Injection mold for plastic packaging and processing and use method

By introducing a cooling unit and lifting mechanism into the injection mold, combined with automatic control of the induction temperature, the problem of uneven cooling of the injection mold is solved, quantitative heating and melting and efficient cooling of the injection molding raw materials are achieved, and the quality and efficiency of injection molding are improved.

CN119635934BActive Publication Date: 2025-09-05LIQUAN KAIJUN PLASTIC CO LTD
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Patent Information

Application Number
CN202411845577.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-12-16
Publication Date
2025-09-05
Estimated Expiration
2044-12-16

AI Technical Summary

Technical Problem

Existing injection molds have problems with uneven cooling and low heat dissipation efficiency during the cooling process, which causes the injection molding material to deform and cannot perform targeted pre-heating according to the content of the injection molding material in the mold.

Method used

An injection mold was designed, which included an upper injection mold, a lower injection mold, a cooling unit and a control console. The rapid cooling of the injection molding material was achieved through the bearing assembly, liquid guide assembly and circulation assembly in the cooling unit. A stepped pre-heating and circulation cooling method was adopted, combined with a lifting mechanism and automatic control of the induction temperature to ensure cooling uniformity.

Benefits of technology

It realizes quantitative heating and melting of injection molding raw materials, improves injection molding efficiency, avoids deformation caused by uneven cooling, improves cooling molding efficiency, and ensures the quality of injection molding products.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses an injection mold for plastic packaging and processing and a method of use, and relates to the technical field of plastic processing. The present invention includes an injection upper mold, which is arranged on an injection component; an injection lower mold, which is arranged in a processing platform; a cooling unit, which is arranged in the injection lower mold, and is used to achieve rapid cooling of the injection molding material, including a load-bearing component, a liquid guide component and a circulation component, wherein the load-bearing component is used to achieve load-bearing molding of the injection molding material and cooperate with the liquid guide component to achieve step-by-step preliminary cooling, and the circulation component and the liquid guide component are used to achieve efficient cooling. The advantage is that: the present invention can automatically realize the advance injection of cooling water according to the injection weight while injecting the molten material, realize the pre-heating of the molten material and the wrapping of the injection molding material, and cooperate with the heat dissipation method of the liquid cooling cycle after the injection is completed, which can avoid deformation during cooling and molding.
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Description

Technical Field

[0001] The present invention relates to the technical field of plastic processing, and in particular to an injection mold for plastic packaging and processing and a use method thereof. Background Art

[0002] Expanded polypropylene, or EPP, is a highly crystalline polypropylene / CO2 composite material with excellent performance. It has good resistance to energy absorption, high recovery rate after deformation, excellent heat resistance, chemical resistance, oil resistance and thermal insulation. EPP plastic products are usually processed and molded by injection molding.

[0003] Existing injection molds use a variety of methods to achieve the processing and molding of plastic products. For example, a high-efficiency injection mold for processing plastic products with publication number CN220362906U includes a base, a mounting frame fixedly connected to the top rear end of the base, a motor fixedly connected to the center of the top of the mounting frame, a threaded rod passing through and fixedly connected to the output end of the motor, and a nut pair threadedly connected to the upper middle position of the threaded rod;

[0004] The high-temperature molten injection molding material in the existing injection mold requires a long cooling time after injection molding is completed. Therefore, a liquid cooling device is usually installed in the injection mold to speed up the cooling speed. The existing liquid cooling device is usually started after all the injection molding materials are completed. At this time, due to the different flow times of the liquid, the injection molding materials in the mold cannot dissipate heat evenly, which can easily cause the injection molding materials to deform during molding. For example, the above-mentioned referenced prior art uses a water pump to inject water into a water pipe set outside the mold for cooling. This liquid cooling method causes the front of the mold to contact with the cooling water first for cooling. At this time, the rear of the mold cannot be cooled, resulting in uneven cooling of the front and rear of the mold. At the same time, the device cannot perform targeted pre-heating according to the content of the injection molding material in the mold, and the heat dissipation efficiency is poor.

[0005] Therefore, it is urgent to design a kind of injection mold and the method for using of plastic packaging and processing to solve the above problems. Summary of the Invention

[0006] In view of the deficiencies in the prior art, the present invention provides an injection mold for plastic packaging and processing and a method of use, which solves the problems raised in the above background technology.

[0007] To achieve the above objectives, the present invention is implemented through the following technical solutions: an injection mold for plastic packaging and processing, the injection mold is arranged on a processing platform, and the processing platform is provided with an injection assembly for injecting injection molding raw materials, comprising:

[0008] The upper injection mold is set on the injection assembly to realize the conduction of the injection material;

[0009] The lower injection mold is arranged in the processing platform and is used to cooperate with the upper injection mold to realize the injection molding process of the plastic packaging part;

[0010] The cooling unit is arranged in the lower injection mold and is used to achieve rapid cooling of the injection molding material. It includes a load-bearing component, a liquid guiding component and a circulation component. The load-bearing component is used to achieve load-bearing molding of the injection molding material and cooperate with the liquid guiding component to achieve stepped preliminary cooling. The circulation component and the liquid guiding component are used to achieve efficient cooling.

