels; 72. Auxiliary racks; 73. Auxiliary gear slots; 8. Trimming mechanism; 81. Trimming support plate; 82. Trimming slider; 83. Trimming member; 84. Trimming driving member; 85. Linkage member; 9. Feed assembly; 91. Feed guide pin; 92. Feed slide; 93. Clamping drive member; 94. Clamp; 95. Feed drive member. DETAILED DESCRIPTION
[0027] The following is combined with Figure 1-5 The present application is further described in detail. The technical solutions in the embodiments of the present invention are clearly and completely described. The described embodiments are only possible technical implementations of the present invention, not all possible implementations. Those skilled in the art can fully combine the embodiments of the present invention to obtain other embodiments without creative work, and these embodiments are also within the scope of protection of the present invention.
[0028] The inventors of the present application have discovered that conventional single-rotor roll slitting machines usually adopt a single rotating shaft design and are equipped with a straight-blade cutting tool to achieve paper cutting operations. The advantages of this method are simple structure and easy maintenance. However, it also has obvious limitations, such as the inability to accurately adjust the length of each cut, and it is difficult to ensure the dimensional consistency between different batches on a continuous production line. To this end, the present application mainly adopts a dual-rotor spiral high-speed roll slitting machine, which achieves the effect of improving the speed and accuracy of paper slitting and achieving a more regular stacking effect after paper slitting. The present application is further described in detail below.
[0029] The present application provides a dual-rotor spiral high-speed roll slitting machine, see Figure 1 and Figure 2 , including a frame 1, an embossing mechanism 2 for embossing patterns and adjusting cutting length, a slitting mechanism 3 for slitting paper, a discharging mechanism 4 for conveying finished paper, and a stacking mechanism 5 for arranging the stacked state of paper. The embossing mechanism 2, the slitting mechanism 3, the discharging mechanism 4 and the stacking mechanism 5 are sequentially installed on the frame 1, one end of the slitting mechanism 3 is connected to the embossing mechanism 2, and the other end is connected to the discharging mechanism 4, and the edge of the discharging mechanism 4 is connected to the stacking mechanism 5; the frame 1 is provided with a trimming mechanism 8 for repairing paper, and the trimming mechanism 8 is installed on one side of the embossing mechanism 2.
[0030] Specifically, the embossing mechanism 2 includes an embossing member 21 for adjusting the cutting length, a clamping member 22 for cooperating with the embossing member 21 to clamp the paper, an embossing driving member 23 for driving the embossing member 21 to rotate, and a clamping driving member 24 fixedly mounted on the frame 1. The clamping member 22 is rotatably mounted on the frame 1, and one end of the clamping member 22 is connected to the clamping driving member 24; the embossing member 21 is rotatably mounted on the frame 1, and one end of the clamping member 22 is connected to the embossing driving member 23. The clamping member 22 can be a rubber clamping roller or a metal gear. The former is suitable for soft paper, and the latter is suitable for hard paper. The cooperation between the clamping member 22 and the embossing member 21 can be achieved through gear transmission or belt transmission to ensure that the two move synchronously and reduce the risk of deformation and tearing of paper during transmission.
[0031] See also Figure 2 and Figure 3 The embossing member 21 includes an embossing cylinder, which is rotatably mounted on the frame 1. The embossing cylinder is provided with a plurality of annular grooves. In other embodiments, it may be a pressing roller with protrusions. Both forms can effectively form the desired texture on the surface of the paper, thereby improving the accuracy and stability of subsequent slitting.
[0032] The clamping member 22 includes a clamping cylinder, which is rotatably mounted on the frame 1 and is located directly below the embossing cylinder. In this embodiment, the clamping member 22 can be a clamping cylinder made of rubber, and in other embodiments it can be a clamping cylinder made of metal. The former is suitable for soft paper, and the latter is suitable for hard paper.
