Automatic detection and cleaning integrated filter
By designing an integrated filter for automatic detection and cleaning, the automatic detection and self-cleaning of the filter barrel is achieved by using components such as water pumps, sewage pumps, flow limiting valves, solenoid valves and comb teeth, and solving the problems of cumbersome cleaning and long downtime of existing filters, improving the efficiency of the filter and the convenience of maintenance.
Patent Information
- Application Number
- CN202510188234.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-20
- Publication Date
- 2025-03-21
- Estimated Expiration
- 2045-02-20
AI Technical Summary
The existing filters need to be cleaned after a long period of operation. The cleaning process is cumbersome and requires a long shutdown, which affects the efficiency of the filter.
Design an integrated filter for automatic detection and cleaning, including tank body, sewage discharge components, filter components, drive components, sewage collection components and inspection components. Through the cooperation of water pumps, sewage discharge pumps, flow limiting valves, solenoid valves and comb teeth, automatic detection and self-cleaning functions are realized.
It realizes automatic detection and self-cleaning when the filter barrel is insufficient, improving the use efficiency and maintenance convenience of the filter, and avoiding the impact of the filter on the surface of the filter barrel affecting the filtration efficiency.
Smart Images

Figure CN119656677A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of filters, in particular to an automatic detection and cleaning integrated filter. Background Art
[0002] A filter is a device used to separate, remove or capture solid particles, impurities, pollutants, etc. in liquids. It allows the fluid to pass through while leaving unwanted substances on or inside the filter medium, thereby achieving the purpose of purifying the liquid.
[0003] In the prior art, when the filter is in operation for a long time, too many impurities will adhere to the surface of the internal filter barrel, affecting the filtration efficiency, and further affecting the processing efficiency of the filter. Therefore, the filter barrel needs to be cleaned at this time. When cleaning, the filter needs to be disassembled and the filter barrel needs to be taken out. The operation process is relatively cumbersome, and the filter needs to be shut down for a long time, affecting the use efficiency of the filter.
[0004] Therefore, an automatic detection and cleaning integrated filter is proposed to solve the problems raised in the above background technology. Summary of the invention
[0005] The object of the present invention is to provide an automatic detection and cleaning integrated filter to solve the problem that the filter needs to be disassembled and the filter barrel needs to be removed during cleaning, the operation process is relatively cumbersome, and the filter needs to be shut down for a long time, which affects the efficiency of the filter.
[0006] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: an automatic detection and cleaning integrated filter, comprising a tank body, a sewage discharge assembly, a filtering assembly, a driving assembly, a sewage collecting assembly and a detection assembly, wherein the outer surface of the tank body is fixedly connected with a water inlet near the top position, the bottom of the tank body is fixedly connected with a water outlet, and the top of the tank body is fixedly installed with a top cover; the sewage discharge assembly is fixedly connected to the inner surface of the tank body, and the sewage discharge assembly includes a partition; the filtering assembly is fixedly connected to the partition, and the filtering assembly includes a mounting seat, the top of the mounting seat is fixedly connected with a filter barrel, the top of the filter barrel is fixedly connected with a sealing plate, the top of the sealing plate is slidably connected with a sliding rod, and the lower end surface of the sliding rod is fixedly connected with a first output pipe; the driving assembly is fixedly connected to the outer surface of the tank body, and the driving assembly includes a side frame; the sewage collecting assembly is located at the outer side of the filter barrel, and the sewage collecting assembly includes a sewage collecting cover; the detection assembly includes two fixed rods and a bracket.
[0007] Preferably, a first corrugated pipe is fixedly connected to the top of the partition, and the first corrugated pipe is connected to the dirt collecting cover. A sewage pipe is fixedly connected to the bottom of the partition, and the lower end face of the sewage pipe passes through the tank body and extends to the lower side. A sewage pump is fixedly connected to the end face of the sewage pipe, and a sewage outlet is fixedly connected to the output end of the sewage pump.
[0008] By adopting the above technical solution, when the dirt collecting cover is displaced, the deformation of the first bellows is utilized to ensure that the dirt collecting cover always remains in a connected state.
[0009] Preferably, the upper end surface of the sliding rod is fixedly connected to a second bellows, the second bellows is located on the upper side of the sealing plate, the first output pipe is located on the lower side of the sealing plate close to the bottom of the filter barrel, the upper end surface of the second bellows is fixedly connected to a connecting pipe, and the upper end surface of the connecting pipe is fixedly connected to the bottom of the top cover.
[0010] By adopting the above technical solution, when the blowback hood is displaced, the deformation of the second bellows is utilized to ensure that the blowback hood always remains in a connected state.
[0011] Preferably, a connecting ring is fixedly connected between the end surfaces on both sides of the first output pipe, a plurality of second output pipes are evenly fixedly connected to the outer surface of the connecting ring, a plurality of second output pipe end surfaces are fixedly connected to water spray hoods, the water spray hoods are connected to the connecting ring, a back-blow hood is fixedly connected between the outer surfaces of the plurality of water spray hoods, and the outer surface of the back-blow hood is in a fit with the inner surface of the filter barrel.