[0011] Preferably, the processing platform is arranged on an equipment rack, and the equipment rack is arranged on an equipment box, and an injection molding unit for melting and stably injecting the injection molding raw material is arranged on the processing platform, and a processing component for processing and conducting the injection molding raw material is arranged in the injection molding unit;

[0012] A control console is provided on the side of the equipment frame. The control console cooperates with the injection unit and the cooling unit to control the operation and opening and closing states of the injection unit and the cooling unit to realize the automatic injection molding of plastic packaging parts.

[0013] Preferably, the processing component includes an injection molding box arranged on the processing platform, the injection molding box is provided with a feeding pipe for placing injection molding raw materials, an injection molding pump is provided in the injection molding box, and the feeding end of the injection molding pump is connected to the feeding pipe, and a heating pipe is provided on the discharge end of the injection molding pump, and the heating pipe is used to heat and melt the injection molding raw materials into injection molding melt, and an injection pipe for conducting the injection molding melt is fixedly connected between the heating pipe and the injection molding box.

[0014] Preferably, the injection assembly includes a support plate fixedly installed in the equipment frame, a storage cylinder is provided on the support plate, and the storage cylinder is connected to the injection pipe, the lower end of the storage cylinder is fixedly connected to an injection gun for injecting molten material through a telescopic catheter, and a lifting mechanism is installed between the injection gun and the injection upper mold.

[0015] Preferably, the lifting mechanism includes a hydraulic push rod fixedly mounted on a support plate, a plurality of limit slides fixedly mounted between the support plate and the processing platform, and a lifting plate is slidably mounted on the plurality of limit slides, and the injection molding gun is fixedly mounted on the lifting plate, and the driving end of the hydraulic push rod is fixedly connected to the lifting plate, two spring frames are provided at the lower part of the lifting plate, a plurality of snap rings are provided at the upper part of the injection molding upper mold, and a plurality of snap hooks are provided on the two spring frames that cooperate with the corresponding snap rings, and a feed pipe that cooperates with the injection molding gun is provided on the injection molding upper mold.

[0016] Preferably, the supporting component includes a built-in groove opened in the lower injection mold, an injection mold box for processing plastic packaging is slidably installed in the built-in groove, and a plurality of supporting springs are clamped and installed between the bottom of the injection mold box and the bottom wall of the built-in groove.

[0017] Preferably, the liquid guide assembly includes two liquid storage boxes fixedly installed in the lower injection mold, both of the liquid storage boxes are filled with coolant, a synchronization mechanism is installed between each of the liquid storage boxes and the injection mold box, and a plurality of heat absorbing tubes are fixedly connected between the two liquid storage boxes, and the middle parts of the plurality of heat absorbing tubes are all located directly below the injection mold box.

[0018] Preferably, the synchronization mechanism includes a water pressure magnetic plate slidably installed in the liquid storage box, two limit support frames matched with the water pressure magnetic plate are fixedly installed in the liquid storage box, a lifting slide is provided on the side of the liquid storage box, and an active permanent magnet block matched with the water pressure magnetic plate is slidably installed in the lifting slide, and the active permanent magnet block is engaged with the side of the injection mold box with a synchronization plate.

[0019] Preferably, the circulation assembly includes a condensing tank fixedly installed in the equipment box, a delivery circulation pump is provided in the condensing tank, and a circulation pipe for circulating cooling water is fixedly connected between the water outlet of the water delivery circulation pump and the two liquid storage boxes, and a connecting pipe is commonly connected to the plurality of heat absorbing pipes, and a downpipe is connected between the lower end of the connecting pipe and the condensing tank;

[0020] The outside of each heat-absorbing tube is provided with a heat-sensitive ring for sensing the temperature of the heat-absorbing tube. Two spring trigger rods are provided on the lower injection mold. The spring trigger rods are triggered and started under the heat-sensing action of multiple heat-sensitive rings, thereby lifting the upper injection mold and starting the conveying circulation pump under the control of the console.

[0021] A method for using an injection mold for plastic packaging and processing, which is used for the above-mentioned injection mold for plastic packaging and processing, comprises the following steps:

[0022] S1, start the injection unit to drive the upper injection mold to move downward and engage it into the lower injection mold;

[0023] S2, placing the injection molding raw material into the processing component, heating and melting it, and injecting the injection molding raw material into the lower injection mold through the injection component;

[0024] S3. Based on the amount of injection material in the lower injection mold, targeted heat dissipation and cooling are started through the liquid guide component during injection molding;

[0025] S4. After all the injection molding materials are completed, they are circulated and dissipated through the cooling unit.

