Pickled steel rolling method and related equipment
By accurately setting the rolling parameters of pickled steel, the quality and rolling efficiency of steel are optimized, and the problems of low production efficiency and large fluctuations in the traditional methods are solved, thereby achieving higher production line stability and resource utilization.
Patent Information
- Application Number
- CN202510021813.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-07
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2045-01-07
AI Technical Summary
The traditional pickled steel rolling method lacks precise configuration and dynamic adjustment of the billet characteristics and rolling parameters, resulting in low production efficiency, large fluctuations in steel quality, frequent roll change and long downtime.
By accurately setting the rolling parameters of different steels, including billet thickness, number of blocks and width, the steel quality and rolling efficiency are optimized, and rolling efficiency is reduced, and roll replacement and downtime are reduced. Specifically, it includes preset different rolling parameters to obtain open rolled transition materials, main rolled materials, reverse jump transition materials and rebound expanded unit main rolled materials.
It improves rolling efficiency and stability of the production line, reduces production costs, ensures the uniformity of steel quality and surface flatness, and reduces mass fluctuations.
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Figure CN119634443A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of metallurgical technology, and more specifically, to a pickling steel rolling method and related equipment. Background Art
[0002] As the steel industry's demand for efficient production and precise control continues to increase, pickled steel, as an important industrial raw material, has been widely used in the fields of automobiles, home appliances, construction, etc. In order to improve production efficiency, reduce downtime and ensure product quality, how to optimize the rolling process of pickled steel has become a technical problem that needs to be solved urgently; however, traditional pickled steel rolling methods mostly rely on experience and fixed production modes, lack of precise configuration and dynamic adjustment of billet characteristics and rolling parameters, resulting in frequent roll changes, long downtime, low production efficiency and other problems in the actual production process.
[0003] In the prior art, although the basic specifications of steel can be controlled through certain parameter configurations, due to the diversity of steel types and production conditions, the traditional rolling method cannot fully consider the characteristics of different steels, especially the reasonable arrangement of pickled steel main rolling materials, transition materials and other auxiliary materials; the traditional method fails to fully consider the thickness, number of pieces, width difference and other factors of various steel billets, resulting in poor flexibility of production plans, low rolling efficiency and fluctuations in the quality of the final product. That is, the prior art has technical problems of low production efficiency and large fluctuations in steel quality. Summary of the invention
[0004] A series of simplified concepts are introduced in the invention summary of this application, which will be further described in detail in the detailed description. The invention summary of this application does not mean to attempt to define the key features and essential technical features of the technical solution claimed for protection, nor does it mean to attempt to determine the scope of protection of the technical solution claimed for protection.
[0005] The pickled steel rolling method and related equipment provided in the present application can optimize steel quality, improve rolling efficiency, reduce roll changing and downtime by accurately setting the rolling parameters of different steels, thereby improving the stability of the production line and resource utilization, and reducing production costs.
[0006] In a first aspect, the present application provides a pickling steel rolling method, comprising: obtaining a pickling steel opening transition material according to a first preset rolling parameter configuration, and rolling the pickling steel opening transition material, wherein the first preset rolling parameter configuration includes a billet thickness greater than or equal to 2.5 mm and a billet block number of 12; obtaining a pickling steel main rolling material according to a second preset rolling parameter configuration, and rolling the pickling steel main rolling material, wherein the second preset rolling parameter configuration includes a billet thickness less than or equal to 2.5 mm and a billet block number less than or equal to 30; obtaining a rebound transition material according to a third preset rolling parameter configuration, and rolling the rebound transition material. The jump transition material is rolled, wherein the third preset rolling parameter configuration includes that the billet thickness is greater than or equal to 3.5 mm, the number of billet blocks is greater than or equal to 3, and the rolling width difference of adjacent billets is less than or equal to 200 mm; the first rebound expansion unit main rolling material is obtained according to the fourth preset rolling parameter configuration, and the first rebound expansion unit main rolling material is rolled, wherein the fourth preset rolling parameter configuration includes that the billet type is automobile steel, the billet thickness is greater than or equal to 3 mm, the number of billet blocks is less than or equal to 40, and the difference between the billet rolling width and the minimum billet rolling width of the pickled steel main rolling material is less than or equal to 400 mm.
[0007] In some embodiments, it also includes: obtaining a second rebound enlarged unit main rolling material according to a fifth preset rolling parameter configuration, and rolling the second rebound enlarged unit main rolling material, wherein the fifth preset rolling parameter configuration includes that the billet type is container steel, the billet thickness is greater than or equal to 3 mm, the difference between the billet rolling width and the minimum billet rolling width of the pickled steel main rolling material is less than or equal to 400 mm, and the sum of the number of billet blocks of the first rebound enlarged unit main rolling material and the number of billet blocks of the second rebound enlarged unit main rolling material is less than or equal to 70.
[0008] In some embodiments, the first preset rolling parameter configuration further includes: the number of steel billet blocks with a thickness of 2.5 mm is less than or equal to 3.
[0009] In some embodiments, the main pickled steel rolled product is a C material pickled steel rolled product or a high-strength pickled steel rolled product.
