Beam yard prefabrication plan making system and method based on working face erection time

By introducing a prefabricated planning system based on the erection working face time in the production of prefabricated components in beam yards, the problem of incomplete production planning management in the existing technology is solved, dynamic adjustment and automatic arrangement are realized, and production efficiency and feasibility of planning are improved.

CN119648123APending Publication Date: 2025-03-18CCCC WUHAN CHI HENG INT ENG CONSULTING CO LTD +1
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Patent Information

Application Number
CN202411543397.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-31
Publication Date
2025-03-18

AI Technical Summary

Technical Problem

The existing technology lacks effective production planning management and dynamic adjustment mechanisms in the production of prefabricated components, resulting in low feasibility of production planning and frequent project delays and resource waste.

Method used

It provides a beam field prefabrication planning system based on the erection working face time, including a beam erection sequence calculation module, a dynamic prefabrication efficiency calculation module, a prefabrication start and end date calculation module, and a period prefabrication planning module. Through the coordinated work of these modules, the prefabrication plan of each beam is automatically calculated and adjusted.

Benefits of technology

The automatic prefabricated beam yard is realized and dynamic production planning is improved, the efficiency of production planning and arrangement of prefabricated beam yards is improved, the matching of component delivery and construction progress is ensured, and resource waste and cost increase is reduced.

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Abstract

The invention discloses a beam yard prefabrication plan making system based on working face erection time, and the system comprises a calculation module for the erection sequence of each beam, which is used for obtaining the erection sequence of each beam through calculation according to the deadline of working face erection and the erection efficiency; the dynamic prefabrication efficiency calculation module for each truss of beam is used for calculating the dynamic prefabrication efficiency of each truss of beam according to the number of remaining unprefabricated beams, the remaining number of days capable of being prefabricated in a beam field and the standard prefabrication construction period of each truss of beam; the prefabrication starting date and ending date calculation module of each beam is used for obtaining the prefabrication starting date and ending date of each beam through calculation according to the erection starting time of each span beam, the dynamic prefabrication efficiency of each beam and the erection sequence of each beam; and the each-span-beam period prefabrication plan making module is used for making the starting date and the ending date of each-span-beam period prefabrication plan according to the starting date and the ending date of each-span-beam prefabrication. Compared with a manual production plan arrangement method, the method realizes automatic generation of the precast beam field production plan.
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Description

Technical Field

[0001] The invention relates to the technical field of prefabricated beam production, and in particular to a beam yard prefabrication plan formulation system and method based on erection working surface time. Background Art

[0002] With the rapid development of prefabricated buildings of highway bridges, more and more projects are using prefabricated components for production and manufacturing.

[0003] Compared with traditional manufacturing, the production process of prefabricated components is more unique and complex, and multiple deliveries are required to match the construction progress. The delivery of components is not synchronized with the construction progress, which will cause resource waste and cost increase for both parties. In actual engineering projects, changes in the construction progress often occur due to many factors such as construction conditions, design changes, and weather, which in turn affects the delivery time of components.

[0004] At present, the incompleteness of the formulation and dynamic adjustment mechanism of production plan management has resulted in low feasibility of production plans, frequent project delays and waste of resources. Summary of the invention

[0005] The purpose of the present invention is to address the defects of the prior art and provide a beam yard prefabrication plan formulation system and method based on the erection working surface time.

[0006] The present invention provides a beam yard prefabrication plan formulation system based on erection working surface time, comprising:

[0007] The module for calculating the erection sequence of each beam is used to calculate the erection start time and erection end time of each span beam according to the deadline of the erection working surface and the erection efficiency, and then calculate the erection start time and erection end time of each beam according to the erection start time and erection end time of each span beam, and obtain the erection sequence of each beam according to the erection start time and erection end time of each beam;

[0008] The dynamic prefabrication efficiency calculation module for each beam is used to obtain the remaining prefabrication days of the beam yard according to the time relationship between the current date, the start date of prefabrication in the beam yard, and the end date of prefabrication in the beam yard, and then calculate the dynamic prefabrication efficiency of each beam according to the number of remaining unprefabricated beams, the remaining prefabrication days of the beam yard, and the standard prefabrication period of each beam;

[0009] A calculation module for the start date and end date of prefabrication of each beam, which is used to calculate the start date and end date of prefabrication of each beam according to the erection start time of each span beam, the dynamic prefabrication efficiency of each beam and the erection sequence of each beam;

[0010] The module for formulating the periodic prefabrication plan for each beam span is used to formulate the start date and end date of the periodic prefabrication plan for each beam span according to the start date and end date of prefabrication of each beam, and calculate the average prefabrication efficiency of the periodic prefabrication plan for each beam span, and then calculate the corresponding cumulative efficiency according to the start date of the periodic prefabrication plan for each beam span, and compare the average prefabrication efficiency of the periodic prefabrication plan for each beam span with the corresponding cumulative efficiency to judge the rationality of the periodic prefabrication plan for each beam span. If the periodic prefabrication plan for a certain beam span is unreasonable, the periodic plan for that beam span will be reformulated until it is judged to be reasonable.

[0011] Furthermore, in the erection sequence calculation module for each beam, the erection start time and erection end time of each span of beams are calculated according to the deadline of the erection working surface and the erection efficiency, and then the erection start time and erection end time of each span of beams are calculated according to the erection start time and erection end time of each span of beams. The specific method is as follows:

[0012] First, according to the deadline of each erection work surface Calculate the X value of each beam span s Erection start time and erection end time

[0013]

[0014] In the formula, N is the cutoff number of the span, E1 is the erection efficiency of the working face, and s is the span number;

[0015] Then, according to the erection sequence and erection start time of each span beam, Calculate each beam X s,b The start time of the installation and erection end time The calculation formula is as follows:

[0016]

[0017] In the formula, L is the number of frames in each span, and b is the serial number of the frame in the sth span of the beam.