[0026] The present invention provides an injection mold for plastic packaging and processing and a method of use thereof. It has the following beneficial effects:

[0027] 1. When the injection mold is used to inject plastic packaging, the processing components and the injection components are coordinated to achieve quantitative heating and melting of the injection raw materials, and the appropriate amount of injection molten material can be quickly injected according to the amount of plastic packaging to be injected, which has higher injection efficiency and will not produce waste.

[0028] 2. When the injection mold is used to inject plastic packaging, it can automatically inject a certain amount of cooling water to pre-dissipate the heat of the injected molten material according to the weight of the molten material injected in real time, which can effectively improve the efficiency of subsequent cooling.

[0029] 3. When the injection mold is used to inject plastic packaging, it can automatically start the circulation component to perform cooling water circulation according to the temperature of the injection melt after the injection is completed. Before the circulation, the liquid storage box and the heat absorption tube are filled with cooling water for pre-dissipation of heat, which can effectively avoid the occurrence of uneven cooling.

[0030] 4. When the injection mold is used to inject plastic packaging, after the molten material is injected, the upper injection mold can be automatically ejected according to the cooling situation, and the closed state of the lower injection mold can be released in advance, so that the plastic packaging in the lower injection mold can directly exchange heat with the external air, further improving the efficiency of cooling molding.

[0031] In summary, the present invention can automatically realize the advance injection of cooling water according to the injection weight while injecting the molten material, realize the pre-heating of the molten material and the wrapping of the injection molding raw material, and cooperate with the heat dissipation method of the liquid cooling cycle after the injection is completed, which can avoid deformation during cooling and molding.

[0032] Other features and advantages of the present invention will be described in the following description, and part of them will become obvious from the description, or will be understood by practicing the present invention. The purpose and other advantages of the present invention can be realized and obtained by the structures particularly pointed out in the written description and the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0033] The specific embodiments of the present invention will be further described in detail below with reference to the accompanying drawings, wherein:

[0034] Figure 1 This is a schematic structural diagram of an injection mold for plastic packaging and processing proposed by the present invention;

[0035] Figure 2 for Figure 1 Schematic diagram of the structure after rotating a certain angle;

[0036] Figure 3 for Figure 2 Schematic diagram of the structure after removing the equipment rack;

[0037] Figure 4 for Figure 3 Schematic diagram of the structure after removing the equipment box;

[0038] Figure 5 for Figure 4 Schematic diagram of the structure of the storage cylinder and lifting plate;

[0039] Figure 6 for Figure 5 Schematic diagram of the structure of the middle injection mold and two spring frames;

[0040] Figure 7 for Figure 4 Schematic diagram of the structure of the lower injection mold and the upper injection mold;

[0041] Figure 8 for Figure 7 Schematic diagram of the structure after removing the injection mold;

[0042] Figure 9 for Figure 8 Schematic diagram of the internal structure of the lower injection mold;

[0043] Figure 10 for Figure 9 Front view of

[0044] Figure 11 for Figure 9 Schematic diagram of the structure of the two liquid storage boxes;

[0045] Figure 12 for Figure 11 Schematic diagram of the structure after rotating a certain angle;

[0046] Figure 13 for Figure 11 Schematic diagram of the structure after removing the injection mold box;

[0047] Figure 14 for Figure 13 Schematic diagram of the internal structure of the two liquid storage boxes;

[0048] Figure 15 for Figure 14 Front view of the middle fluid reservoir and synchronization plate.

[0049] In the figure: 1 equipment box, 2 equipment frame, 3 processing platform, 4 injection molding lower mold, 5 injection molding box, 6 feeding pipe, 7 injection pipe, 8 storage cylinder, 9 support plate, 10 lifting plate, 11 limiting slide bar, 12 injection molding upper mold, 13 condensation box, 14 hydraulic push rod, 15 telescopic guide tube, 16 positioning pin, 17 spring frame, 18 injection molding gun, 19 clamping ring, 20 feeding pipe, 21 circulation pipe, 22 spring trigger rod, 23 positioning hole, 24 built-in groove, 25 injection molding box, 26 support spring, 27 liquid storage box, 28 sewer pipe, 29 synchronization plate, 30 heat absorption guide tube, 31 heat sensitive ring, 32 connecting pipe, 33 water pressure magnetic plate, 34 limiting support frame, 35 active permanent magnet block, 36 lifting slide. DETAILED DESCRIPTION

[0050] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0051] Example 1: Reference Figure 1-Figure 2 , an injection mold for plastic packaging and processing, the injection mold is set on a processing platform 3, and the processing platform 3 is set on an equipment rack 2, and the equipment rack 2 is set on an equipment box 1, and the equipment box 1 is provided with a power supply and other equipment for injection molding auxiliary. The equipment box 1, the equipment rack 2, and the processing platform 3 are used to support the injection mold and improve the stability of the injection molding process;

[0052] The plastic packaging is a component that is injection molded by this injection mold. Its preparation process is to first heat and melt the injection molding raw material into a molten injection material, and then inject and cool it into the injection mold to form it.

