Binding device for steel wire rope machining

By designing a wire rope binding device that includes steering, cutting, cutting and tightening structures, the problem of time and effort in manual binding of wire ropes after being rolled is solved, automatic winding and bundling is realized, and production efficiency is improved.

CN119637635AActive Publication Date: 2025-03-18TAIXING JUNDA METAL PROD CO LTD

Patent Information

Application Number
CN202510185755.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-02-20
Publication Date
2025-03-18
Estimated Expiration
2045-02-20

AI Technical Summary

Technical Problem

The prior art requires a lot of manpower and time to manually bind the limit and tie it after the wire rope is coiled.

Method used

Design a bundling device for wire rope processing, including base, steering structure, cutting structure, cutting structure and tightening structure, through which automatic winding, cutting and binding are achieved.

Benefits of technology

The automatic winding and binding of wire ropes is realized, which reduces manpower consumption, improves production efficiency, and can adjust the winding length and the inner wall diameter of the rolling according to needs.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119637635A_ABST
    Figure CN119637635A_ABST
Patent Text Reader

Abstract

The invention relates to the technical field of steel wire rope bundling equipment, and particularly discloses a steel wire rope machining bundling device which comprises a base, a steering structure, a discharging structure, a cutting structure and a tightening structure. The base is rectangular, the steering structure is fixedly arranged in the middle of the upper wall of the base, the discharging structure is fixedly arranged in the middle of the upper wall of the right end of the base, the cutting structure is fixedly arranged on the discharging structure, and the tightening structure is fixedly arranged on the upper wall of the base and located on the left side of the steering structure. According to the steel wire rope winding device, the corresponding length and the inner wall diameter of a wound steel wire rope can be conveniently wound according to the actual winding requirement through the steering structure, coiled steel wires or iron wires can be directly installed through the discharging structure, then the iron wires are directly pulled, put and cut, the steel wire rope is cut into a certain length, and the steel wire rope winding device is convenient to use. And finally, the two ends of the steel wire wound on the steel wire rope are clamped and rotated for binding through the binding structure, and after binding, the winding end of the steel wire can be pushed, pressed and toppled to prevent scratches.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to the technical field of steel wire rope bundling equipment, in particular to a bundling device for steel wire rope processing. Background Art

[0002] Steel wire rope is a spiral steel wire bundle twisted together according to certain rules with steel wires that meet the requirements of mechanical properties and geometric dimensions. The steel wire rope is composed of steel wires, rope cores and grease. Since the steel wire rope is twisted into strands with multiple layers of steel wires, the steel wire rope has a certain strength. During the reproduction process, according to the corresponding use requirements, the steel wire rope of the corresponding length needs to be rolled and bundled for easy transportation and transportation. After the steel wire rope with a certain strength is rolled, it takes a lot of manpower and time to manually limit and bundle it. Therefore, a bundling device for steel wire rope processing is designed. Summary of the invention

[0003] The object of the present invention is to provide a binding device for wire rope processing to solve the problems raised in the above-mentioned background technology.

[0004] In order to achieve the above-mentioned solution to the problem, the present invention provides the following technical solutions: a bundling device for wire rope processing, comprising a base, a steering structure, a feeding structure, a cutting structure and a binding structure; the steering structure is fixedly arranged in the middle of the upper wall of the base, the feeding structure is fixedly arranged in the middle of the upper wall at the right end of the base, the cutting structure is fixedly arranged on the feeding structure, and the binding structure is fixedly arranged on the upper wall of the base and is located on the left side of the steering structure.

[0005] Preferably, the steering structure includes a first base, a first motor, a first mounting shaft, a rotating frame, a first electric slide rail, a pair of second electric slide rails and two pairs of shielding components; the first base is fixedly arranged on the upper wall of the base and is located in the middle, the first motor is fixedly arranged in the first base, one end of the first mounting shaft movably passes through the upper wall of the first base, and one end of the first mounting shaft is fixedly connected to the driving end of the first motor, one end of the rotating frame is fixedly arranged on the other end of the first mounting shaft, the first electric slide rail is fixedly arranged on the rotating frame, and the two ends of the first electric slide rail are respectively symmetrically located on the front and rear sides of the rotating frame, a first movable seat that is relatively movable is symmetrically arranged on the first electric slide rail, a pair of the second electric slide rails are respectively fixedly arranged on the first movable seat of the first electric slide rail, and the second electric slide rail is perpendicular to the first electric slide rail, a second movable seat that is relatively movable is symmetrically arranged on the second electric slide rail, two pairs of the shielding components are respectively symmetrically arranged on the two ends of the second electric slide rail, and the shielding components are located on the second movable seat.