[0012] By adopting the above technical scheme, water can be sprayed outward from the inner wall of the filter barrel evenly from the back-blowing hood. When the back-blowing hood is spraying water for back-blowing, the debris attached to the surface of the filter barrel can be blown out. The connecting state is formed by the connecting ring and the first output pipe, so that there is a large space at the center position, which avoids affecting the internal flow state of the filter barrel during normal use.
[0013] Preferably, a water pump is fixedly connected to the top of the side frame, a water pump input end is fixedly connected to a water pumping pipe, the water pumping pipe passes through the side frame and extends to the lower side, the water pumping pipe is connected to the water outlet, and a first connecting pipe is fixedly connected to the output end of the water pump, the end face of the first connecting pipe passes through the tank body and extends to the inside, and the first connecting pipe is connected to the connecting pipe.
[0014] By adopting the above technical solution, the water pump is started to extract part of the filtered sewage from the outlet position through the connection of the pumping pipe. The water flow will be drawn into the first connecting pipe for circulation through the operation of the water pump. The water flow of the filtered sewage can be used to achieve the purpose of self-cleaning of the filter.
[0015] Preferably, a second connecting tube is fixedly connected to the outer surface of the first connecting tube, a third connecting tube is fixedly connected to the end surface of the second connecting tube, a sleeve is fixedly connected between the two end surfaces of the third connecting tube, a driving rod is slidably connected through the top of the sleeve, a piston is fixedly connected to the lower end surface of the driving rod, and a flow limiting valve is fixedly installed on the outside of the second connecting tube near the first connecting tube.
[0016] By adopting the above technical solution, the water flow at the first connecting pipe position will enter the second connecting pipe for diversion. By setting the flow limiting valve, the water flow of the second connecting pipe is restricted to avoid affecting the water pressure of the first connecting pipe and thus affecting the cleaning effect of backwashing.
[0017] Preferably, the outer surface of the piston fits with the inner surface of the sleeve, the outer surface of the sleeve is symmetrically fixedly connected with a water outlet pipe, the water outlet pipe is fixedly connected to the tank body, the upper end face of the driving rod is fixedly connected with a movable plate, the outside of the third connecting pipe is fixedly installed with a first solenoid valve near the two end faces, and the outside of the two water outlet pipes is fixedly installed with a second solenoid valve.
[0018] By adopting the above technical solution, while cleaning is being performed, the purpose of driving the piston to move up and down continuously can be achieved through the coordinated operation of the first solenoid valve and the second solenoid valve.
[0019] Preferably, the top of the dirt collecting hood is symmetrically fixedly connected with a top rod, a lifting plate is fixedly connected between the upper end surfaces of the two top rods, a lifting rod is fixedly connected to the top of the lifting plate, the upper end surface of the lifting rod slides through the top cover and extends to the upper side, the upper end surface of the lifting rod is fixedly connected to the bottom of the movable plate, the lifting plate is located on the upper side of the sealing plate, and the lifting plate is fixedly connected to the outer surface of the sliding rod.
[0020] By adopting the above technical scheme, when the piston moves upward, the lifting rod can be driven to move upward through the connection between the driving rod and the movable plate, and the lifting rod can drive the dirt collecting hood to move upward through the connection between the lifting plate and the top rod. When the lifting plate is displaced, it can drive the sliding rod to move upward. When the sliding rod moves upward, it can drive the back-blowing hood to move upward through the connection between the first output pipe, the connecting ring, the second output pipe and the water spray hood. Therefore, as the piston moves up and down, it can drive the back-blowing hood and the dirt collecting hood to move up and down synchronously, and the back-blowing hood and the dirt collecting hood can cover the filter barrel and move up and down, thereby realizing comprehensive cleaning of the filter barrel.
[0021] Preferably, the inner surface of the dirt collecting cover is in contact with the outer surface of the filter barrel, the dirt collecting cover is at the same height as the backflush cover, and a plurality of comb teeth are evenly and fixedly connected to the inner surface of the dirt collecting cover.
[0022] By adopting the above technical solution, through the action of the comb teeth on the inner wall of the dirt collecting cover, the comb teeth can penetrate into the gaps of the filter barrel, scrape out and clean the more stubborn impurities in the gaps, and the cleaning effect on the filter barrel is better.
[0023] Preferably, the two fixed rods are fixedly connected to the top of the partition, the bracket is fixedly connected to the top of the top cover, a sliding plate is slidably connected between the outer surfaces of the two fixed rods, a floating plate is fixedly connected to the top of the sliding plate, a detection rod is fixedly connected to the top of the floating plate, the upper end surface of the detection rod slides through the top cover and extends to the upper side, a distance sensor is fixedly connected to the top inside the bracket, and the distance sensor cooperates with the position of the detection rod.
[0024] By adopting the above technical solution, the depth of water accumulation inside the tank is monitored in real time through the detection component, so as to detect whether there is any abnormality in the filtration efficiency of the filter barrel, that is, to achieve the purpose of detecting the working status of the filter.
