Cable crimping equipment for urban rail construction and use method

By designing cable crimping equipment suitable for urban rail construction, using adjustable crimping modules and side pressing mechanisms, the problems of insufficient adaptability of cables and inconvenient portability of equipment are solved, and efficient and reliable cable crimping effect is achieved.

CN119651306AActive Publication Date: 2025-03-18中铁二十五局集团电务工程有限公司
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Patent Information

Application Number
CN202411899799.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-23
Publication Date
2025-03-18
Estimated Expiration
2044-12-23

AI Technical Summary

Technical Problem

In urban rail construction, existing cable crimping equipment has problems such as insufficient adaptability to multiple cable specifications, high matching requirements for connecting terminals and crimping equipment, and inconvenient storage and portability of the equipment.

Method used

A cable crimping equipment for urban rail construction is designed, including crimping tabs and crimping modules. The crimp module consists of a crimp base, a crimp mould and a crimp mould. The movement of the crimp platform and side table is adjusted through the control mechanism to adapt to cable conductors of different specifications. The side pressing mechanism ensures the tight wrapping of the cable conductor by bending the crimping tab again.

Benefits of technology

It realizes flexible adaptation to cable conductors of different specifications, ensures the mechanical strength and electrical contact performance of each crimp, simplifies the storage and carrying of equipment, and improves construction efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention belongs to the technical field of cable processing, and discloses cable crimping equipment for urban rail construction, and the crimping equipment comprises a crimping module which comprises a crimping base, and the crimping base is provided with a crimping male die and a crimping female die; the crimping sheet is placed on the crimping female die, the crimping sheet is bent by the crimping male die and the crimping female die, the crimping female die comprises a crimping platform and crimping side tables, the crimping side tables are arranged on the two sides of the crimping platform, side pressing mechanisms are arranged at the top ends of the crimping side tables, and the crimping male die and the crimping female die are arranged on the crimping platform. The side pressing mechanism comprises a side pressing piece; after the crimping sheet is bent, a conductor of a cable is placed on the placement groove, and the side pressing piece moves towards the crimping platform, so that the crimping sheet is bent again to complete crimping of the cable. And through secondary bending of the side pressing mechanism, the cable conductor is wrapped by the crimping sheet more tightly, and the mechanical strength and the electrical contact performance of the crimping point are enhanced.
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Description

Technical Field

[0001] The invention belongs to the technical field of cable processing, and in particular relates to a cable crimping device for urban rail construction and a use method thereof. Background Art

[0002] Crimping is a method of achieving a permanent connection between conductors through mechanical deformation. In this process, the cable insulation is carefully stripped away to expose the inner metal conductor, such as copper or aluminum. Subsequently, a specially designed crimping tool is used to apply precise pressure to the connector and the exposed cable conductor to tightly fit the two. Such a connection not only ensures good electrical conductivity, but also provides sufficient mechanical strength.

[0003] However, when using current crimping equipment for cable crimping in actual construction, the following problems may be encountered:

[0004] First of all, the cable is composed of one or more mutually insulated conductors and an outer insulating protective layer. In urban rail transit construction, the cables used usually contain multiple mutually insulated conductors of different calibers. This design can not only meet the needs of different electrical loads, but also effectively reduce the total volume and weight of the cable, making it easier to install and maintain. Since the cables used in urban rail construction have a variety of conductor specifications, the crimping equipment must be able to adapt to a variety of calibers when crimping cables.

[0005] Secondly, affected by the diversity of cables, in order to ensure the safety and reliability of these cables during electrical connection, they must be crimped using connectors of matching specifications. The design of each connector is customized according to specific cable size and performance requirements to ensure good electrical contact and mechanical strength. However, due to the complex and three-dimensional structure of the connector, the supporting crimping tools and equipment are not only diverse, but also relatively large in size, resulting in the problem of large space occupation when storing and managing these devices.

[0006] Finally, urban rail construction usually requires cable crimping operations at the construction site, and the supporting crimping tools and equipment are of various types and relatively large in size, resulting in construction workers having to carry crimping tools and connection terminals of various specifications when going to different work sites. These devices are not only numerous in number, but also large in size and heavy in weight, which increases the difficulty of transportation and handling.

