Riveting all-in-one machine
By designing an automated riveting machine, the high cost and low efficiency problems caused by manual participation in traditional iron core micro motor processing are solved, and the automatic riveting between the case and the bearing is realized, and the production efficiency is improved.
Patent Information
- Application Number
- CN202411877431.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-18
- Publication Date
- 2025-03-18
AI Technical Summary
In the processing method of traditional iron core micromotors, the assembly of the case and bearing requires manual participation, resulting in high labor costs and low production efficiency.
A riveting integrated machine is designed, including a feeding mechanism, a guide mechanism, a traveling mechanism and a riveting mechanism. Through the automated introduction, alignment and riveting process, automatic riveting between the housing and the bearing is realized.
The riveting between the casing and bearings can be completed without manual participation, saving manpower and processing costs, and improving production efficiency.
Smart Images

Figure CN119652035A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of iron core micro-motor processing, and in particular relates to an integrated riveting machine. Background Art
[0002] In the traditional processing method of iron core micro motor, the assembly process of motor housing and bearing includes placing the housing on the support frame first, then manually placing the bearing in the riveting hole on the housing, and then riveting the bearing to the housing by squeezing the bearing with the pressure head of the cylinder. The labor cost is high and the production efficiency is low. Summary of the invention
[0003] The purpose of the present invention is to provide a riveting integrated machine, aiming to solve the technical problem that the assembly process between the existing housing and the bearing requires manual participation.
[0004] To achieve the above purpose, the technical solution adopted by the present invention is as follows:
[0005] Provided is a riveting integrated machine, comprising a feeding mechanism, an introduction mechanism, a traveling mechanism and a riveting mechanism.
[0006] The feeding mechanism has a feeding cavity for containing a plurality of bearings and a discharge port connected to the feeding cavity, wherein the discharge port is used for allowing a single bearing to leak out;
[0007] The introduction mechanism is provided with a guide channel extending along a first direction, and the two ends of the guide channel in the first direction respectively form a feed opening and a discharge opening, and the guide channel can accommodate the bearings leaking from the discharge opening to be arranged one by one along the first direction;
[0008] The travel mechanism includes a rivet for supporting the inner surface of the housing and a positioning shaft passing through the rivet along the first direction, the travel mechanism can move along the second direction so that the positioning shaft moves the bearing located at the discharge opening, so that the bearing escapes from the guide channel and is sleeved on the positioning shaft, and the second direction is set at an angle to the first direction;
[0009] The riveting mechanism includes a riveting driving member and a pressing head connected to the riveting driving member, and the riveting driving member can drive the pressing head to press the bearing toward the riveting member so that the bearing is riveted to the riveting hole of the housing that passes through the inner surface.
[0010] As some of the possible implementation modes, the introduction mechanism includes a guide member, which is provided with the guide channel and a first avoidance hole, and a limiting structure for limiting the leakage of the bearing along the first direction is arranged at the discharge opening, the first avoidance hole penetrates to the inner wall of the guide channel along a second direction perpendicular to the first direction, and penetrates to the end face where the discharge opening and the end face where the feed opening are located, the first avoidance hole is opposite to the center hole of the bearing in the guide channel in the second direction, the orifice width of the first avoidance hole is smaller than the diameter length of the bearing, and a second avoidance hole penetrating to the inner wall of the guide channel is provided on the side of the guide member opposite to the first avoidance hole, and the width of the second avoidance hole is greater than or equal to the diameter length of the bearing.
[0011] As some of the possible implementation modes, the introduction mechanism also includes a flip member movably connected to the guide member, the flip member having a limit position for clamping the bearing together with the guide member in the second avoidance hole, and a flip position for partially avoiding the second avoidance hole in the second direction, and the flip member can move from the limit position to the flip position when the positioning shaft moves the bearing, so that the bearing rotates and is thereby sleeved on the positioning shaft.
[0012] As some of the possible implementations, the introduction mechanism also includes a first elastic member connected between the guide member and the flip member, and the first elastic member can apply an elastic force to the flip member to rotate toward the limit position when the flip member rotates toward the flip position.
[0013] As some of the possible implementations, the introduction mechanism further includes a blowing member, and the blowing member can form an air flow in the guide channel that flows from the feed opening to the discharge opening.
[0014] As some of the possible implementation modes, the feeding mechanism includes a material discharging driving member, a barrel, a feeding base and a material discharging member, the feeding base includes a guiding portion with a conical surface and an edge portion connected to the bottom edge of the guiding portion, the edge portion is provided with the discharge port adapted to the bearing, the barrel is annular and is sleeved outside the edge portion, the barrel and the feeding base are jointly arranged to form the feeding cavity, the material discharging member is connected to the barrel and extends into the feeding cavity, the material discharging member is located in the first direction of the edge portion, and the material discharging driving member can drive the barrel to rotate so as to move the bearing to the discharge port through the material discharging member so as to leak out in a specific posture.
[0015] As some of the possible implementation modes, the travel mechanism also includes a pop-up device, which includes a pop-up base, a pop-up core and a second elastic member. The pop-up core is slidably connected to the pop-up base along the first direction, and the second elastic member is connected between the pop-up base and the pop-up core. The pop-up core stays in a supporting position under the elastic force of the second elastic member, and the pop-up core is used to support the lower surface of the casing so that the lower surface of the casing is spaced apart from the rivet stamped part.
[0016] As some of the possible implementation modes, the traveling mechanism further includes a rivet seat and a magnetic part, the rivet member is slidably connected to the rivet seat along the first direction, the magnetic part is connected to the rivet seat and can be magnetically matched with the rivet member, the riveting machine further includes a support frame, the rivet seat is connected to the support frame, the rivet member has a magnetic position that is magnetically matched with the magnetic part and spaced from the support frame, and a rivet position that is separated from the magnetic part and abuts against the support frame, when the pressing head is pressed toward the bearing, the pressing head pushes the rivet member from the magnetic position to the rivet position through the bearing, and after the pressing head is removed, the rivet member is reset to the magnetic position under the magnetic action of the magnetic part.
