Full-automatic horizontal microgravity nanometer complete filtration equipment
By designing a fully automatic horizontal microgravity nano-filtering equipment, the hollow shaft drives the filter disc to rotate at high speed, and combined with compressed air and high-pressure cleaning devices, the existing filter equipment is solved, and the problem of labor-consuming, time-consuming and high operating costs is achieved, achieving efficient, energy-saving and environmentally friendly filtration effects.
Patent Information
- Application Number
- CN202411936093.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-26
- Publication Date
- 2025-03-21
AI Technical Summary
During the filtration process, existing filtration equipment has problems such as labor-consuming, high operating costs, large land occupation, high investment and unsuitable for sticky materials.
A fully automatic horizontal microgravity nano-complete filtering equipment is designed, using a hollow shaft to drive the filter disc to rotate at high speed, and filtering is realized through microgravity rotation. The equipment is equipped with a compressed air cleaning device and a high-pressure cleaning device to improve the filtration efficiency and wear resistance of the equipment.
It realizes an efficient, energy-saving and environmentally friendly filtration process, suitable for filtration of a variety of materials, miniaturizes and automates the equipment, and reduces operating costs and floor area.
Smart Images

Figure CN119656694A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of filtering equipment, and specifically refers to a fully automatic horizontal microgravity nano complete set filtering equipment. Background Art
[0002] In human life and industrial production, some small suspended particles cannot be separated between air and liquid, resulting in high processing costs and greater environmental pollution. Filtration technology has undergone innovation and upgrading and has become an indispensable and important technology in modern industry.
[0003] Traditional membrane filtration equipment generally uses a pump to give the system enough pressure, and the filtrate is discharged from the equipment through the filter cake layer formed by the filter medium. As the filtration time continues to accumulate, the filter cake becomes thicker and thicker, and the filter holes become smaller and smaller. In this way, the filtrate cannot pass through the medium, and the filter cloth must be replaced in time to proceed to the next cycle. It is labor-intensive and time-consuming, and the operating cost is high. If the material has a certain viscosity, it is not suitable for filtration by ceramic membranes and silicon carbide filter membranes. Therefore, the above-mentioned separation equipment has certain limitations. They generally occupy a large area and require a relatively high investment.
[0004] Therefore, we continue to develop a complete set of microgravity nano-filtration equipment with superior performance, small space and full automation. Summary of the invention
[0005] The technical problem to be solved by the present invention is to overcome the defects of the above-mentioned technology and provide a fully automatic horizontal microgravity nano complete set filtering equipment.
[0006] A fully automatic horizontal microgravity nano complete set filtering device, comprising a frame, a filter cartridge is fixedly mounted on the frame, a hollow rotating shaft is arranged on the axis of the filter cartridge, one end of the hollow rotating shaft is blocked outside the filter cartridge and connected to a driving device, a plurality of feed pipes are arranged on the top of the filter cartridge, a plurality of discharge ports are arranged on the bottom, a plurality of filter discs are arranged uniformly along the axis of the hollow rotating shaft on the hollow rotating shaft inside the filter cartridge, the interior of the filter discs is connected to the hollow rotating shaft, and an outlet is arranged on one end of the hollow rotating shaft outside the filter cartridge and away from the driving device;
[0007] The liquid to be filtered enters through the feed pipe, is filtered by the filter disc, and the intercepted objects are discharged through the discharge port. The filtered clear liquid enters the inside of the filter disc, enters the hollow shaft and is discharged through the outlet.
[0008] Furthermore, a ceramic wear-resistant part is provided at one end of the filter disc away from the hollow rotating shaft, and a ceramic wear-resistant layer and filter holes are provided on the surface of the filter disc.
[0009] Furthermore, a sealing bearing component and a mounting cylinder are provided between the outer sides of the end plates at both ends of the filter cylinder and the middle of the hollow rotating shaft. The sealing bearing component is arranged in the mounting cylinder. One end of the mounting cylinder is fixed to the end plate of the filter cylinder, and the other end is fixed to the frame.
[0010] Furthermore, the sealed bearing component is a sealed bearing component capable of being water-cooled, and a cooling channel for the inlet and outlet of cooling water is provided in the sealed bearing component.
