Clamping tool for fixed scroll of compressor
By designing a clamping tool for the compressor fixed scroll, the handle drive slider is used to telescope in the straight guide groove, the problems of unstable positioning of the manual clamp center and low clamping efficiency are solved, and the stable clamping and efficient installation of the fixed scroll are achieved, avoiding the risk of bumps and falls.
Patent Information
- Application Number
- CN202411954813.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-27
- Publication Date
- 2025-03-18
AI Technical Summary
During the processing and installation of the compressor fixed turbine, the center positioning stability of the manual fixture is poor, resulting in offsetting the processing threaded holes, affecting the performance of the compressor; at the same time, the manual fixture is slow in clamping speed and low working efficiency, and there is a risk of bumping and safety hazards when installing the fixed scroll.
A compressor clamping tool for fixed scrolls is designed, including a lower base, a guide, a slider, an upper base, a spacer, a bolt and a handle. The slider is opened and closed by the handle to telescope in the straight guide groove to achieve stable clamping and release of the fixed scroll.
The clamping tool can be clamped or loosened by operating the handle with both hands, solving the problems of poor center positioning stability and low clamping efficiency of the fixed vortex during installation, avoiding the risk of bumps and safety hazards of falling, and improving production efficiency.
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Figure CN119635551A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of compressor equipment, and in particular to a clamping tool for a fixed scroll of a compressor. Background Art
[0002] During the machining and installation of the compressor's fixed turbine, the manual fixture used to machine the keyway threaded hole of the fixed scroll consists of a longitudinal positioning block, a transverse positioning block, a height positioning block, and a pressure head. Since the center positioning of the workpiece relies on one side edge leaning against the transverse positioning block, it is disturbed by the outer circle size and the center positioning stability is poor, resulting in a large offset of the machined threaded hole relative to the center of the workpiece. This offset will cause the installation of the fixed scroll to offset, which will have an adverse effect on the performance of the compressor. At the same time, the manual fixture has a slow clamping speed and low work efficiency.
[0003] The fixed scroll itself is a cylindrical structure, with a precision-machined spiral at one end and a cylindrical outer diameter at the other end. It is not only heavy, but also strictly prohibited from being bumped during installation. Currently, it is manually hand-held and reversed and installed on other structures, which brings great labor intensity to the operator, is extremely inconvenient to take, and there is also the risk of quality damage due to bumps and safety accidents caused by falling. Summary of the invention
[0004] Based on the above technical problems that the fixed scroll has high labor intensity for the operator during installation, is difficult to pick up, and has the quality risk of bumping and falling during installation, a clamping tool for a compressor fixed scroll is provided. The device of the present invention solves the quality risk and safety hazard of the operator having no gripping position and being easy to fall when clamping the fixed scroll to install it elsewhere, based on the special shape of the compressor fixed scroll, which is not conducive to the clamping and installation operation.
[0005] The technical means adopted by the present invention are as follows:
[0006] A clamping tool for a fixed scroll of a compressor, comprising: a lower base, a guide, a slider, an upper base, a spacer, a bolt, and a handle;
[0007] The lower base is the bottom structure that supports the entire clamping tool, and its upper surface is provided with mounting holes and positioning grooves for installation guidance and ensuring its stability;
[0008] The guide is a cylindrical structure, with its two ends connected to the lower base and the upper base respectively through spacers, and a plurality of oblique guide grooves are arranged inside to limit the movement trajectory of the slider;
[0009] There are multiple sliders, which are evenly distributed along the circumferential direction of the guide. Each slider is provided with a guide column, which is inserted into the oblique guide groove of the guide, so that the slider can move in an axial direction when the guide rotates.
[0010] The upper base is fixedly connected to the lower base through a spacer sleeve, and a straight guide groove matching the slider is provided inside the upper base to ensure the linear motion accuracy of the slider;
[0011] The spacer is a hollow cylindrical structure, used to connect and separate the lower base and the upper base, and provide a guided rotation avoidance space;
[0012] The bolts penetrate the guide, the spacer, the lower base and the upper base to fasten the components together;
[0013] The handle is welded to the outer peripheral surface of the guide and is used to drive the guide to rotate around its axis, thereby driving the slider to extend and retract in the straight guide groove to achieve clamping or releasing of the fixed scroll.
[0014] Furthermore, an inclined guide groove is arranged inside the guide, and a guide column is arranged on the slider, and the guide column is installed in the inclined guide groove. When the guide rotates relative to the lower base and the upper base, the guide column of the slider moves along the inclined guide groove, driving the slider to linearly extend and retract, thereby realizing clamping or releasing operation.
