Ship lock chamber wall combined formwork formed through one-time pouring and construction method of ship lock chamber wall combined formwork
By using a one-time cast-formed Ω-shaped combination formwork and a gate wall contour formwork, combined with the design of adjustable poles, the problems of difficulty in installing and dismantling traditional templates, small work space for workers, and low construction efficiency are solved, and efficient, safe and economical construction of lock lock chamber walls is achieved.
Patent Information
- Application Number
- CN202510017400.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-06
- Publication Date
- 2025-03-18
AI Technical Summary
Traditional lock lock chamber wall casting formwork requires a large number of support frames and fixtures, resulting in difficulty in installing and dismantling the formwork, small work space for workers, and low construction efficiency.
A single-cast cast-in-one-time combined formwork includes an Ω-shaped combined formwork and a gate wall contour formwork that matches the outer shape of the floating column groove of the ship lock chamber wall. The Ω-shaped combined formwork is equipped with multiple adjustable struts, and the overall installation and disassembly of the formwork is achieved through the adjustable struts.
It greatly improves the construction speed and quality, reduces the use and installation workload of brackets, improves construction safety and economy, and is suitable for cast-in-place construction technology of lock lock chamber walls with floating bollard grooves.
Smart Images

Figure CN119640760A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of hydraulic engineering construction, and in particular to a one-time cast-formed ship lock chamber wall composite template and a construction method thereof. Background Art
[0002] The development of my country's water transport industry is ushering in a major historical opportunity, and the construction technology of ship locks has also entered a leap-forward development. The cross-section of the ship lock, which is cast with reinforced concrete, presents a regular trough structure. On the wall of the lock chamber, a floating bollard groove is vertically set, which plays a vital role in ensuring the safe berthing of passing ships.
[0003] In order to ensure that the floating bollard can achieve extremely high installation accuracy, the traditional floating bollard slot construction process often adopts the second-phase concrete pouring construction method. Before the second-phase concrete pouring construction is carried out, a series of complex and delicate preparations are essential. The construction workers need to carefully roughen the contact surface of the first-phase concrete. This process not only requires the construction workers to have superb skills, but also requires them to pay great patience and carefulness, because only in this way can the quality of subsequent concrete pouring be guaranteed, so that it can be closely combined with the first-phase concrete to form a solid and stable overall structure. At the same time, due to the particularity of the construction environment, it is also necessary to build a higher steel pipe support frame to firmly reinforce the template of the second-phase floating bollard slot. In this process, the construction workers need to accurately complete each construction step in the high-altitude working environment to ensure the firmness and stability of the support frame, and provide a solid foundation for the subsequent concrete pouring work.
[0004] However, although this traditional construction process can ensure that the verticality and clearance size of the roller guide groove meet the design requirements to a certain extent, it also has many drawbacks that are difficult to overcome. Since the internal space of the roller guide groove is extremely small and filled with a large number of tie bars, the concrete vibration work becomes extremely difficult. The vibrating rod is difficult to fully exert in the narrow space, and it is impossible to ensure that the concrete can be evenly and densely filled in every corner, resulting in uneven concrete quality and unsatisfactory overall appearance quality, with defects such as pitting and honeycomb. In addition, for construction workers, it is extremely inconvenient to operate in such a cramped and complex construction environment, which not only greatly reduces the construction efficiency, but also poses a great safety risk. During the process of pouring concrete, vibrating, and installing and removing formwork, workers may collide, fall, and other accidents if they are not careful, posing a serious threat to their own life safety. Summary of the invention
[0005] The main purpose of the present invention is to provide a one-time cast combined template for a ship lock chamber wall and a construction method thereof, so as to solve the problems that a large number of supporting frames and fixing devices are required to be set up for casting the template for the ship lock chamber wall, the template is difficult to install and disassemble, the working space for workers is small, and the construction efficiency is low.