[0017] As some of the possible implementation modes, the riveting machine also includes a blanking mechanism, which includes a blanking drive and a moving part connected to the blanking drive, the blanking drive is connected to the pressing head, and can drive the moving part to hold the casing after the pressing head is pressed down, and the moving part can remove the casing from the traveling mechanism as the pressing head moves upward.
[0018] As some of the possible implementation modes, the movable member includes a first jaw and a second jaw, and the unloading mechanism also includes an adsorption member connected to the first jaw. The movable member has a clamping state in which the first jaw and the second jaw are close to each other and a release state in which the first jaw and the second jaw are away from each other. The first jaw can move from a first position to a second position when the movable member switches from the clamping state to the release state. The adsorption member has an adsorption state in which the casing can be adsorbed on the first jaw and a release state in which the adsorption of the casing is released. The adsorption member can switch to the adsorption state when the movable member is in the clamping state, and switch to the release state when the first jaw moves to the second position.
[0019] The technical effect of the present invention compared with the prior art is that the riveting machine can arrange multiple bearings in sequence by setting an introduction mechanism, and then the bearing at the discharge opening is moved by the positioning shaft, so that a single bearing can be moved out of the introduction mechanism and placed on the riveting hole of the casing. The positioning shaft can also realize the alignment of the bearing and the riveting hole on the casing, so that the pressure head can directly rivet the bearing to the riveting hole of the casing by pressing down. In this way, the casing and the bearing are automatically riveted through the riveting machine without manual participation, saving manpower and processing costs, and improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for use in the embodiments of the present invention or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0021] Figure 1 is a three-dimensional structural diagram of a riveting machine provided by an embodiment of the present invention;
[0022] Figure 2 It is a three-dimensional structural diagram of an introduction mechanism in a riveting machine provided by an embodiment of the present invention;
[0023] Figure 3 is a partial cross-sectional view of a travel mechanism in a riveting machine provided by an embodiment of the present invention, wherein the bearing is stepped and the pressure head does not squeeze the bearing;
[0024] Figure 4 It is a partial cross-sectional view of the travel mechanism in the riveting machine provided by an embodiment of the present invention, wherein the bearing is stepped and the pressure head presses the bearing;
[0025] Figure 5 is a working flow chart of the riveting machine provided by an embodiment of the present invention, wherein the bearing is in a step shape;
[0026] Figure 6 It is a three-dimensional structural diagram of a feeding mechanism in a riveting machine provided by an embodiment of the present invention;
[0027] Figure 7 yes Figure 5 A partial cross-sectional view of the feeding mechanism in FIG.
[0028] Figure 8 yes Figure 5 A three-dimensional structural diagram of a feeding base of a feeding mechanism in FIG.
[0029] Fig. 9 yes Figure 2 A cross-sectional view of the introduction mechanism at AA;
[0030] Fig.10 It is a partial cross-sectional view of a travel mechanism in a riveting machine provided by an embodiment of the present invention;
[0031] Fig.11 yes Fig.10 a partial enlarged view of a cross-sectional portion of;
[0032] Fig.12 It is a three-dimensional structural diagram of a feeding mechanism in a riveting machine provided by an embodiment of the present invention;
[0033] Fig.13 is a partial cross-sectional view of a travel mechanism in a riveting machine provided by an embodiment of the present invention, wherein the bearing is cylindrical and the pressure head does not squeeze the bearing;
[0034] Fig.14 It is a partial cross-sectional view of the travel mechanism in the riveting machine provided by an embodiment of the present invention, wherein the bearing is cylindrical and the pressure head presses the bearing;
[0035] Fig.15 This is a working flow chart of the riveting machine provided by an embodiment of the present invention, wherein the bearing is cylindrical.
[0036] Description of reference numerals:
[0037] 10. Feeding mechanism; 11. Material-prying driving member; 111. Output rod; 112. Driving rod; 12. Material barrel; 120. Feeding cavity; 121. Position-limiting protrusion; 122. Flanging; 13. Feeding base; 131. Guide portion; 132. Edge portion; 130. Conical surface; 101. Discharge port; 1011. Gradually shrinking hole; 1012. Lead-out hole; 14. Material-prying member; 20. Introducing mechanism; 201. Guide channel; 2011. Feeding opening; 2012. Discharge opening; 202. First avoidance hole; 203. Second avoidance hole; 21. Guide member; 211. Position-limiting structure; 22. Turning member; 221. Rotating shaft; 23. First elastic member; 24. Blowing member; 25. Propelling driving member; 30. Traveling mechanism; 31. Riveting member; 311. First Riveting part; 312, second riveting part; 310, perforation; 3101, avoidance groove; 32, positioning shaft; 33, travel drive member; 34, ejector; 341, ejector base; 3410, ejector hole; 3411, limit block; 342, ejector inner core; 343, second elastic member; 35, rivet seat; 36, magnetic member; 37, gasket; 40, riveting mechanism; 41, riveting drive member; 42, pressure head; 50, unloading mechanism; 51, unloading drive member; 52, moving member; 521, first clamp; 522, second clamp; 53, adsorption member; 60, unloading slide; 70, control box; 80, support frame; 81, support rod; 82, slide rail; 83, fixing plate; 91, housing; 910, rivet hole; 92, bearing; 920, middle hole. DETAILED DESCRIPTION
[0038] Embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, and should not be construed as limiting the present invention.
[0039] In the description of the present invention, it should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0040] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.
[0041] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0042] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments.
