Sewage treatment system for concrete production

By designing a filter box that can move up and down and a sludge depth treatment box, the problem of untimely sludge treatment in the sewage treatment system in the prior art is solved, and efficient purification of sewage and normal operation of equipment is achieved.

CN119638132AInactive Publication Date: 2025-03-18LIANSHUI WEIYE CONCRETE CO LTD
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Patent Information

Application Number
CN202411978979.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-31
Publication Date
2025-03-18
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing concrete production sewage treatment system cannot process sludge in time during the cleaning process, resulting in equipment blockage and degradation of treatment efficiency and quality.

Method used

A sewage treatment system for concrete production is designed, including a filter box that can move up and down, a sludge depth treatment box and a drainage box. The sewage is initially treated through the filter box, the sludge depth treatment box is thoroughly filtered and discharged, and the drainage tank is further purified by water purification agent treatment and filter net.

Benefits of technology

Timely treatment of sludge and efficient purification of sewage are achieved, equipment blockage is avoided, and the efficiency and quality of sewage treatment are improved.

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Abstract

The invention relates to a sewage treatment system for concrete production, which comprises a base, the top of the base is fixedly provided with a primary treatment box, the primary treatment box is internally provided with a filter box, the outer surface of the primary treatment box is fixedly provided with a hydraulic push rod, and the outer surface of the hydraulic push rod is provided with a moving ring. A connecting seat is fixedly mounted between the moving ring and the top of the filter box, a water inlet pipe is fixedly mounted on the left side of the primary treatment box, and a water drainage box is fixedly mounted on the top of the standing box. According to the sewage treatment system for concrete production, sludge is lifted and conveyed into the sludge conveying boxes on the two sides through the sludge conveying frames on the two sides, residual sludge is thoroughly filtered, the sludge is conveyed into the sludge discharging box, regular cleaning is conducted, the sludge and sewage are separated through multiple steps, separation is more thorough, and the sewage treatment efficiency is improved. And sludge is cleaned in time, so that equipment is prevented from being blocked by the sludge, and the sewage treatment efficiency and quality are improved.
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Description

Technical Field

[0001] The invention relates to the technical field of concrete preparation, in particular to a sewage treatment system for concrete production. Background Art

[0002] Concrete preparation technology mainly includes the calculation of concrete strength and concrete mixing. It is an important part of concrete engineering. The preparatory work before construction is a very important factor in the success of concrete preparation. Construction preparation includes the preparation of materials, the preparation of machinery and the examination of working conditions.

[0003] During the preparation process of concrete, a large amount of wastewater containing aggregates and cement will be generated, which needs to be treated before discharge. For example, Chinese Patent 202410217113.0 proposes a comprehensive treatment equipment and treatment process for concrete production wastewater, which can perform the first filtration, acid-base neutralization treatment and secondary filtration on the concrete wastewater in sequence, thereby effectively filtering out the lumps and sand in the concrete wastewater and adjusting the pH value of the concrete wastewater to ensure that the filtered and purified water and the removed lumps and sand can be recycled and reused.

[0004] However, the above-mentioned concrete production wastewater treatment system still has the problem that the sludge in the cleaning process cannot be treated in time, and the concrete production wastewater contains a large amount of sludge and debris. If it is not cleaned in time, it will cause equipment blockage, reduced treatment efficiency and treatment quality. Therefore, a new type of concrete production wastewater treatment system is proposed to solve the above problem. Summary of the invention

[0005] In view of the shortcomings of the prior art, the present invention provides a sewage treatment system for concrete production, which has the advantages of timely treatment and discharge of sludge and improved sewage treatment quality. It solves the problem that the sludge in the cleaning process of the prior art sewage treatment system cannot be treated in time, and the sewage from concrete production contains a large amount of sludge and debris, which will cause equipment blockage, reduced treatment efficiency and treatment quality if not cleaned in time.