[0007] In summary, when the existing cable crimping equipment is used in urban rail construction, it has the problems of insufficient adaptability to multiple cable specifications, high matching requirements between the connection terminals and the crimping equipment, and inconvenient storage and carrying of the equipment. Summary of the invention

[0008] In view of this, an object of the present invention is to provide a cable crimping device and a method of use for urban rail construction to solve the problems existing in the above-mentioned background technology.

[0009] In order to solve the above technical problems, the first technical solution of the present invention is a cable crimping device for urban rail construction, the crimping device comprising: a crimping piece, the crimping piece is used for electrical connection of cable conductors; a crimping module, the crimping module comprising a crimping base, and a crimping punch and a crimping die are arranged on the crimping base; the crimping piece is placed on the crimping die, and the crimping piece is bent by the crimping punch and the crimping die, so that the crimping piece forms a placement groove for placing the conductor of the cable; the crimping die comprises a crimping platform and a crimping side platform, the crimping side platforms are arranged on both sides of the crimping platform, and a side pressing mechanism is arranged on the top of the crimping side platform, the side pressing mechanism comprises a side pressing piece, and the side pressing piece is arranged on the side wall of the crimping side platform and faces the crimping platform; when the crimping piece is bent, the conductor of the cable is placed on the placement groove, and the side pressing piece is moved toward the crimping platform, so that the crimping piece is bent again to complete the crimping of the cable.

[0010] Preferably, the crimping module is suitable for crimping cable conductors of different specifications through a control mechanism: a control mechanism is provided on the crimping die, and the control mechanism is used to control the movement of the crimping platform and the crimping side platform; when the crimping platform moves downward, the crimping side platforms on both sides move away from the crimping platform, so that the recess of the crimping die increases, so that the crimping module can crimp large-diameter cable conductors; when the crimping platform moves upward, the crimping side platforms on both sides move close to the crimping platform, so that the recess of the crimping die decreases, so that the crimping module can crimp small-diameter cable conductors.

[0011] Furthermore, a structural design scheme 1 of the control mechanism: the control mechanism includes a first movable component and a second movable component, and the transmission direction of the first movable component and the transmission direction of the second movable component are vertically arranged; the moving end of the first movable component is connected to the crimping platform, and the moving end of the second movable component is connected to the crimping side platform.

[0012] Furthermore, a second structural design scheme of the control mechanism: the control mechanism includes a communicating vessel and a third movable component, the communicating vessel is a three-port communicating vessel and is arranged in an inverted "T" shape, the communicating vessel includes a first connecting port located on both sides and a second connecting port located at the top, the first connecting port is movably connected to the crimping side stage, and the second connecting port is movably connected to the crimping platform; the movable end of the third movable component is connected to the crimping side stage or the crimping platform.

[0013] Preferably, a side pressure mechanism for secondary bending of the crimping piece is designed as follows: the side pressure piece is rotatably arranged on the crimping side platform at one end close to the crimping platform; the side pressure mechanism also includes a fourth moving component, the transmission direction of the fourth moving component is perpendicular to the length direction of the side pressure piece, and a first control component is arranged on the moving end of the fourth moving component, and the first control component has a first inclined surface; when the fourth moving component moves the first control component, the first inclined surface acts on the side pressure piece to rotate the side pressure piece, so that the crimping piece is bent again to complete the crimping of the cable.

[0014] Preferably, a second design of a side pressure mechanism for bending the crimping piece for a second time is provided: the side of the side pressure piece facing the crimping platform has a second inclined surface; the side pressure mechanism also includes a fifth movable component, the transmission direction of the fifth movable component is perpendicular to the length direction of the side pressure piece, and the movable end of the fifth movable component is connected to the side pressure piece; when the side pressure piece on the fifth movable component moves, the second inclined surface acts on the crimping piece, allowing the crimping piece to bend again to complete the crimping of the cable.