[0025] Compared with the prior art, the present invention has the following beneficial effects: 1. In the present invention, when the integrated filter is automatically detected and cleaned, when it is detected that the filtering capacity of the filter barrel is insufficient and needs to be cleaned, the water pump, the sewage pump, the flow limiting valve, the first solenoid valve and the second solenoid valve are coordinated to operate, so as to realize self-cleaning of the filter in a working state. The coordinated operation of the first solenoid valve and the second solenoid valve can drive the piston to move up and down continuously, and the backflush cover and the dirt collecting cover can cover the filter barrel to move up and down, so as to realize comprehensive cleaning of the filter barrel. During the cleaning process, water is continuously introduced into the water inlet position, and only a small part of the backflush cover and the dirt collecting cover are blocked on the inner and outer walls of the filter barrel, which does not affect the normal filtering work of the filter barrel, and achieves the purpose of cleaning the filter barrel under the normal use state of the filter, effectively improving the use efficiency of the filter and the convenience of maintenance work.
[0026] 2. In the present invention, when the detection component is in use, there is only a floating physical structure in the humid environment inside the tank body. The floating principle is used to realize the position change of the detection rod, and the displacement change of the detection rod is realized by the distance sensor outside the filter. The distance sensor is outside the filter and has no contact with the filtering environment. Compared with the existing liquid level detection and flow detection, the electronic components of the detection are not affected by the humid environment inside the filter, the failure rate is low, and the detection result is more accurate.
[0027] 3. In the present invention, when the dirt collecting cover moves up and down, the comb teeth on the inner wall of the dirt collecting cover can penetrate into the gap of the filter barrel, scrape out the more stubborn impurities in the gap and clean them, which has a better cleaning effect on the filter barrel. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] Figure 1 The present invention is a three-dimensional automatic detection and cleaning integrated filter Figure 1 ; Figure 2 The present invention is a three-dimensional automatic detection and cleaning integrated filter Figure 2 ; Figure 3 This is a cross-sectional view of the tank and filter barrel structure of an automatic detection and cleaning integrated filter of the present invention; Figure 4 This is a schematic diagram of the structure of a sewage discharge component for automatically detecting and cleaning an integrated filter according to the present invention; Figure 5 This is a schematic diagram of the structure of a filter assembly for automatically detecting and cleaning an integrated filter according to the present invention; Figure 6 A schematic diagram of the structure of a backflush cover for automatically detecting and cleaning an integrated filter according to the present invention; Figure 7 This is a schematic diagram of the structure of a driving assembly for automatically detecting and cleaning an integrated filter according to the present invention; Figure 8 A cross-sectional view of a sleeve structure for automatically detecting and cleaning an integrated filter according to the present invention; Fig. 9 This is a schematic diagram of the structure of a dirt collection component for automatically detecting and cleaning an integrated filter according to the present invention; Fig.10 The present invention is a schematic diagram of the structure of a detection component for automatically detecting and cleaning an integrated filter.
[0029] In the figure: 1, tank body; 2, sewage discharge assembly; 201, partition; 202, first bellows; 203, sewage discharge pipe; 204, sewage pump; 205, sewage outlet; 3, filter assembly; 301, mounting seat; 302, filter barrel; 303, sealing plate; 304, slide rod; 305, second bellows; 306, connecting pipe; 308, first output pipe; 309, connecting ring; 310, second output pipe; 311, water spray hood; 312, backblowing hood; 4, drive assembly; 401, side frame; 402, water pump; 403, water pump; 404, first connecting pipe; 405, first Second connecting pipe; 406, flow limiting valve; 407, third connecting pipe; 408, sleeve; 409, driving rod; 410, piston; 411, moving plate; 412, water outlet pipe; 413, first solenoid valve; 414, second solenoid valve; 5, sewage collecting assembly; 501, sewage collecting cover; 502, top rod; 503, lifting plate; 504, lifting rod; 505, comb teeth; 6, top cover; 7, water inlet; 8, water outlet; 9, detection assembly; 901, fixed rod; 902, sliding plate; 903, floating plate; 904, detection rod; 905, bracket; 906, distance sensor. DETAILED DESCRIPTION
[0030] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the implementation regulations described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0031] Example 1: Please refer to Figure 1-Figure 10 As shown, the present invention provides a technical solution: an automatic detection and cleaning integrated filter, comprising a tank body 1, a sewage discharge component 2, a filtering component 3, a driving component 4, a sewage collection component 5 and a detection component 9, the outer surface of the tank body 1 is fixedly connected with a water inlet 7 near the top position, the bottom of the tank body 1 is fixedly connected with a water outlet 8, and the top of the tank body 1 is fixedly installed with a top cover 6; the sewage discharge component 2 is fixedly connected to the inner surface of the tank body 1, the sewage discharge component 2 includes a partition 201, and the interior of the tank body 1 is divided into an upper and lower part by the partition 201, a mounting seat 301, a filter barrel 302 and a sealing plate 303. The sewage enters the upper part from the water outlet 8. At this time, the sewage will flow through the surface of the filter barrel 302, and the impurities in the sewage will be intercepted by the barrier of the filter barrel 302. The filtered sewage will enter the filter barrel 302, and then flow into the lower part of the tank body 1 through the central hole of the partition 201, and the filtered sewage can be obtained from