Automatic cutting equipment for regulating valve assembly

By designing automated cutting equipment, the pushing part, fixing part and pushing part are used to achieve synchronous cutting of cemented carbide rods, which solves the problems of frequent manual operations and idle cutting knife during cutting of cemented carbide rods, and improves cutting efficiency.

CN119634840AActive Publication Date: 2025-03-18JIANGSU HENGYU FIRE TECH CO LTD

Patent Information

Application Number
CN202510171796.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-02-17
Publication Date
2025-03-18
Estimated Expiration
2045-02-17

AI Technical Summary

Technical Problem

During the cutting process, cemented carbide rods require manual and frequent operation of the fixture, resulting in low processing efficiency. The cutting blades will idly after cutting each cemented carbide rod in sequence, reducing the overall efficiency.

Method used

An automated cutting equipment is designed, including a equipment rack, a base plate, a cutting mechanism and a fixing mechanism. The carbide rod feed cutting knife is pushed through the pushing part, and the fixing part and the clamping part are clamped and fixed. The push and pull part are used to move multiple carbide rods toward the cutting knife simultaneously, achieving simultaneous cutting.

Benefits of technology

It reduces manual operation, improves the efficiency of valve stem cutting and processing, reduces the idle time of the cutting knife, and improves the overall cutting and processing efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of cutting machining, in particular to automatic cutting equipment for a regulating valve assembly, which comprises an equipment frame, a bottom plate is mounted on the equipment frame, and a cutting mechanism and a fixing mechanism are arranged on the bottom plate; according to the fixing mechanism, pushing feeding machining of the valve rod is achieved through the pushing part, clamping and fixing are conducted through the fixing part and the clamping part after feeding is conducted every time, and therefore manual operation is reduced, and the cutting machining efficiency of the valve rod is improved; in addition, the multiple hard alloy bars are distributed in the circumferential direction of the cutting knife and fixed, then the multiple fixed hard alloy bars are pulled through the push-pull part to synchronously move towards the cutting knife, the multiple hard alloy bars are cut off at the same time, and therefore the idling time of the cutting knife is shortened, and the overall efficiency of hard alloy bar cutting machining is improved.
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Description

Technical Field

[0001] The invention relates to the technical field of cutting processing, and in particular to an automatic cutting device for a regulating valve component. Background Art

[0002] The regulating valve assembly is mainly composed of a valve body, a valve core, a valve stem, etc., among which the valve stem is one of the most important metal components in the regulating valve and plays an important role in the normal operation and performance of the regulating valve. The valve stem is usually made by cutting a carbide rod and then performing turning, milling, heat treatment and other steps.

[0003] The cutting method of cemented carbide rods is usually to first fix a single cemented carbide rod or multiple cemented carbide rods with a clamp, and then cut the cemented carbide rods in sequence with a cutting blade. After cutting, the clamp is released, the cemented carbide rod is moved to the required cutting length, and then the cutting process is performed again.

[0004] However, the current cemented carbide rod cutting process has the following problems: manual operation of the fixture is required to clamp and loosen the cemented carbide rod during cutting, resulting in low processing efficiency; and because the cemented carbide rods are cut one by one, the cutting blade will idle after each cemented carbide rod is cut, and will move a certain distance before cutting the next cemented carbide rod, further reducing the overall efficiency of the cemented carbide rod cutting process. Summary of the invention

[0005] In view of the above problems, an embodiment of the present invention provides an automatic cutting device for a regulating valve assembly to solve the above-mentioned technical problems.

[0006] In order to achieve the above-mentioned purpose, an embodiment of the present invention provides the following technical solution: An embodiment of the present invention provides an automatic cutting device for a regulating valve assembly, comprising an equipment frame; a base plate is installed on the equipment frame, and a cutting mechanism and a fixing mechanism are arranged on the base plate.

[0007] As a preferred solution, the fixing mechanism includes a No. 1 support, a No. 1 support located on the right side of the cutting mechanism is installed on the upper end of the base plate, a No. 1 fixing ring is installed on the No. 1 support, a No. 1 positioning block is evenly arranged along the circumference of the inner ring surface of the No. 1 fixing ring, a No. 1 through hole is opened on the No. 1 positioning block, the No. 1 positioning block slides radially along the No. 1 fixing ring through a No. 1 guide rod, and the No. 1 guide rod passes through the No. 1 fixing ring.

[0008] As a preferred solution, the cutting mechanism includes a fixed seat, a fixed seat is installed on the upper end of the base plate, a rotating tube is rotatably installed on the fixed seat, a cutting knife is installed on the right end of the rotating tube, a No. 1 motor for driving the rotating tube to rotate is installed at the lower end of the base plate, and a spray part for spraying cutting fluid is installed on the fixed seat.

[0009] As a preferred solution, the No. 1 positioning block is provided with a clamping portion for fixing the carbide rod, a pushing portion is provided on the bottom plate and is located on the right side of the No. 1 fixing ring and is used to push the carbide rod for feeding and cutting, a fixing portion is also provided on the bottom plate and is located on the left side of the cutting knife and is used to fix the left end of the carbide rod, and a push-pull portion is provided on the rotating tube and is used to drive the No. 1 positioning block, the pushing portion and the fixing portion.

