Transplanting and transporting mechanism for metal film products

Abstract

The invention relates to the technical field of metal films, in particular to a transplanting and transporting mechanism for metal film products. A plurality of rotors are arranged on the edge of the conveying assembly, one side edge of the conveying assembly is a working side edge, the other side edge of the conveying assembly is a non-working side edge, and the adjacent rotors on the working side edge of the conveying assembly form a transplanting group; the suction cup tool is used for being installed on a rotor in the flexible magnetic drive conveying system, an electric vacuum generating device and a special product suction cup jig are installed on the installation plate, the electric vacuum generating device is connected with the special product suction cup jig, and a metal film product is attracted to the special product suction cup jig. The flexible magnetic drive conveying system, the electric vacuum generating device and the special product suction cup jig are used in cooperation, so that the displacement speed of the product is decreased at the cutting position, the displacement speed of the product is increased at other positions, and the metal film product is tensioned in real time and transplanted and transported without damaging functional parts of the product; the conveying speed is adjusted in real time according to production requirements, and the production efficiency is greatly improved.

Description

Technical Field

[0001] The invention relates to the technical field of metal thin films, in particular to a transplanting and transporting mechanism for metal thin film products. Background Art

[0002] The metal film product is a roll material, which is then cut into rectangles of required length by laser. The minimum thickness of the metal film product is only 0.02mm and it is necessary to keep the product taut to prevent wrinkles during transplantation. There are two ways to transplant metal film products:

[0003] Technical solution 1: Manual handling: Manual handling is performed using a vacuum suction cup jig, which adjusts the position of the vacuum suction cup according to the product size. However, the product is easily damaged during the handling process of the manual jig, and the handling efficiency is greatly affected by the operator's experience and is very unstable. In addition, the manual jig is difficult to adjust when changing the product type;

[0004] Technical Solution 2: Conveyor belt transmission: Use conveyor belts or vacuum conveyor lines for transportation. The transmission speed of the entire conveyor belt is consistent, and the product is transported flat on the conveyor belt. During this process, the product can only be clamped but not tensioned, which may cause wrinkles or wear on the working parts. In addition, the conveyor belt will generate dust during daily operation, which is unacceptable for some metal film products with high cleanliness requirements. Summary of the invention

[0005] The technical problem to be solved by the present invention is: in order to solve the problems existing in the prior art in the above-mentioned background technology, a transplanting and transportation mechanism for metal film products is provided which can realize real-time tensioning of the products without damaging the functional parts of the products.

[0006] The technical solution adopted by the present invention to solve the technical problem is: a transplanting and transporting mechanism for metal film products, comprising

[0007] A flexible magnetic drive conveying system comprises a conveying assembly, wherein a plurality of movers are arranged on the edge of the conveying assembly, one side of the conveying assembly is a working side, the other side of the conveying assembly is a non-working side, and adjacent movers on the working side of the conveying assembly form a transplanting group;

[0008] The suction cup tooling is used to be installed on the mover in the flexible magnetic drive conveying system, and includes a mounting plate, on which an electric vacuum generating device and a special product suction cup fixture are installed. The electric vacuum generating device is connected to the special product suction cup fixture, and the metal film product is adsorbed on the special product suction cup fixture. The working surface of the special product suction cup fixture is set away from the flexible magnetic drive conveying system.

[0009] Furthermore, the flexible magnetic drive conveying system is installed on the mounting frame, and the flexible magnetic drive conveying system also includes a workbench, which is located below the conveying component. An annular guide rail is installed on the upper work surface of the workbench, and the annular guide rail is located below the edge of the conveying component.

[0010] Furthermore, the upper end of the mover is clamped at the edge of the conveying assembly, and the lower end of the mover is equipped with a pulley that cooperates with the annular guide rail.

[0011] Furthermore, a wireless communication module and a wireless power supply module are installed at the lower end of the mounting plate, the wireless communication module is connected to the wireless power supply module, and a solenoid valve group is installed at the upper end of the mounting plate, and the electric vacuum generating device is connected to the solenoid valve group.

[0012] Furthermore, the special product suction cup fixture includes a vacuum plate, which is a hollow structure. The back of the vacuum plate is connected to the air outlet of the electric vacuum generating device. A wide suction cup and a thin suction cup are installed on the front of the vacuum plate. The wide suction cup is located on one side of the thin suction cup, and the wide suction cup and the thin suction cup are connected to the inner cavity of the vacuum plate.

