Stamping rivet device for automobile generator regulator
By designing the stamping rivet device of the automotive generator regulator, the docking and riveting of the generator cover body is automatically completed by using the supporting material, conveying and stamping components, the problem of low manual installation efficiency in the prior art is solved and efficient automatic installation is achieved.
Patent Information
- Application Number
- CN202510164797.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-14
- Publication Date
- 2025-03-18
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During the installation process of existing automotive generator regulators, due to the different shapes of the generators, it is necessary to manually place the upper cover body and dock the lower cover body, and then stamp and rivet, resulting in very low working efficiency.
A stamping rivet device for the regulator of the automobile generator is designed, and the upper cover body and the lower cover body are initially connected by the material assembly. The generator is then moved to the position of the stamping assembly through the conveying assembly, and the stamping head is driven by the cylinder and the servo motor for riveting work.
The automated riveting process is realized, the efficiency of generator installation is improved, and the time and labor intensity of manual operation are reduced.
Smart Images

Figure CN119634656A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of generators, and in particular to a stamping rivet device for an automobile generator regulator. Background Art
[0002] The automobile generator regulator is installed inside the car. The main function of the automobile generator regulator is to control the output voltage of the generator within the rated value. The speed of the automobile generator is extremely unstable, and the output voltage of the generator will also change with the speed. When the vehicle speed is high, without the limit of the regulator, the voltage will exceed the rated value, causing damage to the electrical equipment in the car.
[0003] The existing automobile generator is divided into a series of components such as an upper cover body, a lower cover body, and a rotor. During installation, the upper cover body and the lower cover body are connected by stamping and riveting. However, during the existing stamping and riveting, due to the different shapes of the generators, the upper cover body and the lower cover body of the generator need to be manually placed together during riveting, and then the riveting work is performed by stamping, which is very inefficient. Summary of the invention
[0004] The purpose of the present application is to provide a stamping rivet device for an automobile generator regulator, which realizes the coordinated use of a supporting assembly to perform preliminary docking work between the upper cover body and the lower cover body of the generator, and then moves the generator to the bottom position of the stamping assembly through a conveying assembly for stamping and riveting work.
[0005] To achieve the above-mentioned purpose, the present application provides the following technical solutions: a stamping rivet device for an automobile generator regulator, comprising a device body, support plates are fixedly connected to both sides of the device body, a mounting hole is opened at the bottom of the support plate, a processing table is fixedly connected to one side of the top surface of the device body, a control panel is fixedly installed on the surface of the processing table, a pair of ribs are fixedly connected between the processing table and the device body, a bracket is fixedly connected to the middle position of the top end of the processing table, a mounting plate is fixedly connected to one side of the bracket, a cylinder is detachably mounted on the mounting plate, a stamping plate is fixedly connected to the bottom end of the cylinder, and a stamping head is fixedly connected to both ends of the bottom surface of the stamping plate; it also includes a stamping assembly, a conveying assembly and a supporting assembly, the stamping assembly is arranged on the processing table for use in conjunction with the cylinder, the conveying assembly is arranged on the device body for moving the regulator, and the supporting assembly is arranged on the conveying assembly for use in conjunction.
[0006] Preferably, the stamping assembly includes a horizontal plate fixedly connected to the middle position of the inner side of the processing table, one end of the horizontal plate is fixedly connected to the surface of the bent plate, and the two ends of the bent plate are fixedly connected to support plates, and a circular groove is opened on the top surface of one end of the support plate.
[0007] Preferably, the conveying assembly includes two groups of first shaft seats fixedly mounted on the device body, guide rods are fixedly connected between the first shaft seats, a pair of sleeves are slidably connected to the guide rods, and one end of the pair of sleeves is fixedly connected to the side plate.
[0008] Preferably, a pair of positioning plates are fixedly connected to the bottom surface of the side plate, a tooth plate is fixedly connected to the middle position of the bottom surface of the pair of positioning plates, a gear is meshed with the bottom surface of the tooth plate, the gear is fixedly connected to the middle end position of the adjusting rod, both ends of the adjusting rod are rotatably connected to the second shaft seat, the bottom end of the second shaft seat is fixedly connected to the device body, one end of the adjusting rod is fixedly connected to the output end of the servo motor, and the servo motor is fixedly installed on the second shaft seat.
[0009] Preferably, a pair of limit plates are fixedly connected to the device body, and a guide rail is fixedly connected to the top position of the limit plates.
[0010] Preferably, the support assembly includes a pair of positioning rods fixedly mounted on the side plate, and a linkage plate is fixedly connected to both ends of the pair of positioning rods. The other end of the linkage plate is rotatably connected to a pin column, and one end of the pin column is fixedly connected to the fixed plate.
