Integrated assembly line mechanism based on battery tray final assembly production

Abstract

The invention relates to the technical field of battery tray final assembly production, in particular to an integrated assembly line mechanism based on battery tray final assembly production, which comprises a conveying assembly, a trolley assembly, a pneumatic supporting assembly, a lifting assembly and an assembling assembly. According to the production line, through the highly integrated production process, accurate positioning and stability, flexibility and adjustability, improved safety and operation convenience and improved production flexibility and efficiency, the efficient, flexible and stable production line design is shown, multiple functions of conveying, assembling, lifting and the like are integrated, and the production efficiency is improved. And the production efficiency and the production efficiency are remarkably improved while the product quality is ensured. And through accurately matched components and an intelligent adjusting mechanism, the production line can quickly adapt to diversified production requirements, and the production cost and the labor intensity are reduced.

Description

Technical Field

[0001] The present invention relates to the technical field of battery tray assembly production, and in particular to an integrated assembly line mechanism based on battery tray assembly production. Background Art

[0002] Battery pallet assembly production is mainly aimed at the rapid development and growing demand of the new energy battery manufacturing industry. With the popularity of electric vehicles (EV) and renewable energy storage solutions, the demand for high-efficiency and high-safety battery production processes continues to increase. Traditional battery production lines face the following challenges: 1. With the increase in market demand for battery products, the production efficiency of traditional production lines can no longer meet the needs of large-scale production. More efficient production processes are needed to shorten production cycles and increase output; 2. The safety and performance of battery products are directly related to the reliability of the final product. Therefore, the quality and consistency of each battery cell and battery pack must be guaranteed; 3. Rising labor costs. Based on these challenges, an integrated assembly line mechanism based on battery pallet assembly production is proposed, which uses a rail-type turnover vehicle plus a pneumatic workstation support structure to achieve product circulation. Summary of the invention

[0003] The purpose of the present invention is to solve the technical problems raised in the above background technology.

[0004] The present invention adopts the following technical solution: an integrated assembly line mechanism based on the assembly of battery trays, including a transmission component, a trolley component, a pneumatic support component, a lifting component and an assembly component:

[0005] The conveying assembly includes a support seat, a conveying platform is fixedly installed on the surface of the support seat, a No. 1 motor is fixedly installed on the side of the conveying platform, a driving shaft and a driven shaft are rotatably connected to the inner side of the conveying platform, a gear belt is sleeved on the surface of the driving shaft and the driven shaft, and a fixing plate is fixedly installed on the surface of the conveying platform;

[0006] The trolley assembly comprises a bottom plate, a moving wheel is fixedly mounted on the bottom surface of the bottom plate, a column is fixedly mounted on the surface of the bottom plate, and a placement frame is fixedly mounted on the top of the column;

[0007] The pneumatic support assembly comprises a mounting plate, an adjusting seat is fixedly mounted on the surface of the mounting plate, a No. 1 cylinder is fixedly mounted on the top of the adjusting seat, a telescopic rod is fixedly mounted on the output end of the No. 1 cylinder, a connecting plate is fixedly mounted on the bottom end of the telescopic rod, a limiting plate is fixedly mounted on the surface of the connecting plate, a cushion block is fixedly mounted on the bottom surface of the limiting plate, and a groove is provided on the surface of the limiting plate;

[0008] The lifting assembly comprises an assembly plate, a fixing seat is fixedly mounted on the surface of the assembly plate, a No. 2 motor is fixedly mounted on the top of the fixing seat, and a lead screw is fixedly mounted on the output end of the No. 2 motor;

[0009] The assembly component includes a slider, a lifting seat is fixedly installed on the side of the slider, a No. 2 cylinder is fixedly installed on the end of the lifting seat, an adjusting block is slidably connected inside the lifting seat, a processing head is fixedly installed on the bottom surface of the adjusting block, and the output end of the No. 2 cylinder is fixedly installed on the adjusting block.