the water outlet 8. The filter assembly 3 is fixedly connected to the partition 201, and the filter assembly 3 includes a mounting seat 301, a filter barrel 302 is fixedly connected to the top of the mounting seat 301, a sealing plate 303 is fixedly connected to the top of the filter barrel 302, a sliding rod 304 is slidably connected to the top of the sealing plate 303, and a first output pipe 308 is fixedly connected to the lower end surface of the sliding rod 304; The driving assembly 4 is fixedly connected to the outer surface of the tank body 1, and the driving assembly 4 includes a side frame 401; the dirt collecting assembly 5 is located outside the filter barrel 302, and the dirt collecting assembly 5 includes a dirt collecting cover 501. Since the dirt collecting cover 501 and the back-blowing cover 312 are at the same height and are respectively located at the inner and outer wall positions of the filter barrel 302, the debris blown out from the back-blowing cover 312 will enter the inside of the dirt collecting cover 501, and the impurities entering the inside of the dirt collecting cover 501 will be sucked away with the water flow, and the sucked impurities will be discharged from the sewage outlet 205, completing the cleaning of the filter barrel 302; The detection assembly 9 includes two fixed rods 901 and a bracket 905. The floating plate 903 will always float on the water surface by utilizing the buoyancy of the floating plate 903, so the floating plate 903 and the sliding plate 902 will continue to move upward along the fixed rod 901, and the upward movement of the floating plate 903 will drive the detection rod 904 to move upward. When the detection rod 904 moves upward, the distance sensor 906 above the detection rod 904 is set, and the distance sensor 906 can detect the change in the position of the detection rod 904. The state of the detection rod 904 is detected as distance and time parameters. When the upward movement distance and the residence time of the detection rod 904 reach the threshold value, it indicates that the filtering capacity of the filter barrel 302 in the tank body 1 is insufficient, that is, it is in a high liquid level state for a long time, and the filter barrel 302 needs to be cleaned; A first bellows 202 is fixedly connected to the top of the partition 201, and the first bellows 202 is connected to the dirt collecting cover 501. A sewage pipe 203 is fixedly connected to the bottom of the partition 201. The lower end face of the sewage pipe 203 penetrates the tank body 1 and extends to the lower side. The end face of the sewage pipe 203 is fixedly connected to a sewage pump 204. The output end of the sewage pump 204 is fixedly connected to a sewage outlet 205. The upper end face of the sliding rod 304 is fixedly connected to a second bellows 305. The second bellows 305 is located on the upper side of the sealing plate 303. The first output pipe 308 is located on the lower side of the sealing plate 303 near the bottom of the filter barrel 302. The upper end face of the second bellows 305 is fixedly connected to a connecting pipe 306. The upper end face of the connecting pipe 306 is fixedly connected to the bottom of the top cover 6. A connecting ring 309 is fixedly connected between the side end surfaces, and a plurality of second output pipes 310 are evenly fixedly connected to the outer surface of the connecting ring 309. The end surfaces of the plurality of second output pipes 310 are fixedly connected to water spray covers 311, and the water spray covers 311 are in a connected state with the connecting ring 309. A back-blowing cover 312 is fixedly connected between the outer surfaces of the plurality of water spray covers 311, and the outer surface of the back-blowing cover 312 is in a fitted state with the inner surface of the filter barrel 302. A water pump 402 is fixedly connected to the top of the side frame 401, and a water pumping pipe 403 is fixedly connected to the input end of the water pump 402. The water pumping pipe 403 passes through the side frame 401 and extends to the lower side, and the water pumping pipe 403 is in a connected state with the water outlet 8. A first connecting pipe 404 is fixedly connected to the output end of the water pump 402, and the end surface of the first connecting pipe 404 passes through The first connecting pipe 404 is connected to the connecting pipe 306, and the second connecting pipe 405 is fixedly connected to the outer surface of the first connecting pipe 404. The end surface of the second connecting pipe 405 is fixedly connected to the third connecting pipe 407. A sleeve 408 is fixedly connected between the two end surfaces of the third connecting pipe 407. A driving rod 409 is slidably connected to the top of the sleeve 408. A piston 410 is fixedly connected to the lower end surface of the driving rod 409. A flow limiting valve 406 is fixedly installed on the outside of the second connecting pipe 405 near the first connecting pipe 404. The outer surface of the piston 410 fits the inner surface of the sleeve 408. The outer surface of the sleeve 408 is symmetrically fixedly connected to a water outlet pipe 412. The water outlet pipe 412 is fixedly connected to the tank body 1. The end surface is fixedly connected with a movable plate 411, the outside of the third connecting pipe 407 is fixedly installed with a first solenoid valve 413 near the two end surfaces, the outside of the two water outlet pipes 412 is fixedly installed with a second solenoid valve 414, the top of the dirt collecting cover 501 is symmetrically fixedly connected with a push rod 502, a lifting plate 503 is fixedly connected between the upper end surfaces of the two push rods 502, a lifting rod 504 is fixedly connected to the top of the lifting plate 503, the upper end surface of the lifting rod 504 slides through the top cover 6 and extends to the upper side, the upper end surface of the lifting rod 504 is fixedly connected to the bottom of the movable plate 411, the inner surface of the dirt collecting cover 501 is in contact with the outer surface of the filter barrel 302, the dirt collecting cover 501 is at the same height as the backblowing cover 312, and a plurality of comb teeth 505 are evenly fixedly connected to the inner surface of the dirt collecting cover 501,The lifting plate 503 is located on the upper side of the sealing plate 303, and the lifting plate 503 is fixedly connected to the outer surface of the sliding rod 304.