[0053] This injection mold includes:

[0054] The injection molding unit is provided on the processing platform 3 and is used to realize the melting of the injection molding raw material and the stable injection of the injection molding raw material. It can realize the quantitative heating and melting of the injection molding raw material and can complete the rapid injection molding of the appropriate amount of injection molding melt according to the amount of plastic packaging to be injected, so that the injection molding efficiency is higher and no waste is generated;

[0055] The upper injection mold 12 is provided on the injection assembly and is used to realize the conduction of the injection molding raw material. It can be raised and lowered along with the raising and lowering of the injection assembly to realize its stable movement and opening and closing, so as to facilitate the flexible removal and unloading of the plastic packaging after injection molding;

[0056] The lower injection mold 4 is arranged in the processing platform 3 and is used to cooperate with the upper injection mold 12 to realize the injection molding processing of the plastic packaging. The lower injection mold 4 is a molding platform for the plastic packaging and is used to realize rapid injection molding and molding of the plastic packaging.

[0057] The cooling unit is arranged in the lower injection mold 4 and is used to achieve rapid cooling of the injection molding raw materials. At the same time as the injection molding molten material, the cooling water is automatically injected in advance according to the weight of the injected injection molding molten material to achieve pre-heating of the injection molding molten material. At the same time as the pre-heating, the internal wrapping of the lower injection mold 4 can also be achieved simultaneously to avoid the situation where uneven cooling affects the molding. After the injection molding is completed, the circulating heat dissipation is carried out simultaneously, which can effectively improve the cooling and molding efficiency of the plastic packaging.

[0058] A control console is provided on the side of the equipment rack 2, which cooperates with the injection molding unit and the cooling unit to control the operation and opening and closing status of the injection molding unit and the cooling unit, realize the automated injection molding of plastic packaging parts, and realize the precise control of the injection amount of the injection molding molten material to avoid waste.

[0059] Example 2: Reference Figure 2-Figure 7 ,The technical solution that this embodiment differs from the first embodiment is that the injection unit includes a processing component for processing and conducting the injection material;

[0060] The processing assembly includes an injection molding box 5 arranged on the processing platform 3. The injection molding box 5 is provided with a feeding pipe 6 for placing injection molding raw materials. An injection molding pump is provided in the injection molding box 5, and the feeding end of the injection molding pump is connected to the feeding pipe 6. A heating pipe is provided on the discharge end of the injection molding pump, and the heating pipe is used to heat and melt the injection molding raw materials into injection molding melt. An injection pipe 7 for conducting the injection molding melt is fixedly connected between the heating pipe and the injection molding box 5;

[0061] The injection molding box 5 is used to store the injection molding raw materials to be injected. The injection molding raw materials are injected into the injection molding box 5 for replenishment through the feeding pipe 6. When injection molding is required, the injection molding pump will start to suck the injection molding raw materials and pump them into the heating pipe. The heating pipe will start synchronously to heat the injection molding raw materials therein, so that they are heated and melted into liquid injection molding melt. The liquid injection molding melt will be discharged through the injection pipe 7.

[0062] Before injection molding, a specific amount of injection melt can be injected according to the weight of the plastic packaging to be injection molded, so as to achieve quantitative injection of the injection melt, which can not only complete the smooth molding of the plastic packaging and avoid waste, but also avoid the situation where demoulding is difficult due to excessive injection volume.

[0063] In a further embodiment, the processing platform 3 is provided with an injection assembly for injecting the injection molding raw material. The injection assembly includes a support plate 9 fixedly mounted in the equipment frame 2. A storage cylinder 8 is provided on the support plate 9. The storage cylinder 8 is connected to the injection pipe 7. The lower end of the storage cylinder 8 is fixedly connected to an injection gun 18 for injecting the molten material through a telescopic guide tube 15.

[0064] The molten material in the injection tube 7 is transferred to the storage cylinder 8 and then to the injection gun 18 through the telescopic guide tube 15 at the bottom thereof. At this time, the injection gun 18 can perform constant pressure and quantitative injection of the molten material.

[0065] The injection gun 18 is a device commonly used in the prior art for injection molding of plastic materials. It can eject the injection melt in a quantitative and constant pressure manner, and is used to inject the molten plastic material into the mold to form plastic parts of the desired shape. This part is prior art and will not be described in detail here.

[0066] The telescopic conduit 15 can be flexibly extended and retracted to adapt to the position of the injection gun 18, so that the telescopic conduit 15 can smoothly conduct the injection molten material whether the injection gun 18 is rising or falling, avoiding jamming.

[0067] A lifting mechanism is installed between the injection molding gun 18 and the upper injection mold 12. The lifting mechanism includes a hydraulic push rod 14 fixedly mounted on the support plate 9. A plurality of limiting slides 11 are fixedly mounted between the support plate 9 and the processing platform 3. A lifting plate 10 is slidably mounted on the plurality of limiting slides 11. The injection molding gun 18 is fixedly mounted on the lifting plate 10, and the driving end of the hydraulic push rod 14 is fixedly connected to the lifting plate 10.