[0015] Furthermore, the crimping punch and the crimping die in the crimping module are synchronously adjusted: the crimping punch includes a sixth movable component, the transmission direction of the sixth movable component is perpendicular to the crimping platform, a mounting platform is provided on the movable end of the sixth movable component, a first protrusion and a second protrusion are slidably provided on the mounting platform, a limiting slide rail is provided on the top end of the crimping side platform, the sliding direction of the limiting slide rail is parallel to the transmission direction of the sixth movable component; a connecting rod is provided on the first protrusion and the second protrusion, and the connecting rod is slidably provided on the limiting slide rail; under the action of the connecting rod and the limiting slide rail, when the crimping side platform moves, the first protrusion and the second protrusion move accordingly, so that the crimping punch and the crimping die bend the crimping sheet to form a placement groove for the crimping sheet.

[0016] Preferably, the crimping sheet is prepared by crimping sheet roll to make the crimping material more portable. The crimping equipment also includes: a crimping sheet roll, which is used to prepare the crimping sheet; a cutting module, which is used to cut the crimping sheet roll and prepare the crimping sheet from the crimping sheet roll; the cutting module includes a cutting frame arranged on the crimping base, and a fixed base, a movable tool holder and a seventh movable component for controlling the movable tool holder are arranged on the cutting frame, and a cutting knife is arranged on both the fixed base and the movable tool holder.

[0017] Furthermore, it is preferred to place the crimping sheet during bending and to store the crimping sheet roll or the crimping sheet during carrying: a sheet placement groove is provided at the top of the crimping side platform, and the sheet placement groove is used to place the crimping sheet; a storage compartment is provided in the crimping base, and the storage compartment is used to store the crimping sheet roll or the crimping sheet.

[0018] In order to solve the above technical problems, the second technical solution of the present invention is a method for using a cable crimping device for urban rail construction, and the cable crimping device for urban rail construction described in the first technical solution is applied; the method for using comprises:

[0019] S1. Prepare the crimping sheet according to the diameter of the cable conductor to be crimped, and adjust the crimping punch through the control mechanism;

[0020] S2, placing the crimping sheet on the sheet placement groove, and controlling the crimping convex die to cooperate with the crimping concave die through the sixth moving component to bend the crimping sheet, so that the crimping sheet forms a placement groove;

[0021] S3, placing the conductor of the cable on the placement groove;

[0022] S4, the upper side of the control mechanism presses the mechanism to the crimping piece to bend it again to complete the crimping of the cable.

[0023] The technical effects of the present invention are mainly reflected in the following aspects:

[0024] The control mechanism enables flexible adjustment of the crimping platform and crimping side platform, so that the crimping equipment can adapt to cable conductors of different specifications. Whether it is a large or small diameter cable, the equipment can automatically or manually adjust to the most suitable crimping size to ensure that each crimping can achieve the best effect.

[0025] The side pressure mechanism is bent again to make the crimping piece wrap the cable conductor more tightly, thus enhancing the mechanical strength and electrical contact performance of the crimping point. Especially for large-diameter cable conductors, this design can ensure the reliability and durability of the crimping point; the synchronous adjustment mechanism between the crimping punch and the crimping die ensures the coordinated movement of each component during the crimping process, avoids the problem of uneven local pressure, and further improves the crimping quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 It is a structural diagram of the present invention;

[0027] Figure 2 for Figure 1 Structural diagram of the medium crimping base;

[0028] Figure 3 for Figure 1 Structural diagram of the medium-pressure connection module;

[0029] Figure 4for Figure 2 Schematic diagram of the cooperation between the middle crimping convex die and the crimping concave die;

[0030] Figure 5 for Figure 2 Structural diagram of the middle crimping die;

[0031] Figure 6 for Figure 5 Schematic diagram of the middle side pressure mechanism adopting design scheme 1;

[0032] Figure 7 for Figure 5 Schematic diagram of the middle side pressure mechanism adopting design scheme 2;

[0033] Figure 8 for Figure 1 The structural diagram of the middle shearing module;

[0034] In the figure: 1. crimping base, 11. material storage compartment; 2. crimping module, 21. crimping punch, 211. sixth movable assembly, 212. mounting table, 213. first protrusion, 214. second protrusion, 215. limiting slide rail, 216. connecting rod; 22. crimping die, 221. crimping platform, 222. crimping side table, 223. sheet placement slot; 23. side pressing mechanism, 231. side pressing member, 232. fourth movable assembly, 233. first control member, 234. first inclined surface, 235. second inclined surface, 236. fifth movable assembly; 24. control mechanism, 241. communicating vessel; 3. shearing module, 31. shearing frame, 32. fixed base, 33. movable knife frame, 34. seventh movable assembly, 35. cutting knife. DETAILED DESCRIPTION

[0035] The specific implementation modes of the present invention are further described below in conjunction with the accompanying drawings to make the technical solutions of the present invention easier to understand and grasp.