[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a sewage treatment system for concrete production, comprising a base, a primary treatment box is fixedly installed on the top of the base, a filter box is arranged inside the primary treatment box, a hydraulic push rod is fixedly installed on the outer surface of the primary treatment box, a moving ring is arranged on the outer surface of the hydraulic push rod, a connecting seat is fixedly installed between the moving ring and the top of the filter box, a water inlet pipe is fixedly installed on the left side of the primary treatment box, a sludge deep treatment box is fixedly installed on the top of the base, a conveying pipe is fixedly installed on the right side of the treatment box, a sludge discharge box is fixedly installed inside the base, a static box is fixedly installed on the top of the base, a drainage box is fixedly installed on the top of the static box, and a drainage pipe is fixedly installed on the top of the drainage box;

[0007] The sludge deep treatment box comprises a box body, the front and back sides of the box body are fixedly installed with sludge conveying boxes, the right side of the box body is fixedly installed with a water supply pipe, the front and rear sides of the box body are fixedly installed with sludge conveying frames, the sludge conveying frames are fixedly installed with a driving motor, the front side wall and the rear side wall of the sludge conveying frame are fixedly installed with two transmission shafts, a transmission belt is installed between the two transmission shafts, and a lifting conveying bucket is rotatably installed on the transmission belt;

[0008] The drainage box includes a cylinder body, a cylinder body is fixedly installed on the top of the static box, a semicircular sealing plate is fixedly installed inside the cylinder body, an opening and closing sealing plate is rotatably installed on the right side of the semicircular sealing plate, a filter screen is fixedly installed inside the cylinder body and on the other half of the semicircular sealing plate, an installation cavity is opened inside the semicircular sealing plate, two rotating shafts are rotatably installed inside the installation cavity, a brake shaft is fixedly installed between the two rotating shafts, a transmission plate is fixedly installed on the outer surface of the brake shaft, a connecting shaft is rotatably installed on the end of the transmission plate, a support seat is fixedly installed on the inner bottom wall of the installation cavity, a transmission rod is rotatably installed inside the support seat, an electric push rod is fixedly installed on the inner bottom wall of the support seat, and a connecting block is fixedly installed on the output shaft of the electric push rod.

[0009] Furthermore, four hydraulic push rods are provided, and the hydraulic push output ends of the hydraulic push rods are fixedly connected to the moving ring.

[0010] Furthermore, an opening is provided on the left side of the filter box, and the outer surface of the filter box is in contact with the inner wall of the primary treatment box. The top of the filter box is a stainless steel plate, and stainless steel frames are installed on four sides, and a filter screen is installed inside the stainless steel frame.

[0011] Furthermore, the right end of the conveying pipe is placed above the sludge deep treatment box, and the static box is connected to the drainage box.

[0012] Furthermore, the water delivery pipe is arranged on the outside of the two sludge conveying frames, and the output end of the driving motor extends to the inside of the sludge conveying frame and is fixedly connected to the transmission shaft.

[0013] Furthermore, the bottom end of the sludge conveying frame extends to the interior of the sludge conveying box, the bottom end of the sludge conveying box is connected to the sludge discharge box, and the lifting and conveying buckets are arranged at equal distances.

[0014] Furthermore, the opening and closing sealing plate is rotatably connected to the semicircular sealing plate via a rotating shaft, and one end of the rotating shaft away from the brake shaft passes through the semicircular sealing plate and is fixedly connected to the opening and closing sealing plate.

[0015] Furthermore, the transmission plate and the transmission rod are rotationally connected via a connecting shaft, and the length of the transmission rod at the left side of the support seat is shorter than the length at the right side of the support seat.

[0016] Furthermore, a slot is provided at the top of the left end of the transmission rod, and the output shaft of the electric push rod is slidably installed in the slot through a connecting block.