[0068] Two spring racks 17 are provided at the lower part of the lifting plate 10, and a plurality of snap rings 19 are provided at the upper part of the injection mold 12. Both spring racks 17 are provided with a plurality of snap hooks that cooperate with the corresponding snap rings 19. A feed pipe 20 that cooperates with the injection gun 18 is provided on the injection mold 12.

[0069] The two snap rings 19 on the upper injection mold 12 cooperate with the snap hooks on the spring frame 17, so that the upper injection mold 12 can be raised and lowered along with the raising and lowering of the spring frame 17, and the lifting and lowering movement of the upper injection mold 12 can be automatically completed, so that it can be quickly positioned and engaged with the lower injection mold 4, and can be quickly raised and separated from the lower injection mold 4 after the injection molding is completed, making it more convenient to remove the plastic packaging parts.

[0070] A plurality of positioning holes 23 are provided on the lower injection mold 4, and a plurality of positioning pins 16 that match the corresponding positioning holes 23 are fixedly installed on the lower part of the upper injection mold 12. Before the injection molding of the plastic packaging, the hydraulic push rod 14 is first started to drive the lifting plate 10 to move downward. When the lifting plate 10 moves downward, it drives the injection molding gun 18 on it to move downward, and drives the upper injection mold 12 downward through the two spring racks 17. When the upper injection mold 12 moves downward, the plurality of positioning pins 16 on it will be engaged with the plurality of positioning holes 23 in the lower injection mold 4 to complete the positioning;

[0071] When the upper injection mold 12 and the lower injection mold 4 are completely fitted together, the upper injection mold 12 is limited by the lower injection mold 4 and cannot move further downward. The hydraulic push rod 14 drives the lifting plate 10 to continue to move downward, which will only drive the injection gun 18 to move downward, and at the same time compress the spring frame 17, so that the injection gun 18 moves downward and is pressed into the feed pipe 20 on the upper injection mold 12. After the injection gun 18 completely enters the feed pipe 20, the engagement is completed. At this time, the injection gun 18 can be started to start the injection of the injection melt, and the injection melt is injected into the feed pipe 20 and then injected into the upper injection mold 12.

[0072] Example 3: Reference Figure 1-Figure 2 as well as Figures 8-15 The technical solution of this embodiment is different from that of the second embodiment in that the cooling unit includes a bearing assembly, a liquid guide assembly, and a circulation assembly, wherein the bearing assembly is used to realize bearing molding of the injection molding material and cooperates with the liquid guide assembly to realize stepped preliminary cooling, and the circulation assembly cooperates with the liquid guide assembly to realize efficient cooling;

[0073] The bearing assembly includes a built-in groove 24 provided in the lower injection mold 4, in which an injection mold box 25 for processing plastic packaging is slidably installed, and a plurality of support springs 26 are mounted between the bottom of the injection mold box 25 and the bottom wall of the built-in groove 24;

[0074] The injection mold box 25 is a mold for processing plastic packaging parts. A mold groove for molding plastic packaging parts is provided therein. Different injection mold boxes 25 can be flexibly replaced according to the shape of the plastic packaging parts to be injection-molded. The injection melt in the injection upper mold 12 will be injected into the mold groove in the injection mold box 25. After the injection melt in the mold groove is cooled, the injection molding is completed.

[0075] In a further embodiment, the liquid guide assembly includes two liquid storage boxes 27 fixedly installed in the lower injection mold 4. Both liquid storage boxes 27 are filled with coolant. A synchronization mechanism is installed between each liquid storage box 27 and the injection mold box 25. A plurality of heat absorbing pipes 30 are fixedly connected between the two liquid storage boxes 27, and the middle portions of the plurality of heat absorbing pipes 30 are located directly below the injection mold box 25.

[0076] In the initial state, the two liquid storage boxes 27 are fully filled with coolant. That is, when the initial injection of the injection molding melt is performed, the coolant in the two liquid storage boxes 27 can perform preliminary cooling and heat dissipation on the injection molding lower mold 4, thereby preventing the injection molding lower mold 4 from being overheated, and also speeding up the cooling and molding efficiency of the subsequent injection molding melt.

[0077] The synchronization mechanism includes a water pressure magnetic plate 33 slidably mounted in the liquid storage box 27. Two limit support frames 34 are fixedly mounted in the liquid storage box 27 and cooperate with the water pressure magnetic plate 33. A lifting chute 36 is provided on the side of the liquid storage box 27. An active permanent magnet block 35 that cooperates with the water pressure magnetic plate 33 is slidably engaged in the lifting chute 36. The active permanent magnet block 35 is engaged with the side of the injection mold box 25 and is mounted with a synchronization plate 29.

