Spring diaphragm carrying and detecting production line

By designing a spring diaphragm handling and testing production line, using the mechanized inspection process, the problems of uncertain manual inspection and long cycles are solved, and more efficient and accurate inspection is achieved.

CN119612148APending Publication Date: 2025-03-14CHONGQING SHANLIAN SCI & TECH DEV CO LTD
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Patent Information

Application Number
CN202411564329.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-05
Publication Date
2025-03-14

AI Technical Summary

Technical Problem

In the prior art, the detection of spring diaphragms mainly relies on manual detection, resulting in uncertain detection and long periods.

Method used

A spring diaphragm handling and testing production line is designed, including a base and clamping loading assembly. Through the material transfer table, loading table, sliding table and other components, the mechanized handling and testing of the spring diaphragm are realized.

Benefits of technology

Through the mechanized inspection process, the accuracy and efficiency of inspection are improved, and the problems of uncertainty and long cycles of manual inspection are solved.

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Abstract

The invention relates to the technical field of spring diaphragm production, in particular to a spring diaphragm carrying and detecting production line which comprises a base and a clamping and feeding assembly, the clamping and feeding assembly comprises a material conveying table, a feeding table and a sliding table, the material conveying table is fixedly connected with the base and located on one side of the upper portion of the base, the feeding table is fixedly connected with the base and located above the base, and the sliding table is fixedly connected with the feeding table. The feeding table is arranged on one side of the material conveying table, the sliding table is detachably connected with the feeding table and located on one side above the feeding table, parts such as the clamping and feeding assembly are additionally arranged, so that manual detection of the spring diaphragm is replaced by mechanical detection, and the problem that most detection of the spring diaphragm depends on manual detection is effectively solved. The problems of uncertain detection and long detection period exist in the prior art.
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Description

Technical Field

[0001] The invention relates to the technical field of spring diaphragm production, and in particular to a spring diaphragm handling and detection production line. Background Art

[0002] The diaphragm spring clutch is a type of clutch widely used in cars and light trucks in recent years. As a compression spring, it can also serve as a release lever, greatly simplifying the structure of the clutch, reducing the mass, and significantly shortening the axial size of the clutch. The so-called diaphragm spring as a compression spring is a truncated cone-shaped thin-walled diaphragm in the shape of a "bottomless dish" stamped from spring steel, and many radial grooves are cut on the cone surface from its small end to form an elastic lever, while the remaining ungrooved large end truncated cone part acts as a spring.

[0003] Currently, the inspection of spring diaphragms mostly relies on manual inspection, which has the disadvantages of uncertainty and long inspection cycle.

[0004] Therefore, a spring diaphragm handling and testing production line is urgently needed. Summary of the invention

[0005] The purpose of the present invention is to provide a spring diaphragm handling and testing production line, which solves the problem that the detection of spring diaphragms mostly relies on manual detection, which has the problems of detection uncertainty and long detection cycle.

[0006] To achieve the above-mentioned purpose, the present invention adopts a spring diaphragm handling and detection production line, including a base and a clamping and loading assembly, the clamping and loading assembly includes a transfer table, a loading table and a sliding table, the transfer table is fixedly connected to the base and is located on the upper side of the base, the loading table is fixedly connected to the base and is located above the base, and the loading table is arranged on one side of the transfer table, and the sliding table is detachably connected to the loading table and is located on the upper side of the loading table.

[0007] Wherein, the clamping and loading assembly also includes a slide rail and a slide frame, the slide rail is fixedly connected to the slide table and is located inside the slide table, and the slide frame is slidably connected to the slide rail and is located on the outer surface of the slide rail.

[0008] Wherein, the clamping and feeding assembly further comprises a clamping claw, which is detachably connected to the sliding frame and is located at the inner center of the sliding frame.

[0009] Wherein, the clamping and feeding assembly also includes a rotating table, which is rotatably connected to the feeding table and is located above the feeding table, and the rotating table is arranged on one side of the sliding table.

[0010] Among them, the spring diaphragm handling and inspection production line also includes a detection component, which includes a placement table, a strong press, a conversion table and a conversion machine. The placement table is fixedly connected to the base and is located on the side of the loading table away from the material transfer table. The strong press is detachably connected to the placement table and is located above the placement table. The conversion table is fixedly connected to the base and is located above the base, and the conversion table is arranged on the side of the placement table away from the loading table.