[0017] Compared with the prior art, the technical solution of this application has the following beneficial effects:

[0018] 1. The concrete production sewage treatment system uses a filter box that can move up and down to preliminarily treat the concrete production sewage with silt. During the treatment process, large pieces and a part of the silt are filtered out through the filter box. After filtering, the filter box is lifted to the highest point to clean the debris inside. The cleaned sewage will be sent to the inside of the silt deep treatment box by the conveying pipe. The silt is lifted and transported to the inside of the sludge conveying box on both sides through the silt conveying frames on both sides. The remaining silt is thoroughly filtered and conveyed to the inside of the silt discharge box. It is cleaned regularly, and the silt and sewage are separated through multiple steps. The separation is more thorough, and the silt is cleaned in time to avoid silt clogging the equipment, so as to improve the efficiency and quality of sewage treatment.

[0019] 2. The sewage treatment system for concrete production, after sludge treatment, will be transported to the interior of the static box by the water delivery pipe. The compounds in the sewage will be treated by adding water purifier inside the static box. After standing, the flocs will sink, and the purified sewage will be further filtered through the filter net into the drainage box. When draining, the opening and closing sealing plate will slowly close to seal the drainage box to avoid the floating of flocs precipitated at the bottom due to suction during the drainage process, effectively improving the quality of concrete production sewage treatment. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the structure of the present invention;

[0021] Figure 2 It is a front cross-sectional view of the primary treatment box of the present invention;

[0022] Figure 3 It is a front cross-sectional view of the sludge deep treatment box of the present invention;

[0023] Figure 4 This is a schematic diagram of the internal structure of the sludge conveying frame of the present invention;

[0024] Figure 5 It is a top sectional view of the drainage box of the present invention;

[0025] Figure 6 It is a schematic diagram of the connection structure of the semicircular sealing plate and the opening and closing sealing plate of the present invention;

[0026] Figure 7 For the present invention Figure 6 A magnified view of the structure in the middle.

[0027] In the figure: 1, base; 2, primary treatment box; 3, filter box; 4, hydraulic push rod; 5, moving ring; 6, water inlet pipe; 7, sludge deep treatment box; 701, box body; 702, sludge conveying box; 703, water delivery pipe; 704, sludge conveying frame; 705, driving motor; 707, transmission shaft; 708, transmission belt; 709, lifting conveying bucket; 8, conveying pipe; 9, sludge discharge box; 10, static box ; 11. Drain box; 1101. Cylinder; 1102. Semicircular sealing plate; 1103. Opening and closing sealing plate; 1104. Filter screen; 1105. Installation cavity; 1106. Rotating shaft; 1107. Brake shaft; 1108. Transmission plate; 1109. Connecting shaft; 1110. Support seat; 1111. Transmission rod; 1112. Electric push rod; 1113. Connecting block; 12. Drain pipe; 13. Connecting seat. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0029] See also Figure 1-7In this embodiment, a sewage treatment system for concrete production includes a base 1, a primary treatment box 2 is fixedly installed on the top of the base 1, a filter box 3 is arranged inside the primary treatment box 2, a hydraulic push rod 4 is fixedly installed on the outer surface of the primary treatment box 2, a moving ring 5 is arranged on the outer surface of the hydraulic push rod 4, a connecting seat 13 is fixedly installed between the moving ring 5 and the top of the filter box 3, a water inlet pipe 6 is fixedly installed on the left side of the primary treatment box 2, a sludge deep treatment box 7 is fixedly installed on the top of the base 1, a conveying pipe 8 is fixedly installed on the right side of the primary treatment box 2, a sludge discharge box 9 is fixedly installed inside the base 1, a stationary box 10 is fixedly installed on the top of the base 1, a drainage box 11 is fixedly installed on the top of the stationary box 10, and a drainage pipe 12 is fixedly installed on the top of the drainage box 11;