[0043] The embodiment of the present invention provides a riveting machine for riveting a bearing into a housing. Figure 3, the housing 91 is the housing 91 of the iron core micromotor, and the housing 91 is a cylindrical shape with one end open and one section closed, and the housing 91 forms an inner cavity, and the housing 91 is provided with a rivet hole 910 at the bottom of the cylinder, and the rivet hole 910 passes through the outer surface and the inner surface of the bottom of the cylinder of the housing 91, wherein the inner surface faces the inner cavity. The bearing 92 can be cylindrical or stepped, and both are suitable for the riveting all-in-one machine. In the following embodiments, the bearing 92 riveted to the housing 91 is first described as a stepped shape. Among them, the bearing 92 includes concentric small and large rings, and the small and large rings are arranged axially and form a middle hole 920 together. The central axis of the middle hole 920 coincides with the central axis of the small and large rings, and the size of the small ring matches the size of the rivet hole 910 at the bottom of the cylinder of the housing 91.
[0044] See also Figure 1 The riveting machine includes a feeding mechanism 10 , an introduction mechanism 20 , a traveling mechanism 30 and a riveting mechanism 40 .
[0045] The feeding mechanism 10 is used to export multiple bearings 92 one by one, the importing mechanism 20 is used to arrange multiple bearings 92 one by one along a preset path, the traveling mechanism 30 is used to take out a single bearing 92 of the importing mechanism 20, and stack the bearing 92 and the housing 91, and the riveting mechanism 40 is used to complete the riveting of the bearing 92 and the housing 91.
[0046] The feeding mechanism 10 has a feeding cavity 120 and a discharge port, wherein the feeding cavity 120 is used to hold a plurality of bearings 92, and the discharge port is connected to the feeding cavity 120 and is used to allow a single bearing 92 to leak out. The plurality of bearings 92 in the feeding cavity 120 leak out one by one through the discharge port.
[0047] Please combine Figure 2 The introduction mechanism 20 is provided with a guide channel 201 extending along a first direction, and the first direction can be selected as the up and down direction, that is, the guide channel 201 extends along a straight line perpendicular to the horizontal plane, and the two ends of the guide channel 201 in the up and down directions respectively form a feed opening 2011 and a discharge opening 2012, that is, the upper end of the guide channel 201 forms a feed opening 2011, and the lower end forms a discharge opening 2012, and the guide channel 201 can accommodate the bearings 92 leaking out of the discharge port 101 to be arranged one by one along the up and down directions, that is, the feed opening 2011 of the guide channel 201 is opposite to the discharge port of the feeding mechanism 10, and the bearings 92 leaking out of the discharge port enter the guide channel 201 one by one through the feed opening 2011, and are arranged in the guide channel 201 along the extension direction of the guide channel 201.
[0048] It should be noted that the width of the discharge opening 2012 of the guide channel 201 may be slightly smaller than the diameter of the bearing 92, so that the lowest bearing 92 in the guide channel 201 is stuck at the discharge opening 2012 to prevent the bearing 92 in the guide channel 201 from leaking out of the discharge opening 2012, or, at least the lowest bearing 92 among the bearings 92 in the guide channel 201 is clamped or interference fit, as long as the lowest bearing 92 can be limited and does not affect the entry of other bearings 92 into the guide channel 201 housing 91.
[0049] Please combine Figure 3 and Figure 4 The travel mechanism 30 includes a rivet 31 and a positioning shaft 32. The housing 91 can be firstly put on the rivet 31, and the rivet 31 extends into the inner cavity of the housing 91. The top of the rivet 31 is opposite to the inner surface of the bottom of the housing 91. The positioning shaft 32 is penetrated in the rivet 31 along the up and down direction, that is, the rivet 31 is provided with a through hole 310 along the up and down direction, and the positioning shaft 32 is penetrated in the through hole 310 and passes through the riveting hole 910 of the housing 91. The traveling mechanism 30 can move along the second direction to make the positioning shaft 32 move the bearing 92 at the discharge opening 2012, so that the bearing 92 at the discharge opening 2012 escapes from the guide channel 201 and is sleeved on the positioning shaft 32. The bearing 92 falls on the outer surface of the bottom of the housing 91 along the positioning shaft 32 under the action of gravity. At this time, the small ring of the bearing 92 is located below the large ring. The small ring can be located outside the riveting hole 910 of the housing 91, or partially enter the riveting hole 910. The second direction is set at an angle to the first direction. In this embodiment, the second direction can be selected as the left and right direction, that is, the second direction is perpendicular to the first direction. The traveling mechanism 30 may also include a traveling drive 33. The movement of the riveted part 31 and the positioning shaft 32 can be realized by the traveling drive 33. The traveling drive 33 can provide power for the movement of the riveted part 31. The traveling drive 33 includes but is not limited to a cylinder, an electric push rod, a linear motor, a hydraulic cylinder, etc.
[0050] It should be noted that the introduction mechanism 20 avoids the positioning shaft 32 on the moving path of the positioning shaft 32 to avoid affecting the movement of the positioning shaft 32. The positioning shaft 32 can flip the lower half of the bearing 92 by its top, so that the bearing 92 leaks out from the discharge opening 2012 and is sleeved on the positioning shaft 32 through the middle hole 920. In order to facilitate the sleeve connection between the bearing 92 and the positioning shaft 32, the top of the positioning shaft 32 can be in a pointed cone shape. At the same time, after the bearing 92 at the discharge opening 2012 moves out of the guide channel 201, the bearing 92 immediately above the bearing 92 at the discharge opening 2012 moves downward under the action of gravity and moves to the discharge opening 2012, so as to prepare for the next movement of the positioning shaft 32.
[0051] The riveting mechanism 40 includes a riveting driving member 41 and a pressing head 42 connected to the riveting driving member 41. The riveting driving member 41 can drive the pressing head 42 to extrude the bearing 92 toward the riveting member 31, so that the bearing 92 is riveted to the riveting hole 910 of the housing 91. It can be understood that the riveting driving member 41 drives the pressing head 42 to extrude the bearing 92 from top to bottom, wherein the pressing head 42 avoids the positioning shaft 32 during the downward movement, and the pressing head 42 presses the small circular ring of the bearing 92 into the riveting hole 910 by pressing downward, and the small circular ring is riveted to the inner surface around the riveting hole 910 at the bottom of the housing 91 under the support of the top surface of the riveting member 31. The riveting driving member 41 includes but is not limited to a cylinder, an electric push rod, a linear motor, a hydraulic cylinder, etc.