[0011] Wherein, the detection component also includes a detection table and a detection machine, the detection table is fixedly connected to the base and is located above the base, and the detection table is arranged on a side of the conversion table away from the placement table, and the detection machine is detachably connected to the detection table and is located above the detection table.

[0012] Among them, the spring diaphragm handling and inspection production line also includes a placement plate and a feeding belt. The placement plate is fixedly connected to the base and is located above the base. The placement plate is arranged on a side of the base away from the material transfer platform. The placement plate is also arranged on a side of the inspection platform away from the conversion platform.

[0013] A spring diaphragm handling and inspection production line of the present invention includes a base and a clamping and loading assembly, the clamping and loading assembly includes a transfer table, a loading table and a sliding table, the transfer table is fixedly connected to the base and is located on the upper side of the base, the loading table is fixedly connected to the base and is located above the base, and the loading table is arranged on one side of the transfer table, the sliding table is detachably connected to the loading table and is located on the upper side of the loading table. Due to the addition of components such as the clamping and loading assembly, the spring diaphragm will be inspected by machinery instead of manual labor, thereby effectively solving the problem that the inspection of spring diaphragms mostly relies on manual inspection, the detection is uncertain, and the inspection cycle is long. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0015] Figure 1 It is a schematic diagram of the overall structure of the first embodiment of the present invention.

[0016] Figure 2 It is an overall side view of the first embodiment of the present invention.

[0017] Figure 3It is a schematic diagram of the overall structure of the second embodiment of the present invention.

[0018] Figure 4 It is an overall side view of the second embodiment of the present invention.

[0019] Figure 5 It is a schematic diagram of the overall structure of the third embodiment of the present invention.

[0020] Figure 6 It is an overall top view of the third embodiment of the present invention.

[0021] 101-base, 102-transfer table, 103-loading table, 104-sliding table, 105-slide rail, 106-sliding frame, 107-clamping claw, 108-rotating table, 201-placement table, 202-pressing machine, 203-conversion table, 204-conversion machine, 205-testing table, 206-testing machine, 207-placement plate, 208-unloading belt, 301-placement tray, 302-multi-axis robotic arm, 303-rotating shaft, 304-clamping claw, 305-distribution box, 306-control center. DETAILED DESCRIPTION

[0022] Embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, and should not be construed as limiting the present invention.

[0023] First embodiment

[0024] See also Figure 1 and Figure 2 , Figure 1 is a schematic diagram of the overall structure of the first embodiment of the present invention, Figure 2 It is an overall side view of the first embodiment of the present invention.

[0025] The present invention provides a spring diaphragm handling and testing production line, comprising a base 101 and a clamping and loading assembly, wherein the clamping and loading assembly comprises a material transfer platform 102, a loading platform 103, a sliding platform 104, a slide rail 105, a sliding frame 106, a material clamping claw 107 and a material transfer platform 108. The above scheme solves the problem that the detection of spring diaphragms is mostly done manually, with uncertain detection and a long detection cycle. It can be understood that the above scheme can transfer the spring diaphragm by the material transfer platform 102 when transferring the spring diaphragm. 2 The spring diaphragm is transferred to the designated position, the sliding frame 106 on the sliding table 104 slides on the slide rail 105, and the clamping claw 107 is brought to the designated location, and then the spring diaphragm is clamped by the clamping claw 107, and then the sliding frame 106 is recovered on the slide rail 105, and the clamping claw 107 is moved to the rotating table 108, and then the clamping claw 107 places the spring diaphragm on the rotating table 108, thereby completing the transfer of the spring diaphragm.

[0026] For this specific embodiment, the material transfer platform 102 is fixedly connected to the base 101 and is located on the upper side of the base 101, the loading platform 103 is fixedly connected to the base 101 and is located above the base 101, and the loading platform 103 is arranged on one side of the material transfer platform 102, the sliding platform 104 is detachably connected to the loading platform 103 and is located on the upper side of the loading platform 103, the material transfer platform 102 will be a component for transmitting the spring diaphragm to the specified position, and the loading platform 103 will be a structural component that cooperates with the sliding platform 104 to move the spring diaphragm to the specified position.

[0027] The slide rail 105 is fixedly connected to the sliding table 104 and is located inside the sliding table 104. The sliding frame 106 is slidably connected to the slide rail 105 and is located on the outer surface of the slide rail 105. The slide rail 105 is an auxiliary functional component that facilitates the sliding of the sliding frame 106.

[0028] Secondly, the clamping claw 107 is detachably connected to the sliding frame 106 and is located at the inner center of the sliding frame 106. The feeding claw will be a functional structural component for clamping the spring diaphragm.