[0036] In this embodiment, it should be understood that the orientations or positional relationships indicated by terms such as "middle", "upper", "lower", "top", "right", "left end", "above", "back", and "middle" are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0037] In addition, in this specific embodiment, if the connection or fixing method between components is not specifically described, the connection or fixing method can be through bolt fixing or pin fixing, or pin shaft connection and the like commonly used in the prior art, and therefore, it will not be described in detail in this embodiment.

[0038] Embodiment 1

[0039] See also Figure 1 , Figure 3 , cable crimping equipment for urban rail construction, the crimping equipment includes: a crimping piece, the crimping piece is used for electrical connection of cable conductors; it is a key component in the cable crimping process. Crimping module 2, the crimping module 2 includes a crimping base 1, which provides a stable working platform. The crimping base 1 is provided with a crimping punch 21 and a crimping die 22; the crimping piece is placed on the crimping die 22, and the crimping punch 21 and the crimping die 22 are used to perform an initial bend on the crimping piece, so that the crimping piece forms a placement groove for placing the conductor of the cable; the crimping die 22 includes a crimping platform 221 and a crimping side platform 222, which are located in the center of the crimping die 22 to provide support for the crimping piece. The crimping side platform 222 is provided on both sides of the crimping platform 221, and the top of the crimping side platform 222 is provided with a side pressing mechanism 23, and the side pressing mechanism 23 includes a side pressing piece 231, and the side pressing piece 231 is provided on the side wall of the crimping side platform 222 and faces the crimping platform 221; when the crimping sheet is bent, the conductor of the cable is placed on the placement groove, and the side pressing piece 231 is moved toward the crimping platform 221, so that the crimping sheet is bent again to complete the crimping of the cable.

[0040] See also Figure 5 , through the control mechanism 24, the crimping module 2 can be suitable for crimping cable conductors of different specifications: the crimping die 22 is provided with a control mechanism 24, and the control mechanism 24 is used to control the movement of the crimping platform 221 and the crimping side platform 222; when the crimping platform 221 moves downward, the crimping side platforms 222 on both sides move away from the crimping platform 221, so that the notch of the crimping die 22 increases, so that the crimping module 2 can crimp large-diameter cable conductors; when the crimping platform 221 moves upward, the crimping side platforms 222 on both sides move close to the crimping platform 221, so that the notch of the crimping die 22 decreases, so that the crimping module 2 can crimp small-diameter cable conductors.

[0041] The first moving component and the second moving component are used to realize synchronous adjustment of the crimping platform 221 and the crimping side platform 222 to adapt to cable conductors of different specifications: the control mechanism 24 includes a first moving component and a second moving component, and the transmission direction of the first moving component and the transmission direction of the second moving component are vertically arranged; the moving end of the first moving component is connected to the crimping platform 221, and the moving end of the second moving component is connected to the crimping side platform 222. Specifically, the first moving component (vertical transmission) controls the up and down movement of the crimping platform 221, and the second moving component (horizontal transmission) controls the lateral movement of the crimping side platform 222. The two cooperate, when the crimping platform 221 moves downward, the crimping side platform 222 expands outward to increase the opening of the crimping die 22; conversely, when the crimping platform 221 moves upward, the crimping side platform 222 shrinks inward to reduce the opening of the crimping die 22. This design enables the crimping equipment to flexibly cope with cable conductors of different calibers.