[0010] As a preferred embodiment, the clamping part includes a No. 1 mounting groove, a No. 1 mounting groove connected to the No. 1 through hole is provided in the No. 1 positioning block, a No. 1 clamping block distributed along the circumference of the No. 1 through hole is slidably installed in the No. 1 mounting groove, a No. 1 gear plate is rotatably installed in the No. 1 mounting groove, a No. 1 arc groove corresponding to the No. 1 clamping block is provided on the No. 1 gear plate, and a No. 1 roller shaft sliding through the corresponding No. 1 arc groove is installed on the No. 1 clamping block.

[0011] As a preferred solution, the pushing part includes a slide groove, a slide groove is opened on the bottom plate, a screw is rotatably installed in the slide groove, a No. 2 motor for driving the screw is installed at the lower end of the bottom plate, a base is threadedly connected to the screw, and the base is slidably installed in the slide groove, a No. 2 fixing ring is installed on the base, and a No. 2 positioning block is evenly arranged along the circumference of the inner ring surface of the No. 2 fixing ring, the No. 2 positioning block slides radially along the No. 2 fixing ring through a No. 2 guide rod, and the No. 2 guide rod penetrates the No. 2 fixing ring, a No. 2 through hole is opened on the No. 2 positioning block, and a positioning piece for clamping the right end of the carbide rod is provided on the No. 2 positioning block.

[0012] As a preferred embodiment, the positioning member includes a No. 2 mounting groove, a No. 2 mounting groove connected to the No. 2 through hole is provided in the No. 2 positioning block, a No. 2 clamping block distributed circumferentially along the No. 2 through hole is slidably installed in the No. 2 mounting groove, a No. 2 toothed disc is rotatably installed in the No. 2 mounting groove, a No. 2 arc groove corresponding to the No. 2 clamping block is provided on the No. 2 toothed disc, a No. 2 roller shaft sliding through the corresponding No. 2 arc groove is installed on the No. 2 clamping block, a No. 2 spline shaft is rotatably installed on the No. 2 positioning block, a spline sleeve is slidably installed on the No. 2 spline shaft, and the spline sleeve is rotatably installed on the No. 2 fixing ring, a No. 1 bevel gear meshing with the corresponding No. 2 toothed disc is installed on the No. 2 spline shaft, and an actuator for driving the No. 2 spline shaft to rotate is provided on the No. 2 fixing ring.

[0013] As a preferred solution, the fixing part includes a No. 2 support, the No. 2 support is installed on the upper end of the base plate, a fixing cylinder with an opening at the right end is installed on the No. 2 support, a No. 3 positioning block is evenly and slidably installed on the fixing cylinder along its circumference, a connecting rod is installed between the No. 3 positioning block and the corresponding No. 1 positioning block, a waist groove corresponding to the No. 3 positioning block is opened at the left end of the fixing cylinder, a No. 3 through hole is opened on the No. 3 positioning block, and a limiting member for clamping the carbide rod is arranged in the No. 3 through hole.

[0014] As a preferred embodiment, the liquid spraying part includes a fixed tube, and the right end of the fixed seat is equipped with a liquid storage box located on the left side of the cutting knife through the fixed tube, and the fixed tube is connected to the liquid storage box, and the right end of the liquid storage box is connected to a nozzle corresponding one-to-one to the No. 1 positioning block, and one of the fixed tubes is connected to a liquid inlet pipe.

[0015] As a preferred solution, the push-pull part includes a support rod, the support rod is rotatably installed in the middle of the rotating tube, a No. 1 spline shaft is installed after the right end of the support rod passes through the fixed tube, a drive disk is slidably installed at the corresponding positions of the No. 1 spline shaft and the No. 1 fixing ring and the No. 2 fixing ring, a connecting rod is hinged between the driving disk and the corresponding No. 1 positioning block and No. 2 positioning block, and a No. 3 motor for driving the support rod to rotate is installed at the lower end of the base plate.

[0016] As a preferred solution, the limit member includes a No. 3 mounting groove, a No. 3 mounting groove connected to the No. 3 through hole is provided in the No. 3 positioning block, a No. 3 clamping block distributed circumferentially along the No. 3 through hole is slidably installed in the No. 3 mounting groove, a No. 3 toothed disc is rotatably installed in the No. 3 mounting groove, a No. 3 arc groove corresponding to the No. 3 clamping block is provided on the No. 3 toothed disc, and a No. 3 roller shaft sliding through the corresponding No. 3 arc groove is installed on the No. 3 clamping block, and a driving member for driving the corresponding No. 3 toothed disc and the No. 1 toothed disc to rotate is provided on the fixing cylinder and the No. 1 fixing ring.