[0006] In order to solve the above technical problems, the technical solution adopted by the present invention is: a composite template for a ship lock chamber wall cast in one time, comprising an Ω-shaped composite template and a lock wall contour template that matches the outer contour shape of a floating mooring post groove in the ship lock chamber wall, the Ω-shaped composite template comprising a rear end template and two side templates, the lower ends of the two side templates are hinged to the two ends of the rear end template by hinges, and a plurality of adjustable struts are also provided in the Ω-shaped composite template for supporting the Ω-shaped composite template, the lock wall contour template comprises a front mold, a rear mold, a left mold, a right mold, a mooring post groove guide rail and a mooring post arc guide wall close to the ship lock chamber, which are used to form the lock chamber contour, and the lock wall contour template is connected to the Ω-shaped composite template through the front mold.
[0007] In the preferred embodiment, the front mold in the gate wall profile template is a full-length structure, covering the front end of the Ω-shaped combined template and connected with it by bolts to form a whole; The bollard groove guide rail is symmetrically arranged at the middle of the outer sides of the two side molds along the central axis of the Ω-shaped combined mold plate, and its groove steel plate opening faces the floating bollard groove; The mooring post arc guide wall is symmetrically arranged at the opening of the floating mooring post slot along the central axis of the Ω-shaped combined template, is an arc-shaped steel plate, and is anchored and connected to the internal steel bars of the lock wall.
[0008] In the preferred embodiment, the upper ends of the two side molds are hinged to the two ends of the first adjustable strut, one end of the second adjustable strut is rotatably connected to one end of the rear end mold, and the other end is rotatably connected to the upper end of the side mold, the third adjustable strut and the second adjustable strut are symmetrically arranged along the center line of the Ω-shaped combined mold, and the two ends of the fourth adjustable strut are respectively rotatably connected to the middle parts of the two side molds.
[0009] In a preferred embodiment, the two side molds are steel structures in which multiple sections of rectangular plates and triangular plates are fixedly connected to each other through connecting angle steels, and the triangular plates are arranged at the lower end of the side molds and connected to one end of the hinge; The hinge is a special-shaped hinge, the lower surfaces of the hinge plates at both ends are parallel to the lower surface of the rear end template, and the upper surface is provided with an inclined surface.
[0010] In the preferred embodiment, the structures of the first adjustable support rod, the second adjustable support rod, the third adjustable support rod and the fourth adjustable support rod are all cylindrical nuts with internal threads at both ends, and the two ends are respectively threadedly connected to the lower ends of the two long strip screws, and the protruding ends of the screws are provided with circular ring ends, and are rotatably connected to the template through a rotating seat; The fourth adjustable strut is parallel to the first adjustable strut, and one end of the second adjustable strut and the third adjustable strut are rotatably connected to the two ends of the rear end template respectively, and the other end is rotatably connected to the fourth adjustable strut and the first adjustable strut at the middle point of the hinge on the two side templates.
[0011] In a preferred embodiment, the outer surface of the nut of the second adjustable strut is provided with a plurality of wrench grooves, the inner part of the wrench groove is a circular groove, and is connected to the outer surface of the nut through a rectangular groove whose width is smaller than the diameter of the circular groove, and a plurality of connecting holes having the same diameter as the circular groove are evenly provided at the upper end of the rectangular groove; The nut of the third adjustable support rod and the wrench groove thereon are arranged in a mirror image with the second adjustable support rod along the center line of the Ω-shaped combined template.
[0012] In the preferred embodiment, the wrench slot is inclined along the tightening direction of the nut, with an angle of 5°~30°, and the projected arc length between the connecting hole at the lower end of one wrench slot and the connecting hole at the upper end of an adjacent wrench slot is equal to the projected arc length between two adjacent connecting holes on the same wrench slot.
[0013] In the preferred embodiment, the middle of the scissor wrench is hinged, a floating wrench is provided at the front end, and the rear end is used for workers to hold, and the distance between the floating wrench and the hinge is smaller than the distance between the grip end and the hinge; The structure of the floating wrench is as follows: a lever is sleeved inside a sleeve, the length of the lever is greater than the height of the sleeve, the sleeve is perpendicular to the rotation plane of the scissors wrench, the diameter of the lever is smaller than the width of the rectangular groove, and ball heads are provided at both ends of the lever, and the diameter of the ball heads is equal to the diameter of the circular groove.