[0018] Furthermore, in the dynamic prefabrication efficiency calculation module for each beam, the remaining prefabrication days of the beam yard are obtained according to the time relationship between the current date, the start date of prefabrication at the beam yard, and the end date of prefabrication at the beam yard. Then, according to the number of remaining unprefabricated beams, the remaining prefabrication days of the beam yard, and the standard prefabrication period of each beam, the specific method for calculating the dynamic prefabrication efficiency of each beam is as follows:

[0019] According to the current date T 当 , Beam prefabrication start date Beam prefabrication end date Calculate the remaining prefabrication days T in the beam yard X, the calculation formula is as follows:

[0020]

[0021] Then according to the number of remaining unprefabricated beams B N , The remaining prefabrication days in the beam yard T X , Standard prefabrication period for each beam T 榀,标 , the dynamic prefabrication efficiency E2 of each beam is calculated, and the calculation formula is as follows:

[0022] E2=(B N ) / (T X -T 榀,标 +1).

[0023] Furthermore, in the calculation module for the start date and end date of prefabrication of each beam, the specific method for calculating the start date and end date of prefabrication of each beam is as follows according to the erection start time of each span beam, the dynamic prefabrication efficiency of each beam and the erection sequence of each beam:

[0024] The precast start date of the bth frame of the sth span of the beam is T s,b,预制开始 The calculation formula is as follows:

[0025]

[0026] Among them, [] means rounding down. X for each span beam s Erection start time;

[0027] The precast completion date of the bth frame of the sth span of the beam is T s,b,预制结束 The calculation formula is as follows:

[0028] T s,b,预制结束 (X s,b )=T s,b,预制开始 (X s,b )+T 榀,标

[0029] Furthermore, in the module for formulating the periodic prefabrication plan for each beam span, the start date and end date of the periodic prefabrication plan for each beam span are formulated according to the start date and end date of prefabrication of each beam, and the average prefabrication efficiency of the periodic prefabrication plan for each beam span is calculated, and then the corresponding cumulative efficiency is calculated according to the start date of the periodic prefabrication plan for each beam span, and the average prefabrication efficiency of the periodic prefabrication plan for each beam span is compared with the corresponding cumulative efficiency, and the specific method for judging the rationality of the periodic prefabrication plan for each beam span is as follows:

[0030] The start and end dates of each periodic prefabrication plan are determined according to the start date and end date of each prefabrication of each beam, and the average efficiency of each periodic prefabrication plan is compared with the cumulative efficiency. If the average efficiency E5 of the periodic prefabrication plan is less than or equal to the cumulative efficiency E6, the periodic prefabrication plan is considered reasonable, otherwise it is considered unreasonable. The formula is as follows:

[0031] E5=B1 / (T 周期,结束 -T 周期,开始 )

[0032]

[0033]

[0034] T 周期,开始 Pre-plan the start date for the cycle, T 周期,结束 is the end date of the periodic prefabrication plan, B1 is the number of prefabricated beams planned in the periodic prefabrication plan, and B N is the number of remaining unprefabricated beams, M is the starting number of the span, N is the ending number of the span, L is the number of beams in each span, and (NM)*L is the total number of beams.

[0035] Furthermore, the dynamic prefabrication efficiency calculation module for each beam is also used to calculate the prefabrication efficiency of the beam when production restriction conditions occur;

[0036] The module for calculating the start and end dates of prefabrication of each beam is also used to calculate the start and end dates of prefabrication of each beam when production constraints occur, based on the erection start time of each span of beams, the prefabrication efficiency of the beams when production constraints occur, and the erection sequence of each beam.

[0037] Furthermore, the dynamic prefabrication efficiency calculation module for each beam is also used to calculate the prefabrication efficiency of the beam when production restriction conditions occur. The specific method is as follows:

[0038]

[0039] E4=(B N -(T 限终 -T 限起 )*E3) / (T X -T 榀,标 -(T 限终 -T 限起 )+1)

[0040] Among them, E4 represents the prefabrication efficiency of each beam during the erection period of each span excluding the production restriction period, E3 represents the prefabrication efficiency of each beam during the production restriction period, and T 限起 is the start time of the production restriction period, T 限终is the end time of the production restriction period, is the start time of erection of the s-span beam, The erection completion time of the sth span beam.

[0041] Furthermore, the module for calculating the start date and end date of prefabrication of each beam is also used to calculate the start date and end date of prefabrication of each beam when production constraints occur according to the erection start time of each span beam, the prefabrication efficiency of the beams when production constraints occur, and the erection sequence of each beam. The specific method is as follows:

[0042] Considering the influence of the actual prefabrication production restriction period, calculate the prefabrication start date T of the sth span and the bth frame of the beam when the production is restricted s,b,预制开始,限制 :

[0043]

[0044] Among them, [] means round down, T 限制,开始 Indicates the start time of the production restriction period, T 限制,结束 N1 represents the time from the start of the erection of the s-th span beam to the start of the production restriction period T 限制,开始 N2 represents the number of prefabricated beams at the time of production restriction. 限制,开始 Until the end time of the production restriction period T 限制,结束 N3 is the number of prefabricated beams, and N4 is the time when the erection of each span of the beam is completed. Number of prefabricated beams;

[0045] The prefabrication completion date T of the bth frame of the sth span of the beam under production constraints s,b,预制结束,限制 The calculation formula is as follows:

[0046] T s,b,预制结束,限制 (X s,b )=T s,b预制开始,限制 (X s,b )+T 榀,标 .