[0015] Furthermore, a straight guide groove is arranged inside the upper base, and the slider is a rectangular structure and is installed in the straight guide groove, so as to ensure that the slider always maintains stable linear extension and retraction during the process of clamping or releasing the fixed scroll.
[0016] Further, the guide and the upper base are controlled in linkage via a handle;
[0017] When the handle is in the pulled-open state, the slide block retracts into the lower base and the upper base;
[0018] When the handle is in a closed state, the slider extends into the V-shaped groove that clamps the fixed scroll to achieve stable clamping.
[0019] Furthermore, the spacer is used to support and connect the lower base and the upper base, and the design of the spacer provides an air-avoiding space for the guide, ensuring that the guide can rotate smoothly between the lower base and the upper base, thereby optimizing the telescopic action of the slider.
[0020] Furthermore, the number of the sliders is 8, which are evenly distributed in the circumferential direction between the guide and the upper base; when the sliders are extended, they precisely contact the V-grooves of the fixed scroll to form multi-point clamping, ensuring the stability and safety of clamping.
[0021] Due to the adoption of the above technical solution, compared with the prior art, the present invention has the following advantages:
[0022] 1. The present invention provides a clamping tool for a fixed scroll of a compressor, which can radially clamp a cylindrical surface by opening and closing a handle with both hands. The handle is manually pulled open and the slider is retracted, and the tool can be put on the fixed scroll. Then the handle is closed, and the slider is extended and clamped into the V-groove of the fixed scroll to achieve clamping, which is convenient for manually clamping the fixed scroll and installing it elsewhere.
[0023] 2. The present invention provides a clamping tool for a compressor fixed scroll, which solves the problems of the cylindrical outer diameter of the fixed scroll being inconvenient to pick up, the fact that bumps are not allowed during installation, and the high labor intensity of manual hand-held flipping. It avoids the quality risk of the scroll falling and improves production efficiency.
[0024] 3. The present invention provides a clamping tool for a fixed scroll of a compressor, in which a spacer is arranged inside the guide to avoid air so that the guide can rotate smoothly; the inclined guide groove inside the guide cooperates with the guide column of the slider to drive the slider to move forward and backward when the guide rotates; the straight guide groove inside the upper base ensures the linear extension and retraction of the slider, and the overall structure is compact and light, meeting the clamping requirements.
[0025] Based on the above reasons, the present invention can be widely promoted in the field of compressor equipment technology. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0027] Figure 1 It is a schematic diagram of a top view of the structure of a clamping tool for a fixed scroll of a compressor according to the present invention;
[0028] Figure 2 It is a cross-sectional schematic diagram of a retracted slider of a clamping tooling for a fixed scroll of a compressor according to the present invention;
[0029] Figure 3 It is a cross-sectional schematic diagram of a sliding block of a clamping tool for a fixed scroll of a compressor according to the present invention extending out;
[0030] Figure 4 It is a separate overall schematic diagram of a clamping tool for a fixed scroll of a compressor according to the present invention;
[0031] Figure 5 It is a cross-sectional schematic diagram of a clamping tool for a fixed scroll of a compressor according to the present invention;
[0032] Figure 6 It is a schematic diagram of the working state of a clamping tool for a fixed scroll of a compressor according to the present invention;
[0033] Figure 7 It is a schematic cross-sectional view of a fixed scroll of a compressor described in the present invention.
[0034] In the figure: 1. lower base; 2. guide; 3. slider; 4. upper base; 5. spacer; 6. bolt; 7. handle. DETAILED DESCRIPTION
[0035] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features in the embodiments can be combined with each other. The present invention will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0036] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. The following description of at least one exemplary embodiment is actually only illustrative and is by no means intended to limit the present invention and its application or use. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0037] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit exemplary embodiments according to the present invention. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprising" and / or "including" are used in this specification, it indicates the presence of features, steps, operations, devices, components and / or combinations thereof.
[0038] Unless otherwise specifically stated, the relative arrangement of the parts and steps described in these embodiments, the numerical expressions and numerical values do not limit the scope of the present invention. At the same time, it should be clear that, for ease of description, the sizes of the various parts shown in the drawings are not drawn according to the actual proportional relationship. The technology, methods and equipment known to ordinary technicians in the relevant field may not be discussed in detail, but in appropriate cases, the technology, methods and equipment should be regarded as part of the authorization specification. In all examples shown and discussed here, any specific value should be interpreted as merely exemplary, rather than as a limitation. Therefore, other examples of exemplary embodiments may have different values. It should be noted that similar numbers and letters represent similar items in the following drawings, so once an item is defined in one drawing, it does not need to be further discussed in subsequent drawings.
