Heat supply pipeline pressure testing device
By using a transverse longitudinal interval pressure test mechanism in the heating pipeline pressure test device, and using a bidirectional screw and threaded strap to drive the rubber ring and sealing strip for extrusion sealing, the problem of poor pressure test accuracy in the prior art is solved, and the precise detection of the leakage position of the heating pipeline is achieved.
Patent Information
- Application Number
- CN202510169237.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-17
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2045-02-17
AI Technical Summary
The existing heating pipeline pressure test technology is difficult to accurately know the specific leakage locations of the lateral and longitudinal interval areas of the pipeline, resulting in poor pressure test accuracy.
The transverse longitudinal spacing pressure test mechanism is adopted, and the extrusion sealing of the transverse rubber ring and the longitudinal seal strip is achieved through the driving of the bidirectional screw and the threaded sleeve, forming a cavity area within the pressure test ring to accurately know the leakage position.
It greatly improves the accuracy of the pressure test of the heating pipeline, can accurately know the specific area location of the leakage fault, and reduces maintenance time and cost.
Smart Images

Figure CN119617230A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of pipeline pressure testing, and more specifically, to a heating pipeline pressure testing device. Background Art
[0002] The heating pipeline pressure test device can detect the pipeline's tightness and pressure bearing capacity by applying a certain pressure to the pipeline. This is the key to the safe operation of the heating system, because if the pipeline leaks or cannot withstand the working pressure, it will lead to poor heating effect and even cause safety accidents. The pressure test device can detect and solve these problems in time to ensure the normal operation of the heating system.
[0003] In the existing public documents, the Chinese patent announcement number CN116577023A discloses a pipeline pressure test device. This pressure test technology is to place the pipeline to be pressure tested on a placement rack, and then start the locking motor. The locking motor drives the screw to rotate, and the screw drives the moving block to move horizontally under the guidance of the guide rod, thereby driving the support plate to move horizontally. At this time, the end cover on the support plate will push the pipeline until the flanges at both ends of the pipeline are respectively embedded in the inside of the two sets of end covers and are tightly fixed with the end covers. The assembly of the pipeline can be completed, and then the pressure test pump can be started to perform the pressure test of the pipeline. In this way, the assembly operation of the pipeline is very simple and more convenient to use. It solves the problem that the assembly of the pipeline requires the use of multiple sets of bolts to achieve connection and fixation, which is very cumbersome to operate and not convenient to use. However, this technology has the following defects.
[0004] When the heating pipeline is undergoing a pressure test, fluid pressure is mainly applied to the heating pipeline to see whether the pressure can be stabilized within a specified range, so as to determine whether there is a leakage problem in the heating pipeline. However, the heating pipeline is long, and it is difficult to accurately know the specific leakage location of the specified horizontal area and longitudinal interval area of the heating pipeline. Maintenance personnel also need to spend a lot of time to observe and find the specific leakage location of the pressure test, and it is difficult to accurately know the leakage problem area of the pressure failure. This leads to poor accuracy in the pressure test of the heating pipeline, and for this reason a heating pipeline pressure test device is required. Summary of the invention
[0005] In order to overcome the above-mentioned defects of the prior art, the present invention provides the following technical solutions: a heating pipe pressure test device, comprising a pressure test ring, the inner wall of the pressure test ring is fixedly connected to two transverse rubber rings, the inner wall of the transverse rubber ring is slidably connected to a heating pipe, the inner wall of the heating pipe and a first pressure sensor is fixedly connected at a position away from the transverse rubber ring, and a transverse and longitudinal spacing pressure test mechanism is provided on one side of the outer wall of the pressure test ring; the transverse and longitudinal spacing pressure test mechanism comprises a support frame fixedly arranged on one side of the outer wall of the pressure test ring, and a bidirectional screw is rotatably connected inside the support frame, a reduction motor is fixedly installed on the top of the support frame, and the reduction motor is used to drive the bidirectional screw to rotate, the outer wall of the bidirectional screw is threadedly connected to two threaded sleeves, the two threaded sleeves are slidably connected to the support frame, and the two threads on the outer wall of the bidirectional screw are opposite and symmetrically opened.