[0032] The use steps of the present invention are as follows: when the integrated filter is automatically detected and cleaned, sewage is put into the tank body 1 from the water inlet 7, the sewage will flow through the surface of the filter barrel 302, the filtered sewage will enter the filter barrel 302, and the filtered sewage can be obtained from the water outlet 8. When it is detected that the filtering capacity of the filter barrel 302 is insufficient and needs to be cleaned, the water pump 402 is started to extract part of the filtered sewage from the water outlet 8 through the connection of the pumping pipe 403. The water flow will be drawn into the first connecting pipe 404 for circulation through the operation of the water pump 402, and the water flow of the first connecting pipe 404 will flow into the connecting pipe 306, and pass through the second corrugated pipe 305, the sliding rod 304, the first output pipe 308, and the second output pipe The circulation between the back-blowing hood 310 and the water spraying hood 311 can evenly spray water from the inner wall of the filter barrel 302 from the back-blowing hood 312. When the back-blowing hood 312 sprays water and back-blown, the debris attached to the surface of the filter barrel 302 can be blown out. The sewage pump 204 is started to generate suction from the inside of the sewage collecting hood 501 through the connection between the sewage pipe 203 and the first bellows 202. The debris blown out from the back-blowing hood 312 will enter the inside of the sewage collecting hood 501. The impurities entering the inside of the sewage collecting hood 501 will be sucked away with the water flow, and the sucked impurities are discharged from the sewage outlet 205, completing the cleaning of the filter barrel 302. While cleaning, the coordinated operation of the first solenoid valve 413 and the second solenoid valve 414 can achieve the effect of The purpose of the movable piston 410 is to continuously move up and down. When the piston 410 moves up, the lifting rod 504 can be driven to move up through the connection between the driving rod 409 and the movable plate 411. The lifting rod 504 can drive the dirt collecting cover 501 to move up through the connection between the lifting plate 503 and the top rod 502. When the lifting plate 503 is displaced, it can drive the sliding rod 304 to move up. When the sliding rod 304 moves up, it can drive the back-blowing cover 312 to move up through the connection between the first output pipe 308, the connecting ring 309, the second output pipe 310 and the water spray cover 311. Therefore, as the piston 410 moves up and down, the back-blowing cover 312 and the dirt collecting cover 501 can be driven to move up and down synchronously, and the back-blowing cover 312 and the dirt collecting cover 501 can cover the filter barrel 302 to move up and down. , to achieve comprehensive cleaning of the filter barrel 302. During the up and down movement of the dirt collecting hood 501 and the backblowing hood 312, when the backblowing hood 312 is displaced, the deformation of the second bellows 305 is utilized to ensure that the backblowing hood 312 always remains in a connected state. When the dirt collecting hood 501 is displaced, the deformation of the first bellows 202 is utilized to ensure that the dirt collecting hood 501 always remains in a connected state. During the cleaning process, water continues to flow into the water inlet 7. Only a small part of the backblowing hood 312 and the dirt collecting hood 501 are blocked on the inner and outer walls of the filter barrel 302, which does not affect the normal filtering work of the filter barrel 302, thereby achieving the purpose of cleaning the filter barrel 302 when the filter is in normal use, and effectively improving the use efficiency of the filter and the convenience of maintenance work.
[0033] Embodiment 2: Figure 3 and Fig.10As shown, two fixed rods 901 are fixedly connected to the top of the partition 201, and the bracket 905 is fixedly connected to the top of the top cover 6. A sliding plate 902 is slidably connected between the outer surfaces of the two fixed rods 901, a floating plate 903 is fixedly connected to the top of the sliding plate 902, and a detection rod 904 is fixedly connected to the top of the floating plate 903. The upper end surface of the detection rod 904 slides through the top cover 6 and extends to the upper side, and a distance sensor 906 is fixedly connected to the top inside the bracket 905, and the distance sensor 906 matches the position of the detection rod 904.
[0034] The use steps of the present invention are to monitor the water depth inside the tank body 1 in real time through the detection component 9, so as to detect whether there is any abnormality in the filtration efficiency of the filter barrel 302, that is, to achieve the purpose of detecting the working state of the filter. When the detection structure is used, there is only a floating physical structure in the humid environment inside the tank body 1, and the position change of the detection rod 904 is realized by the floating principle, and the displacement change of the detection rod 904 is realized by the operation of the distance sensor 906 outside the filter. The distance sensor 906 is outside the filter and has no contact with the filtration environment. Compared with the existing liquid level detection and flow detection, the electronic components of the detection are not affected by the humid environment in the filter, the failure rate is low, and the detection result is more accurate.