[0017] As a preferred solution, the driving member includes a shaft rod, and the No. 3 positioning block and the No. 1 positioning block are both rotatably mounted with the shaft rod, and the No. 2 bevel gear meshing with the corresponding No. 3 gear plate and No. 1 gear plate is mounted on the shaft rod, and the shaft rod slides through the corresponding fixed cylinder and No. 1 fixed ring, and a guide groove is opened on the shaft rod, and the fixed cylinder and the No. 1 fixed ring are both mounted with guide columns corresponding to the corresponding guide grooves one by one.

[0018] As a preferred solution, the actuator includes a No. 3 bevel gear, the No. 3 bevel gear located outside the No. 2 fixed ring is installed on the spline sleeve, a gear ring meshing with the No. 3 bevel gear is rotatably installed on the No. 2 fixed ring, and a No. 4 motor for driving one of the spline sleeves to rotate is installed on the base.

[0019] The above one or more technical solutions in the embodiments of the present invention have at least one of the following technical effects: 1. The fixing mechanism provided in the present invention realizes the pushing and feeding processing of the valve stem through the pushing part, and clamps and fixes it through the fixing part and the clamping part after each feeding, thereby reducing manual operation and further improving the efficiency of the valve stem cutting processing; multiple carbide rods are distributed and fixed along the circumference of the cutting knife, and then the multiple fixed carbide rods are pulled synchronously toward the cutting knife through the pushing and pulling part, so that the multiple carbide rods are cut off at the same time, thereby reducing the idling time of the cutting knife and further improving the overall efficiency of the cutting processing.

[0020] 2. Before the push-pull part drives the No. 1 positioning block to move to the cutting knife, the clamping part provided in the present invention, under the action of the driving member, the No. 1 clamping block clamps and fixes the carbide rod, and then the push-pull part pulls the No. 1 positioning block and the fixed carbide rod to move toward the cutting knife, so that the carbide rod is cut off.

[0021] 3. The fixing part provided in the present invention realizes the clamping and fixing of the left end of the cemented carbide rod by the No. 3 clamping block through the driving member, and the No. 3 positioning block moves synchronously with the No. 1 positioning block through the connecting rod, thereby ensuring the stability of the cemented carbide rod during the cutting process, thereby improving the cutting quality of the cemented carbide rod.

[0022] Additional aspects and advantages of the present invention will be given in part in the following description and in part will be obvious from the following description, or will be learned through practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the provided drawings without paying creative work.

[0024] Figure 1 It is a schematic diagram of the three-dimensional structure when processing a cemented carbide rod according to the present invention.

[0025] Figure 2 It is a schematic diagram of the structure of the present invention.

[0026] Figure 3 It is a schematic structural diagram of the liquid spraying part of the present invention.

[0027] Figure 4 for Figure 3 A magnified view of the structure in the middle.

[0028] Figure 5 It is a schematic structural diagram of the cutting mechanism of the present invention.

[0029] Figure 6 It is a cross-sectional view of the positioning member of the present invention.

[0030] Figure 7 It is a cross-sectional view of the driving member of the present invention.

[0031] Figure 8 It is a schematic structural diagram of the clamping portion of the present invention.

[0032] Reference numerals: 10. Equipment frame; 11. Bottom plate; 2. Fixing mechanism; 20. No. 1 fixing ring; 21. No. 1 positioning block; 22. No. 1 through hole; 23. No. 1 guide rod; 24. Clamping part; 240. No. 1 clamping block; 241. No. 1 toothed disc; 242. No. 1 arc groove; 243. No. 1 roller; 25. Pushing part; 250. Screw rod; 251. No. 2 motor; 252. Base; 253. No. 2 fixing ring; 254. No. 2 positioning block; 255. No. 2 guide rod; 256. No. 2 through hole; 26. Fixing part; 260. Fixing cylinder; 261. No. 3 positioning block; 262. Connecting rod; 263. Waist groove; 264. No. 3 through hole; 3. Cutting mechanism; 30. Fixing seat; 31. Rotating tube; 32. Cutting knife; 33. No. 1 Motor; 34, liquid spraying part; 340, fixed tube; 341, liquid storage box; 342, nozzle; 343, liquid inlet pipe; 4, positioning part; 40, No. 2 clamping block; 41, No. 2 toothed disc; 42, No. 2 arc groove; 43, No. 2 roller shaft; 44, No. 2 spline shaft; 45, spline sleeve; 46, No. 1 bevel gear; 5, actuator; 50, No. 3 bevel gear; 51, gear ring; 52, No. 4 motor; 6, limiter; 60, No. 3 clamping block; 61, No. 3 toothed disc; 62, No. 3 arc groove; 63, No. 3 roller shaft; 7, driving part; 70, shaft; 71, No. 2 bevel gear; 72, guide groove; 73, guide column; 8, push-pull part; 80, support rod; 81, No. 1 spline shaft; 82, driving disc; 83, connecting rod; 84, No. 3 motor. DETAILED DESCRIPTION

[0033] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific embodiments of the present invention are described in detail below in conjunction with the accompanying drawings. In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without violating the connotation of the present invention, so the present invention is not limited by the specific embodiments disclosed below.