[0006] The two threaded sleeves are slidably connected to the support frame, one end of each threaded sleeve is fixedly connected to a pressure plate, a pressure block is fixedly installed at the bottom end of the inner wall of the pressure plate, the top of the pressure block is fixedly connected to an extrusion strip, the outer wall of the extrusion strip is bonded with a rubber jacket, the rubber jacket is slidably connected to the pressure test ring, and the top of the extrusion strip is fixedly connected to a longitudinal sealing strip; the two top ends of the pressure plate are fixedly connected to arc-shaped pressure plates, and the arc-shaped pressure plate is fixedly connected to the transverse rubber ring; lower row pipes are provided on both sides of the pressure plate, the bottom end of the lower row pipes is provided with a pressure test area positioning mechanism, and the lower surface of the pressure plate is provided with a displacement pressure test detection component.
[0007] Preferably, the output end of the reduction motor is fixedly connected to the bidirectional screw, and the longitudinal sealing strip is slidably connected to the heating pipe. A torque sensor is installed at the bottom end of the bidirectional screw, and the sensing end of the torque sensor is fixedly connected to the bidirectional screw, and a support block is fixedly installed on one side of the outer wall of the torque sensor, and the support block is fixedly connected to the support frame. A battery is fixedly installed on one side of the support frame, and a gripping rod is provided below the battery, and the gripping rod is fixedly connected to the support frame; a controller is fixedly installed on the outer wall of the gripping rod, and both sides of the controller are provided with limit rings, and both limit rings are fixedly connected to the gripping rod. A test valve is fixedly connected at the bottom end of the outer wall of the heating pipe and close to the position of the first pressure sensor, and a booster pump is fixedly connected at the bottom end of the test valve, and a butt threaded pipe is fixedly connected to the input end of the booster pump. Locking valves are threadedly connected to both ends of the heating pipe, and the two locking valves are symmetrically arranged about the heating pipe.
[0008] When using this technology, a leakage pressure test area on a heating pipe is selected, and the reduction motor is started. The bidirectional screw drives the two threaded strips to approach each other under the action of the thread transmission force, so that the threaded strip moves up and the other threaded strip moves down. The pressure plate drives the two arc-shaped pressure plates up, and the two transverse rubber rings can realize the sealing pressure test operation of the transverse interval area. The pressure block drives the extrusion strip to move up, and the extrusion strip drives the rubber jacket to move up, so that the rubber jacket can be squeezed and sealed with the pressure test ring. The longitudinal sealing strip is squeezed at the bottom position of the outer wall of the heating pipe, and the upper longitudinal sealing strip is squeezed and sealed at the top position of the outer wall of the heating pipe, so that the two longitudinal sealing strips can realize the interval sealing operation of the longitudinal area of the heating pipe. A left cavity area is formed inside the pressure test ring, and a right cavity area is formed inside the pressure test ring.
[0009] Preferably, the pressure test area positioning mechanism includes a lower row valve fixedly arranged at the bottom end of the lower row pipe, and the lower row pipe is fixedly connected to the pressure test ring; the pressure test area positioning mechanism also includes a second pressure sensor, a nozzle, a support ring and a barcode; the second pressure sensor is fixedly plugged into one side of the outer wall of the lower row pipe, and the nozzle is fixedly connected to the bottom end of the lower row valve, the support ring is fixedly installed on the outer wall of the nozzle, and the barcode is fixedly connected to one side of the outer wall of the support ring. The inner wall diameter of the top end of the nozzle is larger than the inner wall diameter of the bottom end, and the inner walls of the nozzle and the lower row pipe are both smooth surfaces.
[0010] When this technology is in use, the leaked water is pressurized into the lower pipe, and at the same time the lower valve closes the lower pipe. When the second pressure sensor senses a pressure value, the lower valve is opened, so that the leaked water flows through the lower valve into the sprinkler head, and the sprinkler head realizes the downward spraying operation.
[0011] Preferably, the displacement pressure test detection assembly includes a rotating motor fixedly arranged on the lower surface of the pressure plate; a rotating rod is fixedly installed at the output end of the rotating motor, and a rotating shaft is fixedly connected to the bottom end of the rotating rod, a sleeve rotating bar is fixedly connected to the outer wall of the rotating shaft, and a sleeve rotating bar is fixedly connected to the bottom end of the sleeve rotating bar; a humidity sensor is fixedly installed on the inner wall of the sleeve ring, a barcode recognition sensor is provided on one side of the sleeve ring, and two area indicator lights are fixedly installed on the top of the outer wall of the pressure test ring. The barcode recognition sensor is fixedly connected to the sleeve rotating bar, and the sleeve rotating bar is used to support the humidity sensor.