[0030] The sludge deep treatment box 7 includes a box body 701, a sludge conveying box 702 is fixedly installed on the front and back of the box body 701, a water supply pipe 703 is fixedly installed on the right side of the box body 701, a sludge conveying frame 704 is fixedly installed on the front and back sides of the box body 701, a driving motor 705 is fixedly installed on the sludge conveying frame 704, two transmission shafts 707 are fixedly installed on the front side wall and the rear side wall of the sludge conveying frame 704, a transmission belt 708 is installed between the two transmission shafts 707, and a lifting conveying bucket 709 is rotatably installed on the transmission belt 708;

[0031] The drainage box 11 includes a cylinder 1101, the top of the static box 10 is fixedly installed with the cylinder 1101, the interior of the cylinder 1101 is fixedly installed with a semicircular sealing plate 1102, the right side of the semicircular sealing plate 1102 is rotatably installed with an opening and closing sealing plate 1103, the interior of the cylinder 1101 and the other half of the semicircular sealing plate 1102 is fixedly installed with a filter screen 1104, the interior of the semicircular sealing plate 1102 is provided with an installation cavity 1105, and the interior of the installation cavity 1105 is rotatably installed with two rotating shafts 1103. 6. A brake shaft 1107 is fixedly installed between the two rotating shafts 1106, a transmission plate 1108 is fixedly installed on the outer surface of the brake shaft 1107, a connecting shaft 1109 is rotatably installed on the end of the transmission plate 1108, a support seat 1110 is fixedly installed on the inner bottom wall of the installation cavity 1105, a transmission rod 1111 is rotatably installed inside the support seat 1110, an electric push rod 1112 is fixedly installed on the inner bottom wall of the support seat 1110, and a connecting block 1113 is fixedly installed on the output shaft of the electric push rod 1112.

[0032] In this embodiment, four hydraulic push rods 4 are provided to drive the filter box 3 to move up and down. An opening is provided on the surface of the hydraulic push rod 4, and a hydraulic rod is installed inside. The movable ring 5 is fixedly connected to the output end of the internal hydraulic rod through a slider, and the slider slides inside the opening. The movable ring 5 is fixed to the filter box 3 through a connecting seat 13. An opening for the water inlet pipe 6 to move is provided on the left side of the filter box 3. The filter box 3 is driven up and down by the hydraulic rod to filter the large debris and non-conforming sludge in the sewage entering the filter box 3 for preliminary treatment.

[0033] In this embodiment, the conveying pipe 8 delivers the initially treated sewage into the interior of the sludge deep treatment box 7 and to between the two sludge conveying frames 704. The sludge conveying frame 704 drives the transmission belt 708 to rotate through the driving motor 705, and the rotation drives the lifting conveying bucket 709 to move in a circle to lift the sludge. The outer surface of the lifting conveying bucket 709 is a filter screen. The sludge will be left behind after the sewage passes through. The sludge is lifted upward and after moving to the top, the lifting conveying bucket 709 is flipped due to the action of gravity to unload the sludge into the interior of the sludge conveying box 702, and falls into the interior of the sludge discharge box 9 for treatment.

[0034] Specifically, the sludge is lifted and transported to the inside of the sludge transport boxes 702 on both sides by the sludge transport frames 704 provided on both sides, the remaining sludge is thoroughly filtered, and the sludge is transported to the inside of the sludge discharge box 9, and cleaned regularly. The sludge and sewage are separated through multiple steps, and the separation is more thorough. The sludge is cleaned in time to avoid clogging of the equipment by the sludge, so as to improve the efficiency and quality of sewage treatment.

[0035] In this embodiment, the opening and closing sealing plate 1103 is rotatably connected to the semicircular sealing plate 1102 via the rotating shaft 1106, and the end of the rotating shaft 1106 away from the brake shaft 1107 passes through the semicircular sealing plate 1102 and is fixedly connected to the opening and closing sealing plate 1103. The transmission plate 1108 and the transmission rod 1111 are rotatably connected via the connecting shaft 1109. The length of the transmission rod 1111 on the left side of the support seat 1110 is shorter than the length on the right side of the support seat 1110. A slot is provided at the top of the left end of the transmission rod 1111, and the output shaft of the electric push rod 1112 is slidably installed in the inside of the slot through the connecting block 1113.