[0034] like Figure 1 As shown, an automatic cutting device for regulating valve components includes an equipment frame 10; a bottom plate 11 is installed on the equipment frame 10, and a cutting mechanism 3 and a fixing mechanism 2 are arranged on the bottom plate 11.

[0035] like Figure 1 and Figure 2As shown, the fixing mechanism 2 includes a No. 1 support, and a No. 1 support located on the right side of the cutting mechanism 3 is installed on the upper end of the base plate 11. A No. 1 fixing ring 20 is installed on the No. 1 support. The inner ring surface of the No. 1 fixing ring 20 is evenly provided with a No. 1 positioning block 21 along its circumference. The No. 1 positioning block 21 is provided with a No. 1 through hole 22. The No. 1 positioning block 21 slides radially along the No. 1 fixing ring 20 through a No. 1 guide rod 23, and the No. 1 guide rod 23 passes through the No. 1 fixing ring 20.

[0036] like Figure 1 , Figure 3 and Figure 5 As shown, the cutting mechanism 3 includes a fixed seat 30, the fixed seat 30 is installed on the upper end of the base plate 11, a rotating tube 31 is rotatably installed on the fixed seat 30, a cutting knife 32 is installed on the right end of the rotating tube 31, a No. 1 motor 33 for driving the rotating tube 31 to rotate is installed at the lower end of the base plate 11, and a spray part 34 for spraying cutting fluid is installed on the fixed seat 30.

[0037] like Figure 1 , Figure 2 and Figure 8 As shown, the No. 1 positioning block 21 is provided with a clamping portion 24 for fixing the carbide rod, the bottom plate 11 is provided with a pushing portion 25 located on the right side of the No. 1 fixing ring 20 for pushing the carbide rod for feeding and cutting, the bottom plate 11 is also provided with a fixing portion 26 located on the left side of the cutting knife 32 for fixing the left end of the carbide rod, and the rotating tube 31 is provided with a push-pull portion 8 for driving the No. 1 positioning block 21, the pushing portion 25 and the fixing portion 26.

[0038] During the specific operation, the carbide rod is manually passed through the pushing part 25 and the clamping part 24 from right to left in sequence, so that multiple carbide rods are distributed along the circumference of the cutting knife 32. Then, the pushing part 25 first fixes the right end of the carbide rod, and then the pushing part 25 pushes the carbide rod to move to the left until it moves to the desired cutting position. At the same time, the left end of the carbide rod is inserted into the corresponding fixing part 26. Then, the push-pull part 8 drives the clamping part 24 and the fixing part 26 to fix the carbide rod to improve the cutting stability of the carbide rod. After the carbide rod is fixed, the No. 1 motor 33 drives the rotating tube 31 to rotate, and the rotating tube 31 drives the cutting knife 3 2 rotates, and at the same time, the liquid spraying part 34 sprays cutting fluid to the cutting knife 32, and then the fixed carbide rod is pulled toward the cutting knife 32 by the push-pull part 8, so that multiple carbide rods are cut at the same time to improve the overall processing efficiency of the carbide rods. After the carbide rods are cut, the No. 1 motor 33 stops driving the cutting knife 32 to rotate, and then the push-pull part 8 pushes the carbide rod away from the cutting knife 32, and then the pusher part 25 pushes the carbide rod to the left to the desired cutting position again, and at the same time pushes the cut carbide rod to move left and away from the fixing part 26, so that the fixing part 26 can fix the carbide rod to be cut later.

[0039] like Figure 1 and Figure 2 As shown, the pushing portion 25 includes a slide groove, a slide groove is provided on the base plate 11, a screw rod 250 is rotatably installed in the slide groove, a No. 2 motor 251 for driving the screw rod 250 is installed at the lower end of the base plate 11, a base 252 is threadedly connected to the screw rod 250, and the base 252 is slidably installed in the slide groove, a No. 2 fixing ring 253 is installed on the base 252, and a No. 2 positioning block 254 is evenly arranged on the inner ring surface of the No. 2 fixing ring 253 along its circumference, the No. 2 positioning block 254 slides radially along the No. 2 fixing ring 253 through a No. 2 guide rod 255, and the No. 2 guide rod 255 penetrates the No. 2 fixing ring 253, a No. 2 through hole 256 is provided on the No. 2 positioning block 254, and a positioning piece 4 for clamping the right end of the carbide rod is provided on the No. 2 positioning block 254.

[0040] like Figure 1 , Figure 2 , Figure 6 and Figure 8 As shown, the positioning member 4 includes a No. 2 mounting groove, a No. 2 mounting groove connected to the No. 2 through hole 256 is provided in the No. 2 positioning block 254, a No. 2 clamping block 40 distributed circumferentially along the No. 2 through hole 256 is slidably installed in the No. 2 mounting groove, a No. 2 toothed disc 41 is rotatably installed in the No. 2 mounting groove, a No. 2 arc groove 42 corresponding to the No. 2 clamping block 40 is provided on the No. 2 toothed disc 41, a No. 2 roller shaft 43 slidingly passing through the corresponding No. 2 arc groove 42 is installed on the No. 2 clamping block 40, a No. 2 spline shaft 44 is rotatably installed on the No. 2 positioning block 254, a spline sleeve 45 is slidably installed on the No. 2 spline shaft 44, and the spline sleeve 45 is rotatably installed on the No. 2 fixing ring 253, a No. 1 bevel gear 46 meshing with the corresponding No. 2 toothed disc 41 is installed on the No. 2 spline shaft 44, and an actuator 5 for driving the No. 2 spline shaft 44 to rotate is provided on the No. 2 fixing ring 253.

