Copper wire winding positioning mechanism

By designing a copper wire winding positioning mechanism, the winding guide tube and guide ring on the rotating platform are used, combined with a linear module and a guide cone sleeve, the overall tightening and single tightening treatment of copper wire is achieved, and the problem of insufficient tightening positioning of copper wire winding treatment in the existing technology is solved, ensuring the tight arrangement and stability of copper wires.

CN119650194AInactive Publication Date: 2025-03-18WUHU JUKE ELECTRICAL EQUIP CO LTD
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Patent Information

Application Number
CN202411933718.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-26
Publication Date
2025-03-18
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing wire core copper wire winding treatment has insufficient tightening positioning, which leads to the inconsistency of the copper wire, which is prone to loosening and breaking during the installation process.

Method used

A copper wire winding positioning mechanism is designed. Through the winding guide tube and guide ring on the rotating platform, combined with a linear module and a guide cone sleeve, the overall tightening and single tightening treatment of the copper wire is achieved to ensure the tight positioning of the copper wire at the winding station.

Benefits of technology

It effectively avoids the looseness of the copper wire in the winding station, ensures that the copper wire is closely arranged with the adjacent copper wire, completes the tight positioning and winding of the wire core copper wire, and reduces the risk of fracture.

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Abstract

The invention provides a copper wire winding positioning mechanism which structurally comprises a rotating platform, a winding guide pipe is arranged in the middle of the rotating platform, the inner side of the winding guide pipe is divided into a winding station, a guide taper sleeve is arranged on the front portion of the winding guide pipe, and the middle of the guide taper sleeve is divided into a bundling guide station; three sets of guide seats are fixedly arranged on the outer side of the guide ring from back to front, the number of each set of guide seats is at least six, the middle of the guide ring is divided into a constraint station, the linear module changes the working position of the guide taper sleeve on the winding guide pipe, and copper wires can be guided and integrally tensioned during conveying. A copper wire penetrates through the guide ring at the front part of the guide ring, the adjusting ring and the guide ring at the rear part of the guide ring, and the limiting spring is matched with the adjusting rod, so that a single copper wire in the guide ring is conveyed and tensioned, and the situation that the copper wire is loosened at a final winding station and cannot be tightly arranged with an adjacent copper wire is avoided.
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Description

Technical Field

[0001] The invention mainly relates to the field of copper wire winding, and in particular to a copper wire winding positioning mechanism. Background Art

[0002] In cable production operations, multiple strands of copper wires need to be transported and wound to form the cable core required by the design. During the winding process, the entire wire and winding station equipment are in a rotating state. In the final stage of being transported to the winding station, the copper wire is wound due to the speed difference between the winding guide tube and the wire feeding station equipment.

[0003] In the winding operation, the copper wire is not tightened and conveyed enough, resulting in loose arrangement of the copper wire. In the subsequent installation process, the loose copper wire is prone to breakage due to bending. The inventor proposes a copper wire winding and positioning mechanism. Before the copper wire winding process, the copper wire required for the core production is tightened as a whole and tightened individually in steps to complete the tightly positioned winding process of the copper wire. Summary of the invention

[0004] 1. Problems to be solved by the invention: The present invention provides a copper wire winding positioning mechanism, which is used to solve the technical problem of insufficient price increase positioning in the existing wire core copper wire winding process mentioned in the above background technology.

[0005] 2. Technical solution: In order to achieve the above object, the technical solution provided by the present invention is: a copper wire winding positioning mechanism, comprising the following structure: A rotating platform is provided with a winding guide tube in the middle of the rotating platform, the inner side of the winding guide tube is divided into a winding station, a guide cone sleeve is provided at the front of the winding guide tube, and the middle part of the guide cone sleeve is divided into a convergence guide station.

[0006] A guide ring, wherein three groups of guide seats are fixedly arranged on the outer side of the guide ring from the back to the front, the number of the guide seats in each group is at least six, and the middle part of the guide ring is divided into a restraining station.