[0042] See also Figure 6 , the design scheme of the side pressure mechanism 23 for bending the crimping piece twice: the side pressure piece 231 is rotatably arranged on the crimping side platform 222 at one end close to the crimping platform 221; the side pressure mechanism 23 also includes a fourth moving component 232, the transmission direction of the fourth moving component 232 is perpendicular to the length direction of the side pressure piece 231, and the moving end of the fourth moving component 232 is provided with a first control piece 233, and the first control piece 233 has a first inclined surface 234; when the fourth moving component 232 allows the first control piece 233 to move, the first inclined surface 234 acts on the side pressure piece 231, causing the side pressure piece 231 to rotate, so that the crimping piece is bent again to complete the crimping of the cable. One end of the side pressure piece 231 is rotatably arranged on the crimping side platform 222, and the moving end of the fourth moving component 232 is provided with a first control piece 233 with a first inclined surface 234.

[0043] See also Figure 4, synchronous adjustment of the crimping punch 21 and the crimping die 22 in the crimping module 2: the crimping punch 21 includes a sixth moving component 211, the transmission direction of the sixth moving component 211 is perpendicular to the crimping platform 221, and a mounting table 212 is arranged on the moving end of the sixth moving component 211, and a first protrusion 213 and a second protrusion 214 are slidably arranged on the mounting table 212, and a limiting slide rail 215 is arranged at the top end of the crimping side platform 222, and the sliding direction of the limiting slide rail 215 is parallel to the transmission direction of the sixth moving component 211; a connecting rod 216 is arranged on the first protrusion 213 and the second protrusion 214, and the connecting rod 216 is slidably arranged on the limiting slide rail 215, and the connecting rod 216 can only move up and down on the limiting slide rail 215 but cannot move left and right. Under the action of the connecting rod 216 and the limiting slide rail 215, when the crimping side platform 222 moves, the first protrusion 213 and the second protrusion 214 move accordingly, so that the crimping punch 21 and the crimping die 22 bend the crimping sheet to form a placement groove.

[0044] See also Figure 8 , using crimping sheet rolls to prepare crimping sheets makes crimping materials more portable. The crimping equipment also includes: crimping sheet rolls, which are used to prepare the crimping sheets, and are easy to carry and use on site. The cutting module 3 is used to cut the crimping sheet rolls and prepare the crimping sheets from the crimping sheet rolls; the cutting module 3 includes a cutting frame 31 arranged on the crimping base 1, and a fixed base 32, a movable tool holder 33 and a seventh movable assembly 34 for controlling the movable tool holder 33 are arranged on the cutting material, and a cutter 35 is arranged on both the fixed base 32 and the movable tool holder 33; the crimping sheet roll is cut by the cutter 35 on the movable tool holder 33 to obtain a crimping sheet of a desired length.

[0045] See also Figure 2 , Figure 5 , placement of crimping sheets during bending and storage of crimping sheet rolls or crimping sheets during carrying: a sheet placement slot 223 is provided at the top of the crimping side platform 222, and the sheet placement slot 223 is used to place the crimping sheet; a storage compartment 11 is provided in the crimping base 1, and the storage compartment 11 is used to store the crimping sheet roll or the crimping; it is used to store excess crimping sheet rolls or cut crimping sheets to improve on-site management efficiency.

[0046] Embodiment 2

[0047] The cable crimping device for urban rail construction, the crimping device involved in this embodiment is different from the crimping device in the first embodiment in that a replacement solution of the control mechanism 24 is provided, which is as follows:

[0048] See also Figure 5The control mechanism 24 includes a connecting vessel 241 and a third moving component. The connecting vessel 241 is a three-port connecting vessel 241 and is arranged in an inverted "T" shape. The connecting vessel 241 includes a first connecting port located on both sides and a second connecting port located at the top. The first connecting port is movably connected to the crimping side platform 222, and the second connecting port is movably connected to the crimping platform 221; the moving end of the third moving component is connected to the crimping side platform 222 or the crimping platform 221. The mechanical linkage effect of the connecting vessel 241 is used to achieve synchronous adjustment of the size of the crimping die 22. This design simplifies the complexity of the control system and improves the adjustment accuracy and response speed.

