Preparation device and preparation process of Q elastic meat balls
By designing a Q-spray meatball preparation device with adjustable silicone molds, the problem that existing equipment cannot adjust the specifications of meatballs is solved, efficient and flexible meatball production is achieved, and the original flavor and Q-spray taste of the meatballs are retained through steam maturation and cooling processes.
Patent Information
- Application Number
- CN202411919574.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-25
- Publication Date
- 2025-03-18
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing meatball production equipment cannot adjust the meatball specifications, resulting in low production efficiency and different product quality.
A Q-ampoule meatball preparation device is designed, including a meat grinding mechanism, a beating mechanism, a molding mechanism, a shaping mechanism and a cooling mechanism. The molding mechanism can form meatballs of different specifications through the combination of a detachable silicone mold and a left pressing roller and a right pressing roller. The shaping mechanism uses steam maturation and preheating of the steel plate to ensure the flavor and taste of the meatballs. The cooling mechanism cools the steel plate quickly by pre-cooling and low-temperature cooling and maintains the swelling texture of the meatballs.
It realizes the flexibility and efficient production of meatballs of various specifications, retains the original flavor of meatballs, avoids the influence of umami flavor caused by boiling, and ensures the Q-flavored taste of meatballs through cooling technology.
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Figure CN119632068A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of food processing, and in particular to a device for preparing chewy meatballs and a preparation process thereof. Background Art
[0002] As people's living standards continue to improve, their demand for food is increasing. Among them, hot pot is very popular, whether in the scorching summer or the freezing winter. As a hot pot ingredient, meatballs are also in great demand. Meatballs are usually made by hand, but manual production is inefficient and the product quality is uneven. Although machine production is also used, the specifications of the meatballs produced by existing meatball production equipment are fixed and cannot be adjusted.
[0003] In view of this, the inventors of this case conducted in-depth research on the above-mentioned issues, which led to the creation of this case. Summary of the Invention
[0004] The first object of the present invention is to address the above shortcomings and provide a device for producing meatballs of various specifications, which is easy to use and has high production efficiency.
[0005] The first solution adopted by the present invention to solve the technical problem is: a Q-elastic meatball preparation device, including a meat mincing mechanism, a beating mechanism, a forming mechanism, a shaping mechanism and a cooling mechanism arranged in sequence along the processing order, the forming mechanism including a frame, a left pressure roller, a right pressure roller and a driving assembly for driving the left pressure roller and the right pressure roller to rotate, the left pressure roller and the right pressure roller are both rotatably mounted on the frame and the left pressure roller and the right pressure roller rollingly cooperate to extrude and form meatballs, the left pressure roller and the right pressure roller are correspondingly provided with a plurality of mounting cavities, a silicone mold is provided in the mounting cavity, the silicone mold is provided with a hemispherical mold cavity for forming meatballs, the silicone mold is detachably mounted in the mounting cavity, so that meatballs of different sizes can be formed by replacing the silicone mold with hemispherical mold cavities of different spherical diameters.
[0006] Furthermore, in order to fix the silicone mold in the installation cavity; the installation cavity is a cylindrical hole, the silicone mold is correspondingly cylindrical, the left pressure roller and the right pressure roller are provided with an annular groove on the outer periphery of the installation cavity, the upper side of the silicone mold is provided with a flange extending radially outward, and the outer side of the flange is provided with an annular strip extending axially inward for embedding into the annular groove to fix the silicone mold in the installation cavity.
[0007] Furthermore, in order to close the two hemispherical mold cavities and demold the meatballs at the same time; the left pressure roller and the right pressure roller each include a fixed shaft and a rotating roller, the fixed shaft is fixedly mounted on the frame, the rotating roller includes a roller surface and end covers provided on both sides of the roller surface, the mounting cavity radially penetrates the roller surface, the end cover is rotatably mounted on the fixed shaft through a bearing to ensure that the rotating roller can rotate relative to the fixed shaft, and the fixed shaft is provided with a plurality of demolding rods corresponding to each mounting cavity for squeezing the silicone mold outward to ensure that the two hemispherical mold cavities are closed and the meatballs are demolded at the same time;
[0008] The demoulding rod includes a fixed rod and an elastic silicone rod. The fixed rod is horizontally and radially arranged on the inner side of the fixed shaft. The elastic silicone rod is installed on the fixed rod. The length of the demoulding rod is greater than the inner diameter of the roller surface so as to squeeze the silicone mold outward.