[0010] In some embodiments, the obtaining of the pickled steel main rolling product according to the second preset rolling parameter configuration and rolling of the pickled steel main rolling product includes: obtaining the C material pickled steel rolling product according to the sixth preset rolling parameter configuration and rolling the pickled steel main rolling product, wherein the sixth preset rolling parameter configuration includes a steel billet thickness less than or equal to 2.5 mm and a number of steel billet blocks less than or equal to 30; obtaining the high-strength pickled steel rolling product according to the seventh preset rolling parameter configuration and rolling the high-strength pickled steel rolling product, wherein the seventh preset rolling parameter configuration includes a steel billet thickness less than or equal to 2.5 mm and a number of steel billet blocks less than or equal to 20.
[0011] In some embodiments, the sixth preset rolling parameter configuration also includes: the number of steel billet blocks with a thickness less than or equal to 2 mm is less than or equal to 15, and the number of steel billet blocks with a thickness less than 2 mm is less than or equal to 6; the seventh preset rolling parameter configuration also includes: the number of steel billet blocks with a thickness less than or equal to 2 mm is less than or equal to 12, and the number of steel billet blocks with a thickness less than 2 mm is less than or equal to 6.
[0012] In some embodiments, the second preset rolling parameter configuration further includes: the width of the steel billet is greater than or equal to 1000 mm.
[0013] In the second aspect, the present application also provides a pickling steel rolling device, comprising: a first rolling unit, used to obtain the pickling steel opening transition material according to a first preset rolling parameter configuration, and roll the pickling steel opening transition material, wherein the first preset rolling parameter configuration includes that the billet thickness is greater than or equal to 2.5 mm and the number of billet blocks is 12; a second rolling unit, used to obtain the pickling steel main rolling material according to a second preset rolling parameter configuration, and roll the pickling steel main rolling material, wherein the second preset rolling parameter configuration includes that the billet thickness is less than or equal to 2.5 mm and the number of billet blocks is less than or equal to 30; a third rolling unit, used to obtain the rebound according to the third preset rolling parameter configuration Transition material, and rolling the rebound transition material, wherein the third preset rolling parameter configuration includes that the billet thickness is greater than or equal to 3.5 mm, the number of billet blocks is greater than or equal to 3, and the rolling width difference of adjacent billets is less than or equal to 200 mm; a fourth rolling unit, used to obtain the first rebound expansion unit main rolling material according to the fourth preset rolling parameter configuration, and roll the first rebound expansion unit main rolling material, wherein the fourth preset rolling parameter configuration includes that the billet type is automobile steel, the billet thickness is greater than or equal to 3 mm, the number of billet blocks is less than or equal to 40, and the difference between the billet rolling width and the minimum billet rolling width of the pickled steel main rolling material is less than or equal to 400 mm.
[0014] In a third aspect, the present application further provides an electronic device, comprising: a memory and a processor, wherein the processor is configured to implement the steps of the pickling steel rolling method described in the first aspect when executing a computer program stored in the memory.
[0015] In a fourth aspect, the present application further provides a computer-readable storage medium storing a computer program, which, when executed by a processor, implements the steps of the pickling steel rolling method described in the first aspect.
[0016] In a fifth aspect, the present application also provides a computer program product, including a computer program or computer executable instructions, which, when executed by a processor, implements the pickling steel rolling method provided in an embodiment of the present application.
[0017] In summary, the present application sets different rolling parameter configurations for different types of steel (such as pickled steel start-rolling transition material, pickled steel main rolling material, rebound transition material, etc.), which can make the rolling process more refined and reduce roll change and downtime; for example, the rolling setting of the start-rolling transition material is different from that of the subsequent main rolling material, which can smoothly start the production line at the initial stage of rolling, and the reasonable arrangement of the rebound transition material and the rebound expansion unit main rolling material reduces the billet roll change frequency and downtime, thereby improving the rolling efficiency and the stability of the production line; and by reasonably allocating parameters such as the number of billet blocks and thickness, it avoids waste of resources caused by improper handling during the rolling process; by setting specific billet thickness, number of blocks, width and other requirements, it ensures that the rolling conditions of each steel are optimized and the quality of the steel after rolling is guaranteed; for example :When processing the main rolled material of pickled steel, surface defects caused by uneven thickness can be effectively avoided by accurately controlling the thickness; the thickness of the rebound transition material is greater than or equal to 3.5 mm, and the rolling width difference is limited, which can reduce surface defects during the rolling process and ensure the quality of the finished product; in addition, the rolling width difference of the main rolled material of the first rebound expansion unit is less than or equal to 400 mm, which further controls the uniformity and surface flatness of the steel and reduces quality fluctuations; by setting the restrictions on the "number of steel billet blocks" and "rolling width difference", frequent roll changes and shutdowns caused by unreasonable scheduling are avoided, especially in the scheduling of the main rolled material of the first rebound expansion unit, the control of the billet width difference can reduce the number of roll changes during the production process, thereby reducing production interruption time and improving equipment utilization. In summary, the pickled steel rolling method provided in this application optimizes steel quality, improves rolling efficiency, reduces roll change and downtime by accurately setting the rolling parameters of different steels, thereby improving production line stability and resource utilization, and reducing production costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Various other advantages and benefits will become apparent to those of ordinary skill in the art by reading the detailed description of the preferred embodiments below. The accompanying drawings are only for the purpose of illustrating the preferred embodiments and are not to be considered as limiting the present specification. Also, the same reference symbols are used throughout the accompanying drawings to represent the same components. In the accompanying drawings:
[0019] Figure 1 A schematic diagram of a process for pickling steel rolling provided in an embodiment of the present application;
[0020] Figure 2 A schematic diagram of the composition structure of a pickling steel rolling device provided in an embodiment of the present application;
[0021] Figure 3 A schematic diagram of the structure of an electronic device provided in an embodiment of the present application. DETAILED DESCRIPTION
[0022] Terms in the specification, claims and drawings of this application, such as "first", "second", "third", "fourth", etc. (if any), are used to distinguish similar objects rather than to describe a specific order or sequence. Therefore, it is understood that these terms can be used interchangeably where appropriate, so that the described embodiments can be implemented in a different order unless otherwise specified in the diagram or description. In addition, the terms "is" and "has" and any variations thereof in this application are intended to cover all possible constituent elements on a non-exclusive basis. For example, a process, method, system, product or device comprising a number of steps or units is not necessarily limited to the steps or units that are explicitly listed, but may also include other steps or units that are not explicitly listed, or steps or units that are inherent to the process, method, product or device.