[0036] Specifically, the output shaft of the electric push rod 1112 pulls the left end of the transmission rod 1111 to move upward, so that the transmission rod 1111 rotates around the support seat 1110 and the right side rotates downward. The length of the transmission rod 1111 on the left side of the support seat 1110 is less than the length on the right side of the support seat 1110. The right end of the transmission rod 1111 will be pushed downward more, thereby driving the transmission plate 1108 to move downward, driving the brake shaft 1107 to rotate, thereby driving the rotating shaft 1106 to rotate, so that the opening and closing sealing plate 1103 is lifted upward, and the semicircular sealing plate 1102 and the opening and closing sealing plate 1103 are closed to seal the drainage box 11, and the sewage after sludge treatment will be transported to the static box 11 by the water supply pipe 703. 0, a water purifier is added to the interior of the standing box 10 to treat the compounds in the sewage. After standing, the flocs will sink, and the purified sewage will be further filtered through the filter screen 1104 and enter the drainage box 11. When draining, the opening and closing sealing plate 1103 will be slowly closed to seal the drainage box 11 to avoid the floating of flocs precipitated at the bottom due to suction during the drainage process, thereby effectively improving the quality of concrete production wastewater treatment and solving the problem that the sludge in the cleaning process of the concrete production wastewater treatment system in the prior art cannot be treated in time. The concrete production wastewater contains a large amount of sludge and debris. If it is not cleaned in time, it will cause equipment blockage, reduced treatment efficiency and treatment quality.

[0037] In summary, the sewage treatment system for concrete production can preliminarily treat the sewage with silt for concrete production through the filter box 3 which can be moved up and down. During the treatment process, large pieces and part of the silt are filtered out through the filter box 3. After filtering, the filter box 3 is lifted to the highest point to clean the debris inside. The cleaned sewage will be sent to the inside of the silt deep treatment box 7 by the conveying pipe 8. The silt is lifted and transported to the inside of the sludge conveying box 702 on both sides through the sludge conveying frames 704 provided on both sides. The remaining silt is thoroughly filtered and conveyed to the inside of the sludge discharge box 9. The silt and sewage are cleaned regularly, separated through multiple steps, and the separation is more thorough. The sludge is cleaned in time to avoid clogging of the equipment by the sludge, so as to improve the efficiency and quality of sewage treatment.

[0038] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.