[0009] The transmission gear is located on the left side of the transmission gear, and the transmission gear is meshed with the transmission gear. The synchronous pulley is coaxially connected to the transmission gear, and the first pulley and the second pulley are connected to the synchronous pulley through a belt. The first gear shaft and the second gear shaft are coaxially fixedly installed on the first pulley and the second pulley, and the first gear shaft and the second gear shaft are respectively located on the left side of the transmission roller and the right side of the transmission roller. A gear ring is provided on the outer periphery of the end cover, and the first gear shaft and the second gear shaft are respectively provided with a first gear and a second gear for meshing with the gear ring to drive the rotating roller to rotate so that the hemispherical mold cavities on the left pressure roller and the right pressure roller are molded together to form meatballs.
[0010] Furthermore, in order to fill the hemispherical mold cavity; the molding mechanism also includes a hopper arranged above the left pressure roller and the right pressure roller, the hopper is provided with a unloading mechanism, the bottom of the hopper is provided with a discharge port, the four sides of the discharge port are provided with baffles extending downward to the left pressure roller and the right pressure roller, the discharge port is provided with a herringbone distribution frame located above the middle of the left pressure roller and the right pressure roller, the bottom of the herringbone distribution frame is provided with a scraper plate that contacts the left pressure roller and the right pressure roller.
[0011] Furthermore, in order to steam and shape the meatballs; the shaping mechanism includes several heating steel plates, a heating conveying group and a high-temperature steam box, the heating conveying group includes two driving sprockets, two driven sprockets and a conveying chain connected between the driving sprocket and the driven sprocket, the driven sprocket is arranged below the outer side of the left pressure roller, the driving sprocket is arranged below the outer side of the right pressure roller, the heating steel plate is fixedly installed between the two conveying chains, and several hemispherical shaping cavities are provided on the heating steel plate corresponding to the installation cavity, and the high-temperature steam box is arranged on the rear side of the forming mechanism to release high-temperature steam to steam and shape the meatballs on the shaping cavity.
[0012] Furthermore, in order to preliminarily heat and shape the meatballs, the shaping mechanism also includes a preheating component, which includes a preheating sprocket and a preheating water tank. The preheating water tank is arranged below the feed end of the conveyor chain, and the preheating sprocket is rotatably installed in the preheating water tank. The preheating sprocket is connected to the driving sprocket and the driven sprocket through the conveyor chain to convey the preheating steel plate into the preheating water tank for high-temperature heating and then convey it to the bottom of the left pressure roller, so that the meatballs dropped into the shaping cavity are preliminarily heated and shaped by the high temperature of the preheating steel plate.
[0013] Furthermore, in order to cool and quickly freeze the meatballs, the cooling mechanism includes a conveying assembly and a refrigeration box. The conveying assembly includes a plurality of cooling steel plates and a cooling conveying group. The cooling steel plates are installed on the cooling conveying group. The cooling steel plates are provided with a plurality of hemispherical cooling cavities corresponding to the heating steel plates. The refrigeration box is arranged on the rear side of the shaping mechanism to release low-temperature nitrogen to cool and quickly freeze the meatballs in the cooling cavity.
[0014] Furthermore, in order to cool the heated meatballs to maintain their chewy texture, the cooling mechanism also includes a pre-cooling component, which includes a pre-cooling sprocket and a pre-cooling water tank. The pre-cooling water tank is arranged below the feed end of the cooling conveying group, and the pre-cooling sprocket is rotatably installed in the pre-cooling water tank. The pre-cooling sprocket is transmission-connected to the cooling conveying group to convey the cooling steel plate to the pre-cooling water tank for low-temperature cooling and then to the bottom of the discharge end of the shaping mechanism, so that the meatballs dropped into the cooling chamber are preliminarily cooled by the low temperature of the cooling steel plate to shorten the subsequent freezing time.
[0015] The second object of the present invention is to address the above shortcomings and provide a process for producing meatballs of various specifications, which is easy to use and has high production efficiency and is chewy.