[0078] After the injection molding molten material is injected into the injection mold box 25, the overall weight of the injection mold box 25 will increase synchronously. As the weight increases, the injection mold box 25 will gradually descend. When the injection mold box 25 descends, it will drive the synchronous plate 29 to move downward. When the synchronous plate 29 moves downward, it will drive the active permanent magnet block 35 thereon to move downward in the lifting chute 36. Since the active permanent magnet block 35 cooperates with the pressure water magnetic plate 33, that is, the active permanent magnet block 35 and the pressure water magnetic plate 33 attract each other, when the active permanent magnet block 35 moves downward, it will drive the pressure water magnetic plate 33 under the adsorption effect of the magnetic attraction force to move it downward synchronously in the liquid storage box 27.

[0079] Each heat absorbing conduit 30 is provided with a pressure valve. When the water pressure magnetic plate 33 moves downward, it squeezes the cooling water in the liquid storage box 27. At the same time, the pressure valve in the heat absorbing conduit 30 is opened synchronously. At this time, the cooling water in the liquid storage box 27 is poured into the heat absorbing conduit 30. As the weight of the injection mold box 25 gradually increases, the downward range of the water pressure magnetic plate 33 will also increase synchronously, so that the cooling water in the heat absorbing conduit 30 will also increase synchronously. Since the heat absorbing conduit 30 is located directly below the injection mold box 25;

[0080] As the injection mold box 25 descends, it will gradually approach the heat absorption pipe 30. At the same time, the cooling water in the heat absorption pipe 30 will gradually increase, which can increase the heat absorption effect of the heat absorption pipe 30. As the distance decreases, the heat absorption efficiency of the heat absorption pipe 30 is higher. As the amount of injected molten material increases, the heat absorption pipe 30 will gradually improve the heat dissipation effect on the injection mold box 25, realizing stepped and targeted pre-heating, thereby cooperating with the liquid storage box 27 on the side to effectively wrap the injection mold box 25 for pre-heating, which can not only improve the cooling and molding efficiency of the plastic packaging, but also avoid deformation of the plastic packaging due to uneven cooling during subsequent cyclic cooling.

[0081] In a further embodiment, the circulation assembly includes a condensation box 13 fixedly installed in the equipment box 1, a conveying circulation pump is provided in the condensation box 13, and a heat-sensitive ring 31 for sensing the temperature of the heat-absorbing tube 30 is provided on the outside of each heat-absorbing tube 30;

[0082] When the injection molding molten material is completely injected, the injection mold box 25 reaches its maximum weight and moves down to the lowest position. Its lower part is completely in contact with the heat absorbing pipe 30. At this time, the heat absorption efficiency of the heat absorbing pipe 30 reaches its maximum. At the same time, the heat-sensing ring 31 on the heat absorbing pipe 30 monitors the temperature of the heat absorbing pipe 30. When the temperature of the heat absorbing pipe 30 rises rapidly, it is determined that the injection molding is completed and a circulation and efficient heat dissipation is required. Then, the conveying circulation pump can be controlled to start under the action of the console.

[0083] A circulation pipe 21 for circulating cooling water is fixedly connected between the water outlet of the water circulation pump and the two liquid storage boxes 27. A connecting pipe 32 is commonly connected to the multiple heat absorption pipes 30. A downpipe 28 is connected between the lower end of the connecting pipe 32 and the condensation tank 13. A control valve is provided in the downpipe 28.

[0084] When the circulating delivery pump is started, the control valve in the downpipe 28 is opened synchronously, and the cooling water in the condensation tank 13 is injected into the two liquid storage boxes 27 through the two circulation pipes 21. When the cooling water in the two liquid storage boxes 27 increases, it will be injected into the connecting pipe 32. The cooling water in the connecting pipe 32 will return to the condensation tank 13 through the downpipe 28, completing the circulation of the cooling water. During the circulation process, the heat of the injection mold box 25 is taken away, achieving efficient cooling and heat dissipation.

[0085] Two spring trigger rods 22 are provided on the lower injection mold 4, and the spring trigger rods 22 are triggered and started under the heat-sensing action of multiple heat-sensing rings 31. When the heat-sensing rings 31 sense that the injection molding is completed and the temperature is high, the spring trigger rods 22 are automatically started to push the upper injection mold 12 upward for a distance, thereby releasing the closed state of the lower injection mold 4 in advance, so that the plastic packaging in the lower injection mold 4 can directly exchange heat with the external air, further improving the efficiency of cooling and molding.

[0086] In a further embodiment, the specific steps of using the injection mold are as follows:

[0087] Before injection molding, a specific amount of injection molding melt can be injected according to the weight of the plastic packaging to be injection molded. When injection molding is required, the injection pump will start to suck in the injection molding raw material and pump it into the heating tube. The heating tube will simultaneously start to heat the injection molding raw material therein, causing it to melt into liquid injection molding melt under the heat. The liquid injection molding melt will be discharged through the injection tube 7. The injection molding melt in the injection tube 7 will be transferred to the storage cylinder 8 and will be transferred to the injection gun 18 through the telescopic guide tube 15 at the lower part thereof. At this time, the injection gun 18 can perform constant pressure and quantitative injection molding of the injection molding melt.