[0047] A method for formulating a beam yard prefabrication plan based on erection working surface time comprises the following steps:

[0048] According to the deadline of the erection work surface and the erection efficiency, the erection start time and erection end time of each span of beams are calculated, and then the erection start time and erection end time of each beam corresponding to each span of beams are calculated, and the erection order of each beam is obtained according to the erection start time and erection end time of each beam;

[0049] According to the time relationship between the current date, the start date of beam yard prefabrication, and the end date of beam yard prefabrication, the remaining days for prefabrication in the beam yard are obtained. Then, according to the number of remaining unprefabricated beams, the remaining days for prefabrication in the beam yard, and the standard prefabrication period of each beam, the dynamic prefabrication efficiency of each beam is calculated.

[0050] The prefabrication start date and end date of each beam are calculated based on the erection start time of each span beam, the dynamic prefabrication efficiency of each beam and the erection sequence of each beam;

[0051] According to the start date and end date of prefabrication of each beam, the start date and end date of the periodic prefabrication plan for each beam span are formulated, and the average prefabrication efficiency of the periodic prefabrication plan for each beam span is calculated. Then, according to the start date of the periodic prefabrication plan for each beam span, the corresponding cumulative efficiency is calculated. The average prefabrication efficiency of the periodic prefabrication plan for each beam span is compared with the corresponding cumulative efficiency to judge the rationality of the periodic prefabrication plan for each beam span. If the periodic prefabrication plan for a beam span is unreasonable, the periodic prefabrication plan for that beam span is reformulated until it is judged to be reasonable.

[0052] A computer program product includes a computer program / instruction, which, when executed by a processor, implements the above-mentioned method for formulating a beam yard prefabrication plan based on erection working surface time.

[0053] The beneficial effects of the present invention are:

[0054] 1. By inputting the erection working faces, deadlines and efficiency of each bridge, the erection dates of each span beam and beam can be reversed according to the erection working face nodes, and the prefabrication production order of each span beam and beam can be automatically determined according to the principle of "whoever erects first prefabricates first", and then the dynamic prefabrication efficiency is calculated according to the number of remaining beams and days, and finally the dynamic overall production plan and cycle plan are output, and the rationality of the plan is verified. Compared with the traditional manual scheduling method, the present invention realizes the automatic prefabrication beam yard dynamic production plan before and during the process, and can accurately and quickly generate the planned start and end time of each beam, improve the efficiency of the prefabrication beam yard production plan scheduling, and promote the informatization and intelligent construction of the smart beam yard.

[0055] 2. The present invention also takes into account the adjustment of actual prefabrication production constraints, and then calculates the start and end dates of prefabrication of each beam. The introduction of this method can greatly increase the flexibility of the prefabrication plan and its applicability to actual production conditions. BRIEF DESCRIPTION OF THE DRAWINGS

[0056] Figure 1 is a system block diagram of the present invention;

[0057] Figure 2 This is a schematic diagram of the distribution of the spans and span beams of the bridge of the present invention;

[0058] Figure 3It is a bar chart of the production schedule of the beam of the present invention;

[0059] Figure 4 It is a bar chart of the production schedule of beams when the present invention is in the production line value condition;

[0060] Figure 5 This is a distribution diagram of the span beams and beams of the bridge of the present invention. DETAILED DESCRIPTION

[0061] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present application more clearly understood, the present application is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application and are not used to limit the present application.

[0062] Example 1

[0063] like Figure 1 As shown, a beam yard prefabrication plan making system based on erection working surface time includes:

[0064] The module for calculating the erection sequence of each beam is used to calculate the erection start time and erection end time of each span beam according to the deadline of the erection working surface and the erection efficiency, and then calculate the erection start time and erection end time of each beam according to the erection start time and erection end time of each span beam, and obtain the erection sequence of each beam according to the erection start time and erection end time of each beam;

[0065] The dynamic prefabrication efficiency calculation module for each beam is used to obtain the remaining prefabrication days of the beam yard according to the time relationship between the current date, the start date of prefabrication in the beam yard, and the end date of prefabrication in the beam yard, and then calculate the dynamic prefabrication efficiency of each beam according to the number of remaining unprefabricated beams, the remaining prefabrication days of the beam yard, and the standard prefabrication period of each beam;

[0066] A calculation module for the start date and end date of prefabrication of each beam, which is used to calculate the start date and end date of prefabrication of each beam according to the erection start time of each span beam, the dynamic prefabrication efficiency of each beam and the erection sequence of each beam;

[0067] The module for formulating the periodic prefabrication plan for each beam span is used to formulate the start date and end date of the periodic prefabrication plan for each beam span according to the start date and end date of prefabrication of each beam, and calculate the average prefabrication efficiency of the periodic prefabrication plan for each beam span, and then calculate the corresponding cumulative efficiency according to the start date of the periodic prefabrication plan for each beam span, and compare the average prefabrication efficiency of the periodic prefabrication plan for each beam span with the corresponding cumulative efficiency to judge the rationality of the periodic prefabrication plan for each beam span. If the periodic prefabrication plan for a certain beam span is unreasonable, the periodic plan for that beam span will be reformulated until it is judged to be reasonable.

[0068] like Figure 2 and Figure 5 As shown, it is a schematic diagram of the distribution of the spans and span beams of the bridge of the present invention. The quantity units of the beams of the entire bridge are divided into spans and beams, and one span is composed of L beams.