[0016] The second solution adopted by the present invention to solve the technical problem is: a preparation process of a device for preparing chewy meatballs, comprising the following steps:
[0017] (1) Install the corresponding silicone mold into the installation cavity according to the required meatball specifications;
[0018] (2) The pork chunks are minced into meat particles by a meat grinder, and then seasonings are added and the meat is beaten by a beating mechanism;
[0019] (2) The beaten meat slurry is put into the hopper, and the feeding mechanism transports the meat slurry to the discharge port to ensure that the meat slurry fills the hemispherical mold cavity. As the left and right pressure rollers rotate, the scraper scrapes off the excess meat slurry. The left and right pressure rollers continue to rotate. When the left and right pressure rollers rotate to the demoulding rod, under the extrusion of the demoulding rod, the hemispherical mold cavities on the left and right pressure rollers are closed to form meatballs;
[0020] (3) As the left and right pressure rollers continue to rotate, the elastic silicone rod can bend and rotate with the roller surface. When the left and right pressure rollers separate, the meatballs are demolded by the demoulding rod and fall into the shaping cavity below. Because the heated steel plate is preheated and in a high temperature state, the part of the meatballs that contacts the heated steel plate is matured and shaped at high temperature and will not stick to the shaping cavity.
[0021] (4) Then, the heated steel plate is moved into a high-temperature steam box and cured and shaped under high-temperature steam heating;
[0022] (5) The cooked meatballs fall to the cooling mechanism. Since the cooling steel plate is pre-cooled, the cooling steel plate at a low temperature contacts the cooked meatballs at a high temperature, which can cool the meatballs down first, ensuring the meatballs have a chewy texture and shortening the time it takes for the meatballs to be quickly frozen in the refrigeration box.
[0023] (6) Finally, the meatballs frozen in the refrigerator are weighed and packaged.
[0024] Compared with the prior art, the present invention has the following advantages:
[0025] (1) The present invention provides a detachable silicone mold on the left and right pressing rollers, and then provides hemispherical mold cavities with different ball diameters on the silicone molds, so that meatballs of different specifications can be formed by replacing different silicone molds. Compared with existing equipment that can only produce meatballs of fixed specifications, the present invention has a wide range of applications, is very convenient to use, and has high flexibility;
[0026] (2) The present invention uses steam to ripen meatballs, without the need for boiling, which can better preserve the original flavor of the meatballs and avoid the deterioration of the flavor of the meatballs caused by boiling. In addition, the use of steam to ripen meatballs is cleaner and more hygienic;
[0027] (3) The present invention sets the cooling and freezing processes together, with cooling first and freezing later. After the meatballs are cooked, they are cooled first, which can effectively ensure the chewy texture of the meatballs. At the same time, it can also shorten the subsequent freezing time, saving energy and being environmentally friendly. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] The present invention will be further described below with reference to the accompanying drawings in conjunction with the embodiments:
[0029] Figure 1 It is a structural schematic diagram of the present invention;
[0030] Figure 2 It is a cross-sectional view of the structure of the present invention;
[0031] Figure 3 It is a three-dimensional structural diagram of the present invention.
[0032] In the figure: frame 1; left pressure roller 2; right pressure roller 3; silicone mold 4; fixed shaft 5; rotating roller 6; demoulding rod 7; drive assembly 8; hopper 9; unloading mechanism 10; herringbone distribution rack 11; shaping cavity 12; high-temperature steam box 13; preheating water tank 14; cooling cavity 15; refrigeration box 16; precooling water tank 17. DETAILED DESCRIPTION
[0033] The present invention is described in detail below with reference to the accompanying drawings and specific embodiments:
[0034] Example 1: Figure 1-3 As shown, this embodiment provides a device for preparing chewy meatballs, comprising a meat mincing mechanism, a beating mechanism, a forming mechanism, a shaping mechanism and a cooling mechanism arranged in sequence along the processing order, the forming mechanism comprising a frame 1, a left pressure roller 2, a right pressure roller 3 and a driving assembly 8 for driving the left pressure roller 2 and the right pressure roller 3 to rotate, the left pressure roller 2 and the right pressure roller 3 are both rotatably mounted on the frame 1 and the left pressure roller 2 and the right pressure roller 3 roll together to extrude and form meatballs, the left pressure roller 2 and the right pressure roller 3 are correspondingly provided with a plurality of mounting cavities, the mounting cavities being provided with a silicone mold 4, the silicone mold 4 being provided with a hemispherical mold cavity for forming meatballs, the silicone mold 4 being detachably mounted in the mounting cavity, so that meatballs of different sizes can be formed by replacing the silicone mold 4 with hemispherical mold cavities of different spherical diameters.
