Plastic particles and manufacturing process thereof

By designing a plastic pellet manufacturing equipment including an extrusion box, an extrusion tube and a sliding frame, the problem of low plastic granulation efficiency in the prior art is solved, and a faster and more efficient cutting and granulation process is achieved.

CN119610454AInactive Publication Date: 2025-03-14何小娴
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Patent Information

Application Number
CN202510002367.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-02
Publication Date
2025-03-14
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The prior art is difficult to improve efficiency in the plastic granulation process, especially in the cutting and granulation process of plastic particles.

Method used

A plastic pellet manufacturing equipment is designed, including a support frame, extrusion box, feed rack, extrusion pipe, sliding frame and flow port. Through extrusion seat, lead screw, concave frame, arc seat, cam and spring, the efficient extrusion of plastic raw materials, preliminary cooling and rapid cutting into particles is achieved.

Benefits of technology

This equipment can significantly improve the efficiency of plastic granulation, achieve a faster and more efficient cutting and granulation process, and improve the production rate and quality of plastic particles.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the field of plastic particle manufacturing, in particular to a plastic particle and a manufacturing process thereof. According to the plastic particles and the manufacturing process thereof, the plastic granulation efficiency can be conveniently improved in the working process of plastic granulation. According to the technical scheme, the plastic particle manufacturing equipment comprises a supporting frame and a material extruding box fixedly connected to the upper side of the supporting frame, the upper side of the material extruding box is fixedly communicated with a material receiving frame, and the bottom of the material extruding box is fixedly communicated with a plurality of extruding pipes; the bottoms of the multiple extrusion pipes are evenly fixed to and communicated with the auxiliary frame, a sliding frame is slidably connected to the upper side of the auxiliary frame, a plurality of circulation openings in one-to-one correspondence with the extrusion pipes are evenly formed in the middle of the sliding frame, and the upper side of each circulation opening is a round sharp face.
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Description

Technical Field

[0001] The invention relates to the field of plastic particle manufacturing, and more particularly to a plastic particle and a manufacturing process thereof. Background Art

[0002] Plastic particles are a basic form of plastic materials, usually referring to small particles or small pieces made of plastic resin through a processing process. These particles are the raw materials for the production of plastic products and are widely used in the manufacture of various industrial and consumer products. In the field of processing and production of plastic particles in the prior art, for example, a plastic particle processing device with application number 202221725166.6 can be provided with two connecting shafts on the inner side of the box body, and multiple groups of turning boxes are provided on the outer side of the connecting shaft. The PVC particles can be turned over inside the box body, and the air outlet mechanism provided inside the box body is used in conjunction with the turning process, so that the PVC particles are evenly contacted with the drying airflow, thereby achieving the purpose of drying, and the multiple groups of turning boxes can turn the PVC particles to the middle of the box body and then throw them down, which improves the drying rate of the PVC particles. At the same time, the PVC particles are also relatively sufficient during the drying process, but it is not suitable for improving the efficiency of plastic granulation during the work process of plastic granulation. Summary of the invention

[0003] The purpose of the present invention is to provide a plastic granule and a manufacturing process thereof, which can improve the efficiency of plastic granulation during the plastic granulation process.

[0004] The objective of the present invention is achieved through the following technical scheme: A plastic particle manufacturing equipment, comprising a support frame and an extrusion box fixedly connected to the upper side of the support frame, a receiving frame fixed to and connected to the upper side of the extrusion box, a plurality of extrusion tubes fixed to and connected to the bottom of the extrusion box, the bottoms of the plurality of extrusion tubes are evenly fixed and connected to the auxiliary frame, a sliding frame is slidably connected to the upper side of the auxiliary frame, a plurality of flow ports corresponding to each extrusion tube are evenly arranged in the middle of the sliding frame, and the upper side of each flow port is a circular sharp surface, two limit frames are fixedly connected to the rear side of the bottom of the extrusion box, the rear side of the sliding frame is slidably connected to the two limit frames, and an extrusion seat is arranged inside the extrusion box.

[0005] The front side of the extrusion box is rotatably connected with a lead screw, the lead screw is transmission-connected with a concave frame, and the rear side of the concave frame is fixedly connected to the top of the extrusion seat.

[0006] The bottom surface of the extrusion seat is evenly provided with a plurality of grooves.

[0007] The rear side of the sliding frame is fixedly connected to a right-angle frame, the right side of the right-angle frame is fixedly connected to an arc seat, a cam is in contact with the right arc surface of the arc seat, the middle part of the cam is fixedly connected to a rotating rod, and the rotating rod is rotatably connected to the bottom of the extrusion box.