[0069] (1) In the module for calculating the erection sequence of each beam, the erection start time and the erection end time of each span of beams are calculated according to the deadline of the erection working surface and the erection efficiency, and then the erection start time and the erection end time of each span of beams are calculated according to the erection start time and the erection end time of each span of beams. The specific method is as follows:

[0070] First, according to the deadline of each erection work surface Calculate the X value of each beam span s Erection start time and erection end time

[0071]

[0072] In the formula, N is the cutoff number of the span, E1 is the erection efficiency of the working face, and s is the span number;

[0073] Then, according to the erection sequence and erection start time of each span beam, Calculate each beam X s,b The start time of the installation and erection end time The calculation formula is as follows:

[0074]

[0075] In the formula, L is the number of frames in each span, and b is the serial number of the frame in the sth span of the beam.

[0076] This step is to reverse the erection date of each beam according to the erection work surface node, and automatically determine the prefabrication production order of each beam according to the principle of "whoever is erected first will prefabricate first". Arranging the prefabrication production order of each beam according to the erection work surface node is the most practical order for construction, and is the basis for ensuring that the delivery of components matches the construction progress, thus making the final beam yard prefabrication plan more accurate.

[0077] (2) In the dynamic prefabrication efficiency calculation module for each beam, the remaining prefabrication days of the beam yard are obtained according to the time relationship between the current date, the start date of prefabrication at the beam yard, and the end date of prefabrication at the beam yard. Then, according to the number of remaining unprefabricated beams, the remaining prefabrication days of the beam yard, and the standard prefabrication period of each beam, the specific method for calculating the dynamic prefabrication efficiency of each beam is as follows:

[0078] According to the current date T 当 , Beam prefabrication start date Beam prefabrication end date Calculate the remaining prefabrication days T in the beam yard X , the calculation formula is as follows:

[0079]

[0080] Then according to the number of remaining unprefabricated beams B N , The remaining prefabrication days in the beam yard T X , Standard prefabrication period for each beam T 榀,标 , the dynamic prefabrication efficiency E2 of each beam is calculated, and the calculation formula is as follows:

[0081] E2=(B N ) / (T X -T 榀,标 +1).

[0082] The dynamic prefabrication efficiency of each beam is calculated based on the number of remaining unprefabricated beams, and the prefabrication plan can be adjusted dynamically, ensuring the flexibility of the prefabrication plan at the beam yard.

[0083] (3) Figure 3 As shown, in the calculation module for the start date and end date of prefabrication of each beam, the specific method for calculating the start date and end date of prefabrication of each beam is as follows according to the erection start time of each span beam, the dynamic prefabrication efficiency of each beam and the erection sequence of each beam:

[0084] The precast start date of the bth frame of the sth span of the beam is T s,b,预制开始 The calculation formula is as follows:

[0085]

[0086] Among them, [] means round down, T s s X for each span beam s Erection start time;

[0087] The precast completion date of the bth frame of the sth span of the beam is T s,b,预制结束 The calculation formula is as follows:

[0088] T s,b,预制结束 (X s,b )=T s,b,预制开始 (X s,b )+T 榀,标

[0089] The prefabrication start event and prefabrication end time of each beam are calculated based on the dynamic prefabrication efficiency of each beam, which ensures the flexibility of the prefabrication start event and prefabrication end time of each beam.

[0090] (4) Figure 4As shown, in the per-span beam period prefabrication plan formulation module, the start date and end date of the per-span beam period prefabrication plan are formulated according to the start date and end date of prefabrication of each beam, and the average prefabrication efficiency of the per-span beam period prefabrication plan is calculated, and then the corresponding cumulative efficiency is calculated according to the start date of the per-span beam period prefabrication plan, and the average prefabrication efficiency of the per-span beam period prefabrication plan is compared with the corresponding cumulative efficiency. The specific method for judging the rationality of the per-span beam period prefabrication plan is as follows:

[0091] The start and end dates of each periodic prefabrication plan are determined according to the start date and end date of each prefabrication of each beam, and the average efficiency of each periodic prefabrication plan is compared with the cumulative efficiency. If the average efficiency E5 of the periodic prefabrication plan is less than or equal to the cumulative efficiency E6, the periodic prefabrication plan is considered reasonable, otherwise it is considered unreasonable. The formula is as follows:

[0092] E5=B1 / (T 周期,结束 -T 周期,开始 )

[0093]

[0094]

[0095] T 周期,开始 Pre-plan the start date for the cycle, T 周期,结束 is the end date of the periodic prefabrication plan, B1 is the number of prefabricated beams planned in the periodic prefabrication plan, and B N is the number of remaining unprefabricated beams, M is the starting number of the span, N is the ending number of the span, L is the number of beams in each span, and (NM)*L is the total number of beams.

[0096] The start and end dates of each period prefabrication plan are formulated according to the start date and end date of prefabrication of each beam. Therefore, the formulated prefabrication plan for each period must match the prefabrication time of each beam. In theory, this avoids the situation where the plan cannot be completed during the actual prefabrication process due to the plan being formulated in advance.

[0097] Example 2

[0098] In addition to the contents included in Example 1, the dynamic prefabrication efficiency calculation module for each beam is also used to calculate the prefabrication efficiency of the beam when production constraints occur; the prefabrication start date and end date calculation module for each beam is also used to calculate the prefabrication start date and end date of each beam when production constraints occur based on the erection start time of each span of beams, the prefabrication efficiency of the beam when production constraints occur, and the erection order of each beam.