[0052] Please combine Figure 5 The riveting machine is provided with an introduction mechanism 20 so that a plurality of bearings 92 can be arranged in sequence, and then the bearing 92 at the discharge opening 2012 is moved by the positioning shaft 32, so that a single bearing 92 can be moved out of the introduction mechanism 20 and placed on the riveting hole 910 of the housing 91. The positioning shaft 32 can also realize the alignment of the bearing 92 and the riveting hole 910 on the housing 91, so that the pressure head 42 can directly rivet the bearing 92 to the riveting hole 910 of the housing 91 by pressing down. In this way, the housing 91 and the bearing 92 are automatically riveted by the riveting machine without manual participation, saving manpower and processing costs, and improving production efficiency.
[0053] See also Figure 3 and Figure 4 Optionally, in order to avoid affecting the middle hole 920 of the bearing 92, an avoidance groove 3101 may be opened on the top surface of the rivet member 31, and the rivet member 31 rivets the edge portion of the small circular ring of the bearing 92 through the edge portion 132 of the side groove 3101. The avoidance groove 3101 is used to accommodate the main body of the small circular ring to avoid squeezing and deforming the middle hole 920 of the bearing 92.
[0054] See also Figure 1 In some embodiments, the riveting machine further includes a support frame 80, and the feeding mechanism 10, the introduction mechanism 20, the travel mechanism 30 and the riveting mechanism 40 are all connected to the support frame 80 to form an integrated structure.
[0055] See also Figure 6 and Figure 7In some embodiments, the feeding mechanism 10 includes a material-dispensing driving member 11, a barrel 12, a feeding base 13, and a material-dispensing member 14. The feeding base 13 includes a guide portion 131 and an edge portion 132. The guide portion 131 is truncated cone-shaped or conical. The guide portion 131 has a conical surface 130 arranged around the central axis. The central axis of the guide portion 131 extends in the up-down direction, and the bottom diameter of the guide portion 131 is greater than the top diameter. The edge portion 132 is connected to the bottom edge of the guide portion 131 and can be arranged around the guide portion 131. The edge portion 132 can form a flange 122-shaped structure at the bottom edge of the guide portion 131, or it can be in the same direction as the conical surface 130 of the guide portion 131, which is not limited here. The edge portion 132 is provided with a discharge port 101 adapted to the bearing 92, and the discharge port 101 allows a single bearing 92 to leak out in a specific posture. The barrel 12 is annular and sleeved outside the edge portion 132. The barrel 12 and the feed base 13 are jointly arranged to form a feed chamber 120. The opening of the feed port faces upward. The feed chamber 120 is used to hold a plurality of bearings 92. The discharge port 101 is located at the bottom of the feed chamber 120. Since the conical surface 130 of the guide portion 131 is inclined relative to the horizontal plane, the bearings 92 in the feed chamber 120 can move toward the edge portion 132 under the action of gravity. The material-digging member 14 extends into the feed chamber 120, and the material-digging driving member 11 can drive the material-digging rod to move in a circle around the central axis of the guide portion 131 to dig the bearings 92 in the feed chamber 120 to move around the central axis of the guide portion 131, so that the bearings 92 can continuously leak out through the discharge port 101 in a specific posture.
[0056] Optionally, the material shifting member 14 can be connected to the barrel 12, and the material shifting driving member 11 can drive the barrel 12 to rotate, and the barrel 12 can drive the material shifting member 14 to synchronously move in a circular motion during its rotation. In this way, the barrel 12 can drive the bearings 92 in the feed cavity 120 to move through friction, so as to increase the number of bearings 92 moving around the guide portion 131 and improve the efficiency of the bearings 92 leaking out of the discharge hole one by one. The shifting member can assist the barrel 12 in shifting, further increasing the shifting range.
[0057] Furthermore, the material-pickup member 14 is located above the edge portion 132, and the distance between the material-pickup member 14 and the edge portion 132 is greater than or equal to the large ring diameter of a single bearing 92, so that the material-pickup member 14 can prevent the bearing 92 that is about to leak out of the discharge port 101 from being pushed away. The material-pickup member 14 can be a screw, and a flange 122 can be provided at the top of the barrel 12. The screw serving as the material-pickup member 14 can be provided at the flange 122 so as to be inserted into the feed cavity 120 from top to bottom.
[0058] Please combine Figure 8Optionally, the discharge port 101 includes a tapered hole 1011 and an outlet hole 1012. The tapered hole 1011 is disposed above the outlet hole 1012, and its width gradually decreases from top to bottom, so that the bearing 92 can roll into the outlet hole 1012 along the hole wall of the tapered hole 1011. The outlet hole 1012 is extended in the up-down direction, and the cross section of the outlet hole 1012 matches the cross section of the bearing 92, so that the bearing 92 can leak out in a specific posture. In this embodiment, the specific posture can be a posture in which the central axis of the hole 920 in the bearing 92 extends in the horizontal direction, the small circle is close to the central axis of the guide portion 131, and the large circle is away from the central axis of the guide portion 131.
[0059] Optionally, the material-pickling driving member 11 has an output rod 111, and the end of the output rod 111 is connected to a driving rod 112, the output rod 111 extends in the up-down direction, the extension direction of the driving rod 112 is perpendicular to the extension direction of the output rod 111, the central axis of the output rod 111 coincides with the central axis of the guide portion 131, and a limiting protrusion 121 is convexly provided on the top surface of the barrel 12. When the material-pickling driving member 11 drives the output rod 111 to rotate, the driving rod 112 rotates and can push the limiting protrusion 121 to move in a circle, and the limiting protrusion 121 drives the barrel 12 to rotate. In this way, the material-pickling driving member 11 can be independent of the barrel 12, and when feeding is required, the material-pickling driving member 11 can be removed to avoid blocking the opening of the feeding chamber 120. Among them, the limiting protrusion 121 can be optionally a screw. In order to improve the stability of the driving rod 112 in moving the barrel 12, two limiting protrusions 121 can be provided, and the connecting line of the two limiting protrusions 121 passes through the central axis of the guide portion 131, and the two ends of the driving rod 112 can respectively move the two limiting protrusions 121. Of course, in other embodiments, the material-moving driving member 11 can also be fixedly connected to the barrel 12, which is not limited here.