[0012] When this technology is in use, the rotating motor drives the rotating rod to rotate, the rotating shaft drives the sleeve rotating bar to rotate, the sleeve ring drives the humidity sensor to rotate, the humidity sensor rotates under the nozzle, and the barcode recognition sensor rotates under the barcode. When the humidity sensor senses the humidity of the water body leaking from the nozzle, after sensing the humidity, the barcode recognition sensor simultaneously recognizes the barcode. At this time, the controller turns on the left area indicator light, and the maintenance personnel who arrive at the scene can accurately know the specific area location of the pressure measurement leakage fault of the heating pipeline.
[0013] Technical effects and advantages of the present invention: 1. The present invention uses a transverse and longitudinal interval pressure test mechanism. When a heating pipe has a leakage problem, the support frame drives the pressure test ring to make the two transverse rubber rings slide right on the outer wall of the heating pipe, select a leakage area on the heating pipe, and the reduction motor drives the bidirectional screw to rotate. The two thread sleeves approach each other under the action of the thread transmission force, and the transverse rubber ring can be squeezed and sealed on the heating pipe. The two transverse rubber rings can realize the sealing pressure test operation of the transverse interval area. The extrusion strip drives the rubber outer sleeve to move upward, and the longitudinal sealing strip is squeezed at the bottom position of the outer wall of the heating pipe, while the upper longitudinal sealing strip is squeezed and sealed at the top position of the outer wall of the heating pipe, forming a left cavity area inside the pressure test ring and a right cavity area inside the pressure test ring, so that the specific area of the heating pipe pressure test failure leakage can be accurately known, and the pressure test accuracy of the heating pipe is greatly improved.
[0014] 2. The present invention adopts a pressure test area positioning mechanism. The leaked water is pressurized into the lower pipe. At the same time, the lower valve closes the lower pipe. When the second pressure sensor senses a pressure value, the lower valve is opened, and the leaked water enters the nozzle along the lower valve. The nozzle realizes the downward spraying operation. The support ring supports the barcode to increase the stability of the barcode. The specific leakage position of the specified horizontal area and the longitudinal interval area of the heating pipeline can be accurately sensed and marked, thereby greatly improving the pressure test accuracy of the heating pipeline.
[0015] 3. The present invention adopts a displacement pressure test detection component. The rotating motor drives the rotating rod to rotate, the rotating rod drives the rotating shaft to rotate, the sleeve rotating bar causes the ring to rotate, and at the same time the ring drives the humidity sensor to rotate, the sleeve rotating bar drives the barcode recognition sensor to rotate, the barcode recognition sensor rotates below the barcode, and the humidity sensor senses the humidity of the water leaked from the nozzle. After sensing the humidity, the barcode recognition sensor recognizes the barcode. After the area indicator light is on, a pressure measurement leakage fault occurs at the heating pipe position in the left cavity area inside the pressure test ring, thereby greatly improving the pressure test accuracy of the heating pipe.
[0016] The mutual influence of the above-mentioned multiple effects first enables the two horizontal rubber rings to realize the sealing pressure test operation of the horizontal spacing area, the longitudinal sealing strip is squeezed at the bottom position of the outer wall of the heating pipe, and the upper longitudinal sealing strip is squeezed and sealed at the top position of the outer wall of the heating pipe. Then, when the second pressure sensor senses the pressure value, the lower valve is opened, and the leaked water enters the nozzle along the lower valve to be sprayed downward. Finally, when the humidity sensor senses the humidity of the leaked water sprayed out of the nozzle, the barcode recognition sensor recognizes the barcode. In summary, the specific leakage position of the specified horizontal area and the longitudinal spacing area of the heating pipeline can be accurately sensed and marked, and the specific area of the heating pipeline pressure test failure can be accurately known, which greatly improves the accuracy of the pressure test of the heating pipeline. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall structure of the heating pipeline pressure testing device of the present invention.