[0049] The advantages of the control mechanism 24 in this embodiment compared with the control mechanism 24 in the first embodiment are as follows:

[0050] The control mechanism 24 in the first embodiment controls the movement of the crimping platform 221 and the crimping side platform 222 respectively through the first moving component (vertical transmission) and the second moving component (horizontal transmission). Allowing the movement of the crimping platform 221 and the crimping side platform 222 to be adjusted independently provides higher flexibility and can more accurately adapt to the needs of cable conductors of different specifications; at the same time, since the two moving components are responsible for different directions respectively, the delay in the mechanical linkage is reduced, so that the equipment has a faster response speed during the adjustment process, and the work efficiency is improved. Moreover, the function of each moving component is relatively independent. If one of the components fails, it can be repaired or replaced separately without affecting the operation of the entire system, reducing the maintenance cost and complexity. It is more suitable for application scenarios that require high precision, fast response and flexible adjustment, especially in the case of frequent switching of cable conductors of multiple specifications. Its advantage of independent adjustment can provide better adaptability and crimping quality.

[0051] The control mechanism 24 in this embodiment adopts a three-port connecting vessel 241 (in an inverted "T" shape) design, connecting the movements of the crimping platform 221 and the crimping side platform 222 through a connecting vessel 241, simplifying the mechanical structure and reducing the number of parts; at the same time, the mechanical linkage effect of the connecting vessel 241 ensures that the movements of the crimping platform 221 and the crimping side platform 222 are completely synchronized, avoiding errors that may be caused by independent adjustment, and further improving the accuracy and stability of crimping. Moreover, only one point (crimping side platform 222 or crimping platform 221) needs to be controlled by the third moving component to adjust the size of the entire crimping die 22, making the operation more intuitive and convenient, reducing training time and learning curve. It is more suitable for occasions that pursue simple structure, cost-effectiveness and ease of operation. Its compact design and synchronous adjustment characteristics can significantly improve work efficiency and reduce maintenance costs.

[0052] Embodiment 3

[0053] The cable crimping device for urban rail construction, the crimping device involved in this embodiment is different from the crimping device in the first embodiment in that a replacement solution of the side pressure mechanism 23 is provided as follows:

[0054] See also Figure 7 The side pressure piece 231 has a second inclined surface 235 on the side facing the crimping platform 221; the side pressure mechanism 23 also includes a fifth moving component 236, the transmission direction of the fifth moving component 236 is perpendicular to the length direction of the side pressure piece 231, and the moving end of the fifth moving component 236 is connected to the side pressure piece 231; when the side pressure piece 231 on the fifth moving component 236 moves, the second inclined surface 235 acts on the crimping piece, allowing the crimping piece to bend again to complete the crimping of the cable.

[0055] Compared with the side pressure mechanism 23 in the first embodiment, the advantages of this embodiment are as follows:

[0056] The side pressure piece 231 in the first embodiment is rotatably set on the crimping side platform 222 at one end close to the crimping platform 221, and the rotation of the side pressure piece 231 is driven by the first control piece 233 (with a first inclined surface 234) on the fourth moving component 232; the precise control of the angle of the side pressure piece 231 can be achieved, which is suitable for crimping pieces of different shapes and sizes and has high adaptability; at the same time, since the side pressure piece 231 applies pressure by rotation, the pressure can be kept evenly distributed during the crimping process, avoiding poor crimping or conductor damage caused by excessive local pressure, and ensuring good electrical contact and mechanical strength.

[0057] Since the length of the side pressure piece 231 in the first embodiment determines its rotation radius, the length of the side pressure piece 231 will directly affect the bending angle and strength. A longer side pressure piece 231 can provide a greater lever effect when rotating, and can apply a greater torque, making the crimping piece easier to bend, but it may also cause excessive bending or uneven pressure distribution, especially when dealing with thicker or harder cable conductors; a shorter side pressure piece 231 may not be able to provide sufficient torque, resulting in insufficient bending effect, especially for larger diameter cable conductors, which may require higher pressure to complete effective crimping.

[0058] The side pressure piece 231 in this embodiment has a second inclined surface 235 on the side facing the crimping platform 221, and is directly linearly moved through the fifth moving component 236; the mechanical structure is simplified, the number of moving parts is reduced, the stability and reliability of the system are improved, and the possibility of failure is reduced; and the linear movement design makes the movement of the side pressure piece 231 more direct and rapid, reduces the intermediate conversion links, and improves the crimping efficiency. The operator only needs to control the fifth moving component 236 to complete the side pressure action, and the operation is more intuitive and convenient.