[0060] See also Figure 2 and Fig. 9In some embodiments, the introduction mechanism 20 includes a guide member 21, the guide member 21 is provided with a guide channel 201, and a limiting structure 211 is provided at the discharge opening 2012 to limit the downward leakage of the bearing 92. Optionally, the guide channel 201 is provided with equal width in the up and down directions, and the limiting structure 211 is connected to the lower end surface of the guide member 21 and can block part of the discharge opening 2012 to prevent the bearing 92 from leaking from the discharge opening 2012, wherein the limiting structure 211 avoids the positioning shaft 32. The limiting structure 211 can be detachably connected to the guide member 21, or can be integrally formed with the guide member 21, which is not limited here. The guide member 21 is also provided with a first avoidance hole 202, which penetrates the inner wall of the guide channel 201 in the left-right direction, and penetrates the end face where the discharge opening 2012 and the feed opening 2011 are located, that is, the guide channel 201 forms a gap through the first avoidance hole 202, through which the operator can observe whether the bearing 92 in the guide channel 201 is fully loaded. The central axis of the bearing 92 in the guide channel 201 extends in the left-right direction. The first avoidance hole 202 is opposite to the middle hole 920 of the bearing 92 in the guide channel 201 in the left-right direction. The opening width of the first avoidance hole 202 is smaller than the diameter length of the bearing 92 to prevent the bearing 92 from leaking out of the first avoidance hole 202. A second avoidance hole 203 is provided on the side of the guide member 21 that is opposite to the first avoidance hole 202 and penetrates the inner wall of the guide channel 201. The width of the second avoidance hole 203 is greater than or equal to the diameter length of the bearing 92. When the positioning shaft 32 moves the bearing 92 at the discharge opening 2012, the bearing 92 can move out of the guide channel 201 from the second avoidance hole 203 and can be rotated 90° to be sleeved on the positioning shaft 32. The second avoidance hole 203 provides an opening for the bearing 92 to move out of the guide channel 201.
[0061] See also Fig. 9 In some embodiments, the introduction mechanism 20 further includes a flip member 22 movably connected to the guide member 21, and the flip member 22 has a limit position and a flip position. When the flip member 22 is at the limit position, the flip member 22 can clamp the bearing 92 at the discharge opening 2012 together with the guide member 21 in the second avoidance hole 203. When the flip member 22 is at the flip position, the flip member 22 partially avoids the second avoidance hole 203 in the left and right directions, so that the flip member 22 can move from the limit position to the flip position when the positioning shaft 32 moves the bearing 92. When the positioning shaft 32 moves the bearing 92 from the first avoidance hole 202 to the second avoidance hole 203, the bearing 92 pushes the flip member 22 to move from the limit position to the flip position, and the bearing 92 flips 90° to be sleeved on the positioning shaft 32, and moves out of the guide channel 201 from the second avoidance hole 203.
[0062] Optionally, the flip member 22 is rotatably connected to the guide member 21 . Specifically, the flip member 22 can be rotatably connected to the hole wall of the second avoidance hole 203 via a rotating shaft 221 for easy installation.
[0063] Furthermore, when the flip member 22 rotates, not only can the lower half of the flip member 22 avoid part of the second avoidance hole 203 to allow the bearing 92 at the discharge opening 2012 to move out of the guide channel 201, but the upper half of the flip member 22 can also rotate to extend into the guide channel 201 to limit the downward movement of the second-to-last bearing 92 in the guide channel 201, thereby preventing the lowest bearing 92 from moving out of the second avoidance hole 203, and preventing the second-to-last bearing 92 from also moving out of the second avoidance hole 203 or jamming the flip member 22 during the downward movement, thereby improving the reliability of the introduction mechanism 20.
[0064] In other embodiments, the flip member 22 may also be flexibly connected to the guide member 21 or slidably connected to the guide member 21, which is not limited here.
[0065] Optionally, the introduction mechanism 20 further includes a first elastic member 23 connected between the guide member 21 and the flip member 22, and the first elastic member 23 can apply an elastic force to the flip member 22 to rotate toward the limit position when the flip member 22 rotates toward the flip position. When the flip member 22 moves to the flip position under the push of the bearing 92, the flip member 22 can be reset to the limit position by the elastic force of the first elastic member 23, thereby realizing the automatic reset of the flip member 22. Of course, in other embodiments, the flip member 22 can also be reset by its own gravity or magnetic attraction, which is not limited here.
[0066] Furthermore, the first elastic member 23 may be a rubber ring, which is sleeved on the introduction mechanism 20 and sleeves the guide member 21 and the flip member 22 together for easy processing and replacement.
[0067] In other embodiments, the introduction mechanism 20 may not be provided with the flipping member 22, and the bearing 92 may be against the inner wall of the first avoidance hole 202 side of the guide channel 201. Alternatively, the second avoidance hole 203 is not provided, and the first avoidance hole 202 allows the bearing 92 at the discharge opening 2012 to flip 90° and move out of the guide channel 201, which is not limited here. In the above case, the extension direction of the guide channel 201 may not be the vertical direction perpendicular to the horizontal plane, but may be at a smaller angle to the vertical direction. In this case, the extension direction of the guide channel 201 can still be regarded as extending in the up-down direction.