[0041] like Figure 1 , Figure 2 and Figure 6 As shown, the actuator 5 includes a No. 3 bevel gear 50, the No. 3 bevel gear 50 located outside the No. 2 fixed ring 253 is installed on the spline sleeve 45, a gear ring 51 meshing with the No. 3 bevel gear 50 is rotatably installed on the No. 2 fixed ring 253, and a No. 4 motor 52 for driving one of the spline sleeves 45 to rotate is installed on the base 252.

[0042] During the specific operation, after a plurality of carbide rods are placed manually, the fourth motor 52 drives one of the spline sleeves 45 to rotate, and the rotating spline sleeve 45 drives the gear ring 51 to rotate through the corresponding third bevel gear 50, and the gear ring 51 drives the other third bevel gears 50 to rotate synchronously, and the third bevel gear 50 drives the corresponding first bevel gear 46 to rotate through the second spline shaft 44, and the first bevel gear 46 drives the corresponding second toothed disc 41 to rotate, and the second toothed disc 41 cooperates with the second arc groove 42 and the corresponding second roller shaft 43 to make the second clamping block 40 move to The carbide rod moves to clamp and fix the carbide rod, and then the No. 2 motor 251 drives the screw rod 250 to rotate, the screw rod 250 drives the base 252 to move to the left, and the base 252 drives the fixed carbide rod to move to the left. After the left end of the carbide rod moves to the desired cutting position, the fixing part 26 and the clamping part 24 clamp and fix the carbide rod, and then the push-pull part 8 pulls the No. 2 positioning block 254 to move toward the center of the No. 2 fixing ring 253, so that multiple carbide rods move synchronously toward the cutting knife 32 to cut off multiple carbide rods at the same time.

[0043] After the carbide rod is cut, the push-pull part 8 pushes the carbide rod away from the center of the second fixing ring 253, and then the fixing part 26 and the clamping part 24 release the clamping of the carbide rod, while the second clamping block 40 maintains the clamping of the carbide rod, and then the second motor 251 drives the screw rod 250 to rotate again, and the screw rod 250 pushes the left end of the carbide rod to the desired cutting position again, and then repeats the above operation to cut the carbide rod again.

[0044] like Figure 7 and Figure 8 As shown, the clamping portion 24 includes a No. 1 mounting groove, a No. 1 mounting groove connected to the No. 1 through hole 22 is opened in the No. 1 positioning block 21, a No. 1 clamping block 240 distributed along the circumference of the No. 1 through hole 22 is slidably installed in the No. 1 mounting groove, a No. 1 gear plate 241 is rotatably installed in the No. 1 mounting groove, a No. 1 arc groove 242 corresponding to the No. 1 clamping block 240 is opened on the No. 1 gear plate 241, and a No. 1 roller shaft 243 that slides through the corresponding No. 1 arc groove 242 is installed on the No. 1 clamping block 240.

[0045] like Figure 1 , Figure 2 and Figure 3As shown, the fixing portion 26 includes a No. 2 support, a No. 2 support is installed on the upper end of the base plate 11, a fixing cylinder 260 with an opening at the right end is installed on the No. 2 support, a No. 3 positioning block 261 is evenly and slidably installed on the fixing cylinder 260 along its circumference, a connecting rod 262 is installed between the No. 3 positioning block 261 and the corresponding No. 1 positioning block 21, a waist groove 263 corresponding to the No. 3 positioning block 261 is provided at the left end of the fixing cylinder 260, a No. 3 through hole 264 is provided on the No. 3 positioning block 261, and a limiting member 6 for clamping the carbide rod is provided in the No. 3 through hole 264.

[0046] like Figure 2 , Figure 7 and Figure 8 As shown, the limit member 6 includes a No. 3 mounting groove, a No. 3 mounting groove connected to the No. 3 through hole 264 is provided in the No. 3 positioning block 261, a No. 3 clamping block 60 distributed circumferentially along the No. 3 through hole 264 is slidably installed in the No. 3 mounting groove, a No. 3 toothed disc 61 is rotatably installed in the No. 3 mounting groove, a No. 3 arc groove 62 corresponding to the No. 3 clamping block 60 is provided on the No. 3 toothed disc 61, and a No. 3 roller shaft 63 slidingly passing through the corresponding No. 3 arc groove 62 is installed on the No. 3 clamping block 60, and a driving member 7 for driving the corresponding No. 3 toothed disc 61 and the No. 1 toothed disc 241 to rotate is provided on the fixing cylinder 260 and the No. 1 fixing ring 20.