[0039] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A sewage treatment system for concrete production, comprising a base (1), characterized in that: A primary treatment box (2) is fixedly mounted on the top of the base (1), a filter box (3) is arranged inside the primary treatment box (2), a hydraulic push rod (4) is fixedly mounted on the outer surface of the primary treatment box (2), a moving ring (5) is arranged on the outer surface of the hydraulic push rod (4), a connecting seat (13) is fixedly mounted between the moving ring (5) and the top of the filter box (3), a water inlet pipe (6) is fixedly mounted on the left side of the primary treatment box (2), a sludge deep treatment box (7) is fixedly mounted on the top of the base (1), a delivery pipe (8) is fixedly mounted on the right side of the primary treatment box (2), a sludge discharge box (9) is fixedly mounted inside the base (1), a stationary box (10) is fixedly mounted on the top of the stationary box (10), a drainage box (11) is fixedly mounted on the top of the drainage box (11), and a drainage pipe (12) is fixedly mounted on the top of the drainage box (11); The sludge deep treatment box (7) comprises a box body (701), a sludge conveying box (702) is fixedly installed on the front and back of the box body (701), a water supply pipe (703) is fixedly installed on the right side of the box body (701), a sludge conveying frame (704) is fixedly installed on the front and back sides of the box body (701), a driving motor (705) is fixedly installed on the sludge conveying frame (704), two transmission shafts (707) are fixedly installed on the front side wall and the rear side wall of the sludge conveying frame (704), a transmission belt (708) is installed between the two transmission shafts (707), and a lifting conveying bucket (709) is rotatably installed on the transmission belt (708); The drainage box (11) comprises a cylinder (1101), the cylinder (1101) is fixedly installed on the top of the static box (10), a semicircular sealing plate (1102) is fixedly installed inside the cylinder (1101), an opening and closing sealing plate (1103) is rotatably installed on the right side of the semicircular sealing plate (1102), a filter screen (1104) is fixedly installed inside the cylinder (1101) and located on the other half of the semicircular sealing plate (1102), an installation cavity (1105) is opened inside the semicircular sealing plate (1102), and two rotating shafts (1103) are rotatably installed inside the installation cavity (1105). 6), a brake shaft (1107) is fixedly installed between the two rotating shafts (1106), a transmission plate (1108) is fixedly installed on the outer surface of the brake shaft (1107), a connecting shaft (1109) is rotatably installed at the end of the transmission plate (1108), a support seat (1110) is fixedly installed on the inner bottom wall of the installation cavity (1105), a transmission rod (1111) is rotatably installed inside the support seat (1110), an electric push rod (1112) is fixedly installed on the inner bottom wall of the installation cavity (1110), and a connecting block (1113) is fixedly installed on the output shaft of the electric push rod (1112).

2. A wastewater treatment system for concrete production according to claim 1, characterized in that: Four hydraulic push rods (4) are provided, and the hydraulic push output ends of the hydraulic push rods (4) are fixedly connected to the moving ring (5).

3. A wastewater treatment system for concrete production according to claim 1, characterized in that: The filter box (3) has an opening on its left side, and the outer surface of the filter core (3) is in contact with the inner wall of the primary treatment box (2). The top of the filter box (3) is a stainless steel plate, and stainless steel frames are installed on the four sides. A filter screen is installed inside the stainless steel frame.

4. A wastewater treatment system for concrete production according to claim 1, characterized in that: The right end of the delivery pipe (8) is placed above the sludge deep treatment box (7), the static box (10) and the drainage box (11) are connected, and an additive delivery pipe is fixedly installed on the top of the static box (10).

5. A wastewater treatment system for concrete production according to claim 1, characterized in that: The water delivery pipe (703) is arranged outside the two sludge conveying frames (704), and the output end of the driving motor (705) extends to the inside of the sludge conveying frame (704) and is fixedly connected to the transmission shaft (707).

6. A wastewater treatment system for concrete production according to claim 1, characterized in that: The bottom end of the sludge conveying frame (704) extends to the interior of the sludge conveying box (702), the bottom end of the sludge conveying box (702) is connected to the sludge discharge box (9), and the lifting and conveying buckets (709) are arranged at equal distances.

7. A wastewater treatment system for concrete production according to claim 1, characterized in that: The opening and closing sealing plate (1103) is rotatably connected to the semicircular sealing plate (1102) via a rotating shaft (1106); one end of the rotating shaft (1106) away from the brake shaft (1107) passes through the semicircular sealing plate (1102) and is fixedly connected to the opening and closing sealing plate (1103).

8. A wastewater treatment system for concrete production according to claim 1, characterized in that: The transmission plate (1108) is rotatably connected to the transmission rod (1111) via a connecting shaft (1109), and the length of the transmission rod (1111) on the left side of the support seat (1110) is shorter than the length on the right side of the support seat (1110).

9. A wastewater treatment system for concrete production according to claim 1, characterized in that: A slot is provided at the top of the left end of the transmission rod (1111), and the output shaft of the electric push rod (1112) is slidably mounted on the temporal portion of the slot via a connecting block (1113).

Citation Information

Patent Citations

  • A comprehensive treatment equipment and treatment process for concrete production wastewater

    CN118108321B