[0007] Furthermore, a gear ring is movably connected to the middle of the rotating platform, and cross bars are fixedly provided on the left and right sides of the inner wall of the gear ring, and the opposite sides of the two cross bars are fixedly connected to the left and right sides of the winding guide tube respectively.

[0008] Furthermore, a truss is fixedly provided on the top of the winding guide tube, a linear module is fixedly provided in the middle of the top of the truss, and guide slides are fixedly provided on both left and right sides of the top of the truss.

[0009] A winding guide hole extending from front to back is fixedly provided in the middle of the winding guide tube, the front end of the winding guide tube extends to the inner side of the rear end of the guide ring, and the outer side of the front end of the winding guide tube is fixedly connected to the inner side of the rear end of the guide ring.

[0010] Furthermore, an auxiliary frame is fixedly provided on the top of the guide cone sleeve, and the top of the auxiliary frame is fixedly connected to the movable end of the linear module. Guide slide rods are fixedly provided on the left and right sides of the top of the auxiliary frame, and the outer side of the guide slide rod is movably connected to the middle part of the guide slide seat.

[0011] Furthermore, the inner diameter of the front end of the guide cone sleeve is larger than the inner diameter of the middle part, the inner diameter of the middle part of the guide cone sleeve is the same as the inner diameter of the rear end thereof, and the rear end of the guide cone sleeve extends to the inner side of the front end of the guide ring.

[0012] Furthermore, a through hole is fixedly provided from the top to the bottom of the guide seat, the inner diameter of the middle part of the through hole is larger than the inner diameter of the bottom part, and an adjusting cap is threadedly connected to the middle part of the top end of the guide seat located at the front and rear ends of the guide ring, a plurality of locking petals are fixedly provided at the bottom of the adjusting cap, and a guide rod is sleeved on the middle part of the adjusting cap.

[0013] The top of the guide rod is threadedly connected with a locking cap, the bottom of the locking cap abuts against the top of the adjusting cap, and the bottom of the guide rod is fixedly provided with a guide ring.

[0014] Furthermore, brackets are fixedly provided on the outer sides of the front and rear ends of the guide ring, a fixing ring is fixedly provided on the top of the bracket, a plurality of limit springs are clamped on the inner wall of the fixing ring, an adjusting rod is clamped on the end of the limit spring away from the fixing ring, the outer side of the adjusting rod is sleeved with the middle part of the guide seat, and an adjusting ring is fixedly provided on the bottom of the adjusting rod.

[0015] 3. Beneficial effects: Compared with the prior art, the technical solution provided by the present invention has the following beneficial effects: The present invention provides a copper wire winding and positioning mechanism. A linear module changes the working position of a guide cone sleeve on a winding guide tube, and can guide and tighten the copper wire as a whole. The copper wire passes through a guide ring at the front of the guide ring, an adjustment ring and a guide ring at the rear of the guide ring. A limit spring cooperates with an adjustment rod to carry out a conveying and tightening process on a single copper wire in the guide ring, so as to avoid the copper wire becoming loose at the last winding station and being unable to be closely arranged with adjacent copper wires, and complete the closely positioned winding process of the core copper wire.

[0016] The parts not involved in the device are the same as those in the prior art or can be implemented by using the prior art. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 A three-dimensional diagram of the novel structure of the present invention; Figure 2 A half-section stereoscopic view of the novel winding guide tube structure of the present invention; Figure 3 It is a diagram of the unfolded state of the novel guide cone sleeve structure of the present invention; Figure 4 It is a recovery state diagram of the novel guide cone sleeve structure of the present invention; Figure 5 It is a three-dimensional diagram of the novel guide ring structure of the present invention; Figure 6 It is a three-dimensional diagram of the novel fixing ring structure of the present invention; Figure 7 An exploded view of the novel guide rod structure of the present invention; Figure 8 It is a half-cutaway perspective view of the novel guide ring structure of the present invention; Fig. 9 The novel Figure 8 A magnified view of the structure in the middle.