[0068] Please combine Figure 1Optionally, the introduction mechanism 20 further includes a blowing member 24, which can form an airflow from the feed opening 2011 to the discharge opening 2012 in the guide channel 201. The bearing 92 leaks out from the discharge opening 101 of the feed mechanism 10 and enters the feed opening 2011 of the guide channel 201. The movement of the bearing 92 toward the discharge opening 2012 can be driven by its own gravity and the airflow of the blowing member 24 to prevent the bearing 92 from being stuck in the guide channel 201.
[0069] See also Figure 2 In some embodiments, the introduction mechanism 20 further includes a propulsion drive 25, which can drive the guide member 21 to move toward the discharge port 101 (combined with the feed mechanism 10). Figure 7 ) below and the introduction position on the moving path of the positioning shaft 32. When the guide member 21 is at the feeding position, the feeding opening 2011 of the guide channel 201 is located below the discharge port 101 of the feeding mechanism 10. When the guide member 21 is at the introduction position, the top end of the positioning shaft 32 is aligned with the middle hole 920 of the lowest bearing 92 in the guide channel 201 in the left-right direction during the movement. The driving member includes but is not limited to a cylinder, an electric push rod, a linear motor, a hydraulic cylinder, etc.
[0070] See also Fig.10 In some embodiments, the travel mechanism 30 further includes a travel drive 33, which can drive the rivet stamp 31 to move in the left-right direction, and the positioning shaft 32 can move in the through hole 310 of the rivet stamp 31 along with the movement of the rivet stamp 31. When the positioning shaft 32 moves the bearing 92, the top end of the positioning shaft 32 is opposite to the middle hole 920 of the bearing 92 to be moved in the left-right direction, so that the bearing 92 can be sleeved on the positioning shaft 32 after turning over. The travel drive 33 can also drive the rivet stamp 31 to move below the pressure head 42 after the positioning shaft 32 is sleeved with the bearing 92, so that the pressure head 42 can rivet the bearing 92.
[0071] See also Fig.11In some embodiments, the travel mechanism 30 also includes a pop-up device 34, which includes a pop-up base 341, a pop-up core 342 and a second elastic member 343. The pop-up core 342 is slidably connected to the pop-up base along the up and down directions. The second elastic member 343 is connected between the pop-up base 341 and the pop-up core 342. The pop-up core 342 stays in a supporting position under the elastic force of the second elastic member 343. The pop-up core 342 is used to support the lower surface of the casing 91 so that the lower surface of the casing 91 is spaced apart from the rivet 31. When the housing 91 is sleeved on the travel mechanism 30, the edge of the open end of the housing 91 can abut against the top spring core 342, and the inner surface of the bottom of the housing 91 can be spaced from the rivet stamp 31. Then, when the pressure head 42 embosses the bearing 92, the bearing 92 can push the top spring core 342 downward relative to the top spring base through the housing 91 to leave the supporting position until the small ring of the bearing 92 abuts against the rivet stamp 31, and the pressure head 42 and the rivet stamp 31 jointly rivet the small ring of the bearing 92 to the inner surface of the bottom of the bearing 92. After the pressure head 42 moves up, the top spring core 342 can move up and return to the supporting position under the elastic force of the second elastic member 343. The setting of the ejector 34 allows the bottom of the casing 91 to be spaced apart from the rivet stamp 31, so that the bearing 92 can pass through the riveting hole 910 on the casing 91. In this way, when the pressure head 42 is pressed, the small ring of the bearing 92 can be riveted to the inner surface of the bottom of the bearing 92.
[0072] See also Fig.11 In some embodiments, the traveling mechanism 30 further includes a rivet stamping seat 35 and a magnetic member 36. The rivet stamping member 31 is slidably connected to the rivet stamping seat 35 along the up and down directions. The ejector 34 is connected to the rivet stamping seat 35. The magnetic member 36 is connected to the rivet stamping seat 35 and can be magnetically matched with the rivet stamping member 31. The rivet stamping seat 35 is connected to the support frame 80. The rivet stamping member 31 has a rivet stamping position and a magnetic position. When the rivet stamping member 31 is in the magnetic position, the rivet stamping member 31 is magnetically matched with the magnetic member 36 and is spaced from the support frame 80. When the rivet stamping member 31 is in the rivet stamping position, the rivet stamping member 31 is separated from the magnetic member 36 and abuts against the support frame 80. When the pressure head 42 is pressed toward the bearing 92, the pressure head 42 pushes the rivet stamping part 31 from the magnetic attraction position to the riveting position through the bearing 92. At this time, the support frame 80 supports the rivet stamping part 31, and the rivet stamping part 31 can rivet the bearing 92. After the pressure head 42 is removed, the rivet stamping part 31 is reset to the magnetic attraction position under the magnetic attraction of the magnetic member 36 to prepare for the next riveting action. In this way, the pressure applied by the pressure head 42 to the rivet stamping part 31 can be shared by the support frame 80, reducing the pressure that the rivet stamping seat 35 needs to bear, thereby reducing the impact on the reliability of the traveling mechanism 30.
[0073] The rivet stamping part 31 may be a metal part or a magnetic part, as long as it can achieve magnetic attraction with the magnetic attraction part 36 to match the housing 91. The travel drive part 33 may be connected to the rivet stamping seat 35, and drive the rivet stamping part 31 to move by driving the rivet stamping seat 35 to move.
[0074] Optionally, the rivet member 31 includes a first rivet portion 311 located between the magnetic member 36 and the support seat and a second rivet portion 312 connected to the first rivet portion 311 and protruding from the spring top inner core 342. The magnetic member 36 is magnetically attracted to the upper surface of the first rivet member 31, and the rivet seat 35 is sleeved on the outside of the first rivet portion 311.
[0075] Optionally, the second elastic member 343 is a spring, the top spring base 341 is provided with a top spring hole 3410, the top spring inner core 342 is slidably connected in the top spring hole 3410, and a limit block 3411 is provided at the upper opening of the top spring hole 3410, and the limit block 3411 is used to limit the top spring inner core 342 in the supporting position to prevent the top spring inner core 342 from separating from the top spring base 341. The spring is located in the top spring hole 3410, and both ends of the spring abut against the rivet seat 35 and the top spring inner core 342.