[0018] Figure 2 It is a schematic diagram of the partial structure of the connection between the heating pipe and the locking valve of the present invention.
[0019] Figure 3 It is a schematic diagram of the partial structure of the connection between the pressing plate and the arc pressing plate of the present invention.
[0020] Figure 4 It is a schematic diagram of the local structure of the vertical section of the connection between the rubber jacket and the longitudinal sealing strip of the present invention.
[0021] Figure 5 It is a schematic diagram of the front view of the connection between the gripping rod and the limiting ring of the present invention.
[0022] Figure 6 It is a schematic diagram of the vertical cross-section structure of the heating pipeline pressure testing device of the present invention.
[0023] Figure 7 It is a schematic diagram of the partial structure of the connection between the pressure test ring and the lower row pipe of the present invention when viewed from above.
[0024] Figure 8 It is a bottom view structural schematic diagram of the pressure test area positioning mechanism of the present invention.
[0025] Fig. 9 It is a schematic diagram of the local structure of the barcode recognition sensor and barcode splitting of the present invention.
[0026] Fig.10 It is a schematic diagram of the top view of the displacement pressure test detection component of the present invention.
[0027] The accompanying drawings are marked as follows: 1. test pressure ring; 2. transverse rubber ring; 3. heating pipe; 4. first pressure sensor; 5. support frame; 6. bidirectional screw; 7. reduction motor; 8. threaded sleeve strip; 9. pressure plate; 10. pressure block; 11. extrusion strip; 12. rubber jacket; 13. longitudinal sealing strip; 14. arc pressure plate; 15. torque sensor; 16. support block; 17. battery; 18. holding rod; 19. controller; 20. limit ring; 21. test valve; 22. booster pump; 23. docking threaded pipe; 24. lower row pipe; 25. lower row valve; 26. second pressure sensor; 27. nozzle; 28. support ring; 29. bar code; 30. rotating motor; 31. rotating rod; 32. rotating shaft; 33. sleeve rotating strip; 34. sleeve ring; 35. humidity sensor; 36. bar code recognition sensor; 37. area indicator light; 38. locking valve. DETAILED DESCRIPTION
[0028] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0029] As attached Figure 1 - Attachment Fig.10 A heating pipe pressure test device is shown, which is provided with a transverse and longitudinal interval pressure test mechanism, a pressure test area positioning mechanism, and a displacement pressure test detection component. The settings of each mechanism and component can accurately sense and mark the specific leakage position of the specified transverse area and longitudinal interval area of the heating pipe 3, and can accurately know the specific area of the pressure test failure leakage of the heating pipe 3, thereby greatly improving the pressure test accuracy of the heating pipe 3. The specific structural settings of each mechanism and component are as follows.
[0030] In this embodiment, as shown in the attached Figure 1 - Attachment Figure 7 As shown, the inner wall of the pressure test ring 1 is fixedly connected with two transverse rubber rings 2, the inner wall of the transverse rubber ring 2 is slidably connected with a heating pipe 3, the inner wall of the heating pipe 3 and the position away from the transverse rubber ring 2 is fixedly connected with a first pressure sensor 4, and one side of the outer wall of the pressure test ring 1 is provided with a transverse longitudinal spacing pressure test mechanism. The transverse longitudinal spacing pressure test mechanism includes a support frame 5 fixedly arranged on one side of the outer wall of the pressure test ring 1, and the support frame 5 is internally rotatably connected with a bidirectional screw 6, the top of the support frame 5 is fixedly installed with a reduction motor 7, the reduction motor 7 is used to drive the bidirectional screw 6 to rotate, the outer wall of the bidirectional screw 6 is threadedly connected with two threaded sleeves 8, the two threaded sleeves 8 are both slidably connected with the support frame 5, and the two threads on the outer wall of the bidirectional screw 6 are opposite and symmetrical.
