Coating filling, barrel feeding and barrel distributing device

By designing a paint filling and bucket splitting device, the problem of low efficiency of buckets on hollow buckets in existing equipment is solved, and the rapid, continuous bucket splitting and replenishment of empty buckets is achieved, and the efficiency and productivity of filling equipment is improved.

CN119612435APending Publication Date: 2025-03-14SICHUAN RUITE FIRE PROTECTION TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202411591068.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-08
Publication Date
2025-03-14

AI Technical Summary

Technical Problem

The existing paint filling equipment is less efficient for empty barrels, which affects the filling speed and continuity, and requires a lot of manual operation.

Method used

A paint filling bucket-in-barrel device is designed, including a bracket, fork bucket device, a gear bucket device, a lifting device and a top bucket device, which can automatically divide and replenish empty buckets, improving the efficiency and continuity of the bucket.

Benefits of technology

It realizes fast, continuous bucket splitting and replenishing of empty buckets, saves manual operation time, and improves the efficiency and productivity of filling equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a paint filling barrel feeding and separating device which comprises a support, a barrel forking device, a barrel blocking device, a lifting device and a barrel jacking device, the support is arranged at the front end of a barrel discharging conveying roller, the lifting device is installed on the support, the barrel blocking device is arranged on the lifting device, and empty barrels are integrally placed in the barrel blocking device after being overlapped. A barrel blocking device is installed on the support, a barrel forking device is installed on the portion, below the barrel blocking device, of the support, the barrel blocking device is composed of two long-strip-shaped V-shaped clamping hands which are oppositely arranged, the V-shaped clamping hands are installed on a driving device, and the two long-strip-shaped V-shaped clamping hands are folded to clamp stacked empty barrels. The barrel forking device is composed of two blocking pieces which are oppositely arranged and installed on a barrel forking air cylinder, the barrel jacking device is installed on a support corresponding to the height of the side face of the bottommost empty barrel, the empty barrels can be stacked and directly enter equipment to be divided and fed into the barrels, the placing space of the empty barrels is saved, and automatic and continuous barrel placing is achieved.
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Description

Technical Field

[0001] The invention belongs to the technical field of filling, and in particular relates to a device for filling paint into barrels and separating them into barrels. Background Art

[0002] In paint filling, continuous empty barrels need to be transported, but the existing filling equipment has low efficiency in loading empty barrels. With the increasing demand for filling technology, the loading speed and continuity of empty barrels have become new factors restricting the filling speed. Therefore, it is necessary to design a new empty barrel loading and separating equipment structure to achieve continuous and rapid transportation of empty barrels on the filling line and reduce the amount of manual operation. Summary of the invention

[0003] In order to overcome the above-mentioned deficiencies, the inventor of the present invention has continuously reformed and innovated through long-term exploration and attempts, multiple experiments and efforts, and proposed a paint filling and barreling device, which can stack empty barrels and directly enter the equipment for barreling, saving space for placing empty barrels, and can pile up a large number of stacked empty barrels on the barrel feeding conveyor roller. When the empty barrels on the barrel feeding device are used up, they can be directly started to replenish the empty barrels.

[0004] To achieve the above-mentioned purpose, the technical solution adopted by the present invention is: to provide a paint filling and barreling device. The device comprises a bracket, a fork barrel device, a barrel blocking device, a lifting device, and a barrel lifting device. The bracket is arranged at the front end of the barrel conveying roller, and a lifting device is installed on the bracket. The barrel blocking device is arranged on the lifting device. The empty barrels are placed in the barrel blocking device as a whole after overlapping. A fork barrel device is installed on the bracket below the barrel blocking device. The barrel blocking device is two long V-shaped clamping hands arranged oppositely, and the V-shaped clamping hands are installed on the driving device. The two long V-shaped clamping hands are closed to clamp the stacked empty barrels. The fork barrel device is two blocking plates arranged oppositely and installed on the fork barrel cylinder. The barrel lifting device is installed on a bracket corresponding to the side height of the bottom empty barrel.

[0005] According to the paint filling and barrel dividing device of the present invention, a further preferred technical solution is that the height of the baffle corresponds to the gap between the top of the bottom empty barrel and the bottom of the barrel edge of the second to last empty barrel.

[0006] According to the paint filling and barrel dividing device described in the present invention, a further preferred technical solution is: a fork handle device is provided at the handle position corresponding to the bottom empty barrel, which includes a rotating cylinder and a paddle, and the paddle rotates under the drive of the rotating cylinder, and the rotating plane coincides with the center line of the empty barrel.

[0007] According to the paint filling and barrel dividing device described in the present invention, a further preferred technical solution is: the V-shaped clamping hand is formed by two steel pipes, the two steel pipes are vertically and parallelly arranged and installed on the lifting device through a bracket.