[0076] Optionally, the rivet seat 35 covers the lower opening of the ejection hole 3410, and the travel mechanism 30 further includes a gasket 37 disposed in the ejection hole 3410, the gasket 37 is connected to the rivet seat 35 and is annular, and the magnetic member 36 is connected to the gasket 37. Among them, a plurality of magnetic members 36 can be provided to increase the magnetic attraction to the rivet member 31. In this embodiment, four magnetic members 36 are provided, and the four magnetic members 36 are arranged at equal intervals around the rivet member 31.
[0077] Optionally, a support rod 81 may be provided on the support frame 80, and the support rod 81 is located below the rivet part 31. When the pressure head 42 presses down the rivet part 31, the rivet part 31 may be against the support rod 81. The support rod 81 may be made of a high-hardness material to extend its service life. When the support rod 81 is seriously damaged, the support rod 81 may be directly replaced without replacing the entire support frame 80.
[0078] In other embodiments, the travel mechanism 30 may not be provided with the ejector 34, or may not be provided with the rivet seat 35 and the magnetic attraction member 36, which is not limited here.
[0079] See also Fig.12In some embodiments, the riveting machine further includes a blanking mechanism 50, which includes a moving part 52 and a blanking driving part 51, wherein the blanking driving part 51 is connected to the pressing head 42, and the blanking driving part 51 is connected to the moving part 52, and can drive the moving part 52 to hold the housing 91 after the pressing head 42 is pressed down, and the moving part 52 can remove the housing 91 from the traveling mechanism 30 as the pressing head 42 moves upward. The blanking mechanism 50 is used to realize the blanking of the housing 91 assembled with the bearing 92. The way in which the moving part 52 holds the housing 91 includes but is not limited to clamping, vacuum adsorption, magnetic adsorption, etc.
[0080] Optionally, the moving member 52 includes a first clamping jaw 521 and a second clamping jaw 522, and the moving member 52 has a clamping state in which the first clamping jaw 521 and the second clamping jaw 522 are close to each other and a loosening state in which the first clamping jaw 521 and the second clamping jaw 522 are away from each other. The moving member 52 can clamp the housing 91 when in the clamping state, and at least one clamping jaw can be away from the housing 91 when in the loosening state. After the pressure head 42 completes the riveting of the bearing 92, the moving member 52 can be switched to the clamping state to clamp the housing 91, and then the moving member 52 moves the housing 91 upwards to escape from the positioning shaft 32 as the pressure head 42 moves upward. Then the traveling drive member 33 can drive the riveting seat 35 to reset, in preparation for the sleeve connection of the next housing 91.
[0081] Optionally, the unloading mechanism 50 also includes an adsorption member 53. The first clamping jaw 521 can move from the first position to the second position when the moving member 52 switches from the clamping state to the loosening state. The adsorption member 53 has an adsorption state and a release state. The adsorption member 53 can switch to the adsorption state when the moving member 52 is in the clamping state, and switch to the release state when the first clamping jaw 521 moves to the second position. After the moving member 52 switches to the clamping state and clamps the housing 91, the adsorption member 53 switches to the adsorption state so that the housing 91 is adsorbed on the first clamping jaw 521. After the riveting seat 35 leaves the bottom of the housing 91, the moving member 52 switches to the loosening state, and the first clamping jaw 521 moves from the first position to the second position. At this time, the housing 91 can also move to the second position under the adsorption action of the adsorption member 53, and then the adsorption member 53 switches to the release state, and the housing 91 falls from the first clamping jaw 521 to achieve unloading.
[0082] Optionally, the riveting machine may also be provided with a discharge chute 60 below the second position, and the riveted housing 91 dropped from the first clamp 521 may fall on the discharge chute 60 and slide along the discharge chute 60 to the next station.
[0083] See also Figure 1In some embodiments, the riveting machine also includes a control box 70 disposed on a support frame 80, and the control box 70 can be used to control at least one of the material-moving drive 11, the propulsion drive 25, the travel drive 33, the riveting drive 41, and the material-unloading drive 51 in the above-mentioned embodiments.
[0084] Optionally, the riveting machine further includes a slide rail 82 disposed on the support frame 80 and a fixed plate 83 slidably connected to the slide rail 82, the slide rail 82 extends in the left-right direction, the support rod 81 is disposed between the two slide rails 82, and the riveting seat 35 is connected to the fixed plate 83. The travel drive member 33 is used to drive the fixed plate 83 to slide along the slide rail 82. In order to improve the assembly efficiency, two sets of travel mechanisms 30 can be connected to the fixed plate 83, and correspondingly, two sets of riveting mechanisms 40 and discharging mechanisms are also provided, so as to realize the riveting of two sets of housings 91 and bearings 92 at the same time.
[0085] See also Fig.13 and Fig.14 The riveting machine can also insert cylindrical bearings into the riveting holes of the casing. Fig.15 When the bearing 92 is cylindrical, the working process of the riveting machine includes: first, the bearing 92 in the introduction mechanism 20 is inserted into the positioning shaft 32 by moving the travel mechanism 30 left and right, and then the housing 91 is sleeved. At this time, the bearing 92 is located in the inner cavity of the housing 91 and abuts against the top surface of the riveted piece 31. Figure 1 ) When the pressure head 42 is pressed down, the pressure head 42 contacts the housing 91 and presses the housing 91 downward until the cylindrical bearing 92 is inserted into the riveting hole 910 of the housing 91. It can be seen that the riveting machine can adapt to the assembly of the bearing 92 and the housing 91 in two different types of motors, has strong versatility, and is suitable for flexible production.
[0086] In the above embodiment, in order to ensure that the bearing 92 can be pressed into the riveting hole 910, no avoidance groove is provided on the top surface of the rivet stamp 31, thereby providing a sufficiently large support area for the bearing 92 to avoid deformation of the bearing 92. In practical applications, a suitable rivet stamp 31 can be replaced according to the specific shape of the bearing 92.