[0099] The dynamic prefabrication efficiency calculation module for each beam is also used to calculate the prefabrication efficiency of the beam when production restriction conditions occur. The specific method is as follows:

[0100]

[0101] E4=(B N -(T 限终 -T 限起 )*E3) / (T X -T 榀,标 -(T 限终 -T 限起 )+1)

[0102] Among them, E4 represents the prefabrication efficiency of each beam during the erection period of each span, excluding the production restriction period, and E3 represents the prefabrication efficiency of each beam during the production restriction period. E3 is calculated in real time based on the actual situation. 限起 is the start time of the production restriction period, T 限终 is the end time of the production restriction period, is the start time of erection of the s-span beam, The erection completion time of the sth span beam.

[0103] The module for calculating the start date and end date of prefabrication of each beam is also used to calculate the start date and end date of prefabrication of each beam when production restriction conditions occur according to the erection start time of each span beam, the prefabrication efficiency of the beam when production restriction conditions occur, and the erection sequence of each beam. The specific method is as follows:

[0104] Considering the influence of the actual prefabrication production restriction period, calculate the prefabrication start date T of the sth span and the bth frame of the beam when the production is restricted s,b,预制开始,限制 :

[0105]

[0106] Among them, [] means round down, T 限制,开始 Indicates the start time of the production restriction period, T 限制,结束 N1 represents the time from the start of the erection of the s-th span beam to the start of the production restriction period T 限制,开始 N2 represents the number of prefabricated beams at the time of production restriction. 限制,开始 Until the end time of the production restriction period T 限制,结束 N3 is the number of prefabricated beams, and N4 is the time when the erection of each span of the beam is completed. Number of prefabricated beams;

[0107] The prefabrication completion date T of the bth frame of the sth span of the beam under production constraints s,b,预制结束,限制 The calculation formula is as follows:

[0108] T s,b,预制结束,限制 (X s,b )=T s,b预制开始,限制(X s,b )+T 榀,标 .

[0109] This step takes into account the constraints that may arise during the actual production process, such as holidays, machine failures, etc., which may result in the inability to operate at full capacity, thereby improving the adaptability of the prefabrication plan.

[0110] Example 3

[0111] A method for formulating a beam yard prefabrication plan based on erection working surface time comprises the following steps:

[0112] According to the deadline of the erection work surface and the erection efficiency, the erection start time and erection end time of each span of beams are calculated, and then the erection start time and erection end time of each beam corresponding to each span of beams are calculated, and the erection order of each beam is obtained according to the erection start time and erection end time of each beam;

[0113] According to the time relationship between the current date, the start date of beam yard prefabrication, and the end date of beam yard prefabrication, the remaining days for prefabrication in the beam yard are obtained. Then, according to the number of remaining unprefabricated beams, the remaining days for prefabrication in the beam yard, and the standard prefabrication period of each beam, the dynamic prefabrication efficiency of each beam is calculated.

[0114] The prefabrication start date and end date of each beam are calculated based on the erection start time of each span beam, the dynamic prefabrication efficiency of each beam and the erection sequence of each beam;

[0115] According to the start date and end date of prefabrication of each beam, the start date and end date of the periodic prefabrication plan for each beam span are formulated, and the average prefabrication efficiency of the periodic prefabrication plan for each beam span is calculated. Then, according to the start date of the periodic prefabrication plan for each beam span, the corresponding cumulative efficiency is calculated. The average prefabrication efficiency of the periodic prefabrication plan for each beam span is compared with the corresponding cumulative efficiency to judge the rationality of the periodic prefabrication plan for each beam span. If the periodic prefabrication plan for a beam span is unreasonable, the periodic prefabrication plan for that beam span is reformulated until it is judged to be reasonable.

[0116] like Figure 2 and Figure 5 As shown, it is a schematic diagram of the distribution of the spans and span beams of the bridge of the present invention. The quantity units of the beams of the entire bridge are divided into spans and beams, and one span is composed of L beams.

[0117] (1) The specific method of obtaining the erection start time and erection end time of each span beam by calculating according to the deadline of the erection working surface and the erection efficiency, and then calculating the erection start time and erection end time of each beam by the erection start time and erection end time of each span beam is as follows:

[0118] First, according to the deadline of each erection work surface Calculate the X value of each beam span s Erection start time and erection end time

[0119]

[0120] In the formula, N is the cutoff number of the span, E1 is the erection efficiency of the working face, and s is the span number;

[0121] Then, according to the erection sequence and erection start time of each span beam, Calculate each beam X s,b The start time of the installation and erection end time The calculation formula is as follows:

[0122]

[0123] In the formula, L is the number of frames in each span, and b is the serial number of the frame in the sth span of the beam.

[0124] This step is to reverse the erection date of each beam according to the erection work surface node, and automatically determine the prefabrication production order of each beam according to the principle of "whoever is erected first will prefabricate first". Arranging the prefabrication production order of each beam according to the erection work surface node is the most practical order for construction, and is the basis for ensuring that the delivery of components matches the construction progress, thus making the final beam yard prefabrication plan more accurate.

[0125] (2) The specific method for obtaining the remaining prefabrication days of the beam yard according to the time relationship between the current date, the start date of beam yard prefabrication, and the end date of beam yard prefabrication is as follows:

[0126] According to the current date T 当 , Beam prefabrication start date Beam prefabrication end date Calculate the remaining prefabrication days T in the beam yard X , the calculation formula is as follows:

[0127]

[0128] Then according to the number of remaining unprefabricated beams B N , The remaining prefabrication days in the beam yard T X , Standard prefabrication period for each beam T 榀,标 , the dynamic prefabrication efficiency E2 of each beam is calculated, and the calculation formula is as follows:

[0129] E2=(B N) / (T X -T 榀,标 +1).