[0047] like Figure 1 , Figure 2 and Figure 5 As shown, the push-pull part 8 includes a support rod 80, and the support rod 80 is rotatably installed in the middle part of the rotating tube 31. The right end of the support rod 80 passes through the fixed tube 340 and is installed with a No. 1 spline shaft 81. The No. 1 spline shaft 81 and the No. 1 fixing ring 20 and the No. 2 fixing ring 253 are slidably installed with a driving disk 82 at the corresponding positions. A connecting rod 83 is hinged between the driving disk 82 and the corresponding No. 1 positioning block 21 and No. 2 positioning block 254, and a No. 3 motor 84 for driving the support rod 80 to rotate is installed at the lower end of the bottom plate 11.

[0048] During specific operation, the No. 3 motor 84 drives the support rod 80 to rotate, and the support rod 80 drives the driving disk 82 to rotate through the No. 1 spline shaft 81, and the driving disk 82 pulls the No. 1 positioning block 21 and the No. 2 positioning block 254 to move toward the center of the cutting knife 32 through the connecting rod 83. The No. 1 positioning block 21 drives the No. 3 positioning block 261 to move synchronously through the connecting rod 262. During the movement of the No. 1 positioning block 21 and the No. 3 positioning block 261, the corresponding No. 1 toothed disc 241 and No. 3 toothed disc 61 are driven to rotate through the driving member 7, and the No. 1 toothed disc 241 and No. 3 toothed disc 61 push the corresponding No. 1 roller 243 and No. 3 roller 63 to move through the corresponding No. 1 arc groove 242 and No. 3 arc groove 62, so that the corresponding No. 1 clamping block 240 and No. 3 clamping block 60 move toward the carbide rod to squeeze and fix the corresponding carbide rod.

[0049] After the carbide rod is cut once, the No. 3 motor 84 drives the support rod 80 to rotate in the opposite direction, and the support rod 80 drives the driving disk 82 to rotate in the opposite direction through the No. 1 spline shaft 81, so as to push the No. 1 positioning block 21, the No. 3 positioning block 261 and the No. 2 positioning block 254 away from the center of the cutting knife 32 through the connecting rod 83, and during the movement of the No. 1 positioning block 21 and the No. 3 positioning block 261, the No. 1 clamping block 240 and the No. 3 clamping block 60 will be moved away from the carbide rod through the driving member 7 to release the clamping of the carbide rod, and then the pushing part 25 pushes the carbide rod to move left to the desired cutting position, and then repeats the above operation to clamp and cut the carbide rod again.

[0050] like Figure 2 , Figure 3 , Figure 4 and Figure 7 As shown, the driving member 7 includes a shaft rod 70, and the shaft rod 70 is rotatably mounted on the No. 3 positioning block 261 and the No. 1 positioning block 21, and a No. 2 bevel gear 71 meshing with the corresponding No. 3 toothed disc 61 and the No. 1 toothed disc 241 is mounted on the shaft rod 70, and the shaft rod 70 slides through the corresponding fixed cylinder 260 and the No. 1 fixed ring 20, and a guide groove 72 is opened on the shaft rod 70, and the guide groove 72 is composed of a straight line segment and an arc segment, and guide columns 73 corresponding to the corresponding guide grooves 72 are mounted on the fixed cylinder 260 and the No. 1 fixed ring 20.

[0051] like Figure 3 and Figure 5 As shown, the liquid spraying part 34 includes a fixed tube 340, and a liquid storage box 341 located on the left side of the cutting knife 32 is installed on the right end of the fixed seat 30 through the fixed tube 340, and the fixed tube 340 is connected to the liquid storage box 341, and the right end of the liquid storage box 341 is connected to a nozzle 342 corresponding to the No. 1 positioning block 21, and one of the fixed tubes 340 is connected to a liquid inlet pipe 343.

[0052] During specific operation, when the connecting rod 83 pulls the No. 1 positioning block 21 and the No. 3 positioning block 261 to move toward the cutting knife 32, under the guidance of the arc segment of the guide groove 72 and the limit of the guide column 73, the shaft rod 70 rotates a certain angle, and the shaft rod 70 drives the corresponding No. 3 toothed disc 61 and the No. 1 toothed disc 241 to rotate through the No. 2 bevel gear 71, so as to drive the corresponding No. 3 clamping block 60 and the No. 1 clamping block 240 to clamp and fix the carbide rod, and then with the movement of the No. 1 positioning block 21 and the No. 3 positioning block 261, the straight section of the guide groove 72 will cooperate with the guide column 73 to limit the rotation of the shaft rod 70, thereby maintaining The No. 3 clamping block 60 and the No. 1 clamping block 240 clamp and fix the carbide rod, and then the No. 1 positioning block 21 and the No. 3 positioning block 261 drive the fixed carbide rod to move toward the cutting knife 32 for cutting processing. At the same time, the external water pump is connected to the liquid inlet pipe 343 through the external delivery pipe, and the cutting fluid is delivered to the liquid storage box 341 through the liquid inlet pipe 343 and the fixed pipe 340. As the cutting fluid in the liquid storage box 341 increases, the pressure increases, so that the cutting fluid is sprayed from the nozzle 342 to the cut part of the carbide rod, so as to cool down and protect the cutting knife 32 and clean up the debris to ensure the smoothness and quality of the cutting.