[0029] At the same time, the rotating table 108 is rotatably connected to the loading table 103 and is located above the loading table 103, and the rotating table 108 is arranged on one side of the sliding table 104. The rotating table 108 is an auxiliary component that cooperates with the staff to rotate the spring diaphragm to the specified position.

[0030] When the present invention is used to transfer the spring diaphragm, the spring diaphragm will be transferred to the specified position by the material transfer table 102, and the sliding racks 106 on the sliding table 104 will slide on the slide rails 105 to bring the clamping claws 107 to the specified location, and then the spring diaphragm will be clamped by the clamping claws 107, and then the sliding racks 106 will be recovered on the slide rails 105, and the clamping claws 107 will be moved to the rotating table 108, and then the clamping claws 107 will place the spring diaphragm on the rotating table 108, thereby completing the transfer of the spring diaphragm.

[0031] Second embodiment

[0032] See also Figure 3 and Figure 4 , Figure 3 is a schematic diagram of the overall structure of the second embodiment of the present invention, Figure 4 It is an overall side view of the second embodiment of the present invention.

[0033] Based on the first embodiment, a spring diaphragm handling and inspection production line of the present invention also includes a detection component, which includes a placement table 201, a pressing machine 202, a conversion table 203, a conversion machine 204, a detection table 205, a detection machine 206, a placement plate 207 and a blanking belt 208.

[0034] According to this specific embodiment, the placement table 201 is fixedly connected to the base 101 and is located on a side of the loading table 103 away from the transfer table 102. The strong press 202 is detachably connected to the placement table 201 and is located above the placement table 201. The conversion table 203 is fixedly connected to the base 101 and is located above the base 101, and the conversion table 203 is arranged on a side of the placement table 201 away from the loading table 103. The strong press 202 and the conversion machine 204 will be functional components for transferring the spring diaphragm to the inspection table 205 after the initial inspection.

[0035] Among them, the detection table 205 is fixedly connected to the base 101 and is located above the base 101, and the detection table 205 is arranged on the side of the conversion table 203 away from the placement table 201. The detection machine 206 is detachably connected to the detection table 205 and is located above the detection table 205. The detection machine 206 will be the main functional component for detecting the spring diaphragm.

[0036] Secondly, the placement plate 207 is fixedly connected to the base 101 and is located above the base 101. The placement plate 207 is arranged on a side of the base 101 away from the material transfer platform 102. The placement plate 207 is also arranged on a side of the detection platform 205 away from the conversion platform 203.

[0037] When the present invention is used to inspect the spring diaphragm, the spring diaphragm on the rotating table 108 is moved to the strong pressing machine 202 on the placement table 201, and then the strong pressing machine 202 performs an initial inspection on the spring diaphragm. After the inspection is completed, the spring diaphragm is placed on the conversion machine 204 on the conversion table 203, and then the conversion machine 204 transfers the spring diaphragm to the inspection table 205, and the spring diaphragm is inspected by the inspection machine 206. After the inspection is completed, the spring diaphragm is unloaded and transported by the unloading belt 208 on the placement plate 207.

[0038] Third embodiment

[0039] The spring diaphragm handling and testing production line also includes an auxiliary handling component, which includes a placement plate 301, a multi-axis mechanical arm 302, a rotating shaft 303, a clamping claw 304, a control center 306 and a distribution box 305. The placement plate 301 is fixedly connected to the base 101 and is located at the upper center of the base 101. The placement plate 301 is vertically arranged with the material transfer platform 102, the placement platform 201, the conversion platform 203 and the testing platform 205 respectively. The multi-axis mechanical arm 302 is rotatably connected to the placement plate 301 and is located above the placement plate 301. The rotating shaft 303 is rotatably connected to the multi-axis mechanical arm 302. The control center 306 is detachably connected to the base 101 and is located above the base 101, and the control center 306 is arranged on a side of the placement plate 301 away from the conversion table 203. The distribution box 305 is fixedly connected to the base 101 and is located above the base 101, and the distribution box 305 is arranged on a side of the placement plate 301 away from the placement table 201. The distribution box 305 is also arranged on one side of the control center 306.

[0040] See also Figure 5 and Figure 6 , Figure 5 is a schematic diagram of the overall structure of the third embodiment of the present invention, Figure 6 It is an overall top view of the third embodiment of the present invention.