[0014] In a preferred embodiment, a construction method for a one-time cast combined template for a ship lock chamber wall comprises: S1. Set up the rear mold, left mold and right mold of the ship lock; S2. Position and tie the steel bars of the lock wall; S3, installing the bollard groove guide rail and the bollard arc guide wall and tying them to the lock wall steel bars respectively; S4. Set up an Ω-shaped composite template according to the positioning, size and shape of the floating mooring post groove, and press the side molds on both sides of the Ω-shaped composite template tightly against the mooring post groove guide rail; S5. Install the front formwork in the gate wall profile formwork and fix it to the front side of the Ω-shaped combined formwork with bolts. S6. Cast concrete as a whole and carry out maintenance; S7. Remove the front and rear molds, left and right molds of the lock chamber. The bollard groove guide rails and bollard arc guide walls are integrated with the poured concrete and will not be removed. S8, removing the first adjustable strut at the opening of the Ω-shaped combined formwork, shortening the second adjustable strut, the third adjustable strut and the fourth adjustable strut, so as to realize the overall removal of the Ω-shaped combined formwork; S9. Repeat S1-S8 until the cast-in-place construction of the entire structure is completed.
[0015] In the preferred embodiment, in step S4, the method of pressing the side molds on both sides of the Ω-shaped combined template to tighten the guide rails of the mooring bollard groove is as follows: the front end of the scissor wrench is extended through the front end opening of the Ω-shaped combined template into the appropriate position above the second adjustable strut and the third adjustable strut, the ball head at the lower end of the floating wrench is symmetrically extended into the wrench groove through the connecting hole, the worker opens the rear end of the scissor wrench, the floating wrench tightens the two nuts synchronously, and after rotating to the floating limit value of the floating wrench, the wrench rod is extended into the wrench groove from the next connecting hole to continue tightening; In step S8, the method for shortening the second adjustable strut and the third adjustable strut is: opposite to the operation in step S4, the worker closes the rear end of the scissor wrench and gradually and synchronously loosens the two nuts.
[0016] The present invention provides a one-time cast-molded ship lock chamber wall composite template and a construction method thereof, comprising an Ω-shaped composite template and a lock wall profile template that matches the outer contour shape of a floating mooring post groove of a ship lock chamber wall, wherein a plurality of adjustable support rods are further arranged in the Ω-shaped composite template, wherein the lock wall profile template comprises a front mold, a rear mold, a left mold, a right mold, a mooring post groove guide rail and a mooring post arc guide wall that are close to the ship lock chamber, and are used to form a lock chamber contour, wherein the lock wall profile template is connected to the Ω-shaped composite template through the front mold, and the construction method thereof can realize the overall removal of the Ω-shaped composite template, and has the following beneficial effects: 1. Practical, convenient and economical: the construction speed and quality are greatly improved. Compared with the traditional method of casting floating mooring post grooves, the present invention solves a series of problems such as high clearance of casting templates, difficulty in installing and removing templates, small working space for workers, and difficulty in vibrating concrete, etc. in order to ensure the verticality of casting templates, a large number of support frames and fixing devices are set up. It has greatly improved economy, environmental protection and operability. It is particularly suitable for the cast-in-place construction process of lock chamber walls with floating mooring post grooves, which is easy to operate and has high construction efficiency.
[0017] 2. Improved construction speed and quality: The template on the front side of the lock chamber is set to be a full-length structure that is not separated at the front end of the mooring post groove. The template of the mooring post groove is connected to the template on the front side of the lock chamber to form a stable structure, which reduces the workload of setting up brackets to ensure the stability and verticality of the template of the mooring post groove; the overall installation and disassembly of the mooring post groove template can be realized by setting adjustable struts, which is convenient for installation and disassembly; the arrangement of the adjustable rods is scientific, and sufficient working space can be reserved for workers to work.
[0018] 3. Improved construction safety: By connecting the mooring post groove template with the front side template of the lock chamber, the stability of the structure is enhanced; the adjustable rods of the mooring post groove template are arranged scientifically, leaving enough working space for workers to operate, reducing the risk of high-altitude operations and improving construction safety.