[0059] The side pressure piece 231 in this embodiment is directly moved linearly through the fifth moving assembly 236, so that the movement path of the side pressure piece 231 is fixed and is not affected by the length of the side pressure piece 231. Since the movement of the side pressure piece 231 is linear, it can maintain a relatively constant pressure distribution during the entire crimping process, avoiding the problem of inconsistent bending angle and force caused by the change in the length of the side pressure piece 231; the linear movement design enables the side pressure mechanism 23 to more stably cope with cable conductors of different specifications, ensuring that each crimping can achieve the expected effect, which is particularly suitable for use in construction environments where cables of multiple specifications are frequently switched.

[0060] Embodiment 4

[0061] In order to solve the above technical problems, the second technical solution of the present invention is a method for using a cable crimping device for urban rail construction, and the cable crimping device for urban rail construction described in the first technical solution is applied; the method for using comprises:

[0062] S1 Preparation and adjustment: Select a suitable crimping piece according to the diameter of the cable conductor to be crimped, and adjust the crimping punch 21 and the crimping die 22 to the appropriate position through the control mechanism 24.

[0063] S2 initial bending: place the crimping sheet into the sheet placement groove 223, start the sixth moving assembly 211, and make the crimping convex die 21 cooperate with the crimping concave die 22 to perform initial bending on the crimping sheet to form a placement groove.

[0064] S3 Placing the conductor: Carefully place the conductor of the cable on the formed placement groove.

[0065] S4 crimping: activating the side pressing mechanism 23 through the control mechanism 24 so that the side pressing member 231 bends the crimping piece again, and finally completing the crimping of the cable.

[0066] S5 final compression and compaction: by moving the crimping punch 21 toward the crimping die 22 and the crimping side platforms 222 on both sides toward the crimping platform 221, further pressure is applied to make the crimping sheet wrap the cable conductor more tightly, thereby improving the electrical contact performance and mechanical strength.

[0067] In addition, as common knowledge in the industry, the first moving assembly, the second moving assembly, the third moving assembly, the fourth moving assembly 232, the fifth moving assembly 236, the sixth moving assembly 211 and the seventh moving assembly 34 mentioned above can be a linear guide rail system consisting of a fixed guide rail and a slider sliding thereon, a ball screw, a gear rack, a cylinder and a hydraulic cylinder, etc. The above is common knowledge, so the principle and structure will not be described in detail.

[0068] Of course, the above are only typical examples of the present invention. In addition, the present invention may also have many other specific implementations. All technical solutions formed by equivalent replacement or equivalent transformation fall within the scope of protection required by the present invention.

Claims

1. Cable crimping equipment for urban rail construction, characterized in that: The crimping equipment comprises: A crimping piece, which is used for electrical connection of cable conductors; A crimping module, wherein the crimping module comprises a crimping base, on which a crimping convex die and a crimping concave die are arranged; the crimping sheet is placed on the crimping concave die, and the crimping convex die and the crimping concave die are used to bend the crimping sheet so that the crimping sheet forms a placement groove for placing the conductor of the cable; The crimping die includes a crimping platform and a crimping side platform, the crimping side platforms are arranged on both sides of the crimping platform, the top of the crimping side platform is arranged with a side pressing mechanism, the side pressing mechanism includes a side pressing piece, the side pressing piece is arranged on the side wall of the crimping side platform and faces the crimping platform; when the crimping sheet is bent, the conductor of the cable is placed on the placement groove, and the side pressing piece is moved toward the crimping platform, so that the crimping sheet is bent again to complete the crimping of the cable.

2. The cable crimping device for urban rail construction according to claim 1, characterized in that: The crimping die is provided with a control mechanism, and the control mechanism is used to control the movement of the crimping platform and the crimping side platform; When the crimping platform moves downward, the crimping side platforms on both sides move away from the crimping platform, so that the notch of the crimping die is enlarged, so that the crimping module can crimp the cable conductor with a large diameter; When the crimping platform moves upward, the crimping side platforms on both sides approach the crimping platform, so that the notch of the crimping die is reduced, so that the crimping module can crimp small-diameter cable conductors.