[0006] Preferably, the shielding assembly includes a shielding frame, a support plate, a clamping claw, a push rod and a spring; a mounting opening is provided on the left side wall at the bottom end of the shielding frame, a flipping opening connected to the left side wall is provided on the top end of the shielding frame, the bottom end of the shielding frame is fixedly set on the second movable seat, one end of the support plate is fixedly set on the right side wall of the shielding frame and is located above the mounting opening, the clamping claw is movably embedded in the flipping opening near one end and is close to the mounting opening, the other end of the clamping claw is inclined toward the shielding frame, the push rod movably passes through the middle part of the upper wall of the mounting opening, and the top end of the push rod is fitted on one end of the clamping claw, one end of the spring is fixedly set on the middle part of the lower wall in the mounting opening, and the other end of the spring is fitted on the other end of the push rod.

[0007] Preferably, both ends of the clamping jaw are V-shaped.

[0008] Preferably, the blanking structure includes a bracket, a third electric slide rail, a mounting tube, a first hydraulic cylinder, a second machine base, a pair of limit rods, a second motor, a swivel seat and a force unit; one end of the bracket is fixedly arranged on the center line of the upper wall of the base and is located on the right side of the first machine base, a lifting port is opened in the middle of the bracket, one end of the third electric slide rail is fixedly arranged on the left side of the other end of the bracket, one end of the mounting tube is fixedly arranged on the third electric slide rail, and the mounting tube moves left and right, the mounting tube is located above the shielding frame, one end of the first hydraulic cylinder is fixedly embedded in the other end of the mounting tube and is located in the middle, the second machine base is fixedly arranged on the telescopic end of the first hydraulic cylinder, one end of a pair of limit rods are respectively symmetrically arranged on the upper wall of the second machine base, and the other ends of the limit rods are respectively movably inserted in the other end of the mounting tube, the second motor is fixedly arranged in the second machine base, both ends of the swivel seat are respectively movably clamped on the second machine base, and one end of the swivel seat is connected to the driving end of the second motor, and the force unit is fixedly arranged on the swivel seat.

[0009] Preferably, the force-applying unit includes a pair of second hydraulic cylinders, a mechanical gripper body, a wire seat, a sleeve column and a threading plate; one end of the pair of second hydraulic cylinders are respectively fixedly inserted in the swivel seat, and the telescopic end of the second hydraulic cylinder is opposite to the lifting port, the mechanical gripper body is fixedly arranged between the telescopic ends of the second hydraulic cylinder, and the mechanical gripper body movably passes through the lifting port, the wire seat is fixedly arranged on the right side wall of the bracket and is located below the mechanical gripper body, one end of the sleeve column is fixedly arranged in the middle of the upper wall of the other end of the wire seat, one end of the threading plate is fixedly arranged on the upper wall of the wire seat and is located on the left side of the sleeve column and on the center line, and a wire hole is opened in the middle of the other end of the threading plate.

[0010] Preferably, the cutting structure includes a fourth electric slide rail, a turning frame, a lifting hydraulic cylinder, a turning hydraulic cylinder, a top roller, a third hydraulic cylinder, a lifting plate and a hydraulic clamp body; one end of the fourth electric slide rail is fixedly arranged on the other end of the mounting tube, and the fourth electric slide rail is perpendicular to the mounting tube, one end of the turning frame is fixedly arranged on the fourth electric slide rail, one end of the lifting hydraulic cylinder is movably arranged on one end of the turning frame, one end of the turning hydraulic cylinder is movably arranged in the middle of the lower wall of the turning frame, and the other end of the turning hydraulic cylinder is movably connected to the lifting hydraulic cylinder, a roller frame is arranged on the top roller, and the top roller can rotate, and the top roller is fixedly arranged on the telescopic end of the lifting hydraulic cylinder, one end of the third hydraulic cylinder is fixedly arranged on the lower wall of the turning frame and is located on the right side of the turning hydraulic cylinder, the lifting plate is movably sleeved on the other end of the turning frame, and the lifting plate is fixedly connected to the telescopic end of the third hydraulic cylinder, the hydraulic clamp body is fixedly arranged on the right side wall of the lifting plate, and the hydraulic clamp body movably passes through the lifting port of the bracket.