[0019] 4. Economical saving: The use of integrally detachable formwork reduces the use of brackets and the workload of setting up brackets. It is easy to install and disassemble. The formwork body can be welded and spliced with cut leftover steel sheets. The wrench tools can also be processed with leftover materials on the construction site, which can reduce the investment in labor and construction materials and save construction costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] The present invention will be further described below in conjunction with the accompanying drawings and embodiments: Figure 1 It is a schematic diagram of a combined template for a ship lock chamber wall provided in the present invention; Figure 2 It is a plan view of the Ω-shaped combined template of the present invention; Figure 3 This is a vertical view of the Ω-shaped combined template of the present invention; Figure 4 This is a schematic diagram of dismantling the Ω-shaped combined template of the present invention; Figure 5 It is a cross-sectional structural diagram of the adjustable support rod of the present invention when no wrench groove is provided; Figure 6 This is a plan view of the adjustable support rod adjustment structure of the present invention; Figure 7 It is a side view structural diagram of the adjustable support rod adjustment structure of the present invention; Figure 8 It is a structural diagram of the wrench slot when the nut of the present invention is unfolded along the generatrix; Fig. 9 This is a cross-sectional structural diagram of the nut of the present invention in a rectangular groove section; Fig.10 This is a cross-sectional structural diagram of the nut of the present invention at the communicating hole section; Fig.11 It is a cross-sectional structural diagram of the floating spanner of the present invention.
[0021] In the figure: Ω-shaped combined template 1; rear end template 101; side template 102; gate wall outline template 2; front template 201; rear template 202; left side template 203; right side template 204; hinge 3; bollard groove guide rail 4; bollard arc guide wall 5; first adjustable strut 6; second adjustable strut 7; nut 701; wrench groove 702; circular groove 7021; rectangular groove 7022; connecting hole 7023; third adjustable strut 8; fourth adjustable strut 9; scissor wrench 10; floating wrench 1001; sleeve 1002; lever 1003; ball head 1004; rotating seat 11. DETAILED DESCRIPTION
[0022] Example 1 like Figures 1 to 11 As shown, a one-time cast-molded ship lock chamber wall composite template comprises an Ω-shaped composite template 1 and a lock wall contour template 2 that match the outer contour shape of a floating mooring post groove of the ship lock chamber wall, the Ω-shaped composite template 1 comprises a rear end template 101 and two side templates 102, the lower ends of the two side templates 102 are hinged to the two ends of the rear end template 101 through hinges 3, a plurality of adjustable struts are further provided in the Ω-shaped composite template 1 for supporting the Ω-shaped composite template 1, the lock wall contour template 2 comprises a front mold 201, a rear mold 202, a left mold 203, a right mold 204, a mooring post groove guide rail 4 and a mooring post arc guide wall 5, which are used to form the lock chamber contour, and the lock wall contour template 2 is connected to the Ω-shaped composite template 1 through the front mold 201.
[0023] The present invention is used for a combined template for a lock chamber wall provided with a floating mooring post groove and a construction method thereof. The template on the front side of the lock chamber is set to be a continuous structure without being separated at the front end of the mooring post groove. The template of the mooring post groove is connected with the template on the front side of the lock chamber to form a stable structure, thereby reducing the workload of setting up a bracket to ensure the stability and verticality of the template of the mooring post groove. The overall installation and disassembly of the mooring post groove template can be realized by arranging an adjustable support rod, which is convenient for installation and disassembly. The adjustable rods are arranged in a scientific manner, and sufficient working space can be reserved for workers to work.
[0024] In the preferred embodiment, the front mold 201 in the gate wall profile template 2 is a full-length structure, covering the front end of the Ω-shaped combined template 1 and connected with it by bolts to form a whole; The bollard groove guide rail 4 is symmetrically arranged at the middle of the outer sides of the two side molds 102 along the central axis of the Ω-shaped combined mold plate 1, and its groove steel plate opening faces the floating bollard groove; The mooring post arc guide wall 5 is symmetrically arranged at the opening of the floating mooring post slot along the central axis of the Ω-shaped combined template 1, and is an arc-shaped steel plate, which is anchored and connected to the internal steel bars of the lock wall.