[0011] Furthermore, it also includes a compressed air cleaning device, inlet pipe and outlet pipe are connected to the outlet of the hollow shaft through a conversion valve, the air inlet pipe is connected to a compressed air supply device, the compressed air supply device enters the hollow shaft through the air inlet pipe and enters the filter disc to flush the filter holes with compressed air.
[0012] Furthermore, it also includes a high-pressure cleaning device, which includes a water supply device, a plurality of cleaning water inlet pipes are provided at the bottom of the filter cartridge, the water supply device is connected to the cleaning water inlet pipe, a plurality of hollow tubes are provided around the hollow rotating shaft in the filter cartridge, the hollow tubes are connected to the cleaning water inlet pipe, the hollow tubes are connected to a plurality of flushing pipes evenly arranged along the axial direction, the plurality of flushing pipes are staggered with the filter disc, and the flushing pipes are provided with a fan-shaped flushing water outlet near the filter disc;
[0013] The high-pressure cleaning water supply device enters the filter cartridge through the cleaning water inlet pipe for cleaning.
[0014] Furthermore, a pressure sensor and a temperature sensor are installed at the end plate of the filter cartridge, and an exhaust valve is provided at the top of the filter cartridge.
[0015] 8. The fully automatic horizontal microgravity nano-filtering equipment according to claim 1 is characterized in that the space between the bottom of the filter cartridge and the discharge port is made into a funnel shape.
[0016] Furthermore, the driving device includes a motor mounted on a frame, an output end of the motor is transmission-connected to a hollow shaft via a reducer, and a bearing seat is provided between the hollow shaft and the frame.
[0017] Furthermore, the sealed bearing member comprises a bearing seat, one end of which is fixed to the end plate of the filter cartridge, one end of the bearing seat close to the end plate of the filter cartridge and one end of the bearing seat away from the end plate of the filter cartridge are both provided with sealing members, and the cooling channel is provided on the bearing seat.
[0018] Advantages of the invention: The invention has a reasonable structure, a plurality of filter discs are stacked on a hollow rotating shaft, and the whole is placed in a filter cartridge, and the filter discs are driven to rotate at high speed by rotating the hollow rotating shaft under microgravity, and the rotation generates a cross flow between the surface of the filter disc and the material in the container, thereby achieving effective filtration;
[0019] The filter media that can be selected by the device of the present invention are relatively wide, so the materials suitable for filtering are also relatively wide;
[0020] The microgravity nano complete set filtering equipment of the present invention has no phase change and belongs to pure physical change, and does not need to add flocculants and chemical agents. The equipment is efficient, energy-saving, and environmentally friendly, and the filtering process is simple and easy to control.
[0021] The present invention can change the size of the equipment according to the large processing volume, and the equipment can be large or small. The equipment is simple and reliable, the operation is safe and convenient, and the fully automated program operation can be realized. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a schematic diagram of a fully automatic horizontal microgravity nano complete set filtration device of the present invention;
[0023] Figure 2 It is a filtering schematic diagram of a filter disc of a fully automatic horizontal microgravity nano complete set filtering device of the present invention;
[0024] Figure 3 It is a flushing schematic diagram of a flushing pipe of a fully automatic horizontal microgravity nano complete set filtering device of the present invention;
[0025] Figure 4 It is a schematic diagram of a sealing bearing component of a fully automatic horizontal microgravity nano complete set filtering device of the present invention.
[0026] As shown in the figure: 1. Frame; 2. Filter cartridge; 3. Hollow shaft; 4. Drive device; 5. Feed pipe; 6. Discharge port; 7. Filter disc; 8. Outlet; 9. Ceramic wear-resistant parts; 10. Sealed bearing parts; 11. Mounting cylinder; 12. Cooling channel; 13. Conversion valve; 14. Inlet pipe; 15. Outlet pipe; 16. Cleaning inlet pipe; 17. Hollow pipe; 18. Flushing pipe; 19. Fan-shaped flushing water outlet; 20. Pressure sensor; 21. Temperature sensor; 22. Exhaust valve; 23. Bearing seat; 101. Cooling channel; 102. Seal. DETAILED DESCRIPTION
[0027] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.