[0011] Preferably, a pair of the pins are provided, wherein one end of one of the pins is rotatably connected to a pulley, and the pulley is slidably connected to the inside of the guide rail.
[0012] Preferably, a pair of the fixing plates are provided, a loading platform is fixedly connected between the fixing plates, a pair of positioning frames are fixedly connected to the top surface of the loading platform, the top ends of the pair of positioning frames are fixedly connected to the clamping plate, and the clamping plate is fixedly connected to the splint.
[0013] Preferably, the clamping plate is attached to the surface of the upper cover body, and a pair of first docking ears are symmetrically fixedly connected to the bottom of the surface of the upper cover body.
[0014] Preferably, a disc is fixedly installed in the middle position of the top surface of the loading platform, a storage ring is fixedly connected to the top surface of the disc, a pair of positioning blocks are symmetrically fixedly connected to the surface of the storage ring, a lower cover body is provided inside the storage ring, a pair of second docking ears are symmetrically fixedly connected to the surface of the lower cover body, and the positioning blocks are attached to the side surfaces of the first docking ear and the second docking ear.
[0015] In summary, the present invention has the following beneficial effects: 1. The present invention has a reasonable structure. When the generator is transferred to the support plate, the heated rivet is inserted between the first docking ear and the second docking ear, and the control panel is operated to operate the cylinder. The operation of the cylinder pushes the stamping plate to move downward. A stamping head is fixedly connected to both ends of the bottom surface of the stamping plate, and the stamping head is located at the top of one end of the support plate. The heated rivet is stamped by the continuous movement of the stamping head, so that the riveting work between the upper cover body and the lower cover body is completed; 2. In the present invention, when the side plate needs to be moved, the control panel is operated to operate the servo motor, the output end of the servo motor is fixedly connected to one end of the adjusting rod, the adjusting rod is rotated by the operation of the servo motor, a gear is fixedly installed at the middle section of the adjusting rod, the gear is driven to rotate by the rotation of the adjusting rod, the gear and the toothed plate are meshed with each other, and the toothed plate is fixedly connected to the bottom surface of the positioning plate, the positioning plate is fixedly connected to the bottom surface of the side plate, and the rotation of the gear drives the side plate on the positioning plate to move through the toothed plate; 3. In the present invention, a pair of positioning rods are fixedly connected to the side plates, and a linkage plate is rotatably connected to the positioning rods, and the other end of the linkage plate is rotatably connected to the pin column. The movement of the side plates enables the fixed plate on the pin column to drive the loading platform to move, and the movement of the loading platform causes the pulley to slide inside the guide rail. When the loading platform moves to one side of the processing table, the loading platform is lifted as a whole, so that the second docking ear on the lower cover body moves to the top position of one end of the support plate. An upper cover body is provided on the lower cover body, and a first docking ear is fixedly connected to the upper cover body. The positioning blocks on the storage ring are located on the sides of the first docking ear and the second docking ear, so that the first docking ear and the second docking ear are maintained at the same axial position, which is convenient for riveting. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For those skilled in the art, other drawings can be obtained based on these drawings without paying any creative work.
[0017] Figure 1 It is a schematic diagram of the three-dimensional structure of the device body; Figure 2 It is a schematic diagram of the three-dimensional structure of the device body from a side view; Figure 3 It is a schematic diagram of the three-dimensional structure of the processing table; Figure 4 is a schematic diagram of the three-dimensional structure of the guide rod; Figure 5 This is a schematic diagram of the three-dimensional structure of the guide rod when viewed from above; Figure 6 It is a schematic diagram of the three-dimensional structure of the side panel; Figure 7 Schematic diagram of the three-dimensional structure of the stage; Figure 8 for Figure 2 Enlarged structural diagram at A in the middle.