[0025] In the preferred embodiment, the upper ends of the two side molds 102 are hinged to the two ends of the first adjustable strut 6, one end of the second adjustable strut 7 is rotatably connected to one end of the rear end mold 101, and the other end is rotatably connected to the upper end of the side mold 102, the third adjustable strut 8 and the second adjustable strut 7 are symmetrically arranged along the center line of the Ω-shaped combined mold 1, and the two ends of the fourth adjustable strut 9 are respectively rotatably connected to the middle parts of the two side molds 102.
[0026] By connecting the mooring post groove template with the front side template of the lock chamber, the stability of the structure is enhanced; the adjustable rods of the mooring post groove template are arranged scientifically, so that the supporting force of the templates on both sides is symmetrical and the force is evenly distributed, preventing the middle part of the side template from deforming under the squeezing of concrete, and reserving sufficient working space for workers to operate, reducing the risk of high-altitude operations and improving construction safety.
[0027] In the preferred embodiment, the two side molds 102 are steel structures in which multiple sections of rectangular plates and triangular plates are fixedly connected to each other through connecting angle steels. The triangular plates are arranged at the lower end of the side molds 102 and connected to one end of the hinge 3. The hinge 3 is a special-shaped hinge, the lower surfaces of the hinge plates at both ends are parallel to the lower surface of the rear end template 101, and the upper surface is provided with an inclined surface.
[0028] The mooring post slot adopts an integrally detachable template, which reduces the use of brackets and the workload of setting up brackets. It is easy to install and disassemble. The template body can be welded and spliced with cut leftover steel sheets, which can reduce the investment in labor and construction materials and save construction costs.
[0029] In the preferred embodiment, the structures of the first adjustable support rod 6, the second adjustable support rod 7, the third adjustable support rod 8 and the fourth adjustable support rod 9 are all cylindrical nuts with internal threads at both ends, and the two ends are respectively threadedly connected to the lower ends of the two long strip screws, and the protruding ends of the screws are provided with circular ring ends, and are rotatably connected to the template through the rotating seat 11; The fourth adjustable strut 9 is parallel to the first adjustable strut 6. One end of the second adjustable strut 7 and the third adjustable strut 8 are rotatably connected to the two ends of the rear end template 101 respectively, and the other end is rotatably connected to the fourth adjustable strut 9 and the first adjustable strut 6 at the middle point of the hinge on the two side molds 102 respectively.
[0030] In the preferred embodiment, the outer surface of the nut 701 of the second adjustable strut 7 is provided with a plurality of wrench grooves 702, the inner part of the wrench groove 702 is a circular groove 7021, and is connected to the outer surface of the nut 701 through a rectangular groove 7022 whose width is smaller than the diameter of the circular groove, and the upper end of the rectangular groove 7022 is also evenly provided with a plurality of connecting holes 7023 having the same diameter as the circular groove; The nut of the third adjustable support rod 8 and the wrench groove thereon are arranged in a mirror image with the second adjustable support rod 7 along the center line of the Ω-shaped combined template 1.
[0031] In the preferred embodiment, the wrench slot 702 is inclined along the tightening direction of the nut 701, and the angle is 5°~30°, and the projected arc length between the connecting hole 7023 at the lower end of one wrench slot 702 and the connecting hole 7023 at the upper end of an adjacent wrench slot 702 is equal to the projected arc length between two adjacent connecting holes 7023 on the same wrench slot 702.
[0032] In the preferred embodiment, the scissor wrench 10 is hinged in the middle, and a floating wrench 1001 is provided at the front end thereof, and the rear end is used for workers to hold, and the distance between the floating wrench 1001 and the hinge is smaller than the distance between the gripping end and the hinge; The structure of the floating wrench 1001 is as follows: a lever 1003 is sleeved inside a sleeve 1002, the length of the lever 1003 is greater than the height of the sleeve 1002, the sleeve 1002 is perpendicular to the rotation plane of the scissors wrench 10, the diameter of the lever 1003 is smaller than the width of the rectangular groove 7022, and ball heads 1004 are provided at both ends of the lever 1003, and the diameter of the ball head 1004 is equal to the diameter of the circular groove 7021.