[0028] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.
[0029] In the description of the embodiments of the present invention, if a feature is referred to as being "set", "fixed", "connected" or "installed" on another feature, it may be directly set, fixed, connected to another feature, or indirectly set, fixed, connected, or installed on another feature.
[0030] In the description of the embodiments of the present invention, if "several" is involved, it means more than one, if "multiple" is involved, it means more than two, if "greater than", "less than" or "exceed" is involved, it should be understood as not including the number itself, if "above", "below" or "within" is involved, it should be understood as including the number itself. If "first" or "second" is involved, it should be understood as being used to distinguish technical features, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features.
[0031] The present invention is further described in detail below in conjunction with the accompanying drawings.
[0032] A fully automatic horizontal microgravity nano complete set filtering device, comprising a frame 1, a filter cartridge 2 is fixedly mounted on the frame 1, a hollow rotating shaft 3 is provided on the axis of the filter cartridge 2, the hollow rotating shaft 3 is blocked at one end outside the filter cartridge 2 and connected to a driving device 4, a plurality of feed pipes 5 are provided on the top of the filter cartridge 2, and a plurality of discharge ports 6 are provided at the bottom, a plurality of filter discs 7 are uniformly arranged along the axis direction of the hollow rotating shaft 3 on the hollow rotating shaft 3 inside the filter cartridge 2, the interior of the filter disc 7 is connected to the hollow rotating shaft 3, and an outlet 8 is provided on one end of the hollow rotating shaft 3 outside the filter cartridge 2 and away from the driving device 4;
[0033] The liquid to be filtered enters through the feed pipe 5, is filtered by the filter disc 7, and the intercepted objects are discharged through the discharge port 6. The filtered clear liquid enters the inside of the filter disc 7, enters the hollow shaft 3 and is discharged through the outlet 8.
[0034] As a preferred embodiment of the present invention, a ceramic wear-resistant part 9 is provided at one end of the filter disc 7 away from the hollow rotating shaft 3, and a ceramic wear-resistant layer and filter holes are provided on the surface of the filter disc 7 to improve the wear resistance of the filter disc 7 and thereby extend its service life.
[0035] As a preferred embodiment of the present invention, a sealing bearing member 10 and a mounting cylinder 11 are provided between the outer sides of the end plates at both ends of the filter cartridge 2 and the hollow rotating shaft 3. The sealing bearing member 10 is arranged in the mounting cylinder 11. One end of the mounting cylinder 11 is fixed to the end plate of the filter cartridge 2, and the other end is fixed to the frame 1.
[0036] like Figure 4 As shown, the sealing bearing member 10 comprises a bearing seat 23, one end of the bearing seat 23 is fixed on the end plate of the filter cartridge 2, and a sealing member 102 is provided at one end of the bearing seat 23 close to the end plate of the filter cartridge 2 and at one end away from the end plate of the filter cartridge 2, and the cooling channel 101 is provided on the bearing seat 23;
[0037] The sealed bearing component 10 is a sealed bearing component that can be water-cooled. A cooling channel 12 for cooling water to enter and exit is provided inside the sealed bearing component 10. The sealed bearing component 10 can use circulating water to cool the sealed bearing. The cooling channel connects the water inlet pipe and the water outlet pipe and is connected to a cooling water circulation device to achieve cooling and temperature reduction and extend the service life.
[0038] As a preferred embodiment of the present invention, the present invention also includes a compressed air cleaning device, such as Figure 1 As shown, an air inlet pipe 14 and a water outlet pipe 15 are connected to the outlet 8 of the hollow shaft 3 through a conversion valve 13. The air inlet pipe 14 is connected to a compressed air supply device. The compressed air supply device enters the hollow shaft 3 and the filter disc 7 through the air inlet pipe 14 to flush the filter holes with compressed air. The conversion valve 13 is used to regulate the connection state between the air inlet pipe 14 or the water outlet pipe 15 and the outlet 8, and can be an electrically controlled switch valve.