[0011] Preferably, the binding structure includes a fifth electric slide rail, a third machine base, a third motor, a fourth hydraulic cylinder, a sixth electric slide rail and a pair of clamps; the fifth electric slide rail is fixedly arranged on the upper wall of the base and is located on the left side of the first machine base, the third machine base is fixedly arranged on the fifth electric slide rail, the third motor is fixedly arranged in the third machine base, and the third motor driving end moves through the upper wall of the third machine base, one end of the fourth hydraulic cylinder is fixedly arranged on the third motor driving end, the middle part of the lower wall of the sixth electric slide rail is fixedly arranged on the telescopic end of the fourth hydraulic cylinder, and the sixth electric slide rail is symmetrically provided with a sixth moving seat that can move relatively, one end of a pair of clamps are respectively fixedly arranged on the sixth moving seat of the sixth electric slide rail, and the clamps are symmetrical with each other.

[0012] The present invention provides a binding device for wire rope processing, which has the following beneficial effects: the present invention facilitates winding of the corresponding length and the inner wall diameter of the wire rope after winding according to the actual winding demand through the steering structure, and can directly install the steel wire or iron wire in a coil through the feeding structure, and then directly pull, release and cut the iron wire to cut the wire rope into a certain length, and apply force to both ends around the wire rope, and finally clamp and rotate the two ends of the steel wire around the wire rope through the binding structure to bind them, and after binding, the winding end of the steel wire can also be pushed and tilted to prevent scratching; in summary, the present invention has the following effects: 1. When winding the wire rope, the winding length and the inner wall diameter after winding can be adjusted according to actual needs, which means it can adapt to a variety of different application scenarios.

[0013] 2. Since the wire rope can be wound accurately according to the demand, the waste of wire rope caused by over-winding is avoided, and the wound wire rope can be directly used.

[0014] 3. The inner wall diameter of the coil can be adjusted so that the wire rope coil can better adapt to the space during storage and transportation.

[0015] 4. The iron wire can be directly pulled, released and cut to realize a continuous production process. The rolled wire rope can be bundled in multiple places to ensure the firmness of the bundle. After bundling, the wire winding end can be pushed and tilted to prevent scratching. This function can prevent the wire winding end from scratching other objects or operators during use. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the assembly structure of the present invention.

[0017] Figure 2 It is a schematic diagram of the split structure of the steering structure of the present invention.

[0018] Figure 3 It is a schematic diagram of the split structure of the blanking structure of the present invention.

[0019] Figure 4 It is a schematic diagram of the material cutting structure of the present invention.

[0020] Figure 5 It is a schematic diagram of the split structure of the cutting structure of the present invention.

[0021] Figure 6 It is a schematic diagram of the split structure of the binding structure of the present invention.

[0022] Figure 7 for Figure 2 A partial enlarged view of point A in the figure.

[0023] Figure 8 for Figure 2 A partial enlarged view of point B in FIG.

[0024] Fig. 9 for Figure 5 A partial enlarged view of point C in the figure.

[0025] In the figure: 1, base, 2, steering structure, 21, first base, 22, first motor, 23, first mounting shaft, 24, rotating frame, 25, first electric slide rail, 26, second electric slide rail, 27, shielding assembly, 271, shielding frame, 272, support plate, 273, clamping claw, 274, push rod, 275, spring, 3, unloading structure, 31, bracket, 32, third electric slide rail, 33, mounting pipe, 34, first hydraulic cylinder, 35, second base, 36, limit rod, 37, second motor, 38, rotating seat, 39 , force unit, 391, second hydraulic cylinder, 392, mechanical gripper body, 393, wire seat, 394, sleeve column, 395, threading plate, 4, cutting structure, 41, fourth electric slide rail, 42, flip frame, 43, lifting hydraulic cylinder, 44, flip hydraulic cylinder, 45, top roller, 46, third hydraulic cylinder, 47, lifting plate, 48, hydraulic clamp body, 5, tightening structure, 51, fifth electric slide rail, 52, third machine base, 53, third motor, 54, fourth hydraulic cylinder, 55, sixth electric slide rail, 56, splint. DETAILED DESCRIPTION

[0026] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0027] See also Figure 1-Figure 9 The present invention provides a technical solution: a bundling device for processing steel wire ropes, comprising a base 1, a steering structure 2, a feeding structure 3, a cutting structure 4 and a tightening structure 5; the base 1 is rectangular, the steering structure 2 is fixedly arranged at the middle of the upper wall of the base 1, the feeding structure 3 is fixedly arranged at the middle of the upper wall of the right end of the base 1, the cutting structure 4 is fixedly arranged on the feeding structure 3, and the tightening structure 5 is fixedly arranged on the upper wall of the base 1 and is located on the left side of the steering structure 2; the steering structure 2 is used for winding or carrying rolled steel wire ropes, and rotating to realize multi-position bundling, the steel wire is automatically put in by the feeding structure 3, the steel wire is cut by the cutting structure 4, the cutting structure 3 cooperates with the cutting structure 4 to wrap the cut steel wire around the steel wire rope and stagger the two ends, and the tightening structure 5 clamps and rotates the staggered two ends of the steel wire to tighten and bundle them.