[0033] The embossing drive member 23 includes an embossing servo motor, which is fixedly mounted on the frame 1. The clamping drive member 24 includes a first gear, a second gear and a third gear, wherein the first gear is connected to the output end of the embossing servo motor, the second gear is rotatably mounted on the frame 1, and the third gear is fixedly mounted on the rotating shaft of the clamping cylinder. The first gear is meshed with the second gear, and the second gear is meshed with the third gear. When the embossing servo motor is working, the first gear rotates under the drive of the embossing servo motor, the first gear drives the second gear to rotate, the second gear drives the third gear to rotate, and the third gear drives the clamping cylinder to rotate, thereby realizing the synchronous rotation of the embossing member 21 and the clamping member 22. The cooperation between the clamping member 22 and the embossing member 21 is realized through gear transmission, which ensures the synchronous movement of the two and reduces the risk of deformation and tearing of paper during transmission. At the same time, the number of revolutions of the embossing member 21 driven by the embossing servo motor reflects the length of the paper fed into the slitting mechanism 3. By controlling the rotation speed of the embossing servo motor and setting the corresponding number of revolutions of the embossing member 21 to start cutting the paper, precise control of the paper cutting length is achieved, thereby improving the consistency of size between different batches.
[0034] See also Figure 2 and Figure 3 Furthermore, the slitting mechanism 3 includes a slitting cylinder 31 rotatably mounted on the frame 1, a slitting driving member 32 driving the slitting cylinder 31 to rotate, a first rotating member 33 rotatably mounted in the slitting cylinder 31, a second rotating member 34 rotatably mounted in the slitting cylinder 31, a stator driving member 35 driving the first rotating member 33 to rotate, and a cutting member 36 for slitting paper. The slitting driving member 32 is mounted on the frame 1, and one end of the slitting cylinder 31 is connected to the slitting driving member 32; the second rotating member 34 is transmission-connected to the first rotating member 33; the stator driving member 35 is fixedly mounted on one end of the slitting cylinder 31, and one end of the first rotating member 33 is connected to the stator driving member 35; the cutting member 36 is slidably mounted on the slitting cylinder 31, and one end of the slitting member 36 abuts against the second rotating member 34, and the other end passes through the slitting cylinder 31 and is exposed outside the cylinder.
[0035] Specifically, the slitting cylinder 31 can be made of stainless steel to ensure its corrosion resistance and long life. The first rotating member 33 and the second rotating member 34 can be made of aluminum alloy to reduce weight while maintaining sufficient strength. The cutting member 36 can be a sharp steel blade suitable for ordinary paper, and in other embodiments can also be a ceramic cutter suitable for special coated paper.
[0036] The first rotating member 33 is specifically a first gear shaft, and the second rotating member 34 is specifically a second gear shaft, and the second gear shaft is meshed with the first gear shaft. The stator driving member 35 includes a stator servo motor, and one end of the first gear shaft is fixedly connected to the stator servo motor. The slitting driving member 32 includes a slitting servo motor, and one end of the slitting cylinder 31 is fixedly connected to the slitting servo motor.
[0037] See also Figure 3 Furthermore, a first elastic member 37 is provided on the slitting cylinder 31. The first elastic member 37 is installed in the wall thickness of the slitting cylinder 31. One end of the first elastic member 37 is connected to the wall thickness of the slitting cylinder 31, and the other end is connected to the cutting member 36, and the first elastic member 37 is elastic.
[0038] Specifically, the first elastic member 37 includes a first spring. The first spring applies elastic force to the cutting member 36. When the second rotor is not in contact with the cutting member 36, the cutting member 36 shrinks a portion of itself in the slitting cylinder 31 under the action of the first spring. When the slitting cylinder 31 drives the cutting member 36 to rotate to the paper cutting position, the second rotating member 34 is driven by the first rotating member 33 to contact the cutting member 36, and the output end of the cutting member 36 is completely pushed out of the slitting cylinder 31, and the paper is cut downward, thereby achieving fast and accurate paper cutting and a flush paper cut.
[0039] See also Figure 1 and Figure 2 Further, the discharging mechanism 4 includes a first conveying member 41 and a second conveying member 42, which are respectively mounted on the frame 1, and the second conveying member 42 is located above the first conveying member 41. The frame 1 is provided with a clamping member 6, which is mounted on the frame 1, is located above the second conveying member 42, and one end of the clamping member 6 is arranged close to the first conveying member 41, and the clamping member 6 is used to limit the jumping and deviation of the paper.
[0040] See also Figure 4 Specifically, the first conveying member 41 and the second conveying member 42 are belt conveyors in this embodiment, and may be chain conveyors in other embodiments. The former is suitable for light and thin paper, and the latter is suitable for heavy paper.