[0033] In the adjustable support rod adjustment structure, a closed-end basket bolt is used, and a matching wrench slot and a special wrench tool are provided. The scissor wrench 10 can be spliced with leftover steel bars on site. The scissor structure makes it convenient for the front end to extend into the gate chamber from the relatively narrow front end opening of the Ω-shaped combined template 1, and the worker operating end adopts a long lever arm design to achieve the effect of labor-saving operation. At the same time, the moving distances of the two ends are symmetrical, and equal forces can be applied to the second adjustable support rod 7 and the third adjustable support rod 8 at the same time, achieving the effect of synchronous adjustment, so that the installation symmetry of the two sides of the template is accurate, or the effect of simultaneous demolding of both sides can be achieved during demolding, thereby improving the construction efficiency and demolding effect.
[0034] Since the front end movement distance of the scissors wrench 10 is opposite, a support rod nut with an opposite tightening direction is correspondingly set, and the wrench grooves 702 thereon are mirrored to each other. A plurality of "end-to-end" wrench grooves 702 are set to achieve the effect of equidistant wrench movement in a circle. The diameter of the lever rod 1003 is smaller than the width of the rectangular groove 7022, so that the lower end of the lever rod can have a certain inclination in the wrench groove 702, and the lower end ball head 1004 abuts against the surface of the circular groove 7021. The length of the lever rod 1003 is greater than the height of the sleeve 1002 to offset the height difference caused by the rotation of the nut, and the upper end ball head 1004 is used to limit the longitudinal movement distance of the lever rod 1003 to prevent it from falling off.
[0035] Example 2 Further illustrate with reference to Example 1, Figures 1 to 11 The structure shown is a construction method for a one-time casting combined template for a ship lock chamber wall, the method comprising: S1, set up the rear mold 202, the left mold 203 and the right mold 204 of the ship lock; S2. Position and tie the steel bars of the lock wall; S3, installing the mooring post groove guide rail 4 and the mooring post arc guide wall 5 and tying them to the lock wall steel bars respectively; S4, erecting an Ω-shaped composite template 1 according to the positioning, size and shape of the floating mooring post groove, and pressing the side molds 102 on both sides of the Ω-shaped composite template 1 against the mooring post groove guide rail 4; S5. Install the front mold 201 in the gate wall profile template 2 and connect it to the front side of the Ω-shaped combined template 1 with bolts to fix it. S6. Cast concrete as a whole and carry out maintenance; S7, dismantle the front mold 201, the rear mold 202, the left mold 203 and the right mold 204 of the lock chamber, the bollard groove guide rail 4, the bollard arc guide wall 5 and the poured concrete form a whole, and do not need to be dismantled; S8, removing the first adjustable strut 6 at the opening of the Ω-shaped combined formwork 1, shortening the second adjustable strut 7, the third adjustable strut 8 and the fourth adjustable strut 9, and realizing the overall removal of the Ω-shaped combined formwork; S9. Repeat S1-S8 until the cast-in-place construction of the entire structure is completed.
[0036] In the preferred embodiment, in step S4, the method of pressing the side molds 102 on both sides of the Ω-shaped combined template 1 against the guide rails 4 of the mooring post groove is as follows: the front end of the scissor wrench 10 is extended through the front end opening of the Ω-shaped combined template 1 into the appropriate position above the second adjustable strut 7 and the third adjustable strut 8, and the ball head 1004 at the lower end of the floating wrench 1001 is symmetrically extended into the wrench groove 702 through the connecting hole 7023. The worker opens the rear end of the scissor wrench 10, and the floating wrench 1001 tightens the two nuts synchronously. After rotating to the floating limit value of the floating wrench 1001, the lever 1003 is extended from the next connecting hole 7023 into the wrench groove 702 and continues to tighten; In step S8, the method for shortening the second adjustable support rod 7 and the third adjustable support rod 8 is: opposite to the operation in step S4, the worker closes the rear end of the scissor wrench 10 and gradually and synchronously loosens the two nuts.