[0028] More specifically, the steering structure 2 includes a first machine base 21, a first motor 22, a first mounting shaft 23, a rotating frame 24, a first electric slide rail 25, a pair of second electric slide rails 26 and two pairs of shielding components 27; the first machine base 21 is fixedly arranged on the upper wall of the base 1 and is located in the middle, the first motor 22 is fixedly arranged in the first machine base 21, one end of the first mounting shaft 23 movably passes through the upper wall of the first machine base 21, and one end of the first mounting shaft 23 is fixedly connected to the driving end of the first motor 22, one end of the rotating frame 24 is fixedly arranged on the other end of the first mounting shaft 23, the first electric slide rail 25 is fixedly arranged on the rotating frame 24, and the two ends of the first electric slide rail 25 are respectively located on the front and rear sides of the rotating frame 24, and the first electric slide rail 25 is symmetrical on the front and rear sides. A first movable seat for relative movement is provided, a pair of second electric slide rails 26 are respectively fixedly provided on the first movable seat of the first electric slide rail 25, and the second electric slide rail 26 is perpendicular to the first electric slide rail 25, and second movable seats for relative movement are symmetrically provided on the second electric slide rail 26, two pairs of shielding components 27 are respectively symmetrically provided on the two ends of the second electric slide rail 26, and the shielding components 27 are located on the second movable seat; the first motor 22 on the first machine base 21 drives the first electric slide rail 25 on the first rotating frame 24 to rotate, so as to drive the two pairs of shielding components 27 to rotate for winding and adjusting the bundling position, the front and rear spacing of winding is adjusted by the first electric slide rail 25, and the left and right spacing is adjusted by the second electric slide rail 26.

[0029] More specifically, the shielding assembly 27 includes a shielding frame 271, a support plate 272, a clamping claw 273, a push rod 274 and a spring 275; the shielding frame 271 is a rectangular structure, and a mounting opening is provided on the left side wall at the bottom end of the shielding frame 271, and a flip opening connected to the left side wall is provided on the top of the shielding frame 271. The bottom end of the shielding frame 271 is fixedly arranged on the second movable seat, one end of the support plate 272 is fixedly arranged on the right side wall of the shielding frame 271 and is located above the mounting opening, both ends of the clamping claw 273 are V-shaped, one end of the clamping claw 273 is movably embedded in the flip opening and close to the mounting opening, the other end of the clamping claw 273 is inclined toward the shielding frame 271, and the push rod 274 is inclined to the top of the spring 275. 74 is movable and runs through the middle of the upper wall of the installation opening, and the top of the push rod 274 is fitted on one end of the clamping claw 273, one end of the spring 275 is fixedly set in the middle of the lower wall inside the installation opening, and the other end of the spring 275 is fitted on the other end of the push rod 274; one end of the wire rope is clamped and fixed by the flipping clamping claw 273, and as the first motor 22 drives and rotates, the wire rope is blocked by the blocking frame 271 and carried by the support plate 272 for winding, or the blocked frame 271 blocks the rolled wire rope carried by the support plate 272, and the clamping claw 273 uses the force of the spring 275 on the push rod 274 to cause the clamping claw 273 to clamp one end of the wire rope.