[0039] In the description of the present invention, it is necessary to understand that the directions or positional relationships indicated by directional words such as "front, back, up, down, left, right", "lateral, vertical, perpendicular, horizontal" and "top, bottom" are usually based on the directions or positional relationships shown in the drawings. They are only for the convenience of describing the present invention and simplifying the description. Unless otherwise specified, these directional words do not indicate or imply that the device or element referred to must have a specific direction or be constructed and operated in a specific direction. Therefore, they cannot be understood as limiting the scope of protection of the present invention: the directional words "inside and outside" refer to the inside and outside relative to the contours of each component itself.
[0040] For ease of description, spatially relative terms such as "above", "above", "on the upper surface of", "above", etc. may be used here to describe the spatial positional relationship between a device or feature and other devices or features as shown in the figure. It should be understood that spatially relative terms are intended to include different orientations of the device in use or operation in addition to the orientation described in the figure. For example, if the device in the accompanying drawings is inverted, the device described as "above other devices or structures" or "above other devices or structures" will be positioned as "below other devices or structures" or "below their position devices or structures". Thus, the exemplary term "above" can include both "above" and "below". The device can also be positioned in other different ways (rotated 90 degrees or in other orientations), and the spatially relative descriptions used here are interpreted accordingly.
[0041] In addition, it should be noted that the use of terms such as "first" and "second" to limit components is only for the convenience of distinguishing the corresponding components. If not otherwise stated, the above terms have no special meaning and therefore cannot be understood as limiting the scope of protection of the present invention.
[0042] like Figures 1 to 7 As shown, the present invention provides a clamping tool for a fixed scroll of a compressor, comprising: a lower base 1, a guide 2, a slider 3, an upper base 4, a spacer 5, a bolt 6, and a handle 7;
[0043] The lower base 1 is the bottom structure that supports the entire clamping tool, and its upper surface is provided with mounting holes and positioning grooves for mounting the guide 2 and ensuring its stability;
[0044] The guide 2 is a cylindrical structure, and its two ends are connected to the lower base 1 and the upper base 4 through the spacer 5, and a plurality of inclined guide 2 grooves are arranged inside to limit the movement trajectory of the slider 3;
[0045] The sliders 3 are multiple in number and evenly distributed along the circumferential direction of the guide 2. Each slider 3 is provided with a guide 2 column, which is inserted into the oblique guide 2 groove of the guide 2, so that the slider 3 can move axially and telescopically when the guide 2 rotates.
[0046] The upper base 4 is fixedly connected to the lower base 1 through a spacer 5, and a straight guide groove 2 matching the slider 3 is provided inside the upper base 4 to ensure the linear motion accuracy of the slider 3;
[0047] The spacer 5 is a hollow cylindrical structure, used to connect and separate the lower base 1 and the upper base 4, and provide a rotation avoidance space for the guide 2;
[0048] The bolt 6 passes through the guide 2, the spacer 5, the lower base 1 and the upper base 4, and is used to fasten the components into one;
[0049] The handle 7 is welded to the outer peripheral surface of the guide 2 and is used to drive the guide 2 to rotate around its axis, thereby driving the slider 3 to extend and retract in the groove of the straight guide 2 to achieve the clamping or release of the fixed scroll.
[0050] Furthermore, the guide 2 and the upper base 4 are driven by the handle 7 to realize the extension and retraction of the slider 3, clamp the fixed scroll of the compressor, and realize the clamping function; a spacer sleeve 5 is arranged inside the guide 2 to avoid air leakage, and the spacer sleeve 5 supports and connects the lower base 1 and the upper base 4, so that the guide 2 can rotate smoothly between the lower base 1 and the upper base 4; an inclined guide 2 groove is arranged inside the guide 2, and a guide 2 column is arranged on the slider 3. The guide 2 column of the slider 3 is installed in the inclined guide 2 groove inside the guide 2. When the guide 2 rotates relative to the lower base 1 and the upper base 4, the guide 2 column of the slider 3 is driven to move forward and backward; a straight guide 2 groove is arranged inside the base, and the rectangular slider 3 is installed in the straight guide 2 groove of the upper base 4, so that when the guide 2 rotates relative to the lower base 1 and the upper base 4, the slider 3 can extend and retract linearly.
[0051] The handle 7 of the clamping tool is manually pried open, and the slider 3 is then retracted into the upper base 4, and then placed on the fixed scroll, relying on the shoulder stop of the fixed scroll, and the handle 7 is closed and aligned with both hands. At this time, the slider 3 is extended to clamp the outer diameter of the fixed scroll to form a locked state, so that the fixed scroll and the clamping tool become one, which is convenient for manual clamping of the fixed scroll to be installed elsewhere and avoids the quality risk of it falling.