[0035] In this embodiment, in order to fix the silicone mold 4 in the mounting cavity; the mounting cavity is a cylindrical hole, the silicone mold 4 is correspondingly cylindrical, and an annular groove is provided on the left pressure roller 2 and the right pressure roller 3 on the outer periphery of the mounting cavity, and the upper side of the silicone mold 4 is provided with a flange extending radially outward, and the outer side of the flange is provided with an annular strip extending axially inward for embedding into the annular groove to fix the silicone mold 4 in the mounting cavity.
[0036] In this embodiment, in order to close the two hemispherical mold cavities and demold the meatballs at the same time; the left pressure roller 2 and the right pressure roller 3 each include a fixed shaft 5 and a rotating roller 6, the fixed shaft 5 is fixedly mounted on the frame 1, the rotating roller 6 includes a roller surface and end covers provided on both sides of the roller surface, the mounting cavity radially penetrates the roller surface, the end cover is rotatably mounted on the fixed shaft 5 through a bearing to ensure that the rotating roller 6 can rotate relative to the fixed shaft 5, and the fixed shaft 5 is provided with a plurality of demolding rods 7 corresponding to each mounting cavity for squeezing the silicone mold 4 outward to ensure that the two hemispherical mold cavities are closed and the meatballs are demolded at the same time;
[0037] The demoulding rod 7 includes a fixed rod and an elastic silicone rod. The fixed rod is horizontally and radially arranged on the inner side of the fixed shaft 5. The elastic silicone rod is installed on the fixed rod. The length of the demoulding rod 7 is greater than the inner diameter of the roller surface so as to squeeze the silicone mold 4 outward.
[0038] The gears are connected to the gears of the first and second gears, and the gears are connected to the gears of the second gears respectively.
[0039] In this embodiment, in order to fill the hemispherical mold cavity; the molding mechanism also includes a hopper 9 arranged above the left pressure roller 2 and the right pressure roller 3, and a discharge mechanism 10 is provided in the hopper 9, and a discharge port is provided at the bottom of the hopper 9, and the four sides of the discharge port are provided with baffles extending downward to the left pressure roller 2 and the right pressure roller 3, and the discharge port is provided with a herringbone distribution frame 11 located above the middle of the left pressure roller 2 and the right pressure roller 3, and the bottom of the herringbone distribution frame 11 is provided with a scraper plate in contact with the left pressure roller 2 and the right pressure roller 3.
[0040] In this embodiment, in order to steam and shape the meatballs, the shaping mechanism includes several heating steel plates, a heating conveying group and a high-temperature steam box 13. The heating conveying group includes two driving sprockets, two driven sprockets and a conveying chain connected between the driving sprocket and the driven sprocket. The driven sprocket is arranged below the outer side of the left pressure roller 2, and the driving sprocket is arranged below the outer side of the right pressure roller 3. The heating steel plate is fixedly installed between the two conveying chains. Several hemispherical shaping cavities 12 are provided on the heating steel plate corresponding to the installation cavity. The high-temperature steam box 13 is provided on the rear side of the forming mechanism to release high-temperature steam to steam and shape the meatballs on the shaping cavity 12.
[0041] In this embodiment, in order to preliminarily heat and shape the meatballs, the shaping mechanism also includes a preheating component, which includes a preheating sprocket and a preheating water tank 14. The preheating water tank 14 is arranged below the feed end of the conveyor chain. The preheating sprocket is rotatably installed in the preheating water tank 14, and the preheating sprocket is connected to the driving sprocket and the driven sprocket through the conveyor chain to convey the preheating steel plate into the preheating water tank 14 for high-temperature heating and then convey it to the bottom of the left pressure roller 2, so that the meatballs dropped into the shaping cavity 12 are preliminarily heated and shaped by the high temperature of the preheating steel plate.