[0030] More specifically, the unloading structure 3 includes a bracket 31, a third electric slide rail 32, a mounting tube 33, a first hydraulic cylinder 34, a second machine base 35, a pair of limit rods 36, a second motor 37, a swivel seat 38 and a force unit 39; one end of the bracket 31 is fixedly arranged on the center line of the upper wall of the base 1 and is located on the right side of the first machine base 21, a lifting port is opened in the middle of the bracket 31, one end of the third electric slide rail 32 is fixedly arranged on the left side of the other end of the bracket 31, one end of the mounting tube 33 is fixedly arranged on the third electric slide rail 32, and the mounting tube 33 moves left and right, and the mounting tube 33 is located above the shielding frame 271, one end of the first hydraulic cylinder 34 is fixedly embedded in the other end of the mounting tube 33 and is located in the middle, and the second machine base 35 is fixedly arranged on the third electric slide rail 32. On the telescopic end of a hydraulic cylinder 34, one end of a pair of limit rods 36 are symmetrically arranged on the upper wall of the second machine base 35, and the other ends of the limit rods 36 are movably inserted into the other end of the mounting tube 33, and the second motor 37 is fixedly arranged in the second machine base 35. The swivel seat 38 is concave, and the two ends of the swivel seat 38 are movably clamped on the second machine base 35, and one end of the swivel seat 38 is connected to the driving end of the second motor 37. The force unit 39 is fixedly arranged on the swivel seat 38; the force unit 39 is driven to move left and right to adjust the supply wire position through the third electric slide rail 32 on the bracket 31, the force unit 39 is driven to rise and fall through the first hydraulic cylinder 34, and the force unit 39 is driven to flip and adjust the direction through the second motor 37 in the second machine base 35.

[0031] More specifically, the force applying unit 39 includes a pair of second hydraulic cylinders 391, a mechanical gripper body 392, a wire seat 393, a sleeve column 394 and a threading plate 395; one end of the pair of second hydraulic cylinders 391 is respectively fixedly inserted into the swivel seat 38, and the telescopic end of the second hydraulic cylinder 391 is opposite to the lifting port, the mechanical gripper body 392 is fixedly arranged between the telescopic ends of the second hydraulic cylinder 391, and the mechanical gripper body 392 moves through the lifting port, and the wire seat 393 is fixedly arranged on the right side wall of the bracket 31 and located at the mechanical gripper body 3 92, one end of the sleeve column 394 is fixedly arranged on the middle part of the upper wall of the other end of the wire seat 393, one end of the threading plate 395 is fixedly arranged on the upper wall of the wire seat 393 and is located on the left side of the sleeve column 394 and on the center line, and a threading hole is opened in the middle part of the other end of the threading plate 395; the mechanical clamp body 392 is driven to feed and retreat by the second hydraulic cylinder 391, and one end of the iron wire is clamped and pulled by the mechanical clamp 273 body, the steel wire or iron coil is supported by the wire seat 393, and the steel wire is limited by the sleeve column 394 and the threading plate 395.

[0032] More specifically, the cutting structure 4 includes a fourth electric slide rail 41, a turning frame 42, a lifting hydraulic cylinder 43, a turning hydraulic cylinder 44, a top roller 45, a third hydraulic cylinder 46, a lifting plate 47 and a hydraulic clamp body 48; one end of the fourth electric slide rail 41 is fixedly arranged on the other end of the mounting tube 33, and the fourth electric slide rail 41 is perpendicular to the mounting tube 33. The turning frame 42 is L-shaped, and one end of the turning frame 42 is fixedly arranged on the fourth electric slide rail 41. One end of the lifting hydraulic cylinder 43 is movably arranged on one end of the turning frame 42. One end of the turning hydraulic cylinder 44 is movably arranged in the middle of the lower wall of the turning frame 42, and the other end of the turning hydraulic cylinder 44 is movably connected to the lifting hydraulic cylinder 43. A roller frame is arranged on the top roller 45, and the top roller 45 can rotate. 45 is fixedly arranged on the telescopic end of the lifting hydraulic cylinder 43, one end of the third hydraulic cylinder 46 is fixedly arranged on the lower wall of the flip frame 42 and is located on the right side of the flip hydraulic cylinder 44, the lifting plate 47 is movably sleeved on the other end of the flip frame 42, and the lifting plate 47 is fixedly connected to the telescopic end of the third hydraulic cylinder 46, the hydraulic clamp body 48 is fixedly arranged on the right side wall of the lifting plate 47, and the hydraulic clamp body 48 is movably passed through the lifting port of the bracket 31; the hydraulic clamp and the top roller 45 are driven by the fourth electric slide rail 41 to move left and right to adjust the position, the steel wire is cut by the hydraulic clamp, and the top roller 45 is driven to descend and push one end of the steel wire through the lifting movement, and the top roller 45 is driven by the flip hydraulic cylinder 44 to adjust the direction to make the steel wire wrap around the wire rope and stagger the two ends of the steel wire.