[0018] In the figure: 1, device body; 101, support plate; 102, mounting hole; 103, processing table; 104, control panel; 105, rib; 106, bracket; 107, mounting plate; 108, cylinder; 109, punching plate; 110, punching head; 2, horizontal plate; 201, bending plate; 202, supporting plate; 203, circular groove; 3, first shaft seat; 301, guide rod; 302, sleeve seat; 303, side plate; 304, positioning plate; 305, tooth plate; 306, gear; 3 07, adjusting rod; 308, second shaft seat; 309, servo motor; 310, limit plate; 311, guide rail; 4, positioning rod; 401, linkage plate; 402, pin; 403, fixing plate; 404, pulley; 405, loading platform; 406, positioning frame; 407, clamping plate; 408, clamping plate; 409, upper cover; 410, first docking ear; 411, disc; 412, storage ring; 413, positioning block; 414, lower cover; 415, second docking ear. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0020] Example: Reference Figure 1 - Figure 8The device shown is a stamping rivet device for an automobile generator regulator, comprising a device body 1, support plates 101 are fixedly connected to both sides of the device body 1, mounting holes 102 are provided on the bottom surface of the support plate 101, a processing table 103 is fixedly connected to one side of the top surface of the device body 1, a control panel 104 is fixedly installed on the surface of the processing table 103, a pair of ribs 105 are fixedly connected between the processing table 103 and the device body 1, a bracket 106 is fixedly connected to the middle position of the top of the processing table 103, a mounting plate 107 is fixedly connected to one side of the bracket 106, a cylinder 108 is detachably mounted on the mounting plate 107, a stamping plate 109 is fixedly connected to the bottom end of the cylinder 108, and a stamping head 110 is fixedly connected to both ends of the bottom surface of the stamping plate 109; the device also comprises a stamping assembly, a conveying assembly and a supporting assembly, the stamping assembly is arranged on the processing table 103 for use with the cylinder 108, the conveying assembly is arranged on the device body 1 for moving the regulator, and the supporting assembly is arranged on the conveying assembly for use.
[0021] Specifically, it should be noted that the control panel 104, the cylinder 108 and the servo motor 309 are electrically connected via wires, and the specific working principles thereof are referenced through the prior art, which will not be elaborated herein.
[0022] As an implementation method in this embodiment, the stamping assembly includes a horizontal plate 2 fixedly connected to the middle position of the inner side of the processing table 103, one end of the horizontal plate 2 is fixedly connected to the surface of the bent plate 201, and the two ends of the bent plate 201 are fixedly connected to a support plate 202, and a circular groove 203 is opened on the top surface of one end of the support plate 202.
[0023] Specifically, when the generator is transferred to the support plate 202, the heated rivet is inserted between the first docking ear 410 and the second docking ear 415, and the control panel 104 is operated to operate the cylinder 108. The operation of the cylinder 108 pushes the stamping plate 109 to move downward. The stamping head 110 is fixedly connected to both ends of the bottom surface of the stamping plate 109, and the stamping head 110 is located at the top position of one end of the support plate 202. The heated rivet is stamped by the continuous movement of the stamping head 110, thereby facilitating the riveting work between the upper cover body 409 and the lower cover body 414.
[0024] As an implementation method in this embodiment, the conveying assembly includes two groups of first shaft seats 3 fixedly installed on the device body 1, a guide rod 301 is fixedly connected between the first shaft seats 3, a pair of sleeve seats 302 is slidably connected to the guide rod 301, one end of the pair of sleeve seats 302 is fixedly connected to the side plate 303, a pair of positioning plates 304 are fixedly connected to the bottom surface of the side plate 303, a tooth plate 305 is fixedly connected to the middle position of the bottom surface of the pair of positioning plates 304, a gear 306 is meshed on the bottom surface of the tooth plate 305, the gear 306 is fixedly connected to the middle end position of the adjusting rod 307, both ends of the adjusting rod 307 are rotatably connected to the second shaft seat 308, the bottom end of the second shaft seat 308 is fixedly connected to the device body 1, one end of the adjusting rod 307 is fixedly connected to the output end of the servo motor 309, the servo motor 309 is fixedly installed on the second shaft seat 308, a pair of limit plates 310 are fixedly connected to the device body 1, and the top position of the limit plate 310 is fixedly connected to the guide rail 311.
[0025] Specifically, when the side panel 303 needs to be moved, the control panel 104 is operated to operate the servo motor 309, and the output end of the servo motor 309 is fixedly connected to one end of the adjusting rod 307, and the adjusting rod 307 is rotated by the operation of the servo motor 309. A gear 306 is fixedly installed at the middle position of the adjusting rod 307, and the gear 306 is driven to rotate by the rotation of the adjusting rod 307. The gear 306 and the tooth plate 305 are meshed with each other, and the tooth plate 305 is fixedly connected to the bottom surface of the positioning plate 304, and the positioning plate 304 is fixedly connected to the bottom surface of the side plate 303. The rotation of the gear 306 drives the side plate 303 on the positioning plate 304 to move through the tooth plate 305.