[0088] The hydraulic push rod 14 is activated to drive the lifting plate 10 to move downward. When the lifting plate 10 moves downward, the injection molding gun 18 on it is driven downward, and the upper injection mold 12 is driven downward through the two spring racks 17. When the upper injection mold 12 moves downward, the multiple positioning pins 16 on it are engaged with the multiple positioning holes 23 in the lower injection mold 4 to complete the positioning.

[0089] When the upper injection mold 12 and the lower injection mold 4 are completed, the hydraulic push rod 14 drives the lifting plate 10 to continue to move downward, driving the injection gun 18 to move downward, so that the injection gun 18 moves downward and is pressed into the feed pipe 20 on the upper injection mold 12. After the injection gun 18 completely enters the feed pipe 20, the engagement is completed, and the injection gun 18 is started to inject the injection molten material into the feed pipe 20 and then into the upper injection mold 12.

[0090] The molten injection material in the upper injection mold 12 is injected into the mold groove in the injection mold box 25. When the molten injection material is injected, the overall weight of the injection mold box 25 increases synchronously and drives the injection mold box 25 to gradually descend. The descent of the injection mold box 25 drives the synchronous plate 29 to move downward, and the downward movement of the synchronous plate 29 drives the active permanent magnet block 35 to move downward. The active permanent magnet block 35 moves downward and drives the water pressure magnetic plate 33 to move synchronously downward in the liquid storage box 27 under the adsorption effect of the magnetic attraction force.

[0091] When the water pressure magnetic plate 33 moves downward, it will squeeze the cooling water in the liquid storage box 27 and pour the cooling water into the heat absorption tube 30. As the amount of injected molten material increases, the heat absorption tube 30 will gradually improve the heat dissipation effect on the injection mold box 25, achieving stepped and targeted pre-heating.

[0092] After all the injection molding melt is injected, the circulation delivery pump is started and the control valve in the downpipe 28 is opened synchronously to inject the cooling water in the condensation tank 13 into the two liquid storage boxes 27 through the two circulation pipes 21. The increased cooling water in the two liquid storage boxes 27 will be injected into the connecting pipe 32, and the cooling water in the connecting pipe 32 will return to the condensation tank 13 through the downpipe 28, completing the circulation of the cooling water. During the circulation process, the heat of the injection mold box 25 is taken away to achieve efficient cooling and heat dissipation. After the plastic packaging is completely cooled and formed, the upper injection mold 12 is opened to take out the plastic packaging to complete the blanking.

[0093] An embodiment of the present invention further provides a method for using an injection mold for plastic packaging and processing, which is used for the above-mentioned injection mold for plastic packaging and processing, comprising the following steps:

[0094] S1, start the injection unit to drive the upper injection mold 12 to move downward and engage it into the lower injection mold 4;

[0095] S2, placing the injection molding raw material into the processing assembly, heating and melting it, and injecting the injection molding raw material into the lower injection mold 4 through the injection assembly;

[0096] S3. Based on the amount of injection material in the lower injection mold 4, targeted heat dissipation and cooling are started through the liquid guide component during injection;

[0097] S4. After all the injection molding materials are completed, they are circulated and dissipated through the cooling unit.

[0098] The above description is only a preferred specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any technician familiar with the technical field, within the technical scope disclosed by the present invention, who makes equivalent replacements or changes based on the technical solution and inventive concept of the present invention, should be covered by the scope of protection of the present invention.

Claims

1. An injection mold for plastic packaging and processing, wherein the injection mold is arranged on a processing platform (3), and an injection assembly for injecting injection molding raw materials into the injection mold is arranged on the processing platform (3), characterized in that: include: An upper injection mold (12) is provided on the injection assembly and is used to conduct the injection molding raw material; The lower injection mold (4) is arranged in the processing platform (3) and is used to cooperate with the upper injection mold (12) to realize the injection molding process of the plastic packaging part; A cooling unit is provided in the lower injection mold (4) and is used to achieve rapid cooling of the injection molding material, comprising a bearing assembly, a liquid guide assembly and a circulation assembly, wherein the bearing assembly is used to achieve bearing molding of the injection molding material and cooperates with the liquid guide assembly to achieve stepped preliminary cooling, and the circulation assembly cooperates with the liquid guide assembly to achieve efficient cooling; The bearing assembly comprises a built-in groove (24) provided in the lower injection mold (4), an injection mold box (25) for processing plastic packaging is slidably installed in the built-in groove (24), and a plurality of supporting springs (26) are mounted between the bottom of the injection mold box (25) and the bottom wall of the built-in groove (24); The liquid guide assembly comprises two liquid storage boxes (27) fixedly installed in the lower injection mold (4), the two liquid storage boxes (27) are filled with cooling liquid, a synchronization mechanism is installed between each liquid storage box (27) and the injection mold box (25), a plurality of heat absorption pipes (30) are fixedly connected between the two liquid storage boxes (27), and the middle parts of the plurality of heat absorption pipes (30) are all located directly below the injection mold box (25); The synchronization mechanism includes a water pressure magnetic plate (33) slidably mounted in a liquid storage box (27), two limit support frames (34) matched with the water pressure magnetic plate (33) are fixedly mounted in the liquid storage box (27), a lifting chute (36) is provided on the side of the liquid storage box (27), and an active permanent magnet block (35) matched with the water pressure magnetic plate (33) is slidably engaged in the lifting chute (36), and a synchronization plate (29) is mounted on the active permanent magnet block (35) and the side of the injection mold box (25); A pressure valve is provided in each heat absorbing conduit (30), and the water pressure magnetic plate (33) moves downward to squeeze the cooling water in the liquid storage box (27), and at the same time, the pressure valve in the heat absorbing conduit (30) is opened synchronously.