[0023] In this application, a "module" or "unit" refers to a computer program or a part of a computer program that has a specific function and works in conjunction with other related parts to achieve a predetermined goal. These modules or units can be implemented by software, hardware (such as processing circuits or memories), or a combination of the two. One or more processors or memories can implement one or more modules or units. At the same time, each module or unit can also be a part of a larger module or unit.
[0024] The technical solutions in the present application will be described in detail below in conjunction with the drawings in the embodiments. It should be noted that the described embodiments are only a part of the present application, not all embodiments. In the following description, the "some embodiments" mentioned are only subsets of all possible embodiments, which may be the same or different subsets, and different embodiments may be combined with each other without conflict.
[0025] Figure 1Schematic diagram of a pickling steel rolling method provided in the embodiment of the present application. Figure 1 The pickling steel rolling method provided in the embodiment of the present application may include the following steps 101 to 104:
[0026] Step 101, obtaining a pickled steel rolling transition material according to a first preset rolling parameter configuration, and rolling the pickled steel rolling transition material, wherein the first preset rolling parameter configuration may include a steel billet thickness greater than or equal to 2.5 mm and a steel billet number of 12;
[0027] In some examples, the first preset rolling parameter configuration refers to the preset specific rolling parameters for the steel billets of the pickled steel transition material in order to ensure the smooth start-up and stability of the production process during the pickled steel rolling process, including the thickness of the steel billets, the number of pieces, etc.; at this stage, the selected steel billet thickness range is required to be at least 2.5 mm, and a total of 12 steel billets are selected for rolling. The pickled steel transition material refers to a special steel used to smoothly start the rolling equipment and production line during the pickled steel production process. Its function is to control the initial rolling state to avoid excessive burden on the production line, ensure that the equipment can start smoothly and adapt to subsequent rolling with higher requirements.
[0028] Exemplarily, by selecting steel billets that meet the first preset rolling parameter configuration, such as 12 steel billets with a thickness greater than or equal to 2.5 mm, the rolling of pickled steel transition materials is carried out, thereby ensuring the smooth start-up of the rolling equipment and making full preparations for the subsequent rolling stage; through this configuration, the production line is successfully started while ensuring that the rolling process does not fluctuate violently, thereby improving the stability and efficiency of the subsequent main rolled material production.
[0029] By implementing step 101, excessive deformation and waste in the early stage of rolling can be avoided, while early load fluctuations can be reduced to ensure a smooth start of the rolling process.
[0030] Step 102, obtaining a pickled steel main rolling material according to a second preset rolling parameter configuration, and rolling the pickled steel main rolling material, wherein the second preset rolling parameter configuration may include a steel billet thickness less than or equal to 2.5 mm, and a steel billet number less than or equal to 30;
[0031] In some examples, the second preset rolling parameter configuration refers to a preset rolling parameter for specific needs of the pickled steel main rolling products in order to ensure the smooth progress of the subsequent production stage during the pickled steel production process. The pickled steel main rolling products refer to steel products that enter the formal production stage after preliminary treatment during the pickled steel production process. These steel products are the basis of the final product. After the main rolling, they will be transformed into thinner steel products with a certain strength and surface quality.
[0032] Exemplarily, according to the second preset rolling parameter configuration, a steel billet with a thickness less than or equal to 2.5 mm and a number of steel billet blocks less than or equal to 30 is selected for rolling the pickled steel main rolled product. Through this configuration, the production of the main rolled product can ensure the final formation of high-quality pickled steel while precisely controlling the steel thickness and the number of blocks, thereby improving the efficiency of the production line and the qualified rate of steel.
[0033] By implementing step 102, the thickness (≤2.5mm) and number of blocks (≤30) of the pickled steel main rolled product are precisely controlled, which can ensure that the steel specifications are consistent during the rolling process and effectively avoid the problem of uneven thickness during the rolling process.