[0008] Two springs are fixedly connected to the left rear of the sliding frame, the two springs are respectively sleeved on the two limiting frames, and the left sides of the two springs are respectively fixedly connected to the left sides of the two limiting frames.

[0009] A plastic granule manufacturing process, the process comprising the following steps:

[0010] S1: Flowing the heated and molten raw materials into the plastic pellet manufacturing equipment;

[0011] S2: The raw materials are pressed and extruded into long strips through plastic pellet manufacturing equipment;

[0012] S3: Preliminary cooling of the extruded plastic while extruding the plastic;

[0013] S4: The extruded plastic is quickly cut into granules by plastic granule making equipment.

[0014] The invention discloses plastic particles, the raw materials of which are composed of polystyrene, antioxidant, plasticizer, filler and colorant. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The present invention is further described in detail below with reference to the accompanying drawings and specific implementation methods.

[0016] Figure 1 It is a partial structural schematic diagram of the support frame of the present invention;

[0017] Figure 2 It is a partial structural schematic diagram of the extrusion box of the present invention;

[0018] Figure 3 It is a partial structural schematic diagram of the extruded tube of the present invention;

[0019] Figure 4 It is a partial structural schematic diagram of the material receiving rack of the present invention;

[0020] Figure 5 It is a partial structural schematic diagram of the concave frame of the present invention;

[0021] Figure 6 It is a partial structural schematic diagram of the extrusion seat of the present invention;

[0022] Figure 7 It is a partial structural schematic diagram of the auxiliary frame of the present invention;

[0023] Figure 8 is a bottom-up structural schematic diagram of the auxiliary frame of the present invention;

[0024] Fig. 9 It is a partial structural schematic diagram of the sliding frame of the present invention;

[0025] Fig.10 It is a partial structural schematic diagram of the arc seat of the present invention;

[0026] Fig.11 It is a partial structural schematic diagram of the curved strip plate of the present invention;

[0027] Fig.12 1 is a bottom view structural schematic diagram of the curved strip plate of the present invention;

[0028] Fig.13 It is a partial structural schematic diagram of the connecting pipe of the present invention;

[0029] Fig.14 and 15 All of them are schematic diagrams of the overall structure of the present invention.

[0030] In the figure: support frame 101; extrusion box 102; receiving frame 103; screw 104; limit frame 105; rotating rod 106; cam 107; placement frame 108; extrusion tube 109; rectangular hole 110; concave frame 201; extrusion seat 202; sliding frame 301; right-angle frame 302; arc seat 303; spring 304; arc strip 401; fan 501; connecting pipe 502; horizontal pipe 503; docking box 504; auxiliary frame 601. DETAILED DESCRIPTION

[0031] A plastic particle manufacturing device comprises a support frame 101 and an extrusion box 102 fixedly connected to the upper side of the support frame 101, a receiving frame 103 is fixedly connected to the upper side of the extrusion box 102, a plurality of extrusion tubes 109 are fixedly connected to the bottom of the extrusion box 102, the bottoms of the plurality of extrusion tubes 109 are evenly fixedly connected to the auxiliary frame 601, a sliding frame 301 is slidably connected to the upper side of the auxiliary frame 601, a plurality of flow openings corresponding to each extrusion tube 109 are evenly arranged in the middle part of the sliding frame 301, and the upper side of each flow opening is a circular sharp surface, two limit frames 105 are fixedly connected to the rear side of the bottom of the extrusion box 102, the rear side of the sliding frame 301 is slidably connected to the two limit frames 105, and an extrusion seat 202 is arranged inside the extrusion box 102.

[0032] This part is based on Figure 1-10The working process expressed in 14 and 15 is: in the process of plastic granulation, in order to improve the efficiency of plastic granulation, when in use, the molten plastic raw material is circulated to the extrusion box 102 through the receiving frame 103, and then the extrusion seat 202 moves downward in the extrusion box 102 and extrude the raw material in the extrusion box 102, so that the extruded plastic raw material forms strips in multiple extrusion tubes 109 and flows out from the bottom in strips. At this time, the raw material flowing out of each extrusion tube 109 passes through the auxiliary frame 601, and then the sliding frame 301 relies on the two limiting frames 105 on the rear side to move and limit repeatedly horizontally, and then the multiple flow ports on the sliding frame 301 use the circular sharp surface on the upper side to repeatedly cut the extruded strip plastic raw material and flow out in granular form, forming a continuous cutting and granulation process, which is faster and more efficient than the cutting and granulation work of the prior art. In the process of plastic granulation, it is convenient to improve the efficiency of plastic granulation.

[0033] The front side of the extrusion box 102 is rotatably connected to a lead screw 104 , the lead screw 104 is transmission-connected to a concave frame 201 , and the rear side of the concave frame 201 is fixedly connected to the top of the extrusion seat 202 .