[0010] Preferably, the mounting plate and the fixing plate are fixedly connected by bolts, and the number of the pneumatic support assemblies is two groups, and the two groups of the pneumatic support assemblies are symmetrically distributed on the surface of the conveying platform.

[0011] Preferably, there is meshing transmission between the moving wheel and the gear belt.

[0012] Preferably, the shape of the groove matches the shape of the placement frame, and the cushion block fits the surface of the conveying platform.

[0013] Preferably, the assembly plate and the limiting plate are fixedly connected by bolts.

[0014] Preferably, the slider is slidably connected inside the fixing seat, and the screw rod is threadedly connected inside the slider.

[0015] Compared with the prior art, the advantages and positive effects of the present invention are:

[0016] The present invention demonstrates an efficient, flexible and stable production line design through its highly integrated production process, precise positioning and stability, flexibility and adjustability, improved safety and ease of operation, and improved production flexibility and efficiency, integrating multiple functions such as transmission, assembly, and lifting, while ensuring product quality, significantly improving production effectiveness and efficiency. Through precisely matched components and intelligent adjustment mechanisms, the production line can quickly adapt to diverse production needs, reducing production costs and labor intensity. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 A schematic diagram of an integrated assembly line mechanism based on battery tray assembly production proposed by the present invention;

[0018] Figure 2 A schematic diagram of a transmission component of an integrated assembly line mechanism based on battery tray assembly production proposed by the present invention;

[0019] Figure 3 A schematic diagram of a trolley assembly of an integrated assembly line mechanism based on battery tray assembly production proposed by the present invention;

[0020] Figure 4 A schematic diagram of a pneumatic support assembly of an integrated assembly line mechanism based on battery tray assembly production proposed by the present invention;

[0021] Figure 5 A schematic diagram of a limit plate of an integrated assembly line mechanism based on battery tray assembly production proposed by the present invention;

[0022] Figure 6 A schematic diagram of a lifting assembly of an integrated assembly line mechanism based on battery tray assembly production proposed by the present invention;

[0023] Figure 7 The present invention proposes a schematic diagram of the meshing transmission of a trolley assembly and a conveying assembly of an integrated assembly line mechanism based on battery tray assembly production.

[0024] Legend:

[0025] 1. Conveying assembly; 101. Support seat; 102. Conveying platform; 103. No. 1 motor; 104. Driving shaft; 105. Gear belt; 106. Driven shaft; 107. Fixed plate; 2. Trolley assembly; 201. Bottom plate; 202. Moving wheel; 203. Column; 204. Placement frame; 3. Pneumatic support assembly; 301. Mounting plate; 302. Adjusting seat; 303. No. 1 cylinder; 304. Telescopic rod; 305. Connecting plate; 306. Limiting plate; 307. Pad; 308. Groove; 4. Lifting assembly; 401. Assembly plate; 402. Fixed seat; 403. No. 2 motor; 404. Screw; 5. Assembly assembly; 501. Slider; 502. Lifting seat; 503. No. 2 cylinder; 504. Adjusting block; 505. Processing head. DETAILED DESCRIPTION

[0026] In order to more clearly understand the above-mentioned purpose, features and advantages of the present invention, the present invention is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.

[0027] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure.

[0028] Example

[0029] See also Figure 1-7 The present invention provides a technical solution: an integrated assembly line mechanism based on the assembly production of a battery tray, comprising a transmission component 1, a trolley component 2, a pneumatic support component 3, a lifting component 4 and an assembly component 5:

[0030] The transmission assembly 1 includes a support base 101, a transmission platform 102 is fixedly installed on the surface of the support base 101, a No. 1 motor 103 is fixedly installed on the side of the transmission platform 102, a driving shaft 104 and a driven shaft 106 are rotatably connected to the inner side of the transmission platform 102, a gear belt 105 is sleeved on the surface of the driving shaft 104 and the driven shaft 106, and a fixing plate 107 is fixedly installed on the surface of the transmission platform 102;