[0034] Step 103, obtaining a rebound transition material according to a third preset rolling parameter configuration, and rolling the rebound transition material, wherein the third preset rolling parameter configuration may include that the thickness of the steel billet is greater than or equal to 3.5 mm, the number of steel billet blocks is greater than or equal to 3, and the rolling width difference between adjacent steel billets is less than or equal to 200 mm;
[0035] In some examples, the third preset rolling parameter configuration is the specific parameters of the rebound transition material preset to ensure that the steel can better transition and meet the subsequent processing requirements during the rolling process. The rebound transition material refers to the transitional steel billet that appears during the rolling process, which is transformed from a thicker steel billet to a thinner steel billet; since the shape and size of the steel billet may fluctuate greatly in the early stage of rolling, the rebound transition material, as the steel in the transition stage, ensures the stability of the steel billet size and promotes the smooth progress of the rolling process; in this step, a steel billet with a thickness greater than or equal to 3.5 mm is selected as the rebound transition material, so that such steel can enter the next stage of the finishing process more smoothly after the initial rolling.
[0036] Exemplarily, according to the third preset rolling parameter configuration, steel billets with a thickness greater than or equal to 3.5 mm, a number of blocks greater than or equal to 3, and a rolling width difference between adjacent steel billets less than or equal to 200 mm can be selected for rolling of rebound transition materials, thereby ensuring the uniformity of steel deformation during the transition stage and avoiding production problems caused by uneven thickness.
[0037] Through the implementation of step 103, the configuration of the billet thickness (≥3.5mm) and the number of pieces (≥3 pieces) of the rebound transition material can effectively alleviate the pressure fluctuation caused by the deformation or width difference of the transition material during the rolling process, and play a role in smooth transition; controlling the rolling width difference of adjacent billets (≤200mm) avoids the need for frequent roll changes, making the rolling process more continuous and stable.
[0038] Step 104, obtaining the first rebound enlarged unit main rolling material according to the fourth preset rolling parameter configuration, and rolling the first rebound enlarged unit main rolling material, wherein the fourth preset rolling parameter configuration may include that the billet type is automobile steel, the billet thickness is greater than or equal to 3 mm, the number of billet blocks is less than or equal to 40, and the difference between the billet rolling width and the minimum billet rolling width of the pickled steel main rolling material is less than or equal to 400 mm;
[0039] In some examples, the fourth preset rolling parameter configuration refers to a set of detailed rolling parameters set according to factors such as specific steel type, thickness, number of blocks and width difference, which are used to optimize the production process and ensure high quality of the final product. The first rebound expansion unit main rolling material is the steel that begins to enter the rebound expansion unit main rolling stage after a certain thickness change. In this step, the steel billet variety is automobile steel, the thickness is greater than or equal to 3 mm, and the number of blocks is less than or equal to 40. As the first rebound expansion unit main rolling material, it is selected to ensure that it can smoothly transition to the main rolling stage and meet the required specifications. Automobile steel refers to high-strength steel specially used for automobile manufacturing, with high tensile strength, excellent processing performance and corrosion resistance.
[0040] Exemplarily, according to the fourth preset rolling parameter configuration, a steel billet that meets the specifications of automobile steel is selected, with a thickness greater than or equal to 3 mm, a number of blocks not exceeding 40, and the difference between the rolling width of the steel billet and the minimum width of the pickled steel main rolling material is ensured to be less than or equal to 400 mm. Such a configuration can help avoid the need to frequently change rolls or adjust rolling parameters due to large differences in specifications, and reduce the frequency of roll changes and downtime. For example, when rolling pickled steel plates, if there is no suitable transition material, directly processing steel billets with large differences in specifications will increase the equipment adjustment time and roll change time. Through reasonable transition material arrangement, it can be ensured that steels of different specifications can be smoothly connected, reducing the downtime caused by adjustments during the production process; through the use of rebound transition materials, it can be avoided that the specification difference has an excessive impact on the roll, and the need for frequent roll replacement can be reduced, thereby improving the equipment's use efficiency and production efficiency.
[0041] Through the implementation of step 104, the control of the billet thickness (≥3mm) and the billet width difference (≤400mm) can ensure the matching of the main rolled material with the previous rolled material, reduce the number of roll changes caused by specification mismatch, and improve rolling efficiency; the control of the number of blocks (≤40) ensures the load stability of the production line, avoids production interruptions or excessive equipment load caused by excessive changes in steel types, thereby improving equipment utilization and reducing downtime.
[0042] In summary, the embodiments of the present application can make the rolling process more refined and reduce roll changing and downtime by setting different rolling parameter configurations for different types of steel (such as pickled steel start-rolling transition material, pickled steel main rolling material, rebound transition material, etc.); for example, the rolling setting of the start-rolling transition material is different from that of the subsequent main rolling material, so that the production line can be started smoothly at the initial stage of rolling, and the reasonable arrangement of the rebound transition material and the rebound expansion unit main rolling material reduces the frequency of steel billet roll changing and downtime, thereby improving the rolling efficiency and the stability of the production line; and by reasonably allocating parameters such as the number of steel billet blocks and thickness, it avoids waste of resources caused by improper handling during the rolling process; by setting specific requirements such as the thickness, number of blocks, width, etc. of the steel billet, it ensures that the rolling conditions of each steel are optimized and the quality of the steel after rolling is guaranteed; for example For example, when processing the main rolled material of pickled steel, surface defects caused by uneven thickness can be effectively avoided by precisely controlling the thickness; the thickness of the rebound transition material is greater than or equal to 3.5 mm, and the rolling width difference is limited, which can reduce surface defects during the rolling process and ensure the quality of the finished product; in addition, the rolling width difference of the main rolled material of the first rebound expansion unit is less than or equal to 400 mm, which further controls the uniformity and surface flatness of the steel and reduces quality fluctuations; by setting the restrictions on the "number of billet blocks" and "rolling width difference", frequent roll changes and shutdowns caused by unreasonable scheduling are avoided, especially in the scheduling of the main rolled material of the first rebound expansion unit, the control of the billet width difference can reduce the number of roll changes during the production process, thereby reducing production interruption time and improving equipment utilization. In summary, the pickled steel rolling method provided in the embodiment of the present application optimizes steel quality, improves rolling efficiency, reduces roll change and downtime by accurately setting the rolling parameters of different steels, thereby improving production line stability and resource utilization, and reducing production costs.