2. An injection mold for plastic packaging and processing according to claim 1, characterized in that: The processing platform (3) is arranged on the equipment rack (2), and the equipment rack (2) is arranged on the equipment box (1); an injection molding unit for realizing melting and stable injection of injection molding raw materials is arranged on the processing platform (3), and a processing component for processing and conducting the injection molding raw materials is arranged in the injection molding unit; A control console is provided on the side of the equipment frame (2), and the control console cooperates with the injection unit and the cooling unit to control the operation and opening and closing states of the injection unit and the cooling unit, thereby realizing the automatic injection molding of the plastic packaging.

3. The injection mold for plastic packaging and processing according to claim 2, characterized in that: The processing assembly comprises an injection molding box (5) arranged on a processing platform (3); a feeding pipe (6) for placing injection molding raw materials is provided on the injection molding box (5); an injection molding pump is provided in the injection molding box (5), and the feeding end of the injection molding pump is connected to the feeding pipe (6); a heating pipe is provided on the discharge end of the injection molding pump, and the heating pipe is used to heat and melt the injection molding raw materials into injection molding molten material; an injection pipe (7) for conducting the injection molding molten material is fixedly connected between the heating pipe and the injection molding box (5).

4. The injection mold for plastic packaging and processing according to claim 3, characterized in that: The injection assembly comprises a support plate (9) fixedly mounted in an equipment frame (2); a storage cylinder (8) is provided on the support plate (9), and the storage cylinder (8) is connected to an injection pipe (7); the lower end of the storage cylinder (8) is fixedly connected to an injection gun (18) for injecting molten material via a telescopic conduit (15); and a lifting mechanism is installed between the injection gun (18) and the upper injection mold (12).

5. The injection mold for plastic packaging and processing according to claim 4, characterized in that: The lifting mechanism includes a hydraulic push rod (14) fixedly mounted on a support plate (9), a plurality of limit slides (11) fixedly mounted between the support plate (9) and the processing platform (3), and a lifting plate (10) is slidably mounted on the plurality of limit slides (11), and an injection molding gun (18) is fixedly mounted on the lifting plate (10), and a driving end of the hydraulic push rod (14) is fixedly connected to the lifting plate (10), two spring racks (17) are provided at the lower part of the lifting plate (10), a plurality of snap rings (19) are provided at the upper part of the injection molding upper mold (12), and a plurality of snap hooks matching the corresponding snap rings (19) are provided on the two spring racks (17), and a feed pipe (20) matching the injection molding gun (18) is provided on the injection molding upper mold (12).

6. The injection mold for plastic packaging and processing according to claim 5, characterized in that: The circulation assembly comprises a condensing tank (13) fixedly mounted in the equipment box (1), a delivery circulation pump being provided in the condensing tank (13), and a circulation pipe (21) for circulating cooling water being fixedly connected between the water outlet end of the water delivery circulation pump and the two liquid storage boxes (27), a connecting pipe (32) being commonly connected to the plurality of heat absorbing pipes (30), and a downpipe (28) being connected between the lower end of the connecting pipe (32) and the condensing tank (13); The exterior of each heat absorbing tube (30) is provided with a heat-sensitive ring (31) for sensing the temperature of the heat absorbing tube (30); two spring triggering rods (22) are provided on the lower injection mold (4); and the spring triggering rods (22) are triggered and started under the heat-sensing action of the multiple heat-sensitive rings (31), thereby lifting the upper injection mold (12) and starting the conveying circulation pump under the control of the console.

7. A method for using an injection mold for plastic packaging and processing, used for the injection mold for plastic packaging and processing according to any one of claims 1 to 6, characterized in that: The following steps are involved: S1, start the injection unit to drive the upper injection mold (12) to move downward and engage it in the lower injection mold (4); S2, placing the injection molding raw material into the processing component, heating and melting it, and injecting the injection molding raw material into the lower injection mold (4) through the injection component; S3, according to the amount of injection molding material in the lower injection mold (4), targeted heat dissipation cooling is started through the liquid guide component during injection molding; S4. After all the injection molding materials are completed, they are circulated and dissipated through the cooling unit.

Citation Information

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