[0026] As an implementation method in this embodiment, the support assembly includes a pair of positioning rods 4 fixedly installed on the side plate 303, and the two ends of the pair of positioning rods 4 are fixedly connected with a linkage plate 401, and the other end of the linkage plate 401 is rotatably connected to the pin 402, and one end of the pin 402 is fixedly connected to the fixed plate 403. A pair of pins 402 are provided, and one end of one of the pins 402 is rotatably connected to a pulley 404, and the pulley 404 is slidably connected to the inside of the guide rail 311. A pair of fixed plates 403 are provided, and a loading platform 405 is fixedly connected between the fixed plates 403, and a pair of positioning frames 406 are fixedly connected to the top surface of the loading platform 405. The top end is fixedly connected to the card plate 407, the card plate 407 is fixedly connected to the clamping plate 408, the clamping plate 408 is attached to the surface of the upper cover body 409, and a pair of first docking ears 410 are symmetrically fixedly connected to the bottom position of the surface of the upper cover body 409, a disc 411 is fixedly installed in the middle position of the top surface of the loading platform 405, a storage ring 412 is fixedly connected to the top surface of the disc 411, a pair of positioning blocks 413 are symmetrically fixedly connected to the surface of the storage ring 412, a lower cover body 414 is arranged inside the storage ring 412, a pair of second docking ears 415 are symmetrically fixedly connected to the surface of the lower cover body 414, and the positioning blocks 413 are attached to the sides of the first docking ears 410 and the second docking ears 415.
[0027] Specifically, a pair of positioning rods 4 are fixedly connected to the side plate 303, and a linkage plate 401 is rotatably connected to the positioning rod 4, and the other end of the linkage plate 401 is rotatably connected to the pin 402. The movement of the side plate 303 drives the fixed plate 403 on the pin 402 to move the loading platform 405, and the movement of the loading platform 405 causes the pulley 404 to slide inside the guide rail 311. When the loading platform 405 moves to one side of the processing table 103, the loading platform 405 is lifted as a whole, so that the second docking ear 415 on the lower cover body 414 moves to the top position of one end of the support plate 202, and an upper cover body 409 is provided on the lower cover body 414, and the upper cover body 409 is fixedly connected to the first docking ear 410, and the positioning block 413 on the storage ring 412 is located on the side of the first docking ear 410 and the second docking ear 415, so that the first docking ear 410 and the second docking ear 415 are kept in the same axial position, which is convenient for riveting.
[0028] The working principle of the present invention is as follows: when the generator is transferred to the support plate 202, the heated rivet is inserted between the first docking ear 410 and the second docking ear 415, the control panel 104 is operated to operate the cylinder 108, and the operation of the cylinder 108 pushes the stamping plate 109 to move downward, and a stamping head 110 is fixedly connected to both ends of the bottom surface of the stamping plate 109, and the stamping head 110 is located at the top of one end of the support plate 202, and the heated rivet is stamped by the continuous movement of the stamping head 110, so as to facilitate the riveting work between the upper cover body 409 and the lower cover body 414; When the side plate 303 needs to be moved, the control panel 104 is operated to operate the servo motor 309, and the output end of the servo motor 309 is fixedly connected to one end of the adjusting rod 307. The adjusting rod 307 is rotated by the operation of the servo motor 309. A gear 306 is fixedly installed at the middle section of the adjusting rod 307. The rotation of the adjusting rod 307 drives the gear 306 to rotate. The gear 306 and the toothed plate 305 are meshed with each other, and the toothed plate 305 is fixedly connected to the bottom surface of the positioning plate 304. The positioning plate 304 is fixedly connected to the bottom surface of the side plate 303. The rotation of the gear 306 drives the side plate 303 on the positioning plate 304 to move through the toothed plate 305. A pair of positioning rods 4 are fixedly connected to the side plate 303, and a linkage plate 401 is rotatably connected to the positioning rod 4, and the other end of the linkage plate 401 is rotatably connected to the pin 402. The movement of the side plate 303 drives the fixed plate 403 on the pin 402 to move the loading platform 405, and the movement of the loading platform 405 causes the pulley 404 to slide inside the guide rail 311. When the loading platform 405 moves to one side of the processing table 103, the loading platform 405 is lifted as a whole, so that the second docking ear 415 on the lower cover body 414 moves to the top position of one end of the support plate 202, and an upper cover body 409 is provided on the lower cover body 414, and the upper cover body 409 is fixedly connected to the first docking ear 410, and the positioning block 413 on the storage ring 412 is located on the side of the first docking ear 410 and the second docking ear 415, so that the first docking ear 410 and the second docking ear 415 are kept in the same axial position, which is convenient for riveting.