[0130] The dynamic prefabrication efficiency of each beam is calculated based on the number of remaining unprefabricated beams, and the prefabrication plan can be adjusted dynamically, ensuring the flexibility of the prefabrication plan at the beam yard.

[0131] (3) Figure 3 As shown, the specific method for calculating the start date and end date of prefabrication of each beam according to the erection start time of each span beam, the dynamic prefabrication efficiency of each beam and the erection sequence of each beam is as follows:

[0132] The precast start date of the bth frame of the sth span of the beam is T s,b,预制开始 The calculation formula is as follows:

[0133]

[0134] Among them, [] means rounding down. X for each span beam s Erection start time;

[0135] The precast completion date of the bth frame of the sth span of the beam is T s,b,预制结束 The calculation formula is as follows:

[0136] T s,b,预制结束 (X s,b )=T s,b,预制开始 (X s,b )+T 榀,标

[0137] The prefabrication start event and prefabrication end time of each beam are calculated based on the dynamic prefabrication efficiency of each beam, which ensures the flexibility of the prefabrication start event and prefabrication end time of each beam.

[0138] (4) Figure 4 As shown, the start date and end date of the prefabrication plan for each span of beams are formulated according to the start date and end date of prefabrication of each beam, and the average prefabrication efficiency of the prefabrication plan for each span of beams is calculated, and then the corresponding cumulative efficiency is calculated according to the start date of the prefabrication plan for each span of beams, and the average prefabrication efficiency of the prefabrication plan for each span of beams is compared with the corresponding cumulative efficiency, and the specific method for judging the rationality of the prefabrication plan for each span of beams is as follows:

[0139] The start and end dates of each periodic prefabrication plan are determined according to the start date and end date of each prefabrication of each beam, and the average efficiency of each periodic prefabrication plan is compared with the cumulative efficiency. If the average efficiency E5 of the periodic prefabrication plan is less than or equal to the cumulative efficiency E6, the periodic prefabrication plan is considered reasonable, otherwise it is considered unreasonable. The formula is as follows:

[0140] E5=B1 / (T 周期,结束 -T 周期,开始 )

[0141]

[0142]

[0143] T 周期,开始 Pre-plan the start date for the cycle, T 周期,结束 is the end date of the periodic prefabrication plan, B1 is the number of prefabricated beams planned in the periodic prefabrication plan, and B N is the number of remaining unprefabricated beams, M is the starting number of the span, N is the ending number of the span, L is the number of beams in each span, and (NM)*L is the total number of beams.

[0144] The start and end dates of each period prefabrication plan are formulated according to the start date and end date of prefabrication of each beam. Therefore, the formulated prefabrication plan for each period must match the prefabrication time of each beam. In theory, this avoids the situation where the plan cannot be completed during the actual prefabrication process due to the plan being formulated in advance.

[0145] Example 4

[0146] In addition to the contents included in Example 3, the prefabrication efficiency of the beams when production constraints occur is also calculated; and based on the erection start time of each span of beams, the prefabrication efficiency of the beams when production constraints occur, and the erection order of each beam, the prefabrication start date and end date of each beam when production constraints occur are obtained by calculation.

[0147] The specific method for calculating the prefabrication efficiency of the beam when production restriction conditions occur is as follows:

[0148]

[0149] E4=(B N -(T 限终 -T 限起 )*E3) / (T X -l 榀,标 -(T 限终 -T 限起 )+1)

[0150] Among them, E4 represents the prefabrication efficiency of each beam during the erection period of each span, excluding the production restriction period, and E3 represents the prefabrication efficiency of each beam during the production restriction period. E3 is calculated in real time based on the actual situation. 限起 is the start time of the production restriction period, T 限终 is the end time of the production restriction period, is the start time of erection of the s-span beam, The erection completion time of the sth span beam.

[0151] The specific method for calculating the start date and end date of prefabrication of each beam when production restriction conditions occur is as follows based on the erection start time of each span beam, the prefabrication efficiency of the beams when production restriction conditions occur, and the erection order of each beam:

[0152] Considering the influence of the actual prefabrication production restriction period, calculate the prefabrication start date T of the sth span and the bth frame of the beam when the production is restricted s,b,预制开始,限制 :

[0153]

[0154] Among them, [] means round down, T 限制,开始 Indicates the start time of the production restriction period, T 限制,结束 N1 represents the time from the start of the erection of the s-th span beam to the start of the production restriction period T 限制,开始 N2 represents the number of prefabricated beams at the time of production restriction. 限制,开始 Until the end time of the production restriction period T 限制,结束 N3 is the number of prefabricated beams, and N4 is the time when the erection of each span of the beam is completed. Number of prefabricated beams;

[0155] The prefabrication completion date T of the bth frame of the sth span of the beam under production constraints s,b,预制结束,限制 The calculation formula is as follows:

[0156] T s,b,预制结束,限制 (X s,b )=T s,b预制开始,限制 (X s,b )+T 榀,标 .

[0157] This step takes into account the constraints that may arise during the actual production process, such as holidays, machine failures, etc., which may result in the inability to operate at full capacity, thereby improving the adaptability of the prefabrication plan.

[0158] Example 5

[0159] A computer program product, including a computer program / instruction, characterized in that when the computer program / instruction is executed by a processor, the method for formulating a beam yard prefabrication plan based on the erection working surface time in embodiments 3 and 4 is implemented.

