Bone repair material blending device
By designing a blending device for bone repair materials, the problem of uneven mixing of bone repair materials is solved by using multi-layer stirring sheets and pre-storing materials, the problem of uneven mixing of bone repair materials is achieved, and the uniform dissolution and mixing of materials is improved, and the consistency and safety of the mechanical properties of the materials are improved.
Patent Information
- Application Number
- CN202510200197.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-24
- Publication Date
- 2025-03-21
- Estimated Expiration
- 2045-02-24
AI Technical Summary
In the existing bone repair material mixing process, uneven material mixing leads to inconsistent mechanical properties, which may trigger an immune response.
A bone repair material blending device is designed, including a stirring chamber and a stirring mechanism. The stirring mechanism achieves sufficient dissolution and mixing of the material through a multi-layer stirring sheet and pre-stored material to ensure the uniformity of the mixing.
Through this device, the mixing uniformity of the material is guaranteed, reducing the risk of contamination in the preparation and storage process of the material, and improving the consistency of the mechanical properties of the material.
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Figure CN119656941A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of medical auxiliary equipment, and in particular to a bone repair material blending device. Background Art
[0002] Bone repair materials refer to a special class of materials used to treat and promote the healing of fractures, bone defects or other bone-related diseases. When preparing bone repair materials, different raw materials need to be mixed. However, due to problems with the mixing process or equipment, the materials may be mixed unevenly, resulting in inconsistent mechanical properties of the materials, such as strength and toughness. Uneven mixing may cause some components to be unevenly distributed in the material, thereby triggering an immune response.
[0003] In the prior art, timely mixing of bone repair materials can ensure that various components are fully integrated during the preparation process, thereby improving the uniformity and consistency of the materials, and can also reduce the time the materials are in contact with the external environment during the preparation and storage process, thereby reducing the risk of contamination. However, since the mixing process needs to be completed in a short time, uneven mixing may occur due to insufficient mixing time. Therefore, the present invention provides a bone repair material blending device with good mixing effect, which is convenient for dissolving different materials and ensures mixing uniformity. Summary of the invention
[0004] In order to solve the above problems, the present invention provides a bone repair material blending device, which is convenient for dissolving and mixing different materials and ensures the uniformity of material mixing.
[0005] In order to achieve the above-mentioned object, the technical solution of the present invention is as follows: a bone repair material blending device, comprising a stirring chamber, wherein a stirring mechanism for dissolving and stirring different materials is provided in the stirring chamber, wherein the stirring mechanism comprises a driving shaft, wherein a plurality of stirring blades are provided on the driving shaft, and a receiving chamber for pre-storing materials is provided between adjacent stirring blades; The outer wall of the mixing chamber is fixedly connected to a driving member, the output shaft of the driving member is coaxially fixedly connected to a screw rod, a nut seat is slidably matched on the screw rod, a connecting rod is rotatably matched on the nut seat, the connecting rod is circumferentially arranged with the screw rod as the center, a first rotating disk is also slidably matched on the screw rod, and the first rotating disk is fixedly connected to the connecting rod; The stirring blade is semi-spherical, and the center of the stirring blade is fixedly connected with a second rotating disk, the second rotating disk is rotatably matched with the driving shaft, and the two ends of the driving shaft are fixedly connected with the stirring chamber; The second rotating disk is provided with an annular groove, in which a clamping piece is arranged, one end of which is rotatably matched with the second rotating disk, and the other end of which is located in the annular groove; When the connecting rod moves to a distance from the second rotating disk, the connecting rod is located in the annular groove; when the connecting rod rotates clockwise, the connecting rod abuts against the clamping plate; when the connecting rod rotates counterclockwise, the connecting rod and the clamping plate slide in cooperation; The top of the stirring chamber is connected with a liquid inlet pipe for adding solution, and the bottom of the stirring chamber is connected with a conveying pipe for conveying the stirred material. The conveying pipe is provided with a turning mechanism for outputting the stirred and mixed material.
[0006] Furthermore, a plurality of branch pipes are connected in the stirring plate, and a plurality of liquid outlet holes are opened on the stirring plate, and the liquid outlet holes are connected with the branch pipes; One end of the branch pipe away from the liquid outlet is located inside the driving shaft, and one end of the branch pipe away from the liquid outlet is communicated with the outside.
[0007] Further, the stirring chamber comprises a first clamping plate and a second clamping plate, and the first clamping plate and the second clamping plate are threadedly connected; The driving shaft is detachably connected to the stirring chamber, and the driving shaft is slidably matched with the stirring blade.