[0043] In some embodiments, it may also include: obtaining the second rebound expansion unit main rolling material according to the fifth preset rolling parameter configuration, and rolling the aforementioned second rebound expansion unit main rolling material, wherein the fifth preset rolling parameter configuration may include that the billet type is container steel, the billet thickness is greater than or equal to 3 mm, the difference between the billet rolling width and the minimum billet rolling width of the pickling steel main rolling material is less than or equal to 400 mm, and the sum of the number of billet blocks of the first rebound expansion unit main rolling material and the number of billet blocks of the second rebound expansion unit main rolling material is less than or equal to 70.
[0044] In some examples, the fifth preset rolling parameter configuration refers to a set of predetermined parameters set according to production requirements and steel specifications, which help optimize the rolling process and ensure product quality and production efficiency. Similar to the first rebound expansion unit main rolling material, the second rebound expansion unit main rolling material is a steel processing unit set up to avoid production interruptions and optimize the rolling process. Container steel refers to steel used to manufacture containers, which usually needs to have high strength, corrosion resistance, good weldability and impact resistance to withstand the complex environment and high-intensity physical pressure that may be encountered during transportation. The minimum billet rolling width of the pickled steel main rolling material refers to the minimum width of the billet used when rolling the pickled steel main rolling material.
[0045] Exemplarily, according to the fifth preset rolling parameter configuration, container steel is selected as the billet variety, ensuring that the thickness of the billet is greater than or equal to 3 mm, and the difference between the billet rolling width and the minimum billet width of the pickled steel main rolling material is less than or equal to 400 mm, ensuring that the size of the billet during the rolling process meets the requirements; through this configuration, the second rebound expansion unit main rolling material can be reasonably adjusted during the rolling process, and the total number of billet blocks of the first rebound expansion unit main rolling material and the second rebound expansion unit main rolling material is ensured not to exceed 70, thereby reducing waste and downtime in production, improving rolling efficiency and ensuring product quality and production stability.
[0046] Through the implementation of the above embodiments, a reasonable combination of different steel types (container steel) and rolling parameters is achieved, unreasonable combinations of the number of steel billets are avoided, the production process is optimized, and the waste of steel billets and downtime in the production process are reduced, thereby improving the overall efficiency of the production line.
[0047] In some embodiments, the aforementioned first preset rolling parameter configuration may also include: the number of steel billet blocks with a thickness of 2.5 mm is less than or equal to 3.
[0048] Exemplarily, during the rolling process, for a material with a billet thickness of 2.5 mm, the number cannot exceed 3.
[0049] Through the implementation of the above-mentioned embodiments, further refined control of the rolling transition material (control of the number of 2.5 mm thick steel billet blocks) helps to optimize the specifications of the rolling transition material, avoid excessive deformation of the steel billet, improve the stability of the rolling stage and product quality, and reduce potential defects in the subsequent rolling process.
[0050] In some embodiments, the main pickled steel rolled product is C material pickled steel rolled product or high-strength pickled steel rolled product.
[0051] Exemplarily, C material pickled steel is ordinary carbon steel (Carbon Steel) that has been pickled. It is usually used to manufacture some ordinary structural materials. It has lower strength and better processability. The pickling treatment is used to remove the oxide scale on the surface of the steel and improve the surface quality of the steel. For example, a common C material pickled steel may be used for body structural parts in the automotive industry, or supporting materials in the construction industry. The strength of these steels does not need to be particularly high, but the surface is required to be smooth and free of oxide layer for subsequent processing and use. High-strength pickled steel rolled products are high-strength steels that have been pickled. They have high yield strength and tensile strength. They are usually used to withstand large forces or in special environments. When this type of steel is rolled, in addition to surface treatment, the strength of the steel itself is relatively high, and it is suitable for application scenarios that require higher mechanical properties. For example, high-strength pickled steel is often used in automobile manufacturing for frames, bridges and other parts that need to withstand large loads, or for the production of some high-strength structural parts, such as the load-bearing parts of high-rise buildings or heavy machinery parts.
[0052] The implementation of the above-mentioned embodiments helps to ensure the high quality standards of the main rolled products, especially in industries such as automobiles that have high requirements for steel performance, and can provide steel types that better meet actual needs.
[0053] In some embodiments, the aforementioned step 102 may include: obtaining C material pickled steel rolled product according to a sixth preset rolling parameter configuration, and rolling the C material pickled steel rolled product, wherein the sixth preset rolling parameter configuration may include a steel billet thickness less than or equal to 2.5 mm and a number of steel billet blocks less than or equal to 30; obtaining high-strength pickled steel rolled product according to a seventh preset rolling parameter configuration, and rolling the high-strength pickled steel rolled product, wherein the seventh preset rolling parameter configuration may include a steel billet thickness less than or equal to 2.5 mm and a number of steel billet blocks less than or equal to 20.