[0042] In this embodiment, in order to cool and quickly freeze the meatballs, the cooling mechanism includes a conveying assembly and a refrigeration box 16. The conveying assembly includes several cooling steel plates and a cooling conveying group. The cooling steel plates are installed on the cooling conveying group. Several hemispherical cooling cavities 15 are provided on the cooling steel plates corresponding to the heating steel plates. The refrigeration box 16 is provided on the rear side of the shaping mechanism to release low-temperature nitrogen to cool and quickly freeze the meatballs in the cooling cavity 15.
[0043] In this embodiment, in order to cool the heated meatballs to maintain the chewy texture of the meatballs, the cooling mechanism also includes a pre-cooling component, which includes a pre-cooling sprocket and a pre-cooling water tank 17. The pre-cooling water tank 17 is arranged below the feed end of the cooling conveying group. The pre-cooling sprocket is rotatably installed in the pre-cooling water tank 17, and the pre-cooling sprocket is transmission-connected to the cooling conveying group to convey the cooling steel plate to the pre-cooling water tank 17 for low-temperature cooling and then to the bottom of the discharge end of the shaping mechanism, so that the meatballs dropped into the cooling chamber 15 are preliminarily cooled by the low temperature of the cooling steel plate to shorten the subsequent freezing time.
[0044] Example 2: This example provides a process for preparing a chewy meatball, comprising the following steps:
[0045] (1) According to the required meatball specifications, install the corresponding silicone mold 4 in the installation cavity;
[0046] (2) The pork chunks are minced into meat particles by a meat grinder, and then seasonings are added and the meat is beaten by a beating mechanism;
[0047] (2) The beaten meat paste is put into the hopper 9, and the feeding mechanism 10 transports the meat paste to the discharge port to ensure that the meat paste fills the hemispherical mold cavity. As the left pressure roller 2 and the right pressure roller 3 rotate, the scraper scrapes off the excess meat paste, and the left pressure roller 2 and the right pressure roller 3 continue to rotate. When the left pressure roller 2 and the right pressure roller 3 rotate to the demoulding rod 7, under the extrusion of the demoulding rod 7, the hemispherical mold cavity on the left pressure roller 2 and the right pressure roller 3 is molded to form meatballs;
[0048] (3) As the left pressure roller 2 and the right pressure roller 3 continue to rotate, the elastic silicone rod can bend and rotate with the roller surface. When the left pressure roller 2 and the right pressure roller 3 separate, the meatball is demolded by the demoulding rod 7 and falls into the shaping cavity 12 below. Because the heated steel plate is preheated and in a high temperature state, the part of the meatball in contact with the heated steel plate is matured and shaped at high temperature and will not stick to the shaping cavity 12.
[0049] (4) Then, the heated steel plate is moved into the high-temperature steam box 13 and cured and shaped under the heating of high-temperature steam;
[0050] (5) The cooked meatballs fall to the cooling mechanism. Since the cooling steel plate is pre-cooled, the cooling steel plate at a low temperature contacts the cooked meatballs at a high temperature, which can cool the meatballs down first, ensuring the meatballs have a chewy texture and shortening the time it takes for the meatballs to enter the refrigeration box 16 for rapid freezing.
[0051] (6) Finally, the meatballs frozen in the refrigeration box 16 are weighed and packaged.
[0052] The present invention provides a detachable silicone mold 4 on the left pressing roller 2 and the right pressing roller 3, and then provides hemispherical mold cavities with different ball diameters on the silicone mold 4, so that meatballs of different specifications can be formed by replacing different silicone molds 4. Compared with existing equipment that can only produce meatballs of fixed specifications, the present invention has a wide range of applications, is very convenient to use, and has high flexibility; the present invention uses steam to mature the meatballs, and does not need to be boiled in water, which can better preserve the original flavor of the meatballs and avoid the deterioration of the umami taste of the meatballs caused by boiling in water. In addition, the use of steam to mature the meatballs is cleaner and more hygienic; the present invention arranges the cooling and freezing processes together, with cooling in front and freezing in the back. After the meatballs are cooked, the meatballs are cooled first, which can effectively ensure the chewy taste of the meatballs. At the same time, it can also shorten the subsequent freezing time, saving energy and being environmentally friendly.