[0018] Reference numerals: Rotating platform-1; gear ring-11; crossbar-12; Winding guide tube-2; Truss-3; Linear module-31; Guide slide-32; Guide cone sleeve-4; auxiliary frame-41; guide slide rod-42; Guide ring-5; Guide seat-6; Adjusting cap-7; Locking flap-71; Guide rod-8; locking cap-81; guide ring-82; Bracket-9; fixing ring-91; limit spring-92; adjusting rod-93; adjusting ring-94. DETAILED DESCRIPTION

[0019] To facilitate understanding of the present invention, the present invention will be described more comprehensively below with reference to the relevant drawings. Several embodiments of the present invention are shown in the drawings. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present invention more thorough and comprehensive.

[0020] It should be noted that when an element is referred to as being "fixed on" another element, it may be directly on the other element or there may also be a central element; when an element is considered to be "connected to" another element, it may be directly connected to the other element or there may also be a central element; the terms "vertical", "horizontal", "left", "right" and similar expressions used in this article are for illustrative purposes only.

[0021] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by technicians in the technical field to which the present invention belongs; the terms used in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention; the term "and / or" used herein includes any and all combinations of one or more related listed items. Example

[0022] Reference Figure 1-9 , a copper wire winding positioning mechanism, comprising the following structure: A rotating platform 1 is provided with a winding guide tube 2 in the middle of the rotating platform 1, the inner side of the winding guide tube 2 is divided into a winding station, a guide cone sleeve 4 is provided at the front of the winding guide tube 2, and the middle part of the guide cone sleeve 4 is divided into a convergence guide station.

[0023] The guide ring 5 has three groups of guide seats 6 fixedly arranged on its outer side from the back to the front, each group of guide seats 6 has at least six seats, and the middle part of the guide ring 5 is divided into a restraining station.

[0024] In this embodiment, a gear ring 11 is movably connected to the middle of the rotating platform 1, and cross bars 12 are fixedly provided on the left and right sides of the inner wall of the gear ring 11. The opposite sides of the two cross bars 12 are fixedly connected to the left and right sides of the winding guide tube 2 respectively.

[0025] The gear ring 11 on the rotating platform 1 is assembled with the winding guide tube 2 through the cross bar 12 to complete the rotation of the winding guide tube 2. The winding guide tube 2 drives the guide cone sleeve 4 and the guide ring 5 to rotate respectively, and cooperates with the equipment on the cable copper wire winding station to perform the copper wire rotation winding operation.

[0026] The copper wire enters the restraining station of the guide ring 5 after being guided by the guide cone sleeve 4, and then completes the winding operation at the winding station in the winding guide tube 2.

[0027] In this embodiment, a truss 3 is fixedly provided on the top of the winding guide tube 2 , a linear module 31 is fixedly provided in the middle of the top of the truss 3 , and guide slides 32 are fixedly provided on both left and right sides of the top of the truss 3 .

[0028] A winding guide hole extending from front to back is fixedly provided in the middle of the winding guide tube 2 , the front end of the winding guide tube 2 extends to the inner side of the rear end of the guide ring 5 , and the outer side of the front end of the winding guide tube 2 is fixedly connected to the inner side of the rear end of the guide ring 5 .

[0029] The linear module 31, truss 3 and auxiliary frame 41 cooperate to complete the telescopic processing of the guide cone sleeve 4 in the front of the winding guide tube 2, and the guide slide 32 and the guide slide rod 42 cooperate to improve the telescopic stability of the guide cone sleeve 4 in the front of the winding guide tube 2.

[0030] In this embodiment, an auxiliary frame 41 is fixedly provided on the top of the guide cone sleeve 4, and the top of the auxiliary frame 41 is fixedly connected to the movable end of the linear module 31. Guide slide rods 42 are fixedly provided on the left and right sides of the top of the auxiliary frame 41, and the outer side of the guide slide rod 42 is movably connected to the middle part of the guide slide seat 32.