[0008] According to the paint filling and barreling device of the present invention, a further preferred technical solution is that the steel pipe is covered with a rubber layer.

[0009] According to the paint filling and barrel dividing device of the present invention, a further preferred technical solution is that the front end of the baffle of the fork barrel device is configured to be an arc shape corresponding to the shape of an empty barrel.

[0010] According to the paint filling and barrel dividing device of the present invention, a further preferred technical solution is that it is also provided with a barrel dividing device.

[0011] According to the paint filling and barreling device described in the present invention, a further preferred technical solution is that a barrel feeding conveying roller is also provided at the front end of the bracket, and a barrel feeding sensor is provided on the side of the barrel feeding conveying roller.

[0012] According to the paint filling and barrel dividing device described in the present invention, a further preferred technical solution is: a barrel taking sensor is arranged at the position of the bracket corresponding to the front end of the barrel out conveying roller, a second barrel taking sensor is arranged on the bracket corresponding to the empty barrel at the bottom after lifting, and a barrel out sensor is arranged in the middle of the barrel out conveying roller.

[0013] According to the paint filling and barrel dividing device described in the present invention, a further preferred technical solution is: the barrel lifting device is a lifting block installed on two relatively arranged telescopic cylinders, the top block is covered with a rubber layer, and the barrel lifting device corresponds to the area of ​​the bottom layer of empty barrels that does not overlap with the second to last empty barrel when it is at the lowest point.

[0014] Compared with the prior art, the technical solution of the present invention has the following advantages / benefits: 1. The empty barrels can be stacked and placed directly into the equipment for barrel feeding, which saves the space for placing empty barrels. Moreover, more empty barrels can be piled up on the barrel feeding conveyor roller. When the empty barrels on the barrel feeding device are used up, it can be directly started to replenish the empty barrels.

[0015] 2. Corresponding sensors are set on the barrel inlet conveyor line and the barrel outlet conveyor line. A barrel taking sensor and a second barrel taking sensor are set at the position where the barrel inlet device performs barrel separation, which can accurately monitor the accuracy of barrel taking. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without paying creative work.

[0017] Figure 1 The present invention is a schematic structural diagram of a paint filling and barreling device.

[0018] Figure 2 yes Figure 1 A partial enlarged view of point A in the middle.

[0019] Figure 3 The present invention is a schematic diagram of the side structure of a device for filling paint into barrels and separating them into barrels.

[0020] Figure 4 The present invention is a schematic diagram of the top view of the structure of a device for filling paint into barrels and separating them into barrels.

[0021] The markings in the figure are respectively: 1. bracket 2. fork barrel device 201. fork barrel cylinder 202. baffle 3. barrel blocking device 301. V-shaped clamping hand 302. driving device 4. lifting device 5. barrel lifting device 501. telescopic cylinder 502. lifting block 6. fork handle device 601. rotating cylinder 602. paddle 7. barrel out conveying roller 8. barrel in conveying roller 9. barrel taking sensor 10. second barrel taking sensor 11. barrel in sensor 12. barrel out sensor DETAILED DESCRIPTION

[0022] In order to make the purpose, technical solutions and advantages of the present invention clearer, the technical solutions in the embodiments of the present invention are clearly and completely described below. Obviously, the described embodiments are part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in the field without creative work are within the scope of protection of the present invention. Therefore, the detailed description of the embodiments of the present invention provided below is not intended to limit the scope of the claimed invention, but merely represents the selected embodiments of the present invention.

[0023] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and thus, once an item is defined in one drawing, it may not be further defined or explained in the subsequent drawings.

[0024] Example: like Figure 1-Figure 4As shown, a paint filling barrel distributing device comprises a support 1, a barrel fork device 2, a barrel stop device 3, a lifting device 4, and a barrel lifting device 5. The support 1 is arranged at the front end of a barrel discharge conveying roller 7, and a lifting device 4 is installed on the support 1. The barrel stop device 3 is arranged on the lifting device 4. After the empty barrels are overlapped, they are placed on the barrel inlet conveying roller 8 as a whole and conveyed to the barrel stop device 3. Multiple stacked empty barrels can be placed in parallel on the barrel inlet conveying roller 8 in sequence. After the empty barrels in the barrel stop device 3 are used up, they can be conveniently removed through the barrel inlet conveying roller 8 after being detected by a sensor. The barrel column is supplemented, and a fork barrel device 2 is installed on the bracket 1 below the barrel stop device 3. The barrel stop device 3 is two long V-shaped clamping hands 301 arranged opposite to each other. The V-shaped clamping hands 301 are installed on the driving device 302. The two long V-shaped clamping hands 301 are closed to clamp the stacked empty barrels. The fork barrel device 2 is two relatively arranged baffles 202 installed on the fork barrel cylinder 201. The top barrel device 5 is installed on the bracket 1 at the side height corresponding to the bottom empty barrel. The barrel stop device 3 is mainly used to lift and lower the stacked barrel columns back and forth and keep the barrel columns stable. The fork barrel device 2 is used to limit the bottom barrel in each reciprocating process, so that it is separated from the barrel column, and the empty barrels are removed one by one. The fork barrel device 2 uses the baffle 202 to block the upper surface of the empty barrel at the bottom to separate it from the overlapping barrel columns, so as to facilitate falling. The lifting device 4 of the present invention adopts a cylinder structure. Of course, other structures can also be used, such as a screw structure or a mechanical rotating reciprocating structure. Due to the requirements for the speed of reciprocating motion, it is more reasonable for the present invention to adopt a cylinder structure.