[0041] The pressing member 6 comprises a pressing frame 61, a pressing part 62 rotatably mounted on the pressing frame 61, and a fine adjustment part 63 for adjusting the pressing distance. One end of the pressing frame 61 is rotatably connected to the frame 1; there are multiple groups of pressing parts 62, and the multiple groups of pressing parts 62 are installed on the pressing frame 61 at intervals; one end of the fine adjustment part 63 is rotatably connected to the frame 1, and the other end is clamped on the pressing frame 61 and rotatably connected to the pressing frame 61; a second elastic member 64 with elasticity is sleeved on the fine adjustment part 63, and the second elastic member 64 is used to apply elastic pressure to the pressing frame 61.
[0042] In this embodiment, the pressing frame 61 is specifically a steel structure, and in other embodiments it can be an aluminum alloy structure. The former has a strong load-bearing capacity, and the latter is light and easy to operate.
[0043] In this embodiment, the pressing part 62 is specifically a rubber wheel, and in other embodiments it can be a nylon wheel. The former has good flexibility and is suitable for various types of paper, and the latter has good wear resistance and is suitable for high-frequency use.
[0044] In this embodiment, the fine-tuning portion 63 is specifically a screw adjuster, and in other embodiments it may be a handle adjuster. The former has fine adjustment and is suitable for precision operation, while the latter is easy to operate and suitable for daily use.
[0045] In this embodiment, the second elastic member 64 is specifically a compression spring, and in other embodiments it may be a gas spring. The former is sensitive and can quickly adjust the pressure, while the latter has a stronger buffering capacity and can better adapt to complex working conditions.
[0046] A fine-tuning portion 63 is provided to adjust the pressing force by a manual knob, and a second elastic member 64 is provided to automatically adjust the pressure according to the thickness of the paper, further ensuring that the paper always remains flat and wrinkle-free during the conveying process.
[0047] In addition, the frame 1 is also provided with an auxiliary member 7 for secondary limiting paper jumping, and the auxiliary member 7 is slidably installed on the frame 1; the auxiliary member 7 is located above the first conveying member 41, and one end of the auxiliary member 7 is arranged close to the second conveying member 42.
[0048] In this embodiment, the auxiliary component 7 includes an auxiliary wheel 71, an auxiliary frame 72, an auxiliary gear and an auxiliary gear groove 73. One end of the auxiliary frame 72 is slidably connected to the frame 1, and the other end is transmission-connected to the gear groove. The auxiliary gear is rotatably mounted on the auxiliary frame 72, and the auxiliary gear is meshed with the auxiliary gear groove 73. One end of the auxiliary gear is connected to a handle. By rotating the handle, the position of the auxiliary frame 72 can be adjusted to move along the auxiliary gear groove 73 and the frame 1, so that the downward pressure position of the auxiliary wheel 71 changes, thereby adapting to the position where the paper jumps and improving flexibility.
[0049] See also Figure 5 The stacking mechanism 5 is used to arrange the stacked state of the paper sheets, and includes a movable bracket 51, two groups of side guard plates 52 installed on the bracket 51, a group of front guard plates 53 installed on the bracket 51, a group of movable trays, and a lifting drive member 54 for driving the trays to move.
[0050] In this embodiment, the bracket 51 is slidably installed on the frame 1, the two sets of side guard plates 52 are slidably connected to the bracket 51, the front guard plate 53 is fixed on the bracket 51, and the two sets of side guard plates 52 are located on one side of the front guard plate 53.
[0051] The lifting drive member 54 includes a lifting motor, a lifting screw, two sets of lifting gears, two sets of lifting chains and a counterweight plate. The lifting motor is fixedly mounted on the frame 1, the lifting screw is rotatably mounted on the frame 1, and the two sets of lifting gears are fixedly sleeved on both ends of the lifting screw. One end of each set of lifting chains is fixed to the counterweight plate, and the other end is fixed to the support plate, and the middle section is meshed with the lifting gear. The lifting drive member 54 is provided with two sets, each of which is connected to one end of the tray. By setting a lifting motor to drive the tray to move, the control is simple and the cost is low. When each paper of a certain height is stacked, the tray is controlled to drop to a position lower than the second conveying member 42, so as to receive and stack the finished paper.