[0039] As a preferred embodiment of the present invention, the present invention also includes a high-pressure cleaning device, which includes a water supply device. A plurality of cleaning water inlet pipes 16 are provided at the bottom of the filter cartridge 2. The water supply device is connected to the cleaning water inlet pipe 16. A plurality of hollow tubes 17 are provided around the hollow rotating shaft 3 in the filter cartridge 2. The hollow tubes 17 are connected to the cleaning water inlet pipe 16. The hollow tubes 17 are connected to a plurality of flushing pipes 18 evenly arranged along the axial direction. The flushing pipes 18 are staggered with the filter discs 7. The flushing pipes 18 are provided with a fan-shaped flushing water outlet 19 near the filter disc 7. The high-pressure cleaning water supply device enters the filter cartridge 2 through the cleaning water inlet pipe 16 for cleaning. Figure 3 shown.
[0040] As a preferred embodiment of the present invention, Figure 1As shown, a pressure sensor 20 for detecting the internal pressure condition of the filter cartridge 2 and a temperature sensor 21 for detecting the internal temperature condition of the filter cartridge 2 are installed at the end plate of the filter cartridge 2. An exhaust valve 22 is provided on the top of the filter cartridge 2 to relieve pressure. For example, when discharging material at the discharge port 6, pressure is relieved through the exhaust valve 22 to avoid the formation of a vacuum in the filter cartridge 2.
[0041] As a preferred embodiment of the present invention, Figure 1 As shown, the bottom of the filter cartridge 2 and the discharge port 6 are formed into a funnel shape to facilitate the diversion, collection and discharge of the intercepted substances.
[0042] As a preferred embodiment of the present invention, Figure 1 As shown, the driving device 4 includes a motor mounted on the frame 1, the output end of the motor is connected to the hollow shaft 3 through a reducer, and a bearing seat 23 is provided between the hollow shaft 3 and the frame 2 to improve the rotation stability of the hollow shaft 3.
[0043] When the present invention is used, it is mainly as follows:
[0044] Filtration process: the feed pipe 5 is connected to the medium supply device to be filtered, the medium supply device to be filtered injects the filter medium into the filter cartridge 2, the motor starts, the hollow shaft 3 rotates, and the filter disc 7 is driven to rotate. The medium to be filtered is in the filter cartridge 2, and is disturbed by the filter disc 7 and the flushing pipe 18, and keeps in contact with the surface of the filter disc 7 for a long time to be filtered. The intercepted objects flow to the discharge port, and the filtered medium enters the inside of the filter disc 7, enters the hollow shaft 3, and is discharged through the outlet 8 and the outlet pipe 15;
[0045] Compressed air cleaning: Turn the conversion valve 3, the air inlet pipe 14 is connected with the hollow shaft 3, and the compressed air supply device blows high-pressure air into the filter disc 7 through the air inlet pipe 14 and the hollow shaft 3 to clean the filter holes and the surrounding residues;
[0046] High-pressure water flushing: The water supply device is connected to the cleaning water inlet pipe 16 through a pipeline, supplies high-pressure cleaning water, enters the flushing pipe 18 through the hollow pipe 17, and is sprayed out in a fan-shaped manner through the fan-shaped flushing water outlet 19 to perform high-pressure flushing on the residue on the surface of the filter disc 7. The sewage after flushing is discharged through the discharge port 6 at the bottom of the filter cartridge 2.
[0047] The filtering equipment of the present invention can effectively solve nano-scale particles of 0.25nm, 0.3nm, 0.5nm, 0.75nm, 1nm, 2nm, 5nm, 7nm, 10nm, 15nm, 30nm, 60nm, and 80nm, further solving customer needs.
[0048] The contents not described in detail in this specification belong to the prior art known to those skilled in the art, such as the motor and replacement valve in this case, as long as they meet the requirements of this case.
[0049] The present invention and its embodiments are described above, and such description is not restrictive. The drawings show only one embodiment of the present invention, and the actual structure is not limited thereto. In short, if ordinary technicians in the field are inspired by it, without departing from the purpose of the invention, they can design a structure and embodiment similar to the technical solution without creativity, which should belong to the protection scope of the present invention.