[0031] The two threaded sleeves 8 are both slidably connected to the support frame 5, and one end of each threaded sleeve 8 is fixedly connected to a pressure plate 9, a pressure block 10 is fixedly installed on the bottom end of the inner wall of the pressure plate 9, and an extrusion strip 11 is fixedly connected to the top of the pressure block 10. A rubber jacket 12 is bonded to the outer wall of the extrusion strip 11, and the rubber jacket 12 is slidably connected to the pressure test ring 1, and a longitudinal sealing strip 13 is fixedly connected to the top of the extrusion strip 11; the two top ends of the pressure plate 9 are fixedly connected to arc-shaped pressure plates 14, and the arc-shaped pressure plate 14 is fixedly connected to the transverse rubber ring 2; lower row pipes 24 are provided on both sides of the pressure plate 9, and a pressure test area positioning mechanism is provided at the bottom end of the lower row pipe 24, and a displacement pressure test detection component is provided on the lower surface of the pressure plate 9.
[0032] In this embodiment, as shown in the attached Figure 2 - Attachment Figure 6 As shown, a torque sensor 15 is installed at the bottom end of the bidirectional screw 6, and the sensing end of the torque sensor 15 is fixedly connected to the bidirectional screw 6, and a support block 16 is fixedly installed on one side of the outer wall of the torque sensor 15, and the support block 16 is fixedly connected to the support frame 5 so that the support block 16 supports the torque sensor 15. The torque sensor 15 senses the torque of the bidirectional screw 6. When the torque value sensed by the torque sensor 15 is the same as the torque value set by the controller 19, the reduction motor 7 is turned off by the controller 19. A battery 17 is fixedly installed on one side of the support frame 5, and a holding rod 18 is provided below the battery 17, and the holding rod 18 is fixedly connected to the support frame 5; a controller 19 is fixedly installed on the outer wall of the holding rod 18, and limiting rings 20 are provided on both sides of the controller 19, and the two limiting rings 20 are fixedly connected to the holding rod 18, so that the controller 19 can be powered by the battery 17, and the hand is held on the outer wall of the holding rod 18, and the two limiting rings 20 limit the hand, so that the pressure test ring 1 is convenient to move.
[0033] A test valve 21 is fixedly connected to the bottom of the outer wall of the heating pipe 3 and near the position of the first pressure sensor 4. A booster pump 22 is fixedly connected to the bottom of the test valve 21. A butt-jointed threaded pipe 23 is fixedly connected to the input end of the booster pump 22. Locking valves 38 are threadedly connected to both ends of the heating pipe 3. The two locking valves 38 are symmetrically arranged about the heating pipe 3. In order to close the two locking valves 38 through the controller 19, the tap water pipe to be tested is threadedly butt-jointed to the inner wall of the butt-jointed threaded pipe 23, and the booster pump 22 is started by the controller 19, so that the water body to be tested is pressurized to enter the position of the test valve 21. After the test valve 21 is opened, the pressurized water body is poured into the interior of the heating pipe 3. When the pressure value sensed by the first pressure sensor 4 is the same as the test pressure value and is maintained at the pressure value position, the heating pipe 3 does not have leakage or damage problems.
[0034] In this embodiment, as shown in the attached Figure 7- Attachment Figure 8 As shown, the pressure test area positioning mechanism includes a lower row valve 25 fixedly arranged at the bottom end of the lower row pipe 24, and the lower row pipe 24 is fixedly connected to the pressure test ring 1; the pressure test area positioning mechanism also includes a second pressure sensor 26, a nozzle 27, a support ring 28 and a barcode 29; the second pressure sensor 26 is fixedly plugged into one side of the outer wall of the lower row pipe 24, and the nozzle 27 is fixedly connected to the bottom end of the lower row valve 25, the support ring 28 is fixedly installed on the outer wall of the nozzle 27, and the barcode 29 is fixedly connected to one side of the outer wall of the support ring 28. The inner wall diameter of the top end of the nozzle 27 is larger than the inner wall diameter of the bottom end thereof, and the inner walls of the nozzle 27 and the lower row pipe 24 are both smooth surfaces.