[0025] The height of the blocking piece 202 of the fork barrel device 2 corresponds to the gap between the top of the bottom empty barrel and the bottom of the barrel edge of the penultimate empty barrel, so as to block the bottom empty barrel. Of course, the height of the blocking piece 202 is a relative concept. Since the barrel column will be lifted, the blocking piece 202 can also be extended at the right time to block the bottom empty barrel from falling off, and cooperate with the top barrel device 5 to remove the bottom empty barrel.

[0026] At the handle position corresponding to the empty barrel at the bottom, a fork handle device 6 is provided, which includes a rotating cylinder 601 and a paddle 602. The paddle 602 rotates under the drive of the rotating cylinder 601, and the rotating plane coincides with the center line of the empty barrel. The fork handle is mainly used to paddle and adjust the handle of the barrel to prevent the upper handle from interfering with the falling of the empty barrel at the bottom. Of course, the rotating cylinder 601 can rotate one circle at a time of triggering, or it can be electrically driven, and rotate one circle at a time of signal. The paddle 602 can be an elastic plastic rod, which has the ability to paddle without causing damage to the barrel wall. It can also be hung and deformed to a certain extent under the premise of its own elasticity to avoid rigid extrusion, which is safe and efficient. .

[0027] The V-shaped clamping hand 301 is formed by two steel pipes, which are arranged vertically and parallel and installed on the lifting device 4 through the bracket 1. Of course, this is only a relatively simple and suitable clamping structure. Other similar clamping structures can also be used, such as an arc-shaped clamping structure corresponding to the empty barrel. At the same time, the barrel blocking device 3 of the present invention mainly functions to clamp the barrel column to ensure that it can drive the barrel to rise as a whole. The steel pipe of the V-shaped clamping hand 301 is covered with a rubber layer. The rubber layer is mainly to prevent the empty barrel from being clamped. It can also be replaced by other protective layers as long as it has the corresponding effect. At the same time, it is necessary to avoid causing too much clamping force or too much friction to the empty barrel at the bottom. Therefore, the protective layer and clamping force of the lower part need to be specially designed. If necessary, the surface of the lower steel pipe can be cut to a certain extent to form a clearance condition for movement to ensure that the sliding of the empty barrel at the bottom will not be hindered, and the remaining empty barrels at the top can be clamped without falling off the barrel column.

[0028] The front end of the baffle 202 of the fork barrel device 2 is set to an arc shape corresponding to the shape of the empty barrel, so that the last empty barrel can be stably blocked. The front end is protected to avoid scratches and the pressure is evenly distributed. Of course, the baffle 202 needs to ensure that it cannot contact the barrel column when extended to avoid hindering the movement of the entire barrel column, that is, it needs to contact the upper edge of the bottom empty barrel but not the wall of the second to last barrel. If necessary, the front end of the baffle 202 is protected to avoid scratching the first and second to last empty barrels.

[0029] A barrel inlet conveying roller 8 is also provided at the front end of the bracket 1, and a barrel inlet sensor 11 is provided on the side of the barrel inlet conveying roller 8. A barrel taking sensor 9 is provided at the front end of the barrel outlet conveying roller 7 corresponding to the position of the bracket 1, and a second barrel taking sensor 109 is provided on the bracket 1 corresponding to the empty barrel at the bottom after lifting, and a barrel outlet sensor 12 is provided in the middle of the barrel outlet conveying roller 7. The sensor is mainly used to sense the position of the barrel and determine the good operation of the barrel inlet of the entire device. The principle is relatively simple and will not be repeated here.