[0031] The inner diameter of the front end of the guide cone sleeve 4 is larger than the inner diameter of the middle part, the inner diameter of the middle part of the guide cone sleeve 4 is the same as the inner diameter of the rear end thereof, and the rear end of the guide cone sleeve 4 extends to the inner side of the front end of the guide ring 5 .

[0032] The front of the guide cone sleeve 4 is the copper wire feeding end. The front to the middle of the guide cone sleeve 4 adopts a closing design to guide the copper wire. The linear module 31 changes the working position of the guide cone sleeve 4 on the winding guide tube 2, which can guide the transportation of the copper wire and perform overall tensioning.

[0033] In this embodiment, a through hole is fixedly provided from the top to the bottom of the guide seat 6, and the middle inner diameter of the through hole is larger than the bottom inner diameter thereof. An adjusting cap 7 is threadedly connected to the middle of the top end of the guide seat 6 located at the front and rear ends of the guide ring 5, and a plurality of locking petals 71 are fixedly provided at the bottom of the adjusting cap 7, and a guide rod 8 is sleeved on the middle of the adjusting cap 7.

[0034] The top of the guide rod 8 is threadedly connected with a locking cap 81 , the bottom of the locking cap 81 abuts against the top of the adjustment cap 7 , and a guide ring 82 is fixedly disposed at the bottom of the guide rod 8 .

[0035] The adjusting cap 7 and the locking flap 71 cooperate, the adjusting cap 7 rotates in the guide seat 6 toward the center of the guide ring 5, the locking flap 71 is squeezed in the guide seat 6, completing the locking process of the working position of the guide rod 8 in the guide tube, and the locking cap 81 completes the complete locking of the working position of the guide rod 8 on the adjusting cap 7, so that the user can adjust the working position of the guide ring 82 at the front and rear of the guide ring 5 according to the copper wire winding guide positioning needs.

[0036] The guide ring 82 located at the front of the guide ring 5 receives and guides the copper wire guided from the guide cone sleeve 4, and the guide ring 82 located at the rear of the guide ring 5 constrains the tightened copper wire and guides it close to the middle of the winding guide tube 2.

[0037] In this embodiment, brackets 9 are fixedly provided on the outer sides of the front and rear ends of the guide ring 5, a fixing ring 91 is fixedly provided on the top of the bracket 9, a plurality of limit springs 92 are clamped on the inner wall of the fixing ring 91, an adjusting rod 93 is clamped on the end of the limit spring 92 away from the fixing ring 91, the outer side of the adjusting rod 93 is sleeved with the middle part of the guide seat 6, and an adjusting ring 94 is fixedly provided on the bottom of the adjusting rod 93.

[0038] The bracket 9 and the fixing ring 91 cooperate to complete the assembly process of the fixing ring 91 outside the guide ring 5.

[0039] The copper wire passes through the guide ring 82 at the front of the guide ring 5, the adjustment ring 94 and the guide ring 82 at the rear of the guide ring 5. The limit spring 92 cooperates with the adjustment rod 93 to transport and tighten the single copper wire in the guide ring 5 to prevent the copper wire from loosening in the final winding station and being unable to be closely arranged with the adjacent copper wires.

[0040] In this embodiment: The linear module 31 changes the working position of the guide cone sleeve 4 on the winding guide tube 2, and can guide and tighten the copper wire as a whole. The copper wire passes through the guide ring 82 at the front of the guide ring 5, the adjustment ring 94 and the guide ring 82 at the rear of the guide ring 5. The limit spring 92 cooperates with the adjustment rod 93 to transport and tighten the single copper wire in the guide ring 5 to prevent the copper wire from loosening in the final winding station and being unable to be tightly arranged with the adjacent copper wires.