[0054] In some examples, the sixth preset rolling parameter configuration refers to a specific set of rolling parameter settings applicable to the production rolling of C material pickled steel products; the configuration requires that the thickness of the steel billet does not exceed 2.5 mm and the number of steel billet blocks does not exceed 30; through these parameter configurations, the production efficiency and quality of C material pickled steel products can be ensured. The seventh preset rolling parameter configuration refers to a specific set of rolling parameter settings applicable to the production of high-strength pickled steel products; the configuration requires that the thickness of the steel billet does not exceed 2.5 mm and the number of steel billet blocks does not exceed 20; these parameter configurations are intended to ensure the strength and surface quality of high-strength pickled steel products.
[0055] Through the implementation of the above embodiments, the production efficiency and quality of different types of pickled steels (C material pickled steel and high-strength pickled steel) during the rolling process can be ensured; specifically, the thickness and number of steel billets are controlled so that various types of pickled steels can achieve the expected strength and surface quality to meet the needs of different applications.
[0056] In some embodiments, the aforementioned sixth preset rolling parameter configuration may also include: the number of steel billet blocks with a thickness less than or equal to 2 mm is less than or equal to 15, and the number of steel billet blocks with a thickness less than 2 mm is less than or equal to 6; the aforementioned seventh preset rolling parameter configuration may also include: the number of steel billet blocks with a thickness less than or equal to 2 mm is less than or equal to 12, and the number of steel billet blocks with a thickness less than 2 mm is less than or equal to 6.
[0057] Exemplarily, in the sixth preset rolling parameter configuration, by setting the steel billet thickness to be less than or equal to 2 mm and controlling the number of steel billet blocks with a thickness of less than 2 mm to within 6 pieces, the surface quality and dimensional consistency of the C material pickled steel can be effectively controlled, ensuring that the rolled steel meets the quality standards; in the seventh preset rolling parameter configuration, by setting the steel billet thickness to be less than or equal to 2 mm and the number of steel billet blocks with a thickness of less than 2 mm to not more than 6 pieces, it can be ensured that the high-strength pickled steel has higher tensile strength and durability during the rolling process.
[0058] Through the implementation of the above-mentioned embodiments, more detailed adjustments can be ensured to cope with the rolling requirements of steels of different thicknesses, the generation of surface defects of steels can be avoided, and the uniformity and surface quality of products can be improved.
[0059] In some embodiments, the aforementioned second preset rolling parameter configuration may also include: the width of the steel billet is greater than or equal to 1000 mm.
[0060] Exemplarily, the second preset rolling parameter configuration not only limits the thickness and number of the steel billet, but can also further specify the width condition of the steel billet, that is, the width of the steel billet should be greater than or equal to 1000 mm.
[0061] The implementation of the above embodiments helps to improve the production capacity of the main rolled material, especially when processing large-width steel billets, it can fully utilize the processing capacity of the production equipment, reduce frequent roll changes, downtime and adjustment time, and improve rolling efficiency and equipment utilization.
[0062] Based on the pickled steel rolling method provided in the embodiment of the present application, the rolling parameter configuration for different types of steel is improved, and the production efficiency is improved and the time for frequent adjustment and roll changing in the production process is effectively reduced through precise thickness, width and block number control. For example, by adjusting the rolling rhythm and number of blocks of high-strength pickled steel and ordinary pickled steel (Steel Plate for Hot-rolled Commercial, SPHC), it is possible to maximize the output and reduce roll changing and downtime while ensuring production stability. The improved scheme not only improves the overall efficiency of the production line, but also significantly improves the hourly output, and minimizes the production rhythm, ensuring higher production efficiency and stability. The following table shows the changes in production efficiency and output of high-strength pickled steel and ordinary pickled steel before and after the improvement of the pickled steel rolling method provided in the embodiment of the present application, further verifying the effect of the optimization scheme.
[0063]
[0064] Table 1 Comparison of production efficiency before and after improvement of the pickling steel rolling method provided in the embodiment of the present application
[0065] Furthermore, as an implementation of the aforementioned method embodiment, the present application also provides a pickling steel rolling device for implementing the aforementioned method embodiment. The device embodiment corresponds to the aforementioned method embodiment. For ease of reading, the present pickling steel rolling device embodiment will no longer repeat the details of the aforementioned method embodiment one by one, but it should be clear that the device in the embodiment of the present application can correspond to and implement all the contents of the aforementioned method embodiment. Figure 2As shown, the pickled steel rolling device 20 includes: a first rolling unit 201, a second rolling unit 202, a third rolling unit 203 and a fourth rolling unit 204, wherein the first rolling unit 201 is used to obtain the pickled steel rolling transition material according to the first preset rolling parameter configuration, and roll the aforementioned pickled steel rolling transition material, wherein the first preset rolling parameter configuration may include a steel billet thickness greater than or equal to 2.5 mm and a number of steel billet blocks of 12; the second rolling unit 202 is used to obtain the pickled steel main rolling material according to the second preset rolling parameter configuration, and roll the aforementioned pickled steel main rolling material, wherein the second preset rolling parameter configuration may include a steel billet thickness less than or equal to 2.5 mm and a number of steel billet blocks less than or equal to 30; the third rolling unit 203, used for obtaining the rebound transition material according to the third preset rolling parameter configuration, and rolling the aforementioned rebound transition material, wherein the third preset rolling parameter configuration may include that the billet thickness is greater than or equal to 3.5 mm, the number of billet blocks is greater than or equal to 3, and the rolling width difference of adjacent billets is less than or equal to 200 mm; the fourth rolling unit 204, used for obtaining the first rebound expansion unit main rolling material according to the fourth preset rolling parameter configuration, and rolling the aforementioned first rebound expansion unit main rolling material, wherein the fourth preset rolling parameter configuration may include that the billet variety is automobile steel, the billet thickness is greater than or equal to 3 mm, the number of billet blocks is less than or equal to 40, and the difference between the billet rolling width and the minimum billet rolling width of the pickling steel main rolling material is less than or equal to 400 mm.