[0033] More specifically, the tightening structure 5 includes a fifth electric slide rail 51, a third machine base 52, a third motor 53, a fourth hydraulic cylinder 54, a sixth electric slide rail 55 and a pair of clamps 56; the fifth electric slide rail 51 is fixedly arranged on the upper wall of the base 1 and is located on the left side of the first machine base 21, the third machine base 52 is fixedly arranged on the fifth electric slide rail 51, the third motor 53 is fixedly arranged in the third machine base 52, and the driving end of the third motor 53 moves through the upper wall of the third machine base 52, one end of the fourth hydraulic cylinder 54 is fixedly arranged on the driving end of the third motor 53, and the sixth electric slide rail 55 is fixedly arranged on the upper wall of the third machine base 52. The middle part of the lower wall of the rail 55 is fixedly set on the telescopic end of the fourth hydraulic cylinder 54, and the sixth electric slide rail 55 is symmetrically provided with a sixth movable seat that can move relatively. A pair of clamps 56 are both L-shaped, and one end of a pair of clamps 56 are respectively fixedly set on the sixth movable seat of the sixth electric slide rail 55, and the clamps 56 are symmetrical to each other; the clamps 56 are driven by the fifth electric slide rail 51 to move left and right to adjust the position according to the size of the wire rope roll, and the clamps 56 are driven by the third motor 53 on the third machine base 52 to drive the clamps 56 to relatively clamp the two ends of the wire for winding, tightening and bundling.

[0034] Working principle: S1. The equipment is powered on by the base 1 for stable support; if it is used for winding and bundling the wire rope, one end of the wire rope is passed through the clamping claw 273 in the flip shielding assembly 27. The flipping of the clamping claw 273 will cause one end to press the top rod 274 downward and compress the spring 275; after one end of the wire rope is clamped by the clamping claw 273 and fixed by the reaction force of the spring 275, one end of the wire rope is placed on the support plate 272, and then the first motor 22 in the first machine base 21 is driven to drive the rotating frame 24 to rotate through the first mounting shaft 23, thereby driving the shielding assembly 27 to rotate, and the wire rope is wound into a circle through the shielding of the shielding frame 271 and the bearing of the support plate 272; or according to the winding demand and the inner wall diameter of the rolled wire rope roll, the first electric slide rail 25 is driven to adjust the front and rear spacing of the two second electric slide rails 26, and the left and right spacing of the shielding assembly 27 is adjusted by the second electric slide rail 26 to adjust the expansion size; S2, then place the coiled steel wire or iron wire on the steel wire seat 393 in the force unit 39, and put it on the upper limit of the sleeve column 394; then pass one end of the iron wire through the threading plate 395; drive the third electric slide rail 32 on the bracket 31 to drive the mechanical gripper body 392 to move left and right, and clamp one end of the steel wire with the mechanical gripper body 392. At this time, the material structure passes through the lifting port of the bracket 31; S3, then the third electric slide rail 32 drives the mechanical gripper body 392 to move and pull the steel wire to release the wire; after the steel wire is moved from the outside of the steel wire rope roll to the inside, the first hydraulic cylinder 34 is driven to extend, and the limit rod 36 is used to extend and limit in the mounting tube 33, driving the mechanical gripper body 392 to descend from the inside of the steel wire rope roll to the bottom; then the second hydraulic cylinder 391 is driven to pull the steel wire to the right, and at the same time the second motor 37 in the second machine base 35 is driven to drive the swivel base 38 to flip a certain angle; S4, then keep the mechanical gripper body 392 still, and hold the steel wire in a limited position; then control the fourth electric slide rail 41 in the cutting structure 4 to drive the hydraulic clamp body 48 to move left and right to adjust the cutting position; then control the third hydraulic cylinder 46 to extend and drive the lifting plate 47 to descend, and then drive the hydraulic clamp body 48 to descend to cut the steel wire passing through the bracket 31; S5, the cut steel wire ends drive the lifting hydraulic cylinder 43 and the turning hydraulic cylinder 44 on the turning frame 42 to drive the top roller 45 to descend and press the steel wire, and adjust the direction of the steel wire to make the steel wire wrap around the steel wire rope roll, and finally realize that the two ends of the steel wire are wound around the steel wire rope and staggered relative to each other; S6. After the steel wire is wound, the steering structure 2 is driven to rotate again to make the staggered position of the steel wire relative to the binding structure 5; the fifth electric slide rail 51 is driven to adjust and move according to the position of the steel wire, and then the fourth hydraulic cylinder 54 is driven to extend to raise the clamping plate 56, and the sixth electric slide rail 55 is driven to drive the clamping plate 56 to move relatively to clamp the two ends of the staggered steel wire, and finally the third motor 53 in the third machine base 52 is driven to drive the clamping plate 56 to rotate to tighten and tie the steel wire; and after tightening, the two L-shaped clamping plates 56 are relatively fitted, and then the top of the clamping plate 56 is in a flat state, and the fourth hydraulic cylinder 54 can be extended to push the tightened steel wire end to cause it to tip over to prevent scratches; S7. When bundling again, the above steps are repeated to realize the process operation of loading, rotating, unloading, cutting, winding, tightening and pushing for bundling.