[0030] The barrel-lifting device 5 is a top block 502 installed on two relatively arranged telescopic cylinders 501, and the top block 502 is covered with a rubber layer. The barrel-lifting device 5 corresponds to the area where the bottom empty barrel does not overlap with the second-to-last empty barrel when it is at the lowest point. The barrel-lifting device 5 is mainly used to clamp the bottom empty barrel, and can be easily removed by cooperating with the fork barrel device 2. It should be noted that after the barrel-lifting device 5 clamps the bottom empty barrel and it is separated from the barrel column, it is necessary to release the empty barrel when the barrel device 3 raises the barrel column to a point where it does not interfere with the movement of the bottom empty barrel, and then the barrel-lifting device 5 releases the empty barrel to make it fall. The empty barrel is then moved down to the barrel delivery roller 7 for delivery. At this time, the barrel lifting device 5 is in an open state (reset), ready for the next clamping. When the barrel blocking device 3 lowers the barrel column, the original second to last empty barrel has become the bottom empty barrel. At this time, the blocking piece 202 of the fork barrel device 2 is extended, the barrel lifting device 5 is clamped, and the barrel blocking device 3 drives the barrel column to move upward to achieve the detachment of the bottom empty barrel. After the detachment is completed, the fork barrel device 2 also needs to be retracted (that is, reset) before the next barrel blocking device 3 is lowered. The reciprocating operation can achieve the continuous release of empty barrels.

[0031] It should be noted that the barrel column mentioned in the present invention refers to a column formed by overlapping empty barrels, which is a fixed stacking method formed by the manufacturer during the production and transportation process. When the barrel column is placed into the barrel feeding conveyor roller 8, the barrels with a large handle position deviation can be manually adjusted. At the same time, a fence can be set on the side of the barrel feeding conveyor roller 8 to facilitate orderly entry without tipping over.

[0032] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", The directions or positional relationships indicated by “clockwise”, “counterclockwise”, etc. are based on the directions or positional relationships shown in the drawings and are only for the convenience of describing the present invention and simplifying the description. They do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operate in a specific direction. Therefore, they should not be understood as limiting the present invention.

[0033] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0034] In the present invention, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes that the first feature is directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.

[0035] The above are only preferred embodiments of the present invention. It should be noted that the above preferred embodiments should not be regarded as limiting the present invention, and the protection scope of the present invention should be based on the scope defined by the claims. For ordinary technicians in this technical field, several improvements and modifications can be made without departing from the spirit and scope of the present invention, and these improvements and modifications should also be regarded as the protection scope of the present invention.

Claims

1. A paint filling and barreling device, characterized in that: It includes a bracket, a fork barrel device, a barrel blocking device, a lifting device, and a barrel lifting device. The bracket is arranged at the front end of the barrel discharge conveying roller, and the lifting device is installed on the bracket. The barrel blocking device is arranged on the lifting device. The empty barrels are overlapped and placed in the barrel blocking device as a whole. The fork barrel device is installed on the bracket below the barrel blocking device. The barrel blocking device is two relatively arranged long V-shaped clamping hands, and the V-shaped clamping hands are installed on the driving device. The two long V-shaped clamping hands are closed to clamp the stacked empty barrels. The fork barrel device is two relatively arranged baffles installed on the fork barrel cylinder. The barrel lifting device is installed on a bracket corresponding to the side height of the bottom empty barrel.

2. A paint filling and barreling device according to claim 1, characterized in that: The height of the baffle corresponds to the gap between the top of the bottom empty barrel and the bottom of the barrel edge of the penultimate empty barrel.

3. The paint filling and barreling device according to claim 1, characterized in that: A fork handle device is arranged at the handle position corresponding to the bottom empty barrel, which comprises a rotating cylinder and a paddle. The paddle rotates under the drive of the rotating cylinder, and the rotating plane coincides with the center line of the empty barrel.

4. The paint filling and barreling device according to claim 1, characterized in that: The V-shaped clamping hand is formed by two steel pipes, which are arranged vertically and in parallel and are installed on the lifting device through a bracket.

5. The paint filling and barreling device according to claim 4, characterized in that: The steel pipe is covered with a rubber layer.

6. The paint filling and barreling device according to claim 1, characterized in that: The front end of the baffle of the fork barrel device is arranged in an arc shape corresponding to the shape of an empty barrel.

7. The paint filling and barreling device according to claim 1, characterized in that: A barrel feeding conveying roller is also arranged at the front end of the bracket, and a barrel feeding sensor is arranged on the side of the barrel feeding conveying roller.

8. The paint filling and barreling device according to claim 1, characterized in that: A barrel taking sensor is arranged at the bracket position corresponding to the front end of the barrel conveying roller, a second barrel taking sensor is arranged on the bracket corresponding to the empty barrel at the bottom after lifting, and a barrel discharging sensor is arranged in the middle of the barrel discharging conveying roller.

9. The paint filling and barreling device according to claim 1, characterized in that: The barrel lifting device is a lifting block installed on two telescopic cylinders arranged opposite to each other, and the lifting block is covered with a rubber layer. The barrel lifting device corresponds to the area where the bottom empty barrel does not overlap with the second to last empty barrel when it is at the lowest point.