[0066] In some embodiments, the pickling steel rolling device 20 also includes a fifth rolling unit, which is used to obtain the second rebound expansion unit main rolling material according to the fifth preset rolling parameter configuration, and roll the second rebound expansion unit main rolling material, wherein the fifth preset rolling parameter configuration includes that the billet type is container steel, the billet thickness is greater than or equal to 3 mm, the difference between the billet rolling width and the minimum billet rolling width of the pickling steel main rolling material is less than or equal to 400 mm, and the sum of the number of billet blocks of the first rebound expansion unit main rolling material and the number of billet blocks of the second rebound expansion unit main rolling material is less than or equal to 70.
[0067] In some embodiments, the first preset rolling parameter configuration further includes: the number of steel billet blocks with a thickness of 2.5 mm is less than or equal to 3.
[0068] In some embodiments, the main pickled steel rolled product is C material pickled steel rolled product or high-strength pickled steel rolled product.
[0069] In some embodiments, the second rolling unit 202 is also used to obtain C material pickled steel rolled product according to a sixth preset rolling parameter configuration, and to roll the pickled steel main rolled product, wherein the sixth preset rolling parameter configuration includes the steel billet thickness being less than or equal to 2.5 mm and the number of steel billet blocks being less than or equal to 30; and to obtain high-strength pickled steel rolled product according to the seventh preset rolling parameter configuration, and to roll the high-strength pickled steel rolled product, wherein the seventh preset rolling parameter configuration includes the steel billet thickness being less than or equal to 2.5 mm and the number of steel billet blocks being less than or equal to 20.
[0070] In some embodiments, the sixth preset rolling parameter configuration also includes: the number of steel billet blocks with a thickness less than or equal to 2 mm is less than or equal to 15, and the number of steel billet blocks with a thickness less than 2 mm is less than or equal to 6; the seventh preset rolling parameter configuration also includes: the number of steel billet blocks with a thickness less than or equal to 2 mm is less than or equal to 12, and the number of steel billet blocks with a thickness less than 2 mm is less than or equal to 6.
[0071] In some embodiments, the second preset rolling parameter configuration further includes: the width of the steel billet is greater than or equal to 1000 mm.
[0072] The present application also provides a computer-readable storage medium, which stores computer-executable instructions or computer programs. When the computer-executable instructions or computer programs are executed by a processor, the processor will be caused to execute any step of the pickling steel rolling method provided in the present application.
[0073] In some embodiments, the computer-readable storage medium may be a random access memory (RAM), a read-only memory (ROM), a flash memory, a magnetic surface memory, an optical disk, or a compact disc read-only memory (CD-ROM); or it may be various devices including one or any combination of the above memories.
[0074] In some embodiments, computer executable instructions may be in the form of a program, software, software module, script or code, written in any form of programming language (including compiled or interpreted languages, or declarative or procedural languages), and may be deployed in any form, including as a stand-alone program or as a module, component, subroutine or other unit suitable for use in a computing environment.
[0075] In some embodiments, computer-executable instructions may, but need not, correspond to a file in a file system, may be stored as part of a file storing other programs or data, for example, in one or more scripts in a HyperText Markup Language (HTML) document, in a single file dedicated to the program in question, or in multiple coordinated files (e.g., files storing one or more modules, subroutines, or code portions).
[0076] In some embodiments, computer executable instructions may be deployed to be executed on one electronic device, or on multiple electronic devices located at one site, or on multiple electronic devices distributed at multiple sites and interconnected by a communication network.
[0077] like Figure 3 As shown, the present application also provides an electronic device 30, including a memory 310, a processor 320, and a computer program 311 stored in the memory 310 and executable on the processor, and when the processor 320 executes the computer program 311, any step of the above-mentioned pickling steel rolling method is implemented.
[0078] The present application also provides a computer program product, which includes a computer program or a computer executable instruction, and the computer program or the computer executable instruction is stored in a computer readable storage medium. The processor of the electronic device reads the computer program or the computer executable instruction from the computer readable storage medium, and the processor executes the computer program or the computer executable instruction, so that the electronic device performs any step of the pickling steel rolling method described above in the present application.
[0079] The above embodiments are only used to illustrate the technical solutions of the present application, rather than to limit them. Although the present application has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present application.