[0087] The above descriptions are only some specific embodiments of the present invention, and only specifically describe the technical principles of the present invention. These descriptions are only for explaining the principles of the present invention and cannot be interpreted as limiting the scope of protection of the present invention in any way. Based on the explanations here, any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention, and other specific embodiments of the present invention that can be associated with the technical personnel in this field without creative labor, should be included in the scope of protection of the present invention.
Claims
1. A riveting machine, characterized in that: include: A feeding mechanism, comprising a feeding cavity for containing a plurality of bearings and a discharge port connected to the feeding cavity, wherein the discharge port is used for allowing a single bearing to leak out; The introduction mechanism is provided with a guide channel extending along a first direction, wherein two ends of the guide channel in the first direction respectively form a feed opening and a discharge opening, and the guide channel can accommodate the bearings leaking from the discharge opening to be arranged one by one along the first direction; A travel mechanism, comprising a rivet for supporting the inner surface of the housing and a positioning shaft passing through the rivet along the first direction, wherein the travel mechanism can move along a second direction so that the positioning shaft moves the bearing located at the discharge opening, so that the bearing escapes from the guide channel and is sleeved on the positioning shaft, and the second direction is arranged at an angle to the first direction; The riveting mechanism comprises a riveting driving member and a pressing head connected to the riveting driving member, wherein the riveting driving member can drive the pressing head to press the bearing toward the riveting member so that the bearing is riveted to the riveting hole penetrating the inner surface of the housing.
2. The riveting machine according to claim 1, characterized in that: The introduction mechanism includes a guide member, which is provided with the guide channel and a first avoidance hole. A limiting structure for limiting the bearing from leaking out along the first direction is provided at the discharge opening. The first avoidance hole penetrates to the inner wall of the guide channel along a second direction perpendicular to the first direction, and penetrates to the end face where the discharge opening and the end face where the feed opening are located. The first avoidance hole is opposite to the center hole of the bearing in the guide channel in the second direction. The orifice width of the first avoidance hole is smaller than the diameter length of the bearing. A second avoidance hole penetrating to the inner wall of the guide channel is provided on the side of the guide member opposite to the first avoidance hole. The width of the second avoidance hole is greater than or equal to the diameter length of the bearing.
3. The riveting machine according to claim 2, characterized in that: The introduction mechanism also includes a flip member movably connected to the guide member, the flip member has a limit position for clamping the bearing together with the guide member in the second avoidance hole, and a flip position for partially avoiding the second avoidance hole in the second direction, and the flip member can move from the limit position to the flip position when the positioning shaft moves the bearing, so that the bearing rotates and is thus sleeved on the positioning shaft.
4. The riveting machine according to claim 3, characterized in that: The introduction mechanism further includes a first elastic member connected between the guide member and the flip member, and the first elastic member can apply an elastic force to the flip member to rotate toward the limit position when the flip member rotates toward the flip position.
5. The riveting machine according to claim 2, characterized in that: The introduction mechanism further includes a blowing member, which can form an air flow in the guide channel from the feed opening to the discharge opening.
6. The riveting machine according to claim 1, characterized in that: The feeding mechanism includes a material-push-pushing drive, a barrel, a feeding base and a material-push-pushing drive. The feeding base includes a guide portion with a conical surface and an edge portion connected to the bottom edge of the guide portion. The edge portion is provided with the discharge port adapted to the bearing. The barrel is annular and is sleeved on the outside of the edge portion. The barrel and the feeding base are jointly arranged to form the feeding cavity. The material-push-pushing drive can drive the barrel to rotate so as to move the bearing to the discharge port through the material-push-pushing drive and let the material leak out in a specific posture.
7. The riveting machine according to claim 1, characterized in that: The travel mechanism also includes a pop-up device, which includes a pop-up base, a pop-up core and a second elastic member. The pop-up core is slidably connected to the pop-up base along the first direction, and the second elastic member is connected between the pop-up base and the pop-up core. The pop-up core stays in a supporting position under the elastic force of the second elastic member. The pop-up core is used to support the lower surface of the casing so that the lower surface of the casing is spaced apart from the rivet stamped part.
8. The riveting machine according to claim 1, characterized in that: The traveling mechanism also includes a rivet seat and a magnetic member, the rivet member is slidably connected to the rivet seat along the first direction, the magnetic member is connected to the rivet seat and can be magnetically matched with the rivet member, the riveting machine also includes a support frame, the rivet seat is connected to the support frame, the rivet member has a magnetic position that is magnetically matched with the magnetic member and spaced from the support frame, and a rivet position that is separated from the magnetic member and abuts against the support frame, when the pressure head is pressed toward the bearing, the pressure head pushes the rivet member from the magnetic position to the rivet position through the bearing, and after the pressure head is removed, the rivet member is reset to the magnetic position under the magnetic action of the magnetic member.
9. The riveting machine according to claim 1, characterized in that: The riveting machine also includes a blanking mechanism, which includes a blanking drive and a moving part connected to the blanking drive. The blanking drive is connected to the pressure head and can drive the moving part to hold the casing after the pressure head is pressed down. The moving part can remove the casing from the traveling mechanism as the pressure head moves upward.
10. The riveting machine according to claim 9, characterized in that: The movable member includes a first jaw and a second jaw, and the unloading mechanism also includes an adsorption member connected to the first jaw. The movable member has a clamping state in which the first jaw and the second jaw are close to each other and a release state in which the first jaw and the second jaw are away from each other. The first jaw can move from a first position to a second position when the movable member switches from the clamping state to the release state. The adsorption member has an adsorption state in which the casing can be adsorbed on the first jaw and a release state in which the adsorption of the casing is released. The adsorption member can switch to the adsorption state when the movable member is in the clamping state, and switch to the release state when the first jaw moves to the second position.