[0035] In this embodiment, as shown in the attached Figure 7 - Attachment Fig.10 As shown, the displacement pressure test detection assembly includes a rotating motor 30 fixedly arranged on the lower surface of the pressure plate 9; a rotating rod 31 is fixedly installed at the output end of the rotating motor 30, and a rotating shaft 32 is fixedly connected to the bottom end of the rotating rod 31, and a sleeve rotating bar 33 is fixedly connected to the outer wall of the rotating shaft 32, and a sleeve rotating bar 34 is fixedly connected to the bottom end of the sleeve rotating bar 33; a humidity sensor 35 is fixedly installed on the inner wall of the sleeve rotating bar 34, a bar code recognition sensor 36 is provided on one side of the sleeve rotating bar 34, and two area indicator lights 37 are fixedly installed on the top of the outer wall of the pressure test ring 1. The bar code recognition sensor 36 is fixedly connected to the sleeve rotating bar 33, and the sleeve rotating bar 33 is used to support the humidity sensor 35.
[0036] The method of using the heating pipeline pressure testing device of the present invention is as follows: Step 1: During the closed pressure test, the controller 19 is powered by the battery 17, the hand is held on the outer wall of the holding rod 18, and the two limit rings 20 limit the hand, and the two locking valves 38 are closed by the controller 19 to achieve the closed operation of the heating pipe 3. At the same time, the threaded tap water pipe to be tested is docked on the inner wall of the docking threaded pipe 23, and the booster pump 22 is started by the controller 19, so that the tested water body is pressurized to enter the position of the test valve 21, and the pressurized water body is poured into the heating pipe 3 after the test valve 21 is opened. At the same time, the first pressure sensor 4 senses the pressure value inside the heating pipe 3. When the pressure value sensed by the first pressure sensor 4 is the same as the test pressure value, and it is maintained at the pressure value position, the heating pipe 3 does not have leakage damage. When the pressure value sensed by the first pressure sensor 4 is lower than the test value set by the controller 19, the heating pipe 3 has a leakage problem.
[0037] Step 2: During the horizontal and vertical interval pressure test, when the heating pipe 3 is pressurized and leaks, it is moved by holding on the holding rod 18, and the holding rod 18 drives the support frame 5 to move right, and the support frame 5 drives the pressure test ring 1 to make the two horizontal rubber rings 2 slide right on the outer wall of the heating pipe 3. A leakage pressure test area on a heating pipe 3 is selected, and the reduction motor 7 is started. The reduction motor 7 drives the bidirectional screw 6 to rotate, and the bidirectional screw 6 drives the two threaded strips 8 to approach each other under the action of the thread transmission force, so that the threaded strip 8 moves up, and the other threaded strip 8 moves down, and the threaded strip 8 drives the pressure plate 9 to move up, and the pressure plate 9 drives the two arc pressure plates 14 to move up, and the arc pressure plate 14 squeezes the transverse rubber ring 2, and the transverse rubber ring 2 can be squeezed and sealed on the heating pipe 3. Since the two arc pressure plates 14 move in opposite directions and the structure is symmetrically arranged vertically, the other arc pressure plate 14 moves down and squeezes on the transverse rubber ring 2, so that the two transverse rubber rings 2 can realize the sealing pressure test operation of the transverse interval area.
[0038] At the same time, the pressing plate 9 drives the pressing block 10 to move upward, the pressing block 10 drives the extrusion strip 11 to move upward, the extrusion strip 11 drives the rubber jacket 12 to move upward, and the rubber jacket 12 moves upward along the inner wall of the pressure test ring 1, so that the rubber jacket 12 can be squeezed and sealed with the pressure test ring 1. At the same time, the extrusion strip 11 squeezes the longitudinal sealing strip 13, and the longitudinal sealing strip 13 is squeezed at the bottom position of the outer wall of the heating pipe 3, and the upper longitudinal sealing strip 13 is squeezed and sealed at the top position of the outer wall of the heating pipe 3. Since the two longitudinal sealing strips 13 are symmetrically arranged, and the two longitudinal sealing strips 13 move in a manner of moving toward each other, the other longitudinal sealing strip 13 moves downward and is squeezed at the top position of the outer wall of the heating pipe 3, so that the two longitudinal sealing strips 13 can realize the interval sealing operation of the longitudinal area of the heating pipe 3. A left cavity area is formed inside the pressure test ring 1, and a right cavity area is formed inside the pressure test ring 1. The support block 16 is supported by the support frame 5, and the support block 16 supports the torque sensor 15. The torque sensor 15 senses the torque of the bidirectional screw 6. When the torque value sensed by the torque sensor 15 is the same as the torque value set by the controller 19, the reduction motor 7 is turned off by the controller 19. When the left cavity area inside the pressure test ring 1 is filled with water leaking from the heating pipe 3, the leaked water enters the lower discharge pipe 24 from the inside of the pressure test ring 1.