[0008] Furthermore, a plurality of grabbing teeth are fixedly connected to the stirring blade.
[0009] Furthermore, a top block is provided between adjacent stirring blades.
[0010] Furthermore, a funnel-shaped transfer groove is provided on one side of the stirring chamber away from the liquid inlet pipe, and the transfer groove is connected to the delivery pipe.
[0011] Furthermore, the liquid inlet pipe and the delivery pipe are on the same vertical line.
[0012] Furthermore, the flipping mechanism includes an arc-shaped moving plate, a mounting frame is fixedly connected to the center of the conveying tube, and the mounting frame is rotationally matched with one end of the moving plate; a slider is fixedly connected to the other end of the moving plate, and the slider is slidingly matched with the conveying tube.
[0013] Furthermore, the side of the delivery pipe close to the moving plate is connected to an elliptical detection chamber, a pressure sensor is provided between the detection chamber and the moving plate, and the pressure sensor is electrically connected to the control panel; the pressure sensor is used to measure the real-time pressure value applied by the moving plate to the inner wall of the detection chamber, and send the real-time pressure value to the control panel; The control panel is electrically connected to the display panel, and the control panel is used to draw a waveform graph based on the real-time pressure value, and send the waveform graph to the display panel for display.
[0014] The above scheme has the following beneficial effects: 1. This solution reduces the calculation of temporary proportioning by pre-storing different materials, thereby improving work efficiency. At the same time, due to the isolation of the multi-layer stirring plates, the materials in the containing chamber are gradually moistened according to the distribution situation to reduce the insolubility of the materials, so that the different layered materials can be fully dissolved and mixed during the stirring process, thereby improving the mixing efficiency.
[0015] 2. In this solution, the driving shaft drives the stirring blade to rotate to form multiple stirring effects, so as to facilitate the mixing and dissolution of different materials in the stirring chamber by solvents to ensure the uniformity of material mixing.
[0016] 3. In this scheme, during the process of conveying the stirred materials, the turning mechanism is used to turn the materials inside the conveying pipe to reduce the sedimentation and stratification of the stirred materials and reduce the influence of the sedimentation on the mixing properties of the subsequent materials.
[0017] Additional aspects and advantages of the present invention will be given in part in the following description and in part will be obvious from the following description, or will be learned through practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is an axonometric diagram of an embodiment of a bone repair material blending device of the present invention; Figure 2 It is a top view of an embodiment of a bone repair material blending device of the present invention; Figure 3 for Figure 2 Schematic diagram of the cross section in the AA direction; Figure 4 for Figure 3 Schematic diagram of the cross section in the BB direction; Figure 5 for Figure 3 Schematic diagram of the movement of the middle connecting rod; Figure 6 for Figure 3 Schematic diagram of the moving plate in; Figure 7 for Figure 4 A magnified schematic diagram of the local C in the middle; Figure 8 for Figure 3 A magnified schematic diagram of the local D in the middle; Fig. 9 for Figure 5 A magnified schematic diagram of the local E; Fig.10 for Figure 3 A magnified schematic diagram of the local F in the figure.
[0019] The figure marks in the drawings of the specification include: 1, stirring chamber; 11, first clamping plate; 12, second clamping plate; 13, liquid inlet pipe; 14, driving shaft; 2, motor; 21, screw rod; 22, nut seat; 23, first turntable; 24, connecting rod; 3, conveying pipe; 31, moving plate; 32, mounting frame; 33, slider; 4, stirring blade; 41, second turntable; 42, branch pipe; 43, liquid outlet; 44, grabbing tooth; 5, annular groove. DETAILED DESCRIPTION
[0020] The technical solution of the present invention will be described clearly and completely below in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0021] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.
[0022] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0023] The following is further described in detail through specific implementation methods: Embodiment 1:
[0024] As attached Figures 1 to 10 As shown: a bone repair material blending device includes a mixing chamber 1, the mixing chamber 1 includes a first clamping plate 11 and a second clamping plate 12, and the first clamping plate 11 and the second clamping plate 12 are threadedly connected.