[0041] The above-described embodiments only express a certain implementation mode of the present invention, and the description thereof is relatively specific and detailed, but it cannot be understood as limiting the patent scope of the present invention. It should be pointed out that, for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the present invention, which all belong to the protection scope of the present invention. Therefore, the protection scope of the patent of the present invention shall be based on the attached claims.

Claims

1. A copper wire winding positioning mechanism, characterized in that: Includes the following structure: A rotating platform (1), wherein a winding guide tube (2) is provided in the middle of the rotating platform (1), the inner side of the winding guide tube (2) is divided into a winding station, a guide cone sleeve (4) is provided in the front of the winding guide tube (2), and the middle part of the guide cone sleeve (4) is divided into a convergence guide station; A guide ring (5), wherein three groups of guide seats (6) are fixedly arranged on the outer side of the guide ring (5) from the back to the front, the number of the guide seats (6) in each group is at least six, and the middle part of the guide ring (5) is divided into a restraining station.

2. A copper wire winding positioning mechanism according to claim 1, characterized in that: A gear ring (11) is movably connected to the middle of the rotating platform (1), and cross bars (12) are fixedly provided on the left and right sides of the inner wall of the gear ring (11), and the opposite sides of the two cross bars (12) are fixedly connected to the left and right sides of the winding guide tube (2) respectively.

3. A copper wire winding positioning mechanism according to claim 1, characterized in that: A truss (3) is fixedly provided on the top of the winding guide tube (2), a linear module (31) is fixedly provided in the middle of the top of the truss (3), and guide slide seats (32) are fixedly provided on both left and right sides of the top of the truss (3); A winding guide hole extending from front to back is fixedly provided in the middle of the winding guide tube (2), the front end of the winding guide tube (2) extends to the inner side of the rear end of the guide ring (5), and the outer side of the front end of the winding guide tube (2) is fixedly connected to the inner side of the rear end of the guide ring (5).

4. A copper wire winding positioning mechanism according to claim 1, characterized in that: An auxiliary frame (41) is fixedly provided on the top of the guide cone sleeve (4), and the top of the auxiliary frame (41) is fixedly connected to the movable end of the linear module (31). Guide slide bars (42) are fixedly provided on the left and right sides of the top of the auxiliary frame (41), and the outer side of the guide slide bar (42) is movably sleeved with the middle part of the guide slide seat (32).

5. The copper wire winding positioning mechanism according to claim 1, characterized in that: The inner diameter of the front end of the guide cone sleeve (4) is larger than the inner diameter of the middle part, the inner diameter of the middle part of the guide cone sleeve (4) is the same as the inner diameter of the rear end thereof, and the rear end of the guide cone sleeve (4) extends to the inner side of the front end of the guide ring (5).

6. A copper wire winding positioning mechanism according to claim 1, characterized in that: A through hole is fixedly provided from the top to the bottom of the guide seat (6), the inner diameter of the middle part of the through hole is larger than the inner diameter of the bottom part, an adjusting cap (7) is threadedly connected to the middle part of the top end of the guide seat (6) located at the front and rear ends of the guide ring (5), a plurality of locking petals (71) are fixedly provided at the bottom of the adjusting cap (7), and a guide rod (8) is sleeved in the middle part of the adjusting cap (7); The top of the guide rod (8) is threadedly connected to a locking cap (81), the bottom of the locking cap (81) abuts against the top of the adjustment cap (7), and a guide ring (82) is fixedly provided at the bottom of the guide rod (8).

7. The copper wire winding positioning mechanism according to claim 1, characterized in that: Brackets (9) are fixedly provided on the outside of the front and rear ends of the guide ring (5); a fixing ring (91) is fixedly provided on the top of the bracket (9); a plurality of limit springs (92) are clamped on the inner wall of the fixing ring (91); an adjustment rod (93) is clamped on the end of the limit spring (92) away from the fixing ring (91); the outer side of the adjustment rod (93) is sleeved with the middle part of the guide seat (6); and an adjustment ring (94) is fixedly provided on the bottom of the adjustment rod (93).