[0035] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A bundling device for wire rope processing, characterized in that: The invention comprises a base (1), a steering structure (2), a material cutting structure (3), a material cutting structure (4) and a fastening structure (5); the steering structure (2) is fixedly arranged at the middle of the upper wall of the base (1), the material cutting structure (3) is fixedly arranged at the middle of the upper wall at the right end of the base (1), the material cutting structure (4) is fixedly arranged on the material cutting structure (3), and the fastening structure (5) is fixedly arranged on the upper wall of the base (1) and is located on the left side of the steering structure (2).

2. A steel wire rope bundling device according to claim 1, characterized in that: The steering structure (2) comprises a first machine base (21), a first motor (22), a first mounting shaft (23), a rotating frame (24), a first electric slide rail (25), a pair of second electric slide rails (26), and two pairs of shielding components (27); The first machine base (21) is fixedly arranged on the upper wall of the base (1) and is located in the middle. The first motor (22) is fixedly arranged in the first machine base (21). One end of the first installation shaft (23) movably passes through the upper wall of the first machine base (21). One end of the first installation shaft (23) is fixedly connected to the driving end of the first motor (22). One end of the rotating frame (24) is fixedly arranged on the other end of the first installation shaft (23). The first electric slide rail (25) is fixedly arranged on the rotating frame (24). Two ends of the first electric slide rail (25) are respectively located on the rotating frame ( 24) The front and rear sides are symmetrical, the first electric slide rail (25) is symmetrically provided with a first movable seat that moves relatively, a pair of the second electric slide rails (26) are respectively fixedly provided on the first movable seat of the first electric slide rail (25), and the second electric slide rail (26) is perpendicular to the first electric slide rail (25), the second electric slide rail (26) is symmetrically provided with a second movable seat that moves relatively, and two pairs of the shielding components (27) are respectively symmetrically provided on the two ends of the second electric slide rail (26), and the shielding components (27) are located on the second movable seat.

3. A steel wire rope bundling device according to claim 2, characterized in that: The shielding assembly (27) comprises a shielding frame (271), a supporting plate (272), a clamping claw (273), a push rod (274), and a spring (275); The left side wall at the bottom end of the shielding frame (271) is provided with a mounting opening, the top end of the shielding frame (271) is provided with a flip opening connected to the left side wall, the bottom end of the shielding frame (271) is fixedly arranged on the second movable seat, one end of the support plate (272) is fixedly arranged on the right side wall of the shielding frame (271) and is located above the mounting opening, the clamping claw (273) is movably embedded in the flip opening near one end and is close to the mounting opening, the other end of the clamping claw (273) is inclined toward the shielding frame (271), the push rod (274) movably passes through the middle of the upper wall of the mounting opening, and the top end of the push rod (274) is attached to one end of the clamping claw (273), and one end of the spring (275) is fixedly arranged in the middle of the lower wall in the mounting opening, and the other end of the spring (275) is attached to the other end of the push rod (274).

4. A steel wire rope bundling device according to claim 3, characterized in that: Both ends of the clamping claw (273) are V-shaped.

5. A steel wire rope bundling device according to claim 4, characterized in that: The material discharging structure (3) comprises a bracket (31), a third electric slide rail (32), a mounting pipe (33), a first hydraulic cylinder (34), a second machine base (35), a pair of limit rods (36), a second motor (37), a rotating base (38) and a force application unit (39); One end of the bracket (31) is fixedly arranged on the center line of the upper wall of the base (1) and is located on the right side of the first machine base (21); a lifting opening is opened in the middle of the bracket (31); one end of the third electric slide rail (32) is fixedly arranged on the left side of the other end of the bracket (31); one end of the mounting tube (33) is fixedly arranged on the third electric slide rail (32), and the mounting tube (33) moves left and right; the mounting tube (33) is located above the shielding frame (271); one end of the first hydraulic cylinder (34) is fixedly embedded in the other end of the mounting tube (33) and is located in the middle; The second machine base (35) is fixedly arranged on the telescopic end of the first hydraulic cylinder (34); one end of a pair of limit rods (36) are symmetrically arranged on the upper wall of the second machine base (35), and the other ends of the limit rods (36) are movably inserted into the other end of the mounting tube (33); the second motor (37) is fixedly arranged in the second machine base (35); both ends of the rotating base (38) are movably clamped on the second machine base (35), and one end of the rotating base (38) is connected to the driving end of the second motor (37); and the force applying unit (39) is fixedly arranged on the rotating base (38).