[0025] A stirring mechanism for dissolving and stirring different materials is provided in the stirring chamber 1, and the stirring mechanism includes a driving shaft 14, on which a plurality of stirring blades 4 are provided, and between adjacent stirring blades 4 there is provided a receiving chamber for pre-storing materials; the stirring mechanism also includes a driving member fixedly connected to the outer wall of the stirring chamber 1 by screws. In this embodiment, the driving member is a motor 2, and a screw rod 21 is coaxially clamped on the output shaft of the driving member, and a nut seat 22 is slidably fitted on the screw rod 21, and a connecting rod 24 is rotatably fitted on the nut seat 22, and the connecting rod 24 is centered on the screw rod 21. The screw rod 21 is arranged circumferentially, and a first turntable 23 is slidably fitted on the screw rod 21, and the first turntable 23 is welded to the connecting rod 24; the stirring blade 4 is semi-spherical, and a second turntable 41 is integrally formed at the center of the stirring blade 4, the second turntable 41 is rotatably fitted with the drive shaft 14, and both ends of the drive shaft 14 are threadedly connected to the stirring chamber 1, and the drive shaft 14 is slidably fitted with the stirring blade 4; an annular groove 5 is opened on the second turntable 41, and a clamping plate is arranged in the annular groove 5, one end of the clamping plate is rotatably fitted with the second turntable 41, and the other end of the clamping plate is located in the annular groove 5.
[0026] When the connecting rod 24 moves to a distance from the second rotating disk 41, the connecting rod 24 is located in the annular groove 5; when the connecting rod 24 rotates clockwise, the connecting rod 24 abuts against the clamping plate; when the connecting rod 24 rotates counterclockwise, the connecting rod 24 and the clamping plate slide together.
[0027] A plurality of branch pipes 42 are connected inside the stirring blade 4, and a plurality of liquid outlet holes 43 are opened on the stirring blade 4, and the liquid outlet holes 43 are connected to the branch pipes 42; one end of the branch pipe 42 away from the liquid outlet hole 43 is located inside the driving shaft 14, and the other end of the branch pipe 42 away from the liquid outlet hole 43 is connected to the outside.
[0028] The top of the stirring chamber 1 is connected to a liquid inlet pipe 13 for adding a solution, and the bottom of the stirring chamber 1 is connected to a delivery pipe 3 for outputting the material after stirring and mixing. A funnel-shaped transfer tank is opened on the side of the stirring chamber 1 away from the liquid inlet pipe 13, and the transfer tank is connected to the delivery pipe 3. The liquid inlet pipe 13 and the delivery pipe 3 are on the same vertical line. A turning mechanism for automatically stirring the material is provided in the delivery pipe 3. In this embodiment, the turning mechanism is a fan blade that rotates with the delivery pipe 3 to stir and mix the slurry inside the delivery pipe 3.
[0029] In another embodiment, the flipping mechanism includes an arc-shaped moving plate 31, a mounting frame 32 is fixedly connected at the center of the conveying tube 3, and the mounting frame 32 is rotationally matched with one end of the moving plate 31; a slider 33 is fixedly connected to the other end of the moving plate 31, and the slider 33 is slidingly matched with the conveying tube 3.
[0030] The specific implementation process is as follows: First, the doctor installs the materials layer by layer between adjacent stirring plates, and pre-stores different materials to reduce the proportional distribution calculation of temporary proportions and improve work efficiency. At the same time, due to the isolation of the multi-layer stirring plates 4, the materials in the containing chamber are gradually moistened according to the distribution situation to reduce the insolubility of the materials, so that the different layered materials can be fully dissolved and mixed during the stirring process, thereby improving the mixing efficiency.
[0031] The detachable stirring chamber 1 formed by the first clamping plate 11 and the second clamping plate 12 is convenient for disassembling and cleaning the device after use. At the same time, the separated stirring chamber 1 is convenient for disassembling the stirring blade 4 on the driving shaft 14, so that during the installation of the stirring blade 4, the material can be piled up on different stirring blades 4, and then the piled material can be pressed by the stirring blade 4 to form a accommodating chamber between adjacent stirring blades 4 to store the material in advance, thereby facilitating the loading of drugs and improving work efficiency.
[0032] During the stirring process, the motor 2 is started to drive the screw rod 21 to rotate, and the nut seat 22 is driven to move along the screw rod 21 through the screw rod 21 to continuously push the connecting rod 24 to move, and at the same time, the screw rod 21 drives the connecting rod 24 to rotate on the nut seat 22 through the first turntable 23; when the connecting rod 24 is inserted into the annular groove 5 on the second turntable 41, the screw rod 21 drives the connecting rod 24 to rotate clockwise in the annular groove 5. At this time, the connecting rod 24 is abutted against the clamping plate, so that the connecting rod 24 pushes the second turntable 41 to move through the clamping plate, so as to continuously push the stirring piece 4 fixedly connected to the second turntable 41 to rotate, and then the stirring pieces 4 at different heights are rotated in the stirring chamber 1 in turn to form multiple stirring effects, so as to facilitate the mixing and dissolution of different materials in the stirring chamber 1 by solvents. When the screw rod 21 drives the connecting rod 24 to rotate counterclockwise in the annular groove 5, the connecting rod 24 and the clamping plate slide in cooperation, and the clamping plate is subjected to little force during the contact process with the connecting rod 24. The second turntable 41 is subjected to the resistance of the stirring plate 4 and the external solvent, so that the stirring plate 4 remains stationary, and the screw rod 21 drives the connecting rod 24 to move to the side away from the annular groove 5, so as to realize the separation of the connecting rod 24 and the second turntable 41.