[0052] Furthermore, the two groups of side guard plates 52 are respectively provided with a vibrator, which is used to provide vibration to the two groups of side guard plates 52 so that the paper can be neatly stacked on the tray.
[0053] See also Figure 2 and Figure 3 The trimming mechanism 8 includes a trimming support plate 81, a trimming slider 82, a trimming member 83 and a trimming driving member 84. The trimming support plate 81 is fixed on the frame 1, the trimming slider 82 is slidably mounted on the trimming support plate 81, and the trimming slider 82 is connected to the trimming support plate 81 through a linkage member 85; the trimming member 83 is rotatably mounted on the trimming slider 82, the trimming driving member 84 is mounted on the trimming slider 82, and the trimming member 83 is connected to the trimming driving member 84.
[0054] In this embodiment, the trimming support plate 81 is specifically a steel plate, and in other embodiments it can be cast iron. The former is light and easy to carry, and the latter has high hardness and strong wear resistance. The trimming slider 82 can be a copper alloy slider, and in other embodiments it can be a polyurethane slider. The former has good wear resistance, and the latter has good mute effect.
[0055] In this embodiment, the trimming member 83 is specifically a rotary trimming knife, and in other embodiments it may be a linear trimming knife. The former is suitable for trimming curved edges, and the latter is suitable for trimming straight edges.
[0056] In this embodiment, the trimming drive element 84 is specifically a stepping motor, and in other embodiments it can be a servo motor. The former is low-priced and simple to control, while the latter has a fast response speed and high precision.
[0057] In this embodiment, the linkage 85 includes a trimming gear groove, a trimming gear and a shift drive motor. The trimming drive motor is fixedly installed in the trimming slider 82. The trimming gear is fixedly connected to the output spindle of the shift drive motor. The trimming gear groove is fixed on the trimming support plate 81. The trimming gear is meshed with the trimming gear groove. The shift drive motor drives the trimming gear to rotate. The trimming gear cooperates with the trimming gear groove to drive the trimming slider 82 to slide along the trimming support plate 81, thereby adjusting the width of the paper trimming and realizing automatic adjustment and positioning.
[0058] See also Figure 1 Further, the feed assembly 9 includes a feed guide post 91, a feed slide 92 slidably connected to the feed guide post 91, a clamping drive 93 driving the feed slide 92 to slide, a clamp 94 clamping the roll paper, and a feed drive driving member driving the clamp 94 to rotate. The feed guide post 91 and the clamping drive 93 are respectively fixedly mounted on the frame 1, one end of the feed slide 92 is connected to the clamping drive 93, the clamp 94 is rotatably mounted on the feed slide 92, the feed drive member is fixedly mounted on the feed slide 92, and one end of the clamp 94 is connected to the feed drive member.
[0059] In this embodiment, the feed guide post 91 is specifically a stainless steel guide rail, and in other embodiments, it can be an aluminum alloy guide rail. The former has strong anti-corrosion ability, and the latter is light and easy to install. The feed slide 92 is specifically a slider made of high-strength plastic, and in other embodiments, it can be a frame made of carbon fiber composite material. The former has low cost and wide application, and the latter has good rigidity and long service life.
[0060] The clamping drive 93 is specifically a hydraulic cylinder, which has strong power and can adapt to complex environments. The clamp 94 is specifically a conical chuck, which can be a magnetic chuck in other embodiments. The former has a firm grip and is not easy to fall off, and the latter is suitable for paper made of metal. The feeding drive is specifically a feeding DC motor, which is an AC motor in other embodiments. The former has fast startup and low energy consumption, and the latter runs smoothly and has low noise. The paper roll is placed between the feeding slides 92 by using a lifting trolley, and the clamping drive 93 drives the feeding slide 92 to move, so that the clamp 94 on the feeding slide 92 is inserted into the two ends of the paper roll, and the lifting trolley is withdrawn, and the feeding drive works to drive the clamp 94 to rotate, thereby driving the paper roll to rotate and transport the paper.