[0039] Step 3: When the pressure test area is located, the leaked water is pressurized into the lower pipe 24, and the lower valve 25 closes the lower pipe 24, so that the second pressure sensor 26 senses the pressure of the lower pipe 24. When the second pressure sensor 26 senses the pressure value, the lower valve 25 is opened, so that the leaked water flows along the lower valve 25 into the nozzle 27, and the nozzle 27 realizes the downward spraying operation, and the nozzle 27 supports the support ring 28, and the support ring 28 supports the barcode 29, thereby increasing the stability of the barcode 29.
[0040] Step 4: During the displacement pressure test, the controller 19 is used to start the rotation motor 30, the rotation motor 30 drives the rotating rod 31 to rotate, the rotating rod 31 drives the rotating shaft 32 to rotate, the rotating shaft 32 drives the sleeve rotating bar 33 to rotate, and the sleeve rotating bar 33 causes the sleeve ring 34 to rotate. At the same time, the sleeve ring 34 drives the humidity sensor 35 to rotate, and the humidity sensor 35 rotates under the nozzle 27. At the same time, the sleeve rotating bar 33 drives the barcode recognition sensor 36 to rotate, and the barcode recognition sensor 36 rotates under the barcode 29. When the humidity sensor 35 senses the humidity of the water body leaking from the nozzle 27, after sensing the humidity, the barcode recognition sensor 36 simultaneously performs barcode recognition on the barcode 29. In this way, the controller 19 turns on the left area indicator light 37. When the area indicator light 37 is on, a pressure leakage fault occurs at the position of the heating pipe 3 in the left cavity area inside the pressure test ring 1. In this way, maintenance personnel can accurately know the specific area location of the pressure leakage fault of the heating pipe 3 when they arrive at the scene, without the need to conduct large-scale inspection and treatment of the heating pipe 3.
[0041] The contents not described in detail in the specification belong to the prior art known to those skilled in the art, and the model parameters of each electrical appliance are not specifically limited, and conventional equipment can be used. In this technical solution, the electrical control components not mentioned are not shown in the figure because they belong to the prior art and will not be described here.
[0042] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims
1. A heating pipeline pressure test device, comprising a pressure test ring (1), the inner wall of the pressure test ring (1) being fixedly connected to two transverse rubber rings (2), the inner wall of the transverse rubber ring (2) being slidably connected to a heating pipeline (3), characterized in that: A first pressure sensor (4) is fixedly connected to the inner wall of the heating pipe (3) at a position away from the transverse rubber ring (2), and a transverse and longitudinally spaced pressure testing mechanism is provided on one side of the outer wall of the pressure testing ring (1); The transverse and longitudinal interval pressure test mechanism comprises a support frame (5) fixedly arranged on one side of the outer wall of the pressure test ring (1), and a bidirectional screw (6) is rotatably connected inside the support frame (5), a reduction motor (7) is fixedly installed on the top of the support frame (5), and the reduction motor (7) is used to drive the bidirectional screw (6) to rotate, the outer wall of the bidirectional screw (6) is threadedly connected to two thread sleeves (8), and the two thread sleeves (8) are both slidably connected to the support frame (5), and the two threads on the outer wall of the bidirectional screw (6) are opposite and symmetrically opened; The two threaded sleeves (8) are slidably connected to the support frame (5), one end of each threaded sleeve (8) is fixedly connected to a pressure plate (9), a pressure block (10) is fixedly installed at the bottom end of the inner wall of the pressure plate (9), the top of the pressure block (10) is fixedly connected to an extrusion strip (11), the outer wall of the extrusion strip (11) is bonded with a rubber jacket (12), the rubber jacket (12) is slidably connected to the pressure test ring (1), and the top of the extrusion strip (11) is fixedly connected to a longitudinal sealing strip (13); Both top ends of the pressing plate (9) are fixedly connected to arc-shaped pressing plates (14), and the arc-shaped pressing plates (14) are fixedly connected to the transverse rubber ring (2); Lower pipes (24) are provided on both sides of the pressing plate (9), a pressure test area positioning mechanism is provided at the bottom end of the lower pipes (24), and a displacement pressure test detection component is provided on the lower surface of the pressing plate (9).