[0013] Furthermore, the speed of the transplanting group at the input end of the working side of the conveying assembly is lower than the speed of the transplanting group at the output end.

[0014] Furthermore, the speed of the mover on the working side of the conveying assembly is less than or equal to the speed of the mover on the non-working side of the conveying assembly.

[0015] Furthermore, the transplanting speeds of the two movers in the transplanting group are the same or have a speed difference.

[0016] Furthermore, the conveying component is a ring-line conveying component, and the space between the special product suction cup fixture and the conveying component is vertically arranged.

[0017] Furthermore, the length of the special product suction cup fixture is equal to or greater than the width of the product.

[0018] Beneficial effects of the present invention:

[0019] 1. The present invention mainly uses a flexible magnetic drive conveying system, an electric vacuum generating device and a special product suction cup fixture to achieve a decrease in product displacement speed at the cutting position and an increase in speed at other positions, while also achieving real-time tensioning of metal film products and transplantation and transportation without damaging the functional parts of the products;

[0020] 2. The conveying speed can be adjusted in real time according to production needs, greatly improving production efficiency;

[0021] 3. The mover has high repetitive motion accuracy and the conveying is stable and reliable;

[0022] 4. The product suction cup fixture will only absorb the waste area at the head and tail of the product, and the functional part will not be damaged;

[0023] 5. The circulation structure enables continuous transportation of products and allows continuous feeding of products. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] The present invention is further described below in conjunction with the accompanying drawings and embodiments.

[0025] Figure 1 It is a schematic diagram of the structure of the present invention;

[0026] Figure 2 It is a usage state diagram of the present invention;

[0027] Figure 3 The present invention Figure 2 The usage status diagram for the other direction;

[0028] Figure 4 It is a partial enlarged view of A of the present invention;

[0029] Figure 5 It is a structural schematic diagram of the suction cup tooling of the present invention;

[0030] Figure 6 The present invention Figure 5 A schematic diagram of the structure in another direction;

[0031] In the figure: 1. Flexible magnetic drive conveying system, 2. Mounting frame, 3. Conveying assembly, 4. Workbench, 5. Mover, 6. Suction cup tooling, 7. Electric vacuum generating device, 8. Special product suction cup fixture, 9. Mounting plate, 10. Annular guide rail, 11. Pulley, 12. Wireless communication module, 13. Wireless power supply module, 14. Solenoid valve group, 15. Vacuum plate, 16. Wide suction cup, 17. Thin suction cup. DETAILED DESCRIPTION

[0032] The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic diagrams, which only illustrate the basic structure of the present invention in a schematic manner, and therefore only show the components related to the present invention.

[0033] like Figures 1 to 6 The metal film product transfer and transportation mechanism shown is used for laser cutting of coiled materials, including

[0034] The flexible magnetic drive conveying system 1 realizes that a single mover 5 independently controls the running speed, and each mover 5 does not interfere with each other, and includes a conveying component 3. In the figure, the front end of the conveying component 3 is the input end, and the rear end of the conveying component 3 is the output end. A plurality of movers 5 are arranged on the edge of the conveying component 3, each mover 5 is movable, and each mover 5 operates relatively independently. One side of the conveying component 3 is a working side, and the other side of the conveying component 3 is a non-working side. Adjacent movers 5 on the working side of the conveying component 3 form a transplanting group;

[0035] The suction cup tooling 6 is used to be installed on the mover 5 in the flexible magnetic drive conveying system 1, and includes a mounting plate 9, on which an electric vacuum generating device 7 and a special product suction cup fixture 8 are installed. The electric vacuum generating device 7 generates vacuum when power is provided, and the special product suction cup fixture 8 can realize the vacuum on and off of the suction cup through the electromagnetic valve group 14. At the same time, the vacuum limit signal generated by the electric vacuum generating device 14 is controlled by the electromagnetic valve group 14 to achieve precise vacuum control. The electric vacuum generating device 7 is connected to the special product suction cup fixture 8, and the metal film product is adsorbed on the special product suction cup fixture 8. The working surface of the special product suction cup fixture 8 is set away from the flexible magnetic drive conveying system 1.