[0053] In the description of the present invention, it is necessary to understand that the directions or positional relationships indicated by directional words such as "front, back, up, down, left, right", "lateral, vertical, perpendicular, horizontal" and "top, bottom" are usually based on the directions or positional relationships shown in the drawings. They are only for the convenience of describing the present invention and simplifying the description. Unless otherwise specified, these directional words do not indicate or imply that the devices or elements referred to must have a specific direction or be constructed and operated in a specific direction. Therefore, they cannot be understood as limiting the scope of protection of the present invention. The directional words "inside and outside" refer to the inside and outside relative to the contours of each component itself.

[0054] In addition, the terms "first", "second", "number one", "number two" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first", "second", "number one", "number two" may explicitly or implicitly include at least one of the features. In the description of the present invention, the meaning of "multiple" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.

[0055] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "connect", "install", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0056] The embodiments of this specific implementation method are all preferred embodiments of the present invention, and are not intended to limit the protection scope of the present invention. Therefore, all equivalent changes made based on the structure, shape, and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. An automatic cutting device for a regulating valve assembly, comprising a device frame (10); characterized in that: The equipment frame (10) is provided with a bottom plate (11), and a cutting mechanism (3) and a fixing mechanism (2) are provided on the bottom plate (11); wherein: The fixing mechanism (2) comprises a No. 1 support, the upper end of the bottom plate (11) is provided with a No. 1 support located on the right side of the cutting mechanism (3), a No. 1 fixing ring (20) is installed on the No. 1 support, a No. 1 positioning block (21) is evenly arranged along the circumference of the inner ring surface of the No. 1 fixing ring (20), a No. 1 through hole (22) is provided on the No. 1 positioning block (21), the No. 1 positioning block (21) slides radially along the No. 1 fixing ring (20) through a No. 1 guide rod (23), and the No. 1 guide rod (23) passes through the No. 1 fixing ring (20); The cutting mechanism (3) comprises a fixed seat (30), the fixed seat (30) is installed on the upper end of the base plate (11), a material guide plate located on the left side of the fixed seat (30) is installed on the upper end of the base plate (11), a rotating tube (31) is rotatably installed on the fixed seat (30), a cutting knife (32) is installed on the right end of the rotating tube (31), a No. 1 motor (33) for driving the rotating tube (31) to rotate is installed on the lower end of the base plate (11), and a liquid spraying part (34) for spraying cutting fluid is installed on the fixed seat (30); The No. 1 positioning block (21) is provided with a clamping portion (24) for fixing the carbide rod, the bottom plate (11) is provided with a pushing portion (25) located on the right side of the No. 1 fixing ring (20) for pushing the carbide rod for feeding and cutting, the bottom plate (11) is also provided with a fixing portion (26) located on the left side of the cutting knife (32) for fixing the left end of the carbide rod, and the rotating tube (31) is provided with a push-pull portion (8) for driving the No. 1 positioning block (21), the pushing portion (25) and the fixing portion (26).

2. The automatic cutting device for regulating valve components according to claim 1, characterized in that: The clamping portion (24) comprises a No. 1 mounting groove, a No. 1 mounting groove connected to the No. 1 through hole (22) is provided in the No. 1 positioning block (21), a No. 1 clamping block (240) circumferentially distributed along the No. 1 through hole (22) is slidably installed in the No. 1 mounting groove, a No. 1 toothed disc (241) is rotatably installed in the No. 1 mounting groove, a No. 1 arc groove (242) corresponding to the No. 1 clamping block (240) is provided on the No. 1 toothed disc (241), and a No. 1 roller shaft (243) slidably penetrating the corresponding No. 1 arc groove (242) is installed on the No. 1 clamping block (240).

3. The automatic cutting device for regulating valve components according to claim 1, characterized in that: The pusher (25) comprises a slide groove, the bottom plate (11) is provided with a slide groove, a screw rod (250) is rotatably installed in the slide groove, a second motor (251) for driving the screw rod (250) is installed at the lower end of the bottom plate (11), a base (252) is threadedly connected to the screw rod (250), and the base (252) is slidably installed in the slide groove, a second fixing ring (253) is installed on the base (252), and the second fixing ring (25 The inner ring surface of the second retaining ring (253) is evenly provided with second positioning blocks (254) along its circumference, the second positioning block (254) slides radially along the second fixing ring (253) through a second guide rod (255), and the second guide rod (255) penetrates the second fixing ring (253), the second positioning block (254) is provided with a second through hole (256), and the second positioning block (254) is provided with a positioning piece (4) for clamping the right end of the cemented carbide rod.