[0031] The trolley assembly 2 includes a bottom plate 201, a moving wheel 202 is fixedly installed on the bottom surface of the bottom plate 201, a column 203 is fixedly installed on the surface of the bottom plate 201, and a placement frame 204 is fixedly installed on the top of the column 203;

[0032] The pneumatic support assembly 3 includes a mounting plate 301, an adjusting seat 302 is fixedly mounted on the surface of the mounting plate 301, a No. 1 cylinder 303 is fixedly mounted on the top of the adjusting seat 302, a telescopic rod 304 is fixedly mounted on the output end of the No. 1 cylinder 303, a connecting plate 305 is fixedly mounted on the bottom end of the telescopic rod 304, a limiting plate 306 is fixedly mounted on the surface of the connecting plate 305, a cushion block 307 is fixedly mounted on the bottom surface of the limiting plate 306, and a groove 308 is provided on the surface of the limiting plate 306;

[0033] The lifting assembly 4 includes an assembly plate 401, a fixing seat 402 is fixedly mounted on the surface of the assembly plate 401, a second motor 403 is fixedly mounted on the top of the fixing seat 402, and a lead screw 404 is fixedly mounted on the output end of the second motor 403;

[0034] The assembly component 5 includes a slider 501, a lifting seat 502 is fixedly installed on the side of the slider 501, a No. 2 cylinder 503 is fixedly installed on the end of the lifting seat 502, an adjusting block 504 is slidably connected inside the lifting seat 502, a processing head 505 is fixedly installed on the bottom surface of the adjusting block 504, and the output end of the No. 2 cylinder 503 is fixedly installed on the adjusting block 504.

[0035] Furthermore, the mounting plate 301 is fixedly connected to the fixing plate 107 by bolts. There are two groups of pneumatic support assemblies 3 , and the two groups of pneumatic support assemblies 3 are symmetrically distributed on the surface of the conveying platform 102 .

[0036] Furthermore, the moving wheel 202 and the gear belt 105 are meshed with each other.

[0037] Furthermore, the shape of the groove 308 matches the shape of the placement frame 204 , and the pad 307 fits the surface of the conveying platform 102 .

[0038] Furthermore, the assembly plate 401 and the limiting plate 306 are fixedly connected by bolts.

[0039] Furthermore, the slider 501 is slidably connected inside the fixing seat 402 , and the screw rod 404 is threadedly connected inside the slider 501 .

[0040] Working principle: When assembling the battery tray, place the battery tray on the trolley assembly 2. The placement frame 204 can be used to stably place the battery tray to prevent the battery tray from falling during transportation. At this time, start the No. 1 motor 103, and the output end of the No. 1 motor 103 drives the driving shaft 104 to rotate, and the driving shaft 104 drives the gear belt 105 to transmit, and the gear belt 105 drives the driven shaft 106 to rotate. Since the moving wheel 202 is engaged with the gear belt 105 for transmission, the trolley assembly 2 can be stably moved on the conveying assembly 1. When the trolley assembly 2 moves to the position of the pneumatic support assembly 3, the output end of the No. 1 cylinder 303 drives the telescopic rod 304 to move, and the telescopic rod 304 drives the connecting plate 305 to move downward, and then the connecting plate 305 drives the limit plate 306 to move downward, so that the groove 308 on the limit plate 306 can The battery tray in the stable placement frame 204 is engaged so that the battery tray can be fixed. At this time, the limit plate 306 drives the pad 307 to fit with the surface of the conveying table 102 to avoid excessive squeezing between the limit plate 306 and the placement frame 204. Then the No. 2 motor 403 is started, and the output end of the No. 2 motor 403 drives the screw rod 404 to rotate. At this time, the screw rod 404 rotates inside the slider 501, so that the slider 501 can move inside the fixed seat 402, thereby moving the assembly component 5 up and down, so that the assembly component 5 can be processed with the battery tray. By starting the No. 2 cylinder 503, the output end of the No. 2 cylinder 503 drives the adjustment block 504 to move inside the lifting seat 502, so that the position of the processing head 505 can be adjusted, thereby facilitating the processing of different positions of the battery tray.