[0160] The contents not described in detail in this specification belong to the prior art known to those skilled in the art. It should be understood by those skilled in the art that embodiments of the present invention may be provided as methods, systems, or computer program products. Therefore, the present invention may adopt the form of a complete hardware embodiment, a complete software embodiment, or an embodiment combining software and hardware. Moreover, the present invention may adopt the form of a computer program product implemented in one or more computer-usable storage media (including but not limited to disk storage, CD-ROM, optical storage, etc.) containing computer-usable program codes.

[0161] The present invention is described with reference to flowcharts and / or block diagrams of methods, devices (systems), and computer program products according to embodiments of the present invention. It should be understood that each process and / or block in the flowchart and / or block diagram, as well as the combination of processes and / or blocks in the flowchart and / or block diagram, can be implemented by computer program instructions. These computer program instructions can be provided to a processor of a general-purpose computer, a special-purpose computer, an embedded processor, or other programmable data processing device to produce a machine, so that the instructions executed by the processor of the computer or other programmable data processing device generate instructions for implementing the processes in the flowchart and / or block diagram. Figure 1 A process or multiple processes and / or boxes Figure 1 A device that provides the functions specified in a block or multiple blocks.

[0162] These computer program instructions may also be stored in a computer-readable memory capable of directing a computer or other programmable data processing device to operate in a specific manner, so that the instructions stored in the computer-readable memory produce an article of manufacture comprising an instruction device, which implements the process Figure 1 A process or multiple processes and / or boxes Figure 1 A function specified in one or more boxes.

[0163] These computer program instructions can also be loaded onto a computer or other programmable data processing device so that a series of operating steps are executed on the computer or other programmable device to produce a computer-implemented process, thereby providing instructions for implementing the process in the computer or other programmable device. Figure 1 A process or multiple processes and / or boxes Figure 1 The steps for the functions specified in one or more boxes.

[0164] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention rather than to limit its protection scope. Although the present invention has been described in detail with reference to the above embodiments, ordinary technicians in the field should understand that after reading the present invention, those skilled in the art can still make various changes, modifications or equivalent substitutions to the specific implementation methods of the invention, but these changes, modifications or equivalent substitutions are all within the protection scope of the pending claims of the invention.

Claims

1. A beam yard prefabrication plan making system based on erection working surface time, characterized in that: include: The module for calculating the erection sequence of each beam is used to calculate the erection start time and erection end time of each span beam according to the deadline of the erection working surface and the erection efficiency, and then calculate the erection start time and erection end time of each beam according to the erection start time and erection end time of each span beam, and obtain the erection sequence of each beam according to the erection start time and erection end time of each beam; The dynamic prefabrication efficiency calculation module for each beam is used to obtain the remaining prefabrication days of the beam yard according to the time relationship between the current date, the start date of prefabrication in the beam yard, and the end date of prefabrication in the beam yard, and then calculate the dynamic prefabrication efficiency of each beam according to the number of remaining unprefabricated beams, the remaining prefabrication days of the beam yard, and the standard prefabrication period of each beam; A calculation module for the start date and end date of prefabrication of each beam, which is used to calculate the start date and end date of prefabrication of each beam according to the erection start time of each span beam, the dynamic prefabrication efficiency of each beam and the erection sequence of each beam; The module for formulating the prefabrication plan for each span of beams is used to formulate the start date and end date of the prefabrication plan for each span of beams according to the start date and end date of prefabrication of each beam.

2. The beam yard prefabrication plan making system based on erection working surface time according to claim 1 is characterized in that: In the erection sequence calculation module for each beam, the erection start time and erection end time of each span beam are calculated according to the deadline of the erection working surface and the erection efficiency, and then the erection start time and erection end time of each span beam are calculated according to the erection start time and erection end time of each span beam. The specific method is as follows: First, according to the deadline of each erection work surface Calculate the X value of each beam span s Erection start time and erection end time In the formula, N is the cutoff number of the span, E1 is the erection efficiency of the working face, and s is the span number; Then, according to the erection sequence and erection start time of each span beam, Calculate each beam X s,b The start time of the installation and erection end time The calculation formula is as follows: In the formula, L is the number of frames in each span, and b is the serial number of the frame in the sth span of the beam.

3. The beam yard prefabrication plan making system based on erection working surface time according to claim 1 is characterized by: In the dynamic prefabrication efficiency calculation module for each beam, the remaining prefabrication days of the beam yard are obtained according to the time relationship between the current date, the start date of prefabrication in the beam yard, and the end date of prefabrication in the beam yard. Then, according to the number of remaining unprefabricated beams, the remaining prefabrication days of the beam yard, and the standard prefabrication period of each beam, the specific method for calculating the dynamic prefabrication efficiency of each beam is as follows: According to the current date T 当 , Beam prefabrication start date Beam prefabrication end date Calculate the remaining prefabrication days T in the beam yard X , the calculation formula is as follows: Then according to the number of remaining unprefabricated beams B N , The remaining prefabrication days in the beam yard T X , Standard prefabrication period for each beam T 榀,标 , the dynamic prefabrication efficiency E2 of each beam is calculated, and the calculation formula is as follows: E2=(B N ) / (T X -T 榀,标 +1)。 4. The beam yard prefabrication plan making system based on erection working surface time according to claim 1 is characterized by: In the calculation module for the start date and end date of prefabrication of each beam, the specific method for calculating the start date and end date of prefabrication of each beam is as follows according to the erection start time of each span beam, the dynamic prefabrication efficiency of each beam and the erection sequence of each beam: The precast start date of the bth frame of the sth span of the beam is T s,b,预制开始 The calculation formula is as follows: Among them, [] means rounding down. X for each span beam s Erection start time; The precast completion date of the bth frame of the sth span of the beam is T s,b,预制结束 The calculation formula is as follows: T s,b,预制结束 (X s,b )=T s,b,预制开始 (X s,b )+T 榀,标 。 5. The beam yard prefabrication plan making system based on erection working surface time according to claim 1 is characterized by: In the per-span beam period prefabrication plan formulation module, the specific method for formulating the start date and end date of the per-span beam period prefabrication plan according to the start date and end date of prefabrication of each beam is as follows: The start and end dates of each periodic prefabrication plan are formulated according to the start date and end date of each prefabrication of each beam, and the average efficiency of each periodic prefabrication plan is compared with the cumulative efficiency. If the average efficiency E5 of the periodic prefabrication plan is less than or equal to the cumulative efficiency E6, the periodic prefabrication plan is considered reasonable, otherwise it is considered unreasonable. If the periodic prefabrication plan of a span beam is unreasonable, the periodic plan of the span beam is re-formulated until it is judged to be reasonable. The formula is as follows: E5=B1 / (T 周期,结束 -T 周期,开始 ) T 周期,开始 Pre-plan the start date for the cycle, T 周期,结束 is the end date of the periodic prefabrication plan, B1 is the number of prefabricated beams planned in the periodic prefabrication plan, and B N is the number of remaining unprefabricated beams, M is the starting number of the span, N is the ending number of the span, L is the number of beams in each span, and (NM)*L is the total number of beams.