[0034] This part is based on Figure 1-10 The working process expressed in 14 and 15 is: when the extrusion seat 202 moves downward to extrude the plastic raw material, the output shaft of a motor is fixedly connected to the top of the screw 104 through a coupling, and the motor is fixedly connected to the front side of the extrusion box 102 by bolts. The driving motor rotates the screw 104, thereby controlling the concave frame 201 to move up and down, and synchronously drives the extrusion seat 202 to move up and down through the concave frame 201, thereby providing power for the extrusion work of the extrusion seat 202.

[0035] The bottom surface of the extrusion seat 202 is evenly provided with a plurality of grooves.

[0036] This part is based on Figure 1-10 The working process expressed in 14 and 15 is: a plurality of grooves are evenly arranged on the bottom surface of the extrusion seat 202 to increase the friction between the bottom surface of the extrusion seat 202 and the plastic raw material.

[0037] The rear side of the sliding frame 301 is fixedly connected to a right-angle frame 302, and the right side of the right-angle frame 302 is fixedly connected to an arc seat 303. A cam 107 is in contact with the right arc surface of the arc seat 303. The middle part of the cam 107 is fixedly connected to the rotating rod 106, and the rotating rod 106 is rotatably connected to the bottom of the extrusion box 102.

[0038] Two springs 304 are fixedly connected to the left rear of the sliding frame 301 . The two springs 304 are respectively sleeved on the two limiting frames 105 . The left sides of the two springs 304 are respectively fixedly connected to the left sides of the two limiting frames 105 .

[0039] Each of the springs 304 is a compression spring.

[0040] This part is based on Figure 1-10 The working process expressed in 14 and 15 is: when the sliding frame 301 is repeatedly moved laterally so that multiple flow ports can provide power for cutting and granulating the strip plastic raw materials extruded by each extrusion tube 109, when in use, the output shaft of a second motor is fixedly connected to the upper side of the rotating rod 106 through a coupling, and the second motor is fixedly connected to the bottom of the extrusion box 102 by bolts, driving the second motor to rotate the rotating rod 106, and when the rotating rod 106 rotates, the cam 107 is synchronously driven to rotate, so that when the cam 107 rotates, the shape of the cam 107 pushes the arc The seat 303, the arc seat 303 kicks the right-angle frame 302 and the sliding frame 301 at the bottom, and at the same time, presses the two springs 304. The elastic force of the two compression springs 304 allows the sliding frame 301 to return to its original position after being pushed, so that the arc seat 303 always maintains a fit with the cam 107, so that the repeated lateral movement of the sliding frame 301 allows multiple flow ports to provide power for cutting and granulating the strip plastic raw materials extruded by each extrusion tube 109. The structure is simple and efficient, making the plastic cutting and granulation work more efficient and quick.

[0041] A rectangular hole 110 is respectively provided on the right side of the bottom of each of the extrusion tubes 109 . An arc-shaped strip plate 401 is fixedly connected in each of the rectangular holes 110 . Each of the arc-shaped strip plates 401 is evenly provided with a plurality of small holes.

[0042] This part is based on Figure 1-15 The working process expressed therein is as follows: a rectangular hole 110 is respectively provided on the right side of the bottom of each of the extrusion tubes 109, and an arc-shaped strip plate 401 is respectively fixedly connected in each of the rectangular holes 110, and each of the arc-shaped strip plates 401 is evenly provided with a plurality of small holes, so that the strip-shaped plastic raw materials formed in each of the extrusion tubes 109 can be initially cooled and ventilated through the plurality of small holes on each of the arc-shaped strip plates 401, so that the subsequent cutting and granulation work can be performed more quickly and conveniently.

[0043] A docking box 504 is fixed and connected to each of the rectangular holes 110, and the middle parts of the outer sides of the multiple docking boxes 504 are evenly fixed and connected to the transverse tube 503. A connecting pipe 502 is fixed and connected to the middle part of the front side of the transverse tube 503, and the front side of the connecting pipe 502 is fixed and connected to the fan 501. The fan 501 is fixedly connected to the placement rack 108, and the placement rack 108 is fixedly connected to the bottom of the front side of the extrusion box 102.

[0044] This part is based on Figure 1-15 The working process expressed therein is: in order to facilitate further rapid cooling of the strip plastic raw material formed in each extrusion tube 109, so that the bottom of each extrusion tube 109 can be cut more quickly and efficiently through the flow port on the sliding frame 301, so that the plastic particles after cutting are accelerated to solidify, when in use, the fan 501 is driven so that the wind blown out by the fan 501 can be blown into the transverse pipe 503 through the connecting pipe 502, and the wind is diverted through the transverse pipe 503 to send the wind into each docking box 504, and then the wind is passed through the small holes of each arc-shaped strip plate 401 through each docking box 504 to quickly cool down and solidify the strip plastic raw material in each extrusion tube 109, so that the bottom of each extrusion tube 109 can be cut more quickly and efficiently through the flow port on the sliding frame 301, and the cutting is more convenient, preventing the raw materials from sticking.