[0041] The above description is only a preferred embodiment of the present invention and does not limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.

Claims

1. An integrated assembly line mechanism based on battery tray assembly production, comprising a transmission component (1), a trolley component (2), a pneumatic support component (3), a lifting component (4) and an assembly component (5), characterized in that: The conveying assembly (1) comprises a support seat (101), a conveying platform (102) is fixedly mounted on the surface of the support seat (101), a first motor (103) is fixedly mounted on the side of the conveying platform (102), a driving shaft (104) and a driven shaft (106) are rotatably connected on the inner side of the conveying platform (102), a gear belt (105) is sleeved on the surface of the driving shaft (104) and the driven shaft (106), and a fixing plate (107) is fixedly mounted on the surface of the conveying platform (102); The trolley assembly (2) comprises a bottom plate (201), a moving wheel (202) is fixedly mounted on the bottom surface of the bottom plate (201), a column (203) is fixedly mounted on the surface of the bottom plate (201), and a placement frame (204) is fixedly mounted on the top of the column (203); The pneumatic support assembly (3) comprises a mounting plate (301), an adjusting seat (302) is fixedly mounted on the surface of the mounting plate (301), a No. 1 air cylinder (303) is fixedly mounted on the top of the adjusting seat (302), a telescopic rod (304) is fixedly mounted on the output end of the No. 1 air cylinder (303), a connecting plate (305) is fixedly mounted on the bottom end of the telescopic rod (304), a limiting plate (306) is fixedly mounted on the surface of the connecting plate (305), a cushion block (307) is fixedly mounted on the bottom surface of the limiting plate (306), and a groove (308) is provided on the surface of the limiting plate (306); The lifting assembly (4) comprises an assembly plate (401), a fixing seat (402) is fixedly mounted on the surface of the assembly plate (401), a second motor (403) is fixedly mounted on the top of the fixing seat (402), and a lead screw (404) is fixedly mounted on the output end of the second motor (403); The assembly component (5) comprises a slider (501), a lifting seat (502) is fixedly mounted on the side of the slider (501), a No. 2 air cylinder (503) is fixedly mounted on the end of the lifting seat (502), an adjusting block (504) is slidably connected inside the lifting seat (502), a processing head (505) is fixedly mounted on the bottom surface of the adjusting block (504), and an output end of the No. 2 air cylinder (503) is fixedly mounted on the adjusting block (504).

2. According to claim 1, an integrated assembly line mechanism based on battery tray assembly production is characterized in that: The mounting plate (301) and the fixing plate (107) are fixedly connected by bolts. The number of the pneumatic support components (3) is two groups, and the two groups of pneumatic support components (3) are symmetrically distributed on the surface of the conveying platform (102).

3. According to claim 1, the integrated assembly line mechanism based on battery tray assembly production is characterized in that: The moving wheel (202) and the gear belt (105) are meshed with each other for transmission.

4. According to claim 1, the integrated assembly line mechanism based on battery tray assembly production is characterized in that: The shape of the groove (308) matches the shape of the placement frame (204), and the cushion block (307) fits the surface of the conveying platform (102).

5. The integrated assembly line mechanism based on battery tray assembly production according to claim 1 is characterized in that: The assembly plate (401) and the limiting plate (306) are fixedly connected by bolts.

6. The integrated assembly line mechanism based on battery tray assembly production according to claim 1 is characterized in that: The slider (501) is slidably connected inside the fixing seat (402), and the screw rod (404) is threadedly connected inside the slider (501).

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