[0061] The feed assembly 9 also includes a tension roller, two groups of feed conveyor rollers and two groups of conveying DC motors driving the conveyor rollers to rotate. The tension roller is slidably mounted on the frame 1. An adjusting screw is mounted on the frame 1. One end of the adjusting screw is threadedly connected to the frame 1 and the other end is rotatably connected to the tension roller. The two groups of conveying DC motors are fixedly mounted on the frame 1. The two groups of feed conveyor rollers are respectively fixedly connected to the output spindle of one group of conveyor motors. The paper is sequentially wound around the tension roller and the two groups of feed conveyor rollers, and then enters between the embossing member 21 and the clamping member 22 to achieve stable input of the paper.
[0062] The working principle of a dual-rotor spiral high-speed roll slitting machine of the present application is as follows: By setting up the embossing mechanism 2, the slitting mechanism 3, the discharging mechanism 4 and the stacking mechanism 5, high efficiency, precision and stability are achieved in the paper processing process. The embossing mechanism 2 ensures that the paper can maintain a stable shape when entering the slitting area by adjusting the cutting length, reducing the risk of deformation and tearing of the paper during transportation. The slitting mechanism 3 can operate synchronously at different speeds through the dual-rotor design, ensuring that the paper can maintain a stable state when entering the slitting area, improving the speed and accuracy of slitting. The discharging mechanism 4 ensures that the paper is flat and wrinkle-free during transportation through a multi-level conveying and pressing design, avoiding quality problems caused by jumping and offset. The stacking mechanism 5 realizes neat stacking of paper through intelligent tray movement, avoiding material waste or damage caused by improper stacking. The trimming mechanism 8 ensures the neatness and beauty of the paper edge through precise trimming action, improving the overall quality of the product. By adding the feed assembly 9, the input quality and stability of the paper are further improved. In summary, this embodiment not only solves the technical problems existing in the traditional single-rotor roll slitting machine, but also innovates and optimizes in many aspects, significantly improving the performance and reliability of the paper processing equipment.
[0063] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the same. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some of the technical features may be replaced by equivalents. Such modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention, and should be included in the protection scope of the present invention.
Claims
1. A double-rotor spiral high-speed roll slitting machine, characterized in that: The invention comprises a frame (1), an embossing mechanism (2) for embossing patterns and adjusting cutting length, a slitting mechanism (3) for slitting paper, a discharging mechanism (4) for conveying finished paper, and a stacking mechanism (5) for arranging paper stacking. The embossing mechanism (2), the slitting mechanism (3), the discharging mechanism (4) and the stacking mechanism (5) are sequentially mounted on the frame (1). One end of the slitting mechanism (3) is connected to the embossing mechanism (2) and the other end is connected to the discharging mechanism (4). The edge of the discharging mechanism (4) is connected to the stacking mechanism (5). The frame (1) is provided with a trimming mechanism (8) for repairing paper. The trimming mechanism (8) is mounted on one side of the embossing mechanism (2).
2. The double-rotor spiral high-speed roll slitting machine according to claim 1, characterized in that: The frame (1) is provided with a feeding assembly (9), which is installed on the frame (1) and is used for conveying roll paper and adjusting the roll feeding tension.
3. The double-rotor spiral high-speed drum slitting machine according to claim 2, characterized in that: The feed assembly (9) comprises a feed guide post (91), a feed slide (92) slidably connected to the feed guide post (91), a clamping drive (93) driving the feed slide (92) to slide, a clamp (94) clamping the roll paper, and a feed drive driving member driving the clamp (94) to rotate. The feed guide post (91) and the clamping drive (93) are respectively fixedly mounted on the frame (1), one end of the feed slide (92) is connected to the clamping drive (93), the clamp (94) is rotatably mounted on the feed slide (92), the feed drive is fixedly mounted on the feed slide (92), and one end of the clamp (94) is connected to the feed drive member.