[0035] Embodiment 3: Figure 3 , Figure 5 and Fig. 9 As shown, the inner surface of the dirt collecting cover 501 fits with the outer surface of the filter barrel 302 , the dirt collecting cover 501 is at the same height as the backflush cover 312 , and a plurality of comb teeth 505 are evenly and fixedly connected to the inner surface of the dirt collecting cover 501 .
[0036] The use steps of the present invention are as follows: when the dirt collecting cover 501 moves up and down, the comb teeth 505 on the inner wall of the dirt collecting cover 501 can penetrate into the gap of the filter barrel 302 to scrape out and clean the more stubborn impurities in the gap, which has a better cleaning effect on the filter barrel 302.
[0037] The effect and working principle achieved by the entire mechanism are as follows: when the integrated filter is automatically detected and cleaned, sewage is put into the tank body 1 from the water inlet 7. The tank body 1 is divided into an upper and lower part by the partition 201, the mounting seat 301, the filter barrel 302 and the sealing plate 303. The sewage enters the upper part from the water outlet 8. At this time, the sewage will flow through the surface of the filter barrel 302, and the impurities in the sewage will be intercepted by the barrier of the filter barrel 302. The filtered sewage will enter the filter barrel 302, and then flow into the lower part of the tank body 1 through the central hole of the partition 201. The filtered sewage can be obtained from the water outlet 8. During the continuous operation of the filter, debris will gradually accumulate on the surface of the filter barrel 302. A large amount of attached debris will cause the filter barrel 30 2 is affected. When the filtering efficiency slows down, the sewage on the upper part of the tank body 1 cannot be filtered out through the filter barrel 302 in time, which will cause water accumulation above the partition 201. When the accumulated water gradually deepens, the buoyancy of the floating plate 903 is utilized, and the floating plate 903 will always remain floating on the water surface. Therefore, the floating plate 903 and the sliding plate 902 will continue to move upward along the fixed rod 901, and the upward movement of the floating plate 903 will drive the detection rod 904 to move upward. When the detection rod 904 moves upward, the distance sensor 906 above the detection rod 904 is set, and the distance sensor 906 can detect the change in the position of the detection rod 904. Considering that the water injection flow rate of the water inlet 7 will change, when the water injection flow rate suddenly increases, it will cause the product to Water accumulates, so the state detection of the detection rod 904 is a distance and time parameter. When the upward movement distance and the residence time of the detection rod 904 reach the threshold value, it indicates that the filtering capacity of the filter barrel 302 in the tank body 1 is insufficient, that is, it is in a high liquid level state for a long time, and the filter barrel 302 needs to be cleaned. The depth of water accumulation inside the tank body 1 is monitored in real time by the detection component 9, so that it can be detected whether there is an abnormality in the filtering efficiency of the filter barrel 302, that is, the purpose of detecting the working state of the filter is achieved. When the detection structure is used, there is only a floating physical structure in the humid environment inside the tank body 1. The floating principle is used to realize the position change of the detection rod 904, and the displacement change of the detection rod 904 is realized by the operation of the distance sensor 906 outside the filter. The distance sensor 906 is in an excessive The outside of the filter has no contact with the filtering environment. Compared with the existing liquid level detection and flow detection, the electronic components of the detection are not affected by the humid environment in the filter, the failure rate is low, and the detection result is more accurate. When it is detected that the filtering capacity of the filter barrel 302 is insufficient and needs to be cleaned, the filter is self-cleaned in the working state through the coordinated operation of the water pump 402, the sewage pump 204, the flow limiting valve 406, the first solenoid valve 413 and the second solenoid valve 414. When the water pump 402 is started, part of the filtered sewage can be extracted from the water outlet 8 through the connection of the water pump 403. At this time, the water flow will be drawn into the first connecting pipe 404 through the operation of the water pump 402 for circulation, and the water flow of the first connecting pipe 404 will flow into the connecting pipe 306.At this time, through the circulation of the second bellows 305, the sliding rod 304, the first output pipe 308, the second output pipe 310 and the water spraying cover 311, water can be evenly sprayed from the inner wall of the filter barrel 302 to the outside from the back-blowing cover 312, that is, the filter barrel 302 is back-blown from the inside to the outside, and the water flow used for back-blowing is the water that has been filtered and discharged from the water outlet 8. The connection state is formed by the connecting ring 309 and the first output pipe 308, so that there is a large space at the center position to avoid affecting the internal circulation state of the filter barrel 302 during normal use. When the back-blowing cover 312 sprays water for back-blowing, the debris attached to the surface of the filter barrel 302 can be blown out. At the same time, the sewage pump 204 is in the starting state. After the sewage pump 204 is started, suction is generated from the inside of the sewage collecting cover 501 through the connection between the sewage pipe 203 and the first bellows 202. The dirt cover 501 and the back-blowing cover 312 are at the same height and are respectively located at the inner and outer wall positions of the filter barrel 302. Therefore, the debris blown out from the back-blowing cover 312 at