[0033] At the same time, by setting the liquid outlet 43, the branch pipe 42 can be used to inject the solution and the material between the stirring blades 4 to moisten the material in advance, so as to reduce the influence of the surface tension of water molecules in the process of contact between the material and water, which causes the material to be wrapped and form a clumping substance that is not easy to dissolve, so as to facilitate the dissolution of the material in the solution during the stirring and mixing process, thereby improving the dissolution efficiency.
[0034] After the mixing is completed, the doctor rotates the direction of the mixing chamber 1 and confirms the position of the delivery tube 3 using the indication of the liquid inlet tube 13, so that the material inside the mixing chamber 1 naturally falls into the delivery tube 3 due to gravity. Then, the material inside the mixing chamber 1 is transferred through a funnel-shaped transfer trough to facilitate the flow of the mixed material inside the mixing chamber 1. Finally, the slurry inside the delivery tube 3 is used to push the moving plate 31 to rotate inside the delivery tube 3, so that the slurry inside the delivery tube 3 is rotated and mixed during the rotation of the moving plate 31, so as to reduce the sedimentation of the slurry inside the delivery tube 3.
[0035] Embodiment 2:
[0036] The difference from the first embodiment is that a plurality of grab teeth 44 are welded on the stirring blade 4 .
[0037] The specific implementation process is as follows: during the layer-by-layer rotation of the stirring blade 4, the material layer inside the containing chamber is scraped by the grabbing teeth 44 to form a gradual dissolution. At the same time, during the movement of the grabbing teeth 44 in the stirring chamber 1, the bubbles generated during the stirring process are punctured to facilitate the full mixing of the material inside the containing chamber with the solution.
[0038] Embodiment 3:
[0039] The difference from the second embodiment is that a top block (not shown in the figure) is provided between adjacent stirring blades 4, and the top block is fixedly connected to the stirring blade.
[0040] The specific implementation process is as follows: during the process of adding materials, the adjacent stirring blades 4 are supported by the top block to control the distance between the adjacent stirring blades 4 to form a containing chamber, ensuring that the material accumulated inside the containing chamber is in a moderate pressing state to facilitate the dissolution of the material in the subsequent mixing process.
[0041] Embodiment 4:
[0042] The difference from Example 3 is that the side of the delivery pipe 3 close to the moving plate 31 is connected to an elliptical detection chamber, a pressure sensor is provided between the detection chamber and the moving plate 31, and the pressure sensor is electrically connected to a control panel (not shown in the figure); the pressure sensor is used to measure the real-time pressure value applied by the moving plate 31 to the inner wall of the detection chamber, and send the real-time pressure value to the control panel; The control panel is electrically connected to a display panel (not shown in the figure), and the control panel is used to draw a waveform graph based on the real-time pressure value, and send the waveform graph to the display panel for display.
[0043] For example, the real-time pressure value applied by the moving plate 31 to the inside of the detection chamber is confirmed by using a pressure sensor to determine the type of slurry in the gap between the moving plate 31 and the conveying pipe 3. Under normal circumstances, the materials have a certain viscosity and supporting strength after mixing. Therefore, during the process of the moving plate 31 and the squeezing of the slurry, the slurry inside the current conveying pipe 3 will form support and exert pressure on the pressure sensor.
[0044] If the slurry is thinner, the slurry support strength is lower, and the real-time pressure value collected by the pressure sensor decreases accordingly; if the slurry is thicker, the slurry support strength is greater, and the real-time pressure value collected by the pressure sensor increases accordingly, so as to test the mixing effect of the materials. In the material mixing process, based on the uniformly mixed materials, the real-time pressure value of the pressure sensor should fluctuate within a certain range, and the doctor can judge whether the current material mixing uniformity meets the standard based on the waveform diagram.
[0045] Obviously, the above embodiments are merely examples for the purpose of clear explanation, and are not intended