4. The double-rotor spiral high-speed roll slitting machine according to claim 1, characterized in that: The slitting mechanism (3) comprises a slitting drum (31) rotatably mounted on the frame (1), a slitting driving member (32) driving the slitting drum (31) to rotate, a first rotating member (33) rotatably mounted in the slitting drum (31), a second rotating member (34) rotatably mounted in the slitting drum (31), a stator driving member (35) driving the first rotating member (33) to rotate, and a cutting member (36) for slitting paper; the slitting driving member (32) is mounted on the frame (1), the slitting drum (31) is driven by a slitting member (32) driving the slitting drum (31) to rotate, and a cutting member (36) for slitting paper. One end of the slitting cylinder (31) is connected to the slitting drive member (32); the second rotating member (34) is transmission-connected to the first rotating member (33); the stator driving member (35) is fixedly mounted on one end of the slitting cylinder (31), and one end of the first rotating member (33) is connected to the stator driving member (35); the cutting member (36) is slidably mounted on the slitting cylinder (31), and one end of the cutting member (36) is in contact with the second rotating member (34), and the other end passes through the slitting cylinder (31) and is exposed outside the cylinder.
5. The double-rotor spiral high-speed roll slitting machine according to claim 4, characterized in that: The slitting cylinder (31) is provided with a first elastic member (37), which is installed in the wall thickness of the slitting cylinder (31), one end of the first elastic member (37) is connected to the wall thickness of the slitting cylinder (31), and the other end is connected to the cutting member (36), and the first elastic member (37) is elastic.
6. The dual-rotor spiral high-speed roll slitting machine according to claim 1, characterized in that: The embossing mechanism (2) comprises an embossing member (21) for adjusting the cutting length, a clamping member (22) for clamping and feeding paper in cooperation with the embossing member (21), an embossing driving member (23) for driving the embossing member (21) to rotate, and a clamping driving member (24) fixedly mounted on the frame (1); the clamping member (22) is rotatably mounted on the frame (1), and one end of the clamping member (22) is connected to the clamping driving member (24); the embossing member (21) is rotatably mounted on the frame (1), and one end of the clamping member (22) is connected to the clamping driving member (24); the embossing member (21) is rotatably mounted on the frame (1), and one end of the embossing member (21) is connected to the embossing driving member (23).
7. The dual-rotor spiral high-speed roll slitting machine according to claim 1, characterized in that: The discharging mechanism (4) comprises a first conveying member (41) and a second conveying member (42), wherein the first conveying member (41) and the second conveying member (42) are respectively mounted on the frame (1), and the second conveying member (42) is located above the first conveying member (41); a pressing member (6) is provided on the frame (1), and the pressing member (6) is mounted on the frame (1), and the pressing member (6) is located above the second conveying member (42), and one end of the pressing member (6) is arranged close to the first conveying member (41), and the pressing member (6) is used to limit the jumping and deviation of paper.
8. The dual-rotor spiral high-speed roll slitting machine according to claim 7, characterized in that: The pressing member (6) comprises a pressing frame (61), a pressing portion (62) rotatably mounted on the pressing frame (61), and a fine-adjusting portion (63) for adjusting the pressing distance; one end of the pressing frame (61) is rotatably connected to the frame (1); the pressing portion (62) is provided with a plurality of groups, and the plurality of groups of pressing portions (62) are installed on the pressing frame (61) at intervals; one end of the fine-adjusting portion (63) is rotatably connected to the frame (1), and the other end is clamped on the pressing frame (61) and rotatably connected to the pressing frame (61); a second elastic member (64) having elasticity is sleeved on the fine-adjusting portion (63), and the second elastic member (64) is used to apply elastic pressure to the pressing frame (61).
9. The dual-rotor spiral high-speed roll slitting machine according to claim 7, characterized in that: The frame (1) is provided with an auxiliary component (7) for secondary limiting paper jumping, and the auxiliary component (7) is slidably mounted on the frame (1); the auxiliary component (7) is located above the first conveying component (41), and one end of the auxiliary component (7) is arranged close to the second conveying component (42).
10. The dual-rotor spiral high-speed roll slitting machine according to claim 1, characterized in that: The trimming mechanism (8) comprises a trimming support plate (81), a trimming slider (82), a trimming piece (83) and a trimming driving piece (84); the trimming support plate (81) is fixed on the frame (1); the trimming slider (82) is slidably mounted on the trimming support plate (81); and the trimming slider (82) and the trimming support plate (81) are connected via a linkage piece (85); the trimming piece (83) is rotatably mounted on the trimming slider (82); the trimming driving piece (84) is mounted on the trimming slider (82); and the trimming piece (83) is connected to the trimming driving piece (84).