[0045] A plastic granule manufacturing process, the process comprising the following steps:

[0046] S1: Flowing the heated and molten raw materials into the plastic pellet manufacturing equipment;

[0047] S2: The raw materials are pressed and extruded into long strips through plastic pellet manufacturing equipment;

[0048] S3: Preliminary cooling of the extruded plastic while extruding the plastic;

[0049] S4: The extruded plastic is quickly cut into granules by plastic granule making equipment.

[0050] The invention discloses a plastic particle, the raw materials of which are assembled from polystyrene, an antioxidant, a plasticizer, a filler and a colorant.

Claims

1. A plastic granule manufacturing device, comprising a support frame (101) and an extrusion box (102) fixedly connected to the upper side of the support frame (101), characterized in that: The upper side of the extrusion box (102) is fixed with and connected to a receiving frame (103); the bottom of the extrusion box (102) is fixed with and connected to a plurality of extrusion tubes (109); the bottoms of the plurality of extrusion tubes (109) are evenly fixed with and connected to the auxiliary frame (601); the upper side of the auxiliary frame (601) is slidably connected to a sliding frame (301); the middle part of the sliding frame (301) is evenly provided with a plurality of flow openings corresponding to each extrusion tube (109); the upper side of each flow opening is a circular sharp surface; the rear side of the bottom of the extrusion box (102) is fixed with two limit frames (105); the rear side of the sliding frame (301) is slidably connected to the two limit frames (105); an extrusion seat (202) is provided inside the extrusion box (102).

2. A plastic granule manufacturing device according to claim 1, characterized in that: The front side of the extrusion box (102) is rotatably connected to a lead screw (104), the lead screw (104) is transmission-connected to a concave frame (201), and the rear side of the concave frame (201) is fixedly connected to the top of the extrusion seat (202).

3. A plastic granule manufacturing device according to claim 2, characterized in that: The bottom surface of the extrusion seat (202) is evenly provided with a plurality of grooves.

4. A plastic granule manufacturing device according to claim 1, characterized in that: The rear side of the sliding frame (301) is fixedly connected to a right angle frame (302), the right side of the right angle frame (302) is fixedly connected to an arc seat (303), the right arc surface of the arc seat (303) is in contact with a cam (107), the middle part of the cam (107) is fixedly connected to a rotating rod (106), and the rotating rod (106) is rotatably connected to the bottom of the extrusion box (102).

5. A plastic granule manufacturing device according to claim 4, characterized in that: Two springs (304) are fixedly connected to the left rear of the sliding frame (301), the two springs (304) are respectively sleeved on the two limiting frames (105), and the left sides of the two springs (304) are respectively fixedly connected to the left sides of the two limiting frames (105).

6. A plastic granule manufacturing device according to claim 5, characterized in that: Each of the springs (304) is a compression spring.

7. A plastic granule manufacturing device according to claim 1, characterized in that: A rectangular hole (110) is respectively provided on the right side of the bottom of each extrusion tube (109), and an arc-shaped strip plate (401) is respectively fixedly connected in each rectangular hole (110), and each arc-shaped strip plate (401) is evenly provided with a plurality of small holes.

8. A plastic granule manufacturing device according to claim 7, characterized in that: A docking box (504) is fixed and connected to each of the rectangular holes (110); the middle parts of the outer sides of the multiple docking boxes (504) are evenly fixed and connected to the transverse tube (503); a connecting tube (502) is fixed and connected to the middle part of the front side of the transverse tube (503); the front side of the connecting tube (502) is fixed and connected to the fan (501); the fan (501) is fixedly connected to the placement rack (108); and the placement rack (108) is fixedly connected to the bottom of the front side of the extrusion box (102).

9. A process for manufacturing plastic particles, characterized in that: The process includes the following steps, S1: Flowing the heated and molten raw materials into the plastic pellet manufacturing equipment; S2: The raw materials are pressed and extruded into long strips through plastic pellet manufacturing equipment; S3: Preliminary cooling of the extruded plastic while extruding the plastic; S4: The extruded plastic is quickly cut into granules by plastic granule making equipment.

10. A plastic particle, characterized in that: The raw materials of the plastic particles consist of polystyrene, antioxidant, plasticizer, filler and colorant.

Citation Information

Patent Citations

  • Plastic particle processing device

    CN217531476U