6. A steel wire rope bundling device according to claim 5, characterized in that: The force applying unit (39) comprises a pair of second hydraulic cylinders (391), a mechanical gripper body (392), a wire seat (393), a sleeve column (394) and a threading plate (395); One end of a pair of the second hydraulic cylinders (391) is respectively fixedly inserted in the swivel seat (38), and the telescopic end of the second hydraulic cylinder (391) is opposite to the lifting port, the mechanical gripper body (392) is fixedly arranged between the telescopic ends of the second hydraulic cylinder (391), and the mechanical gripper body (392) movably passes through the lifting port, the wire seat (393) is fixedly arranged on the right side wall of the bracket (31) and is located below the mechanical gripper body (392), one end of the sleeve column (394) is fixedly arranged on the middle part of the upper wall of the other end of the wire seat (393), one end of the threading plate (395) is fixedly arranged on the upper wall of the wire seat (393) and is located on the left side of the sleeve column (394) and on the center line, and a threading hole is opened in the middle part of the other end of the threading plate (395).

7. A steel wire rope bundling device according to claim 6, characterized in that: The cutting structure (4) comprises a fourth electric slide rail (41), a turning frame (42), a lifting hydraulic cylinder (43), a turning hydraulic cylinder (44), a top roller (45), a third hydraulic cylinder (46), a lifting plate (47) and a hydraulic clamp body (48); One end of the fourth electric slide rail (41) is fixedly arranged on the other end of the mounting tube (33), and the fourth electric slide rail (41) is perpendicular to the mounting tube (33). One end of the flip frame (42) is fixedly arranged on the fourth electric slide rail (41). One end of the lifting hydraulic cylinder (43) is movably arranged on one end of the flip frame (42). One end of the flip hydraulic cylinder (44) is movably arranged in the middle of the lower wall of the flip frame (42), and the other end of the flip hydraulic cylinder (44) is movably connected to the lifting hydraulic cylinder (43). A roller frame is arranged on the top roller (45), and The top roller (45) is rotatable, and the top roller (45) is fixedly arranged on the telescopic end of the lifting hydraulic cylinder (43). One end of the third hydraulic cylinder (46) is fixedly arranged on the lower wall of the flip frame (42) and is located on the right side of the flip hydraulic cylinder (44). The lifting plate (47) is movably sleeved on the other end of the flip frame (42), and the lifting plate (47) is fixedly connected to the telescopic end of the third hydraulic cylinder (46). The hydraulic clamp body (48) is fixedly arranged on the right side wall of the lifting plate (47), and the hydraulic clamp body (48) movably passes through the lifting opening of the bracket (31).

8. A steel wire rope bundling device according to claim 7, characterized in that: The binding structure (5) comprises a fifth electric slide rail (51), a third machine base (52), a third motor (53), a fourth hydraulic cylinder (54), a sixth electric slide rail (55), and a pair of clamping plates (56); The fifth electric slide rail (51) is fixedly arranged on the upper wall of the base (1) and is located on the left side of the first machine base (21); the third machine base (52) is fixedly arranged on the fifth electric slide rail (51); the third motor (53) is fixedly arranged in the third machine base (52); and the driving end of the third motor (53) movably penetrates the upper wall of the third machine base (52); one end of the fourth hydraulic cylinder (54) is fixedly arranged on the driving end of the third motor (53); the middle part of the lower wall of the sixth electric slide rail (55) is fixedly arranged on the telescopic end of the fourth hydraulic cylinder (54); and the sixth electric slide rail (55) is symmetrically provided with a sixth movable seat that moves relatively; one end of a pair of clamping plates (56) is respectively fixedly arranged on the sixth movable seat of the sixth electric slide rail (55), and the clamping plates (56) are symmetrical to each other.

Citation Information

Patent Citations

  • Cable bundling device and method

    CN113734503A

  • Wire and cable winder

    CN116588453A

  • Wire harness strapping machine

    CN117262319A

  • Copper wire strapping machine device

    CN117465747A

  • Middle-widthed band automatic bundling method and middle-widthed band automatic bundling machine

    CN1541897A

Cited By

  • Machining device for electric vehicle frame

    CN120347096A