6. The beam yard prefabrication plan making system based on erection working surface time according to claim 1 is characterized by: The dynamic prefabrication efficiency calculation module for each beam is also used to calculate the prefabrication efficiency of the beam when production restriction conditions occur; The module for calculating the start and end dates of prefabrication of each beam is also used to calculate the start and end dates of prefabrication of each beam when production constraints occur, based on the erection start time of each span of beams, the prefabrication efficiency of the beams when production constraints occur, and the erection sequence of each beam.

7. The beam yard prefabrication plan making system based on erection working surface time according to claim 6 is characterized by: The dynamic prefabrication efficiency calculation module for each beam is also used to calculate the prefabrication efficiency of the beam when production restriction conditions occur. The specific method is as follows: E4=(B N -(T 限终 -T 限起 )*E3) / (T X -T 榀,标 -(T 限终 -T 限起 )+1) Among them, E4 represents the prefabrication efficiency of each beam during the erection period of each span excluding the production restriction period, E3 represents the prefabrication efficiency of each beam during the production restriction period, and T 限起 is the start time of the production restriction period, T 限终 is the end time of the production restriction period, is the start time of erection of the s-span beam, The erection completion time of the sth span beam.

8. The beam yard prefabrication plan making system based on erection working surface time according to claim 7 is characterized in that: The module for calculating the start date and end date of prefabrication of each beam is also used to calculate the start date and end date of prefabrication of each beam when production restriction conditions occur according to the erection start time of each span beam, the prefabrication efficiency of the beam when production restriction conditions occur, and the erection sequence of each beam. The specific method is as follows: Considering the influence of the actual prefabrication production restriction period, calculate the prefabrication start date T of the sth span and the bth frame of the beam when the production is restricted s,b,预制开始,限制 : Among them, [] means round down, T 限制,开始 Indicates the start time of the production restriction period, T 限制,结束 N1 represents the time from the start of the erection of the s-th span beam to the start of the production restriction period T 限制,开始 N2 represents the number of prefabricated beams at the time of production restriction. 限制,开始 Until the end time of the production restriction period T 限制,结束 N3 is the number of prefabricated beams, and N4 is the time when the erection of each span of the beam is completed. Number of prefabricated beams; The prefabrication completion date T of the bth frame of the sth span of the beam under production constraints s,b,预制结束,限制 The calculation formula is as follows: T s,b,预制结束,限制 (X s,b )=T s,b预制开始,限制 (X s,b )+T 榀,标 。 9. A method for formulating beam yard prefabrication plan based on erection working surface time, characterized in that: The following steps are involved: According to the deadline of the erection work surface and the erection efficiency, the erection start time and erection end time of each span of beams are calculated, and then the erection start time and erection end time of each beam corresponding to each span of beams are calculated, and the erection order of each beam is obtained according to the erection start time and erection end time of each beam; According to the time relationship between the current date, the start date of beam yard prefabrication, and the end date of beam yard prefabrication, the remaining days for prefabrication in the beam yard are obtained. Then, according to the number of remaining unprefabricated beams, the remaining days for prefabrication in the beam yard, and the standard prefabrication period of each beam, the dynamic prefabrication efficiency of each beam is calculated. The prefabrication start date and end date of each beam are calculated based on the erection start time of each span beam, the dynamic prefabrication efficiency of each beam and the erection sequence of each beam; According to the start date and end date of prefabrication of each beam, the start date and end date of the periodic prefabrication plan for each beam span are formulated, and the average prefabrication efficiency of the periodic prefabrication plan for each beam span is calculated. Then, according to the start date of the periodic prefabrication plan for each beam span, the corresponding cumulative efficiency is calculated. The average prefabrication efficiency of the periodic prefabrication plan for each beam span is compared with the corresponding cumulative efficiency to judge the rationality of the periodic prefabrication plan for each beam span. If the periodic prefabrication plan for a beam span is unreasonable, the periodic prefabrication plan for that beam span is reformulated until it is judged to be reasonable.

10. A computer program product comprising a computer program / instructions, characterized in that When the computer program / instructions are executed by the processor, the method for formulating a beam yard prefabrication plan based on the erection working surface time described in claim 9 is implemented.