[0053] The above descriptions are merely embodiments of the present invention and are not intended to limit the scope of patent protection of the invention. Any equivalent structure or equivalent process transformation made using the contents of the present invention specification and drawings, or directly or indirectly applied in other related technical fields, are also included in the scope of patent protection of the present invention.
Claims
1. A device for preparing soft and chewy meatballs, characterized in that: The invention comprises a meat mincing mechanism, a pulping mechanism, a forming mechanism, a shaping mechanism and a cooling mechanism which are arranged in sequence along the processing sequence. The forming mechanism comprises a frame, a left pressing roller, a right pressing roller and a driving assembly for driving the left pressing roller and the right pressing roller to rotate. The left pressing roller and the right pressing roller are both rotatably mounted on the frame and the left pressing roller and the right pressing roller cooperate with each other in rolling to extrude and form meatballs. The left pressing roller and the right pressing roller are correspondingly provided with a plurality of mounting cavities, a silicone mold is arranged in the mounting cavity, a hemispherical mold cavity for forming meatballs is arranged on the silicone mold, and the silicone mold is detachably mounted in the mounting cavity so that meatballs of different sizes can be formed by replacing the silicone mold with hemispherical mold cavities of different ball diameters.
2. The device for preparing chewy meatballs according to claim 1, characterized in that: The mounting cavity is a cylindrical hole, and the silicone mold is correspondingly cylindrical. The left and right pressure rollers are provided with annular grooves on the outer periphery of the mounting cavity. The upper side of the silicone mold is provided with a flange extending radially outward, and the outer side of the flange is provided with an annular strip extending axially inward for embedding into the annular groove to fix the silicone mold in the mounting cavity.
3. The device for preparing chewy meatballs according to claim 2, characterized in that: The left pressure roller and the right pressure roller each include a fixed shaft and a rotating roller, the fixed shaft is fixedly mounted on the frame, the rotating roller includes a roller surface and end covers arranged on both sides of the roller surface, the mounting cavity radially penetrates the roller surface, the end cover is rotatably mounted on the fixed shaft through a bearing to ensure that the rotating roller can rotate relative to the fixed shaft, and the fixed shaft is provided with a plurality of demoulding rods corresponding to each mounting cavity for extruding the silicone mold outward to ensure that the two hemispherical mold cavities are molded together and the meatballs are demoulded at the same time; The demoulding rod comprises a fixed rod and an elastic silicone rod, wherein the fixed rod is horizontally and radially arranged inside the fixed shaft, the elastic silicone rod is mounted on the fixed rod, and the length of the demoulding rod is greater than the inner diameter of the roller surface so as to extrude the silicone mold outward.
4. The device for preparing chewy meatballs according to claim 3, characterized in that: The drive assembly comprises a driving motor, a driving gear, a transmission gear, a synchronous pulley, a first pulley and a second pulley. The driving motor is fixedly mounted on the frame, and the driving gear is coaxially fixedly mounted on the motor shaft of the driving motor. The transmission gear is arranged beside the driving gear and the transmission gear meshes with the driving gear. The synchronous pulley is coaxially fixedly connected to the transmission gear, and the first pulley and the second pulley are connected to the synchronous pulley through a belt. The first pulley and the second pulley are coaxially fixedly mounted with a first gear shaft and a second gear shaft, respectively, and the first gear shaft and the second gear shaft are respectively located beside the left pressure roller and the right pressure roller, and a gear ring is provided on the outer periphery of the end cover, and the first gear shaft and the second gear shaft are respectively provided with a first gear and a second gear for meshing with the gear ring to drive the rotating roller to rotate so that the hemispherical mold cavities on the left pressure roller and the right pressure roller are molded to form meatballs.
5. The device for preparing chewy meatballs according to claim 1, characterized in that: The forming mechanism also includes a hopper arranged above the left pressure roller and the right pressure roller, a material discharge mechanism is arranged in the hopper, a material discharge port is arranged at the bottom of the hopper, and baffle plates extending downward to the left pressure roller and the right pressure roller are arranged on the four sides of the material discharge port, a herringbone material distribution frame located above the middle of the left pressure roller and the right pressure roller is arranged in the material discharge port, and a scraper plate in contact with the left pressure roller and the right pressure roller is arranged at the bottom of the herringbone material distribution frame.
6. The device for preparing chewy meatballs according to claim 1, characterized in that: The shaping mechanism includes a plurality of heating steel plates, a heating conveying group and a high-temperature steam box. The heating conveying group includes two driving sprockets, two driven sprockets and a conveying chain that is transmission-connected between the driving sprocket and the driven sprocket. The driven sprocket is arranged below the outer side of the left pressure roller, and the driving sprocket is arranged below the outer side of the right pressure roller. The heating steel plate is fixedly installed between the two conveying chains. A plurality of hemispherical shaping cavities are arranged on the heating steel plate corresponding to the installation cavity. The high-temperature steam box is arranged on the rear side of the shaping mechanism to release high-temperature steam to steam and shape the meatballs in the shaping cavity.
7. The device for preparing chewy meatballs according to claim 6, characterized in that: The shaping mechanism also includes a preheating component, which includes a preheating sprocket and a preheating water tank. The preheating water tank is arranged below the feeding end of the conveying chain. The preheating sprocket is rotatably installed in the preheating water tank, and the preheating sprocket is connected to the driving sprocket and the driven sprocket through the conveying chain to convey the preheating steel plate to the preheating water tank for high-temperature heating and then convey it to the bottom of the left pressure roller, so that the meatballs dropped into the shaping cavity are preliminarily heated and shaped by the high temperature of the preheating steel plate.
8. The device for preparing chewy meatballs according to claim 1, characterized in that: The cooling mechanism includes a conveying assembly and a refrigeration box. The conveying assembly includes a plurality of cooling steel plates and a cooling conveying group. The cooling steel plates are installed on the cooling conveying group. A plurality of hemispherical cooling cavities are provided on the cooling steel plates corresponding to the heating steel plates. The refrigeration box is arranged at the rear side of the shaping mechanism to release low-temperature nitrogen to cool the meatballs in the cooling cavity and quickly freeze them.
9. The device for preparing chewy meatballs according to claim 8, characterized in that: The cooling mechanism also includes a pre-cooling component, which includes a pre-cooling sprocket and a pre-cooling water tank. The pre-cooling water tank is arranged below the feeding end of the cooling conveying group. The pre-cooling sprocket is rotatably installed in the pre-cooling water tank, and the pre-cooling sprocket is transmission-connected with the cooling conveying group to convey the cooling steel plate to the pre-cooling water tank for low-temperature refrigeration and then convey it to the bottom of the discharging end of the shaping mechanism, so that the meatballs dropped into the cooling chamber are preliminarily cooled by the low temperature of the cooling steel plate to shorten the subsequent freezing time.
10. A process for preparing the chewy meatball preparation device as claimed in claims 1 to 9, characterized in that: The following steps are involved: (1) According to the required meatball specifications, install the corresponding silicone mold in the installation cavity; (2) the pork chunks are ground into meat particles by a meat grinder, and then seasonings are added and the meat is beaten by a beating mechanism; (2) The beaten meat slurry is put into the hopper, and the feeding mechanism conveys the meat slurry to the discharge port to ensure that the meat slurry fills the hemispherical mold cavity. As the left and right pressure rollers rotate, the scraper plate scrapes off the excess meat slurry, and the left and right pressure rollers continue to rotate. When the left and right pressure rollers rotate to the demolding rod, under the extrusion of the demolding rod, the hemispherical mold cavities on the left and right pressure rollers are molded to form meatballs; (3) As the left and right pressure rollers continue to rotate, the elastic silicone rod can bend and rotate with the roller surface. When the left and right pressure rollers separate, the meatballs are demolded by the demolding rod and fall into the molding cavity below. Because the heated steel plate is preheated and is in a high temperature state, the part of the meatballs that contacts the heated steel plate is cooked and shaped at high temperature and will not stick to the molding cavity. (4) Then, the heated steel plate is moved into a high-temperature steam box and cured and shaped under high-temperature steam heating; (5) The cooked meatballs fall to the cooling mechanism. Since the cooling steel plate is pre-cooled, the cooling steel plate at a low temperature contacts the cooked meatballs at a high temperature, so the meatballs can be cooled down first, ensuring the meatballs have a chewy texture and shortening the time it takes for the meatballs to be quickly frozen in the refrigerator. (6) Finally, the meatballs frozen in the refrigerator are weighed and packaged.