[0036] By using the flexible magnetic drive conveying system 1, the electric vacuum suction cup 7 and the special product suction cup fixture 8 in coordination, the metal film product can be tensioned in real time and the transplanting and transportation without damaging the functional parts of the product can be achieved.

[0037] like Figure 4 As shown, the flexible magnetic drive conveying system 1 is installed on the mounting frame 2, and the flexible magnetic drive conveying system 1 also includes a workbench 4, which is located below the conveying component 3, and an annular guide rail 10 is installed on the upper work surface of the workbench 4, and the annular guide rail 10 is located below the edge of the conveying component 3.

[0038] like Figure 4 As shown, the mover 5 is similar to a magnetic motor, has high motion repetition accuracy and fast motion speed, the upper end of the mover 5 is clamped at the edge of the conveying component 3, and the edge is used for mover control and communication, and the lower end of the mover 5 is equipped with a pulley 11 that cooperates with the annular guide rail 10, so as to reduce the displacement speed of the mover 5 in the cutting state and increase the displacement speed of the mover 5 in the non-cutting state, thereby meeting the cutting requirements and improving work efficiency.

[0039] like Figure 5 As shown, a wireless communication module 12 and a wireless power supply module 13 are installed at the lower end of the mounting plate 9, the wireless communication module 12 is connected to the wireless power supply module 13, the wireless power supply module 13 is used to supply power to the wireless communication module 12, and a solenoid valve group 14 is installed at the upper end of the mounting plate 9, and the electric vacuum generating device 7 is connected to the solenoid valve group 14.

[0040] like Figures 5-6 As shown, the special product suction cup fixture 8 includes a vacuum plate 15, which is a hollow structure. The back of the vacuum plate 15 is connected to the air outlet of the electric vacuum generating device 7, and a wide suction cup 16 and a thin suction cup 17 are installed on the front of the vacuum plate 15. The wide suction cup 16 is located on one side of the thin suction cup 17. The wide suction cup 16 and the thin suction cup 17 are connected to the inner cavity of the vacuum plate 15, and a process long strip hole is opened on the vacuum plate 15 between the wide suction cup 16 and the thin suction cup 17.

[0041] The speed of the transplanting group at the input end of the working side of the conveying assembly 3 is lower than that of the transplanting group at the output end, that is, the speeds of the two transplanting groups at the working side are inconsistent, which can ensure slow speed during cutting and improve work efficiency.

[0042] The speed of the mover 5 on the working side of the conveying assembly 3 is less than or equal to the speed of the mover 5 on the non-working side of the conveying assembly 3. The speed of the mover 5 on the non-working side is increased, thereby accelerating the reflux rate.

[0043] The transplanting speeds of the two movers 5 in the transplanting group are the same or have a speed difference, that is, the speed of the front mover 5 is uniform, and the speed of the rear mover 5 is slower than that of the front mover 5, thereby ensuring a relative displacement between the two movers 5, realizing real-time tensioning of the metal film product without damaging the functional parts of the product.

[0044] The conveying assembly 3 is a loop conveying assembly, and a space is vertically arranged between the special product suction cup fixture 8 and the conveying assembly 3. The length of the special product suction cup fixture 8 is equal to or greater than the width of the product, so as to ensure the quality of the metal film product and reduce the loss rate.

[0045] Working process:

[0046] Step 1: Before processing, test the tension of the product, and control the rated speed of the mover 5 in the transplanting group through the above tension setting to ensure the real-time tension of the metal film product without damaging the functional part of the product. However, the front end of the coil is continuously fed at a faster speed, but when cutting, the displacement speed of the coil cannot be faster;

[0047] Step 2: The special product suction cup jig 8 is moved to the working side of the conveying component 3 through the mover 5, and the electric vacuum generating device 7 generates negative pressure, and the metal film product conveyed in the previous process is adsorbed by the special product suction cup jig 8. At this time, the metal film product adsorbed on the special product suction cup jig 8 is waste, and the middle is the product, and the middle product cannot have scratches or wrinkles;

[0048] Step 3: A laser cutting device is installed opposite to the input end of the working side of the transfer transport mechanism. When the metal film product passes through this position, the laser cutting device works to cut;

[0049] Step 4: After the cutting is completed, the transfer group speeds up and drives the cut metal film product to move quickly to the output end of the conveying component 3 (near the turning point of the conveying component 3). When it reaches the output end of the conveying component 3, the cut metal film product is transported to the next process through the device. Therefore, when it moves to the turning point of the conveying component 3, the suction cup tooling 6 no longer absorbs the product or absorbs waste;

[0050] Step 5: The empty suction cup tooling 6 is moved to the non-working side of the conveying component 3 under the drive of the mover 5. The mover 5 accelerates at the non-working side of the conveying component 3 to form a rapid reflux, and then waits for re-receiving of materials, and repeats this process.