Claims
1. A fully automatic horizontal microgravity nano-filtering equipment, characterized by: The invention comprises a frame, on which a filter cartridge is fixedly mounted, a hollow rotating shaft is arranged on the axis of the filter cartridge, one end of the hollow rotating shaft is blocked outside the filter cartridge and connected to a driving device, a plurality of feed pipes are arranged on the top of the filter cartridge, and a plurality of discharge ports are arranged on the bottom, a plurality of filter discs are arranged uniformly along the axis of the hollow rotating shaft on the hollow rotating shaft inside the filter cartridge, the interior of the filter discs is connected to the hollow rotating shaft, and an outlet is arranged on one end of the hollow rotating shaft outside the filter cartridge and away from the driving device; The liquid to be filtered enters through the feed pipe, is filtered by the filter disc, and the intercepted objects are discharged through the discharge port. The filtered clear liquid enters the inside of the filter disc, enters the hollow shaft and is discharged through the outlet.
2. The fully automatic horizontal microgravity nano-filtering equipment according to claim 1, characterized in that: A ceramic wear-resistant part is arranged at one end of the filter disc away from the hollow rotating shaft, and a ceramic wear-resistant layer and filter holes are arranged on the surface of the filter disc.
3. The fully automatic horizontal microgravity nano-filtering equipment according to claim 1, characterized in that: A sealing bearing component and a mounting cylinder are provided between the outer sides of the end plates at both ends of the filter cylinder and the middle of the hollow rotating shaft. The sealing bearing component is arranged in the mounting cylinder. One end of the mounting cylinder is fixed to the end plate of the filter cylinder, and the other end is fixed to the frame.
4. The fully automatic horizontal microgravity nano-filtering equipment according to claim 3 is characterized by: The sealed bearing component is a sealed bearing component capable of being water-cooled, and a cooling channel for the inlet and outlet of cooling water is provided in the sealed bearing component.
5. The fully automatic horizontal microgravity nano-filtering equipment according to claim 1, characterized in that: It also includes a compressed air cleaning device. An air inlet pipe and a water outlet pipe are connected to the outlet of the hollow shaft through a conversion valve. The air inlet pipe is connected to a compressed air supply device. The compressed air supply device enters the hollow shaft through the air inlet pipe and enters the filter disc to flush the filter holes with compressed air.
6. The fully automatic horizontal microgravity nano-filtering equipment according to claim 1, characterized in that: It also includes a high-pressure cleaning device, which includes a water supply device, a plurality of cleaning water inlet pipes are arranged at the bottom of the filter cartridge, the water supply device is connected to the cleaning water inlet pipe, a plurality of hollow tubes are arranged around the hollow rotating shaft in the filter cartridge, the hollow tubes are connected to the cleaning water inlet pipe, and the hollow tubes are connected to a plurality of flushing pipes evenly arranged along the axial direction, the plurality of flushing pipes are staggered with the filter disc, and the flushing pipes are provided with a fan-shaped flushing water outlet near the filter disc; The high-pressure cleaning water supply device enters the filter cartridge through the cleaning water inlet pipe for cleaning.
7. The fully automatic horizontal microgravity nano-filtering equipment according to claim 1, characterized in that: A pressure sensor and a temperature sensor are installed at the end plate of the filter cartridge, and an exhaust valve is provided at the top of the filter cartridge.
8. The fully automatic horizontal microgravity nano-filtering equipment according to claim 1, characterized in that: The bottom of the filter cartridge and the discharge port are formed into a funnel shape.
9. The fully automatic horizontal microgravity nano-filtering equipment according to claim 1, characterized in that: The driving device comprises a motor mounted on a frame, the output end of the motor is transmission-connected to a hollow rotating shaft via a speed reducer, and a bearing seat is arranged between the hollow rotating shaft and the frame.
10. The fully automatic horizontal microgravity nano-filtering equipment according to claim 4, characterized in that: The sealing bearing member comprises a bearing seat, one end of which is fixed on the end plate of the filter cartridge, and sealing members are provided at both the end of the bearing seat close to the end plate of the filter cartridge and the end away from the end plate of the filter cartridge, and the cooling channel is provided on the bearing seat.