[0029] Finally, it should be noted that the above are only preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A stamping rivet device for an automobile generator regulator, comprising a device body (1), characterized in that: Support plates (101) are fixedly connected to both sides of the device body (1), a mounting hole (102) is provided on the bottom surface of the support plate (101), a processing table (103) is fixedly connected to one side of the top surface of the device body (1), a control panel (104) is fixedly mounted on the surface of the processing table (103), a pair of ribs (105) are fixedly connected between the processing table (103) and the device body (1), a bracket (106) is fixedly connected to the middle of the top of the processing table (103), a mounting plate (107) is fixedly connected to one side of the bracket (106), a cylinder (108) is detachably mounted on the mounting plate (107), a stamping plate (109) is fixedly connected to the bottom end of the cylinder (108), and a stamping head (110) is fixedly connected to both ends of the bottom surface of the stamping plate (109); It also includes a stamping assembly, a conveying assembly and a supporting assembly, wherein the stamping assembly is arranged on the processing table (103) for use in conjunction with the cylinder (108), the conveying assembly is arranged on the device body (1) for moving the regulator, and the supporting assembly is arranged on the conveying assembly for use in conjunction with the cylinder (108).
2. The automobile generator regulator stamping rivet device according to claim 1, characterized in that: The punching assembly comprises a horizontal plate (2) fixedly connected to the middle position of the inner side of the processing table (103), one end of the horizontal plate (2) being fixedly connected to the surface of the bent plate (201), the two ends of the bent plate (201) being fixedly connected to supporting plates (202), and a circular groove (203) being provided on the top surface of one end of the supporting plate (202).
3. The automobile generator regulator stamping rivet device according to claim 2, characterized in that: The conveying assembly comprises two groups of first shaft seats (3) fixedly mounted on the device body (1), a guide rod (301) being fixedly connected between the first shaft seats (3), a pair of sleeve seats (302) being slidably connected to the guide rod (301), and one end of the pair of sleeve seats (302) being fixedly connected to the side plate (303).
4. The automobile generator regulator stamping rivet device according to claim 3, characterized in that: A pair of positioning plates (304) are fixedly connected to the bottom surface of the side plate (303); a toothed plate (305) is fixedly connected to the middle position of the bottom surface of the pair of positioning plates (304); a gear (306) is meshed on the bottom surface of the toothed plate (305); the gear (306) is fixedly connected to the middle end of an adjusting rod (307); both ends of the adjusting rod (307) are rotatably connected to a second shaft seat (308); the bottom end of the second shaft seat (308) is fixedly connected to the device body (1); one end of the adjusting rod (307) is fixedly connected to the output end of a servo motor (309); and the servo motor (309) is fixedly mounted on the second shaft seat (308).
5. The automobile generator regulator punching rivet device according to claim 4, characterized in that: A pair of limit plates (310) are fixedly connected to the device body (1), and a guide rail (311) is fixedly connected to the top end of the limit plates (310).
6. The automobile generator regulator punching rivet device according to claim 5, characterized in that: The support assembly comprises a pair of positioning rods (4) fixedly mounted on the side plate (303), and a linkage plate (401) is fixedly connected to both ends of the pair of positioning rods (4), the other end of the linkage plate (401) is rotatably connected to a pin column (402), and one end of the pin column (402) is fixedly connected to a fixed plate (403).
7. The automobile generator regulator stamping rivet device according to claim 6, characterized in that: A pair of pins (402) are provided, wherein one end of one of the pins (402) is rotatably connected to a pulley (404), and the pulley (404) is slidably connected to the inside of the guide rail (311).
8. The automobile generator regulator punching rivet device according to claim 7, characterized in that: A pair of the fixing plates (403) are provided, a loading platform (405) is fixedly connected between the fixing plates (403), a pair of positioning frames (406) are fixedly connected to the top surface of the loading platform (405), the top ends of the pair of positioning frames (406) are fixedly connected to a clamping plate (407), and the clamping plate (407) is fixedly connected to a clamping plate (408).
9. The automobile generator regulator stamping rivet device according to claim 8, characterized in that: The clamping plate (408) is attached to the surface of the upper cover body (409), and a pair of first docking ears (410) are symmetrically fixedly connected to the bottom of the surface of the upper cover body (409).
10. The automobile generator regulator punching rivet device according to claim 9, characterized in that: A disc (411) is fixedly mounted at the middle of the top surface of the loading platform (405); a storage ring (412) is fixedly connected to the top surface of the disc (411); a pair of positioning blocks (413) are symmetrically fixedly connected to the surface of the storage ring (412); a lower cover (414) is provided inside the storage ring (412); a pair of second docking ears (415) are symmetrically fixedly connected to the surface of the lower cover (414); and the positioning blocks (413) are fitted on the side surfaces of the first docking ears (410) and the second docking ears (415).
Citation Information
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