2. The heating pipeline pressure testing device according to claim 1 is characterized in that: The output end of the reduction motor (7) is fixedly connected to the bidirectional screw (6), and the longitudinal sealing strip (13) is slidably connected to the heating pipe (3).
3. The heating pipeline pressure testing device according to claim 1 is characterized in that: A torque sensor (15) is installed at the bottom end of the bidirectional screw (6), a sensing end of the torque sensor (15) is fixedly connected to the bidirectional screw (6), and a support block (16) is fixedly installed on one side of the outer wall of the torque sensor (15), and the support block (16) is fixedly connected to the support frame (5).
4. The heating pipeline pressure testing device according to claim 1, characterized in that: A battery (17) is fixedly mounted on one side of the support frame (5), a gripping rod (18) is provided below the battery (17), and the gripping rod (18) is fixedly connected to the support frame (5); A controller (19) is fixedly mounted on the outer wall of the gripping rod (18), and limiting rings (20) are provided on both sides of the controller (19), and the two limiting rings (20) are fixedly connected to the gripping rod (18).
5. The heating pipeline pressure testing device according to claim 1, characterized in that: A test valve (21) is fixedly connected to the bottom end of the outer wall of the heating pipe (3) and close to the first pressure sensor (4); a booster pump (22) is fixedly connected to the bottom end of the test valve (21); and a butt threaded pipe (23) is fixedly connected to the input end of the booster pump (22).
6. The heating pipeline pressure testing device according to claim 1, characterized in that: Both ends of the heating pipe (3) are threadedly connected to locking valves (38), and the two locking valves (38) are symmetrically arranged with respect to the heating pipe (3).
7. The heating pipeline pressure testing device according to claim 1, characterized in that: The pressure test area positioning mechanism comprises a lower row valve (25) fixedly arranged at the bottom end of the lower row pipe (24), and the lower row pipe (24) is fixedly connected to the pressure test ring (1); The pressure test area positioning mechanism also includes a second pressure sensor (26), a nozzle (27), a support ring (28) and a barcode (29); The second pressure sensor (26) is fixedly plugged into one side of the outer wall of the lower row pipe (24), and the nozzle (27) is fixedly connected to the bottom end of the lower row valve (25). The support ring (28) is fixedly installed on the outer wall of the nozzle (27), and the bar code (29) is fixedly connected to one side of the outer wall of the support ring (28).
8. The heating pipeline pressure testing device according to claim 7, characterized in that: The inner wall diameter of the top end of the nozzle (27) is larger than the inner wall diameter of the bottom end thereof, and the inner walls of the nozzle (27) and the lower drain pipe (24) are both smooth surfaces.
9. The heating pipeline pressure testing device according to claim 1, characterized in that: The displacement pressure test detection assembly comprises a rotating motor (30) fixedly arranged on the lower surface of the pressure plate (9); A rotating rod (31) is fixedly mounted on the output end of the rotating motor (30), and a rotating shaft (32) is fixedly connected to the bottom end of the rotating rod (31), a sleeve rotating bar (33) is fixedly connected to the outer wall of the rotating shaft (32), and a collar (34) is fixedly connected to the bottom end of the sleeve rotating bar (33); A humidity sensor (35) is fixedly mounted on the inner wall of the collar (34), a barcode recognition sensor (36) is provided on one side of the collar (34), and two area indicator lights (37) are fixedly mounted on the top of the outer wall of the pressure test ring (1).
10. The heating pipeline pressure testing device according to claim 9, characterized in that: The barcode recognition sensor (36) is fixedly connected to the sleeve transfer bar (33), and the sleeve transfer bar (33) is used to support the humidity sensor (35).
Citation Information
Patent Citations
Pipeline pressure testing device
CN116577023A
Leakage-proof device for tap water supply pipeline
CN118532553A
Pressure pipeline leakage detection device
CN212565335U
Multipoint monitoring device for leakage of offshore oil well casing
CN221444024U
Leakage test jig of existing pipe
JP2020176958A
Cited By
Gas leakage detection device for gas detection
CN120799350A