[0041] Based on the second embodiment, a spring diaphragm handling and inspection production line of the present invention also includes an auxiliary handling component, which includes a placement plate 301, a multi-axis robotic arm 302, a rotating shaft 303, a clamping claw 304, a control center 306 and a distribution box 305.

[0042] According to this specific embodiment, the placement plate 301 is fixedly connected to the base 101 and is located at the upper center of the base 101, and the placement plate 301 is vertically arranged with the transfer platform 102, the placement platform 201, the conversion platform 203 and the inspection platform 205 respectively, and the multi-axis robotic arm 302 is rotatably connected to the placement plate 301 and is located above the placement plate 301.

[0043] The rotating shaft 303 is rotatably connected to the multi-axis robot 302 and is located at the output end of the multi-axis robot 302 . The clamping claw 304 is detachably connected to the rotating shaft 303 and is located at a side of the rotating shaft 303 away from the multi-axis robot 302 .

[0044] Secondly, the control center 306 is detachably connected to the base 101 and is located above the base 101, and the control center 306 is arranged on the side of the placement plate 301 away from the conversion table 203, the distribution box 305 is fixedly connected to the base 101 and is located above the base 101, and the distribution box 305 is arranged on the side of the placement plate 301 away from the placement table 201, and the distribution box 305 is also arranged on one side of the control center 306.

[0045] When the present invention is used for inspection, the multi-axis robot 302 on the placement plate 301 will assist the staff in transferring and transporting the spring diaphragm over short distances. The multi-axis robot 302 will move the spring diaphragm to a designated position, and then the rotating shaft 303 will rotate to adjust the specific position. The spring diaphragm will then be clamped by the clamping claws 304, and then the multi-axis robot 302 will move the spring diaphragm to a predetermined position, thereby completing the transfer of the spring diaphragm. The distribution box 305 will effectively and continuously provide the necessary power for the whole, and the control center 306 is a control device that facilitates the staff to issue instructions to the whole.

[0046] What is disclosed above is only a preferred embodiment of the present invention, and it certainly cannot be used to limit the scope of rights of the present invention. Ordinary technicians in this field can understand that all or part of the processes of the above embodiment and equivalent changes made according to the claims of the present invention still fall within the scope of the invention.

Claims

1. A spring diaphragm handling and testing production line, comprising a base, characterized in that: It also includes a clamping and loading assembly, which includes a transfer platform, a loading platform and a sliding platform. The transfer platform is fixedly connected to the base and is located on the upper side of the base. The loading platform is fixedly connected to the base and is located above the base, and the loading platform is arranged on one side of the transfer platform. The sliding platform is detachably connected to the loading platform and is located on the upper side of the loading platform.

2. The spring diaphragm handling and testing production line according to claim 1 is characterized in that: The clamping and feeding assembly also includes a slide rail and a slide frame. The slide rail is fixedly connected to the slide table and is located inside the slide table. The slide frame is slidably connected to the slide rail and is located on the outer surface of the slide rail.

3. The spring diaphragm handling and testing production line according to claim 2 is characterized in that: The clamping and feeding assembly also includes a clamping claw, which is detachably connected to the sliding frame and is located at the inner center of the sliding frame.

4. The spring diaphragm handling and testing production line according to claim 3 is characterized in that: The clamping and feeding assembly also includes a rotating table, which is rotatably connected to the feeding table and is located above the feeding table, and the rotating table is arranged on one side of the sliding table.

5. The spring diaphragm handling and testing production line according to claim 4, characterized in that: The spring diaphragm handling and inspection production line also includes a detection component, which includes a placement table, a strong press, a conversion table and a conversion machine. The placement table is fixedly connected to the base and is located on a side of the loading table away from the material transfer table. The strong press is detachably connected to the placement table and is located above the placement table. The conversion table is fixedly connected to the base and is located above the base, and the conversion table is arranged on a side of the placement table away from the loading table.

6. The spring diaphragm handling and testing production line according to claim 5, characterized in that: The detection assembly also includes a detection table and a detection machine. The detection table is fixedly connected to the base and is located above the base. The detection table is arranged on a side of the conversion table away from the placement table. The detection machine is detachably connected to the detection table and is located above the detection table.

7. The spring diaphragm handling and testing production line according to claim 5, characterized in that: The spring diaphragm handling and inspection production line also includes a placement plate and a material unloading belt. The placement plate is fixedly connected to the base and is located above the base. The placement plate is arranged on a side of the base away from the material transfer platform. The placement plate is also arranged on a side of the inspection platform away from the conversion platform.