this time will enter the dirt collecting cover 501, and the impurities entering the dirt collecting cover 501 will be sucked away with the water flow, and the sucked impurities will be discharged from the sewage outlet 205 to complete the cleaning of the filter barrel 302. While cleaning, the water flow at the first connecting pipe 404 position will enter the second connecting pipe 405 for diversion. The water flow of the second connecting pipe 405 is restricted by the setting of the flow limiting valve 406 to avoid affecting the water pressure of the first connecting pipe 404 and thus affecting the cleaning effect of the back-blowing. The water flow entering the second connecting pipe 405 will flow to the third connecting pipe 407. At this time, through the coordinated operation of the first solenoid valve 413 and the second solenoid valve 414, refer to, Figure 8In the position state, the two groups of first solenoid valves 413 and second solenoid valves 414 always maintain a state in which one is flowing and the other is closed. When the first solenoid valve 413 at the bottom is opened and the second solenoid valve 414 is closed, water flows into the sleeve 408 from the bottom, and the piston 410 can be pushed upward by the water flow. When the piston 410 moves upward to the position between the first solenoid valve 413 and the second solenoid valve 414 at the top, the first solenoid valve 413 at the top is opened and the second solenoid valve 414 is closed. The water flows into the sleeve 408 from the top and can push the piston 410 downward. When the piston 410 moves downward, the second solenoid valve 414 at the bottom is in an open state. state, so the water in the sleeve 408 will enter the tank body 1 through the water outlet pipe 412. When the second connecting pipe 405 is continuously in the flow state, the first solenoid valve 413 and the second solenoid valve 414 cooperate to operate to drive the piston 410 to move up and down continuously. When the piston 410 moves up, it can drive the lifting rod 504 to move up through the connection between the driving rod 409 and the moving plate 411. The lifting rod 504 can drive the dirt collecting cover 501 to move up through the connection between the lifting plate 503 and the top rod 502. When the lifting plate 503 is displaced, it can drive the sliding rod 304 to move up. When the sliding rod 304 moves up, it can drive the sliding rod 304 to move up through the first output pipe 308, The connection between the connecting ring 309, the second output pipe 310 and the water spraying cover 311 drives the back-blowing cover 312 to move upward, so as the piston 410 moves up and down, the back-blowing cover 312 and the dirt collecting cover 501 can be driven to move up and down synchronously, and the back-blowing cover 312 and the dirt collecting cover 501 can cover the filter barrel 302 to move up and down, so as to achieve comprehensive cleaning of the filter barrel 302. In the process of the dirt collecting cover 501 and the back-blowing cover 312 moving up and down, when the back-blowing cover 312 is displaced, the deformation of the second bellows 305 is used to keep the back-blowing cover 312 in a connected state at all times. When the dirt collecting cover 501 is displaced, the deformation of the first bellows 202 is used to keep the dirt collecting cover 501 It always remains connected. During the cleaning process, water continues to flow into the water inlet 7. The inner and outer walls of the filter barrel 302 are only blocked by the backblowing cover 312 and a small part of the dirt collecting cover 501, which does not affect the normal filtering work of the filter barrel 302, and achieves the purpose of cleaning the filter barrel 302 when the filter is in normal use. The use efficiency of the filter and the convenience of maintenance work are effectively improved. When the dirt collecting cover 501 moves up and down, the comb teeth 505 on the inner wall of the dirt collecting cover 501 can penetrate into the gap of the filter barrel 302 through the action of the comb teeth 505 on the inner wall of the dirt collecting cover 501, and scrape out and clean the more stubborn impurities in the gap, which has a good cleaning effect on the filter barrel 302.
[0038] Among them, the sewage pump 204, the water pump 402, the flow limiting valve 406, the first solenoid valve 413, the second solenoid valve 414 and the distance sensor 906 are all existing technologies, and their components and operating principles are all public technologies, which will not be explained in detail here.
[0039] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. An automatic detection and cleaning integrated filter, comprising a tank body (1), a sewage discharge component (2), a filter component (3), a drive component (4), a sewage collection component (5) and a detection component (9), characterized in that: A water inlet (7) is fixedly connected to the outer surface of the tank body (1) near the top, a water outlet (8) is fixedly connected to the bottom of the tank body (1), and a top cover (6) is fixedly installed on the top of the tank body (1); The sewage discharge assembly (2) is fixedly connected to the inner surface of the tank body (1), and the sewage discharge assembly (2) comprises a partition (201); The filter assembly (3) is fixedly connected to the partition (201), and the filter assembly (3) comprises a mounting seat (301), a filter barrel (302) is fixedly connected to the top of the mounting seat (301), a sealing plate (303) is fixedly connected to the top of the filter barrel (302), a sliding rod (304) is slidably connected to the top of the sealing plate (303), and a first output pipe (308) is fixedly connected to the lower end surface of the sliding rod (304); The driving assembly (4) is fixedly connected to the outer surface of the tank body (1), and the driving assembly (4) comprises a side frame (401); The dirt collecting component (5) is located outside the filter barrel (302), and the dirt collecting component (5) comprises a dirt collecting cover (501); The detection assembly (9) comprises two fixing rods (901) and a bracket (905).