[0052] Furthermore, an inclined guide groove 2 is arranged inside the guide 2, and a guide column 2 is provided in the slider 3, and the guide column 2 is installed in the inclined guide groove 2. When the guide 2 rotates relative to the lower base 1 and the upper base 4, the guide column 2 of the slider 3 moves along the inclined guide groove 2, driving the slider 3 to extend and retract linearly to realize the clamping or releasing operation.
[0053] Furthermore, a straight guide groove 2 is provided inside the upper base 4, and the slider 3 is a rectangular structure and is installed in the straight guide groove 2, so as to ensure that the slider 3 always maintains stable linear extension and retraction during the process of clamping or releasing the fixed scroll.
[0054] Furthermore, the guide 2 and the upper base 4 are controlled in linkage via a handle 7;
[0055] When the handle 7 is in the open state, the slider 3 retracts into the lower base 1 and the upper base 4;
[0056] When the handle 7 is in a closed state, the slider 3 extends into the V-shaped groove that clamps the fixed scroll, thereby achieving stable clamping.
[0057] Furthermore, the spacer 5 is used to support and connect the lower base 1 and the upper base 4. The design of the spacer 5 provides an escape space for the guide 2, ensuring that the guide 2 can rotate smoothly between the lower base 1 and the upper base 4, thereby optimizing the telescopic action of the slider 3.
[0058] Furthermore, the number of the sliders 3 is 8, which are evenly distributed in the circumferential direction between the guide 2 and the upper base 4; when the sliders 3 are extended, they precisely contact the V-groove of the fixed scroll to form multi-point clamping, ensuring the stability and safety of clamping.
[0059] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein by equivalents. However, these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present invention.
Claims
1. A clamping tool for a fixed scroll of a compressor, characterized in that: include: Lower base, guide, slide block, upper base, spacer, bolt, handle; The lower base is the bottom structure that supports the entire clamping tool, and its upper surface is provided with mounting holes and positioning grooves for installation guidance and ensuring its stability; The guide is a cylindrical structure, with its two ends connected to the lower base and the upper base respectively through spacers, and a plurality of oblique guide grooves are arranged inside to limit the movement trajectory of the slider; The sliders are multiple in number and evenly distributed along the circumferential direction of the guide, and each slider is provided with a guide post, which is inserted into the oblique guide groove of the guide, so that the slider can telescopically move along the axial direction when the guide rotates; The upper base is fixedly connected to the lower base through a spacer sleeve, and a straight guide groove matching the slider is provided inside the upper base to ensure the linear motion accuracy of the slider; The spacer is a hollow cylindrical structure, used to connect and separate the lower base and the upper base, and provide a guided rotation avoidance space; The bolts penetrate the guide, the spacer, the lower base and the upper base to fasten the components together; The handle is welded to the outer peripheral surface of the guide and is used to drive the guide to rotate around its axis, thereby driving the slider to extend and retract in the straight guide groove to achieve clamping or releasing of the fixed scroll.
2. A clamping tool for a fixed scroll of a compressor according to claim 1, characterized in that: An oblique guide groove is arranged inside the guide, and a guide column is arranged on the slider, and the guide column is installed in the oblique guide groove. When the guide rotates relative to the lower base and the upper base, the guide column of the slider moves along the oblique guide groove, driving the slider to linearly extend and retract, thereby realizing clamping or releasing operation.
3. The clamping tool for a fixed scroll of a compressor according to claim 1, characterized in that: A straight guide groove is arranged inside the upper base, and the slider is a rectangular structure and is installed in the straight guide groove to ensure that the slider always maintains stable linear extension and retraction during the process of clamping or releasing the fixed scroll.
4. A clamping tool for a fixed scroll of a compressor according to claim 1, characterized in that: The guide and the upper base are controlled in linkage via a handle; When the handle is in the pulled-open state, the slide block retracts into the lower base and the upper base; When the handle is in a closed state, the slider extends into the V-shaped groove that clamps the fixed scroll to achieve stable clamping.
5. The clamping tool for a fixed scroll of a compressor according to claim 1, characterized in that: The spacer is used to support and connect the lower base and the upper base. The design of the spacer provides an air-avoiding space for the guide, ensuring that the guide can rotate smoothly between the lower base and the upper base, thereby optimizing the telescopic action of the slider.
6. The clamping tool for a fixed scroll of a compressor according to claim 1, characterized in that: There are 8 sliders, which are evenly distributed in the circumferential direction between the guide and the upper base; when the slider is extended, it precisely contacts the V-groove of the fixed scroll to form multi-point clamping, ensuring the stability and safety of clamping.
Citation Information
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