4. The automatic cutting device for regulating valve components according to claim 3 is characterized in that: The positioning member (4) comprises a No. 2 mounting groove, a No. 2 mounting groove communicating with the No. 2 through hole (256) is provided in the No. 2 positioning block (254), a No. 2 clamping block (40) circumferentially distributed along the No. 2 through hole (256) is slidably installed in the No. 2 mounting groove, a No. 2 toothed disc (41) is rotatably installed in the No. 2 mounting groove, a No. 2 arc groove (42) corresponding to the No. 2 clamping block (40) is provided on the No. 2 toothed disc (41), and a No. 2 arc groove (42) corresponding to the No. 2 clamping block (40) is slidably installed on the No. 2 clamping block (40). A second roller shaft (43) is provided with a second positioning block (254) on which a second spline shaft (44) is rotatably mounted, a spline sleeve (45) is slidably mounted on the second spline shaft (44), and the spline sleeve (45) is rotatably mounted on a second fixing ring (253), a first bevel gear (46) meshing with a corresponding second toothed disc (41) is mounted on the second spline shaft (44), and an actuator (5) for driving the second spline shaft (44) to rotate is provided on the second fixing ring (253).

5. The automatic cutting device for regulating valve components according to claim 2, characterized in that: The fixing part (26) comprises a No. 2 support, the No. 2 support is installed at the upper end of the bottom plate (11), a fixing tube (260) with an opening at the right end is installed on the No. 2 support, a No. 3 positioning block (261) is evenly slidably installed on the fixing tube (260) along its circumference, a connecting rod (262) is installed between the No. 3 positioning block (261) and the corresponding No. 1 positioning block (21), a waist groove (263) corresponding to the No. 3 positioning block (261) is opened at the left end of the fixing tube (260), a No. 3 through hole (264) is opened on the No. 3 positioning block (261), and a limiting member (6) for clamping a cemented carbide rod is arranged in the No. 3 through hole (264).

6. The automatic cutting device for regulating valve components according to claim 3 is characterized in that: The liquid spraying part (34) comprises a fixed tube (340), a liquid storage box (341) located on the left side of the cutting knife (32) is installed at the right end of the fixed seat (30) through the fixed tube (340), and the fixed tube (340) is connected to the liquid storage box (341), and the right end of the liquid storage box (341) is connected to a nozzle (342) corresponding to the first positioning block (21), and one of the fixed tubes (340) is connected to a liquid inlet pipe (343).

7. The automatic cutting device for regulating valve components according to claim 6, characterized in that: The push-pull part (8) comprises a support rod (80), the support rod (80) is rotatably mounted in the middle of the rotating tube (31), a No. 1 spline shaft (81) is mounted after the right end of the support rod (80) passes through the fixed tube (340), a driving disk (82) is slidably mounted at the corresponding positions of the No. 1 spline shaft (81) and the No. 1 fixing ring (20) and the No. 2 fixing ring (253), a connecting rod (83) is hinged between the driving disk (82) and the corresponding No. 1 positioning block (21) and the No. 2 positioning block (254), and a No. 3 motor (84) for driving the support rod (80) to rotate is mounted at the lower end of the bottom plate (11).

8. The automatic cutting device for regulating valve components according to claim 5, characterized in that: The limiting member (6) comprises a No. 3 mounting groove, a No. 3 mounting groove connected to the No. 3 through hole (264) is provided in the No. 3 positioning block (261), a No. 3 clamping block (60) circumferentially distributed along the No. 3 through hole (264) is slidably installed in the No. 3 mounting groove, a No. 3 toothed disc (61) is rotatably installed in the No. 3 mounting groove, a No. 3 arc groove (62) corresponding to the No. 3 clamping block (60) is provided on the No. 3 toothed disc (61), a No. 3 roller shaft (63) slidably passing through the corresponding No. 3 arc groove (62) is installed on the No. 3 clamping block (60), and a driving member (7) for driving the corresponding No. 3 toothed disc (61) and the No. 1 toothed disc (241) to rotate is provided on both the fixing cylinder (260) and the No. 1 fixing ring (20).

9. The automatic cutting device for regulating valve components according to claim 8, characterized in that: The driving member (7) comprises a shaft (70), the shaft (70) is rotatably mounted on the third positioning block (261) and the first positioning block (21), the shaft (70) is mounted with a second bevel gear (71) meshing with the corresponding third toothed disc (61) and the first toothed disc (241), and the shaft (70) slides through the corresponding fixed cylinder (260) and the first fixed ring (20), a guide groove (72) is formed on the shaft (70), and guide posts (73) corresponding to the corresponding guide grooves (72) are mounted on the fixed cylinder (260) and the first fixed ring (20).

10. The automatic cutting device for regulating valve components according to claim 4, characterized in that: The actuator (5) comprises a number three bevel gear (50), the number three bevel gear (50) located outside the number two fixing ring (253) is mounted on the spline sleeve (45), a gear ring (51) meshing with the number three bevel gear (50) is rotatably mounted on the number two fixing ring (253), and a number four motor (52) for driving one of the spline sleeves (45) to rotate is mounted on the base (252).

Citation Information

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