2. The automatic detection and cleaning integrated filter according to claim 1, characterized in that: A first bellows (202) is fixedly connected to the top of the partition (201), the first bellows (202) being in communication with the dirt collecting cover (501), a sewage discharge pipe (203) is fixedly connected to the bottom of the partition (201), the lower end face of the sewage discharge pipe (203) passes through the tank body (1) and extends to the lower side, a sewage discharge pump (204) is fixedly connected to the end face of the sewage discharge pipe (203), and a sewage discharge port (205) is fixedly connected to the output end of the sewage discharge pump (204).
3. The automatic detection and cleaning integrated filter according to claim 1, characterized in that: The upper end surface of the sliding rod (304) is fixedly connected to a second bellows (305), the second bellows (305) is located on the upper side of the sealing plate (303), the first output pipe (308) is located on the lower side of the sealing plate (303) close to the bottom of the filter barrel (302), the upper end surface of the second bellows (305) is fixedly connected to a connecting pipe (306), and the upper end surface of the connecting pipe (306) is fixedly connected to the bottom of the top cover (6).
4. The automatic detection and cleaning integrated filter according to claim 1, characterized in that: A connecting ring (309) is fixedly connected between the end surfaces on both sides of the first output pipe (308); a plurality of second output pipes (310) are evenly and fixedly connected to the outer surface of the connecting ring (309); a plurality of second output pipes (310) are fixedly connected to the end surfaces of the plurality of second output pipes (310); the water spray covers (311) are connected to the connecting ring (309); a back-blowing cover (312) is fixedly connected between the outer surfaces of the plurality of water spray covers (311); and the outer surface of the back-blowing cover (312) is in a fit with the inner surface of the filter barrel (302).
5. The automatic detection and cleaning integrated filter according to claim 3, characterized in that: A water pump (402) is fixedly connected to the top of the side frame (401); a water pump (403) is fixedly connected to the input end of the water pump (402); the water pump (403) passes through the side frame (401) and extends to the lower side; the water pump (403) is in a communicating state with the water outlet (8); a first connecting pipe (404) is fixedly connected to the output end of the water pump (402); an end face of the first connecting pipe (404) passes through the tank body (1) and extends to the inner side; the first connecting pipe (404) is in a communicating state with the connecting pipe (306).
6. The automatic detection and cleaning integrated filter according to claim 5, characterized in that: The outer surface of the first connecting tube (404) is fixedly connected to the second connecting tube (405), the end surface of the second connecting tube (405) is fixedly connected to the third connecting tube (407), a sleeve (408) is fixedly connected between the two end surfaces of the third connecting tube (407), a driving rod (409) is slidably connected through the top of the sleeve (408), and a piston (410) is fixedly connected to the lower end surface of the driving rod (409), and a flow limiting valve (406) is fixedly installed on the outside of the second connecting tube (405) near the first connecting tube (404).
7. The automatic detection and cleaning integrated filter according to claim 6, characterized in that: The outer surface of the piston (410) is fitted with the inner surface of the sleeve (408); the outer surface of the sleeve (408) is symmetrically fixedly connected with a water outlet pipe (412); the water outlet pipe (412) is fixedly connected to the tank body (1); the upper end surface of the driving rod (409) is fixedly connected with a movable plate (411); the outside of the third connecting pipe (407) is fixedly mounted with a first solenoid valve (413) near two end surfaces; the outsides of the two water outlet pipes (412) are fixedly mounted with a second solenoid valve (414); and the top of the dirt collecting cover (501) is symmetrically fixedly connected with a push rod (502).
8. The automatic detection and cleaning integrated filter according to claim 7, characterized in that: A lifting plate (503) is fixedly connected between the upper end surfaces of the two top rods (502), a lifting rod (504) is fixedly connected to the top of the lifting plate (503), the upper end surface of the lifting rod (504) slides through the top cover (6) and extends to the upper side, the upper end surface of the lifting rod (504) is fixedly connected to the bottom of the movable plate (411), the lifting plate (503) is located on the upper side of the sealing plate (303), and the lifting plate (503) is fixedly connected to the outer surface of the sliding rod (304).
9. The automatic detection and cleaning integrated filter according to claim 4, characterized in that: The inner surface of the dirt collecting cover (501) is fitted with the outer surface of the filter barrel (302); the dirt collecting cover (501) is at the same height as the backflush cover (312); and a plurality of comb teeth (505) are evenly and fixedly connected to the inner surface of the dirt collecting cover (501).
10. The automatic detection and cleaning integrated filter according to claim 1, characterized in that: The two fixed rods (901) are fixedly connected to the top of the partition (201), the bracket (905) is fixedly connected to the top of the top cover (6), a sliding plate (902) is slidably connected between the outer surfaces of the two fixed rods (901), a floating plate (903) is fixedly connected to the top of the sliding plate (902), a detection rod (904) is fixedly connected to the top of the floating plate (903), the upper end surface of the detection rod (904) slides through the top cover (6) and extends to the upper side, and a distance sensor (906) is fixedly connected to the top of the bracket (905), and the distance sensor (906) matches the position of the detection rod (904).
Citation Information
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