[0037] The above embodiments are only preferred technical solutions of the present invention and should not be regarded as limiting the present invention. The protection scope of the present invention shall be the technical solutions recorded in the claims, including equivalent replacement solutions of the technical features in the technical solutions recorded in the claims. That is, equivalent replacement improvements within this scope are also within the protection scope of the present invention.
Claims
1. A one-time cast combined formwork for a ship lock chamber wall, characterized by: The invention comprises an Ω-shaped composite template (1) and a lock wall profile template (2) that match the outer contour shape of a floating mooring post groove of a lock chamber wall. The Ω-shaped composite template (1) comprises a rear template (101) and two side templates (102). The lower ends of the two side templates (102) are hinged to the two ends of the rear template (101) via hinges (3). A plurality of adjustable struts are also provided in the Ω-shaped composite template (1) for supporting the Ω-shaped composite template (1). The lock wall profile template (2) comprises a front template (201) and a rear template (202) close to the lock chamber, a left template (203), a right template (204), a mooring post groove guide rail (4) and a mooring post arc guide wall (5), and is used to form a lock chamber contour. The lock wall profile template (2) is connected to the Ω-shaped composite template (1) via the front template (201).
2. The one-time cast combined formwork for the lock chamber wall according to claim 1 is characterized in that: The front mold (201) in the gate wall profile mold (2) is a full-length structure, covering the front end of the Ω-shaped combined mold (1) and connected to it by bolts to form a whole; The bollard groove guide rail (4) is symmetrically arranged at the middle of the outer sides of the two side molds (102) along the central axis of the Ω-shaped combined mold plate (1), and its grooved steel plate opening faces the floating bollard groove; The mooring post arc guide wall (5) is symmetrically arranged at the opening of the floating mooring post slot along the central axis of the Ω-shaped combined template (1), and is an arc-shaped steel plate, and is anchored and connected to the internal steel bars of the ship lock wall.
3. The one-time cast combined formwork for the lock chamber wall according to claim 1 is characterized in that: The upper ends of the two side molds (102) are hinged to the two ends of the first adjustable support rod (6); one end of the second adjustable support rod (7) is rotatably connected to one end of the rear end mold plate (101) and the other end is rotatably connected to the upper end of the side mold (102); the third adjustable support rod (8) and the second adjustable support rod (7) are symmetrically arranged along the center line of the Ω-shaped combined mold plate (1); and the two ends of the fourth adjustable support rod (9) are rotatably connected to the middle parts of the two side molds (102) respectively.
4. The one-time cast combined formwork for the lock chamber wall according to claim 3 is characterized by: The two side molds (102) are steel structures composed of multiple sections of rectangular plates and triangular plates fixedly connected to each other via connecting angle steels; the triangular plates are arranged at the lower end of the side molds (102) and connected to one end of the hinge (3); The hinge (3) is a special-shaped hinge, the lower surfaces of the hinge plates at both ends of the hinge are parallel to the lower surface of the rear end template (101), and the upper surface is provided with an inclined surface.
5. The one-time cast combined formwork for the lock chamber wall according to claim 3 is characterized by: The structures of the first adjustable support rod (6), the second adjustable support rod (7), the third adjustable support rod (8) and the fourth adjustable support rod (9) are all cylindrical nuts with internal threads at both ends, and the two ends are respectively threadedly connected to the lower ends of the two long strip screws, and the protruding ends of the screws are provided with circular ring ends and are rotatably connected to the template through a rotating seat (11); The fourth adjustable support rod (9) is parallel to the first adjustable support rod (6); one end of the second adjustable support rod (7) and the third adjustable support rod (8) are rotatably connected to the two ends of the rear end template (101) respectively, and the other end is rotatably connected to the fourth adjustable support rod (9) and the first adjustable support rod (6) at the middle point of the hinge on the two side molds (102).