3. The cable crimping device for urban rail construction according to claim 2, characterized in that: The control mechanism includes a first movable component and a second movable component, and the transmission direction of the first movable component and the transmission direction of the second movable component are arranged vertically; the movable end of the first movable component is connected to the crimping platform, and the movable end of the second movable component is connected to the crimping side platform.

4. The cable crimping device for urban rail construction according to claim 2, characterized in that: The control mechanism includes a connecting vessel and a third moving component. The connecting vessel is a three-port connecting vessel and is arranged in an inverted "T" shape. The connecting vessel includes a first connecting port located on both sides and a second connecting port located at the top. The first connecting port is movably connected to the crimping side platform, and the second connecting port is movably connected to the crimping platform. The moving end of the third moving component is connected to the crimping side platform or the crimping platform.

5. The cable crimping device for urban rail construction according to claim 1, characterized in that: One end of the side pressure piece close to the crimping platform is rotatably arranged on the crimping side platform; The side pressure mechanism further includes a fourth moving component, the transmission direction of the fourth moving component is perpendicular to the length direction of the side pressure component, a first control component is arranged on the moving end of the fourth moving component, and the first control component has a first inclined surface; When the fourth moving component moves the first control member, the first inclined surface acts on the side pressure member to rotate the side pressure member, so that the crimping sheet is bent again to complete the crimping of the cable.

6. The cable crimping device for urban rail construction according to claim 1, characterized in that: The side of the side pressure piece facing the crimping platform has a second inclined surface; The side pressure mechanism further includes a fifth moving component, the transmission direction of the fifth moving component is perpendicular to the length direction of the side pressure member, and the moving end of the fifth moving component is connected to the side pressure member; When the side pressure piece on the fifth moving assembly moves, the second inclined surface acts on the crimping piece, causing the crimping piece to bend again to complete the crimping of the cable.

7. The cable crimping device for urban rail construction according to any one of claims 2 to 4, characterized in that: The crimping convex die comprises a sixth movable assembly, the transmission direction of the sixth movable assembly is perpendicular to the crimping platform, a mounting platform is arranged on the movable end of the sixth movable assembly, and a first convex member and a second convex member are slidably arranged on the mounting platform; A limiting slide rail is provided at the top of the crimping side platform, and the sliding direction of the limiting slide rail is parallel to the transmission direction of the sixth moving assembly; a connecting rod is provided on the first convex member and the second convex member, and the connecting rod is slidably provided on the limiting slide rail; Under the action of the connecting rod and the limiting slide rail, when the crimping side platform moves, the first convex part and the second convex part move accordingly, so that the crimping convex die and the crimping concave die bend the crimping sheet to form a placement groove for the crimping sheet.

8. The cable crimping equipment for urban rail construction according to claim 1, characterized in that: The crimping device also includes: A crimping sheet roll, the crimping sheet roll is used to prepare the crimping sheet; A material cutting module, the material cutting module is used to cut the crimping sheet roll and prepare the crimping sheet from the crimping sheet roll; The shearing module comprises a shearing frame arranged on the crimping base, a fixed base, a movable tool holder and a seventh movable assembly for controlling the movable tool holder are arranged on the shearing, and cutting knives are arranged on both the fixed base and the movable tool holder.

9. The cable crimping device for urban rail construction according to claim 8, characterized in that: The top of the crimping side platform is provided with a sheet placement groove, and the sheet placement groove is used to place the crimping sheet; A material storage compartment is provided in the crimping base, and the material storage compartment is used to store the crimping sheet roll or the crimping sheet.

10. The method for using the cable crimping equipment for urban rail construction is characterized by: The cable crimping device for urban rail construction described in claims 1 to 8 is used; the method of use includes: S1. Prepare the crimping sheet according to the diameter of the cable conductor to be crimped, and adjust the crimping punch through the control mechanism; S2, placing the crimping sheet on the sheet placement groove, and controlling the crimping convex die to cooperate with the crimping concave die through the sixth moving component to bend the crimping sheet, so that the crimping sheet forms a placement groove; S3, placing the conductor of the cable on the placement groove; S4, the upper side of the control mechanism presses the mechanism to the crimping piece to bend it again to complete the crimping of the cable.

Citation Information

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