[0051] Based on the above ideal embodiments of the present invention, the relevant staff can make various changes and modifications without departing from the technical concept of the present invention through the above description. The technical scope of the present invention is not limited to the contents of the specification, and its technical scope must be determined according to the scope of the claims.

Claims

1. A transplanting and transporting mechanism for metal film products, characterized in that: include A flexible magnetic drive conveying system (1) comprises a conveying component (3), wherein a plurality of movers (5) are arranged on the edge of the conveying component (3), one side of the conveying component (3) is a working side, and the other side of the conveying component (3) is a non-working side, and adjacent movers (5) on the working side of the conveying component (3) form a transplanting group; A suction cup fixture (6) is used to be installed on a mover (5) in a flexible magnetic drive conveying system (1), and comprises a mounting plate (9), on which an electric vacuum generating device (7) and a special product suction cup fixture (8) are mounted, the electric vacuum generating device (7) being connected to the special product suction cup fixture (8), the special product suction cup fixture (8) adsorbing a metal film product, and the working surface of the special product suction cup fixture (8) being arranged away from the flexible magnetic drive conveying system (1).

2. The transplanting and transporting mechanism for metal film products according to claim 1, characterized in that: The flexible magnetic drive conveying system (1) is installed on a mounting frame (2), and the flexible magnetic drive conveying system (1) also includes a workbench (4), wherein the workbench (4) is located below the conveying component (3), and an annular guide rail (10) is installed on the upper work surface of the workbench (4), and the annular guide rail (10) is located below the edge of the conveying component (3).

3. The transplanting and transporting mechanism for metal film products according to claim 2, characterized in that: The upper end of the mover (5) is clamped at the edge of the conveying assembly (3), and the lower end of the mover (5) is equipped with a pulley (11) that cooperates with the annular guide rail (10).

4. The transplanting and transporting mechanism for metal film products according to claim 1, characterized in that: A wireless communication module (12) and a wireless power supply module (13) are installed at the lower end of the mounting plate (9), and the wireless communication module (12) is connected to the wireless power supply module (13). A solenoid valve group (14) is installed at the upper end of the mounting plate (9), and the electric vacuum generating device (7) is connected to the solenoid valve group (14).

5. The transplanting and transporting mechanism for metal film products according to claim 1, characterized in that: The special product suction cup fixture (8) comprises a vacuum plate (15), the vacuum plate (15) is a hollow structure, the back side of the vacuum plate (15) is connected to the air outlet of the electric vacuum generating device (7), and the front side of the vacuum plate (15) is provided with a wide suction cup (16) and a thin suction cup (17), the wide suction cup (16) is located on one side of the thin suction cup (17), and the wide suction cup (16) and the thin suction cup (17) are connected to the inner cavity of the vacuum plate (15).

6. The transplanting and transporting mechanism for metal film products according to claim 1, characterized in that: The speed of the transplanting group at the input end of the working side of the conveying assembly (3) is lower than the speed of the transplanting group at the output end.

7. The transplanting and transporting mechanism for metal film products according to claim 1, characterized in that: The speed of the mover (5) on the working side of the conveying assembly (3) is less than or equal to the speed of the mover (5) on the non-working side of the conveying assembly (3).

8. The transplanting and transporting mechanism for metal film products according to claim 1, characterized in that: The transplanting speeds of the two movers (5) in the transplanting group are the same or have a speed difference.

9. The transplanting and transporting mechanism for metal film products according to claim 1, characterized in that: The conveying assembly (3) is a loop conveying assembly, and the space between the special product suction cup fixture (8) and the conveying assembly (3) is vertically arranged.

10. The transplanting and transporting mechanism for metal film products according to claim 1, characterized in that: The length of the special product suction cup fixture (8) is equal to or greater than the width of the product.

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