6. The one-time cast combined formwork for the lock chamber wall according to claim 3 is characterized by: The outer surface of the nut (701) of the second adjustable support rod (7) is provided with a plurality of wrench grooves (702), the interior of the wrench groove (702) is a circular groove (7021), and is connected to the outer surface of the nut (701) through a rectangular groove (7022) whose width is smaller than the diameter of the circular groove, and the upper end of the rectangular groove (7022) is also evenly provided with a plurality of connecting holes (7023) whose diameter is equal to that of the circular groove; The nut of the third adjustable support rod (8) and the spanner groove thereon are arranged in a mirror image with the second adjustable support rod (7) along the center line of the Ω-shaped combined template (1).
7. The one-time cast combined formwork for the lock chamber wall according to claim 6 is characterized by: The spanner slot (702) is arranged to be inclined along the tightening direction of the nut (701), and the angle thereof is 5° to 30°, and the projected arc length between the communicating hole (7023) at the lower end of one spanner slot (702) and the communicating hole (7023) at the upper end of an adjacent spanner slot (702) is equal to the projected arc length between two adjacent communicating holes (7023) on the same spanner slot (702).
8. The one-time cast combined formwork for the lock chamber wall according to claim 6 is characterized by: The scissor wrench (10) is hinged in the middle, a floating wrench (1001) is provided at the front end, and a rear end is used for a worker to hold, and the distance between the floating wrench (1001) and the hinge is smaller than the distance between the holding end and the hinge; The structure of the floating wrench (1001) is as follows: a lever (1003) is sleeved inside a sleeve (1002), the length of the lever (1003) is greater than the height of the sleeve (1002), the sleeve (1002) is perpendicular to the rotation plane of the scissor wrench (10), the diameter of the lever (1003) is smaller than the width of the rectangular groove (7022), and ball heads (1004) are provided at both ends of the lever (1003), and the diameter of the ball heads (1004) is equal to the diameter of the circular groove (7021).
9. A construction method for a one-time casting combined formwork for a ship lock chamber wall according to any one of claims 1 to 8, characterized in that: The method includes: S1, setting up the rear mold (202), the left mold (203), and the right mold (204) of the ship lock; S2. Position and tie the steel bars of the lock wall; S3, installing the mooring post groove guide rail (4) and the mooring post arc guide wall (5) and tying them to the lock wall steel bars respectively; S4, erecting an Ω-shaped composite template (1) according to the positioning, size and shape of the floating mooring post groove, and pressing the side molds (102) on both sides of the Ω-shaped composite template (1) against the mooring post groove guide rail (4); S5. Install the front mold (201) in the gate wall profile mold (2) and connect it to the front side of the Ω-shaped combined mold (1) by bolts. S6. Cast concrete as a whole and carry out maintenance; S7, dismantling the front mold (201), the rear mold (202), the left mold (203) and the right mold (204) of the ship lock chamber, and the bollard groove guide rail (4) and the bollard arc guide wall (5) form a whole with the poured concrete and are not dismantled; S8, removing the first adjustable support rod (6) at the opening of the Ω-shaped combined formwork (1), shortening the second adjustable support rod (7), the third adjustable support rod (8) and the fourth adjustable support rod (9), so as to realize the overall removal of the Ω-shaped combined formwork; S9. Repeat S1-S8 until the cast-in-place construction of the entire structure is completed.
10. The construction method of the one-time casting combined formwork for the lock chamber wall according to claim 9 is characterized by: In the step S4, the method of pressing the side molds (102) on both sides of the Ω-shaped combined template (1) against the bollard groove guide rail (4) is as follows: the front end of the scissor wrench (10) is inserted into the appropriate position above the second adjustable strut (7) and the third adjustable strut (8) through the front end opening of the Ω-shaped combined template (1), and the ball head (1004) at the lower end of the floating wrench (1001) is symmetrically inserted into the wrench groove (702) through the connecting hole (7023). The worker opens the rear end of the scissor wrench (10), and the floating wrench (1001) tightens the two nuts synchronously. After the floating wrench (1001) is rotated to the floating limit value, the lever (1003) is inserted into the wrench groove (702) from the next connecting hole (7023) and continues to tighten. In step S8, the method for shortening the second adjustable support rod (7) and the third adjustable support rod (8) is as follows: in contrast to the operation in step S4, the worker closes the rear end of the scissor wrench (10) and gradually and synchronously loosens the two nuts.