Claims
1. A pickled steel rolling method, characterized in that: include: Obtaining a pickled steel rolling transition material according to a first preset rolling parameter configuration, and rolling the pickled steel rolling transition material, wherein the first preset rolling parameter configuration includes that the thickness of the steel billet is greater than or equal to 2.5 mm and the number of steel billet blocks is 12; Obtaining a pickled steel main rolling material according to a second preset rolling parameter configuration, and rolling the pickled steel main rolling material, wherein the second preset rolling parameter configuration includes that the billet thickness is less than or equal to 2.5 mm, and the number of billet blocks is less than or equal to 30; Obtaining a rebound transition material according to a third preset rolling parameter configuration, and rolling the rebound transition material, wherein the third preset rolling parameter configuration includes that the billet thickness is greater than or equal to 3.5 mm, the number of billet blocks is greater than or equal to 3, and the rolling width difference between adjacent billets is less than or equal to 200 mm; The first rebound enlarged unit main rolling material is obtained according to the fourth preset rolling parameter configuration, and the first rebound enlarged unit main rolling material is rolled, wherein the fourth preset rolling parameter configuration includes that the billet type is automobile steel, the billet thickness is greater than or equal to 3 mm, the number of billet blocks is less than or equal to 40, and the difference between the billet rolling width and the minimum billet rolling width of the pickled steel main rolling material is less than or equal to 400 mm.
2. The pickled steel rolling method according to claim 1, characterized in that: Also includes: The second rebound enlarged unit main rolling material is obtained according to the fifth preset rolling parameter configuration, and the second rebound enlarged unit main rolling material is rolled, wherein the fifth preset rolling parameter configuration includes that the billet type is container steel, the billet thickness is greater than or equal to 3 mm, the difference between the billet rolling width and the minimum billet rolling width of the pickled steel main rolling material is less than or equal to 400 mm, and the sum of the number of billet blocks of the first rebound enlarged unit main rolling material and the number of billet blocks of the second rebound enlarged unit main rolling material is less than or equal to 70.
3. The pickled steel rolling method according to claim 1, characterized in that: The first preset rolling parameter configuration also includes: the number of steel billet blocks with a thickness of 2.5 mm is less than or equal to 3.
4. The pickled steel rolling method according to claim 1, characterized in that: The main pickled steel rolled product is C material pickled steel rolled product or high-strength pickled steel rolled product.
5. The pickled steel rolling method according to claim 4, characterized in that: The step of obtaining the pickled steel main rolling material according to the second preset rolling parameter configuration and rolling the pickled steel main rolling material comprises: The C material pickled steel rolled product is obtained according to the sixth preset rolling parameter configuration, and the C material pickled steel rolled product is rolled, wherein the sixth preset rolling parameter configuration includes that the billet thickness is less than or equal to 2.5 mm and the number of billet blocks is less than or equal to 30; The high-strength pickled steel rolled product is obtained according to the seventh preset rolling parameter configuration, and the high-strength pickled steel rolled product is rolled, wherein the seventh preset rolling parameter configuration includes the steel billet thickness being less than or equal to 2.5 mm and the number of steel billet blocks being less than or equal to 20.
6. The pickled steel rolling method according to claim 6, characterized in that: The sixth preset rolling parameter configuration also includes: the number of steel billet blocks with a thickness less than or equal to 2 mm is less than or equal to 15, and the number of steel billet blocks with a thickness less than 2 mm is less than or equal to 6; The seventh preset rolling parameter configuration also includes: the number of steel billet blocks with a thickness less than or equal to 2 mm is less than or equal to 12, and the number of steel billet blocks with a thickness less than 2 mm is less than or equal to 6.
7. The pickled steel rolling method according to any one of claims 1 to 6, characterized in that: The second preset rolling parameter configuration also includes: the width of the steel billet is greater than or equal to 1000 mm.
8. A pickling steel rolling device, characterized in that: include: A first rolling unit, configured to obtain a pickled steel rolling transition material according to a first preset rolling parameter configuration, and to roll the pickled steel rolling transition material, wherein the first preset rolling parameter configuration includes that the steel billet thickness is greater than or equal to 2.5 mm and the number of steel billet blocks is 12; A second rolling unit is used to obtain a pickled steel main rolling material according to a second preset rolling parameter configuration, and to roll the pickled steel main rolling material, wherein the second preset rolling parameter configuration includes that the thickness of the steel billet is less than or equal to 2.5 mm and the number of steel billet blocks is less than or equal to 30; A third rolling unit, configured to obtain a rebound transition material according to a third preset rolling parameter configuration, and to roll the rebound transition material, wherein the third preset rolling parameter configuration includes that the thickness of the steel billet is greater than or equal to 3.5 mm, the number of steel billet blocks is greater than or equal to 3, and the rolling width difference between adjacent steel billets is less than or equal to 200 mm; The fourth rolling unit is used to obtain the first rebound enlarged unit main rolling material according to the fourth preset rolling parameter configuration, and roll the first rebound enlarged unit main rolling material, wherein the fourth preset rolling parameter configuration includes that the billet type is automobile steel, the billet thickness is greater than or equal to 3 mm, the number of billet blocks is less than or equal to 40, and the difference between the billet rolling width and the minimum billet rolling width of the pickled steel main rolling material is less than or equal to 400 mm.
9. An electronic device, comprising: A memory and a processor, wherein the processor is used to implement the steps of the pickled steel rolling method according to any one of claims 1 to 7 when executing the computer program stored in the memory.
10. A computer-readable storage medium storing a computer program, characterized in that: When the computer program is executed by a processor, the steps of the pickled steel rolling method according to any one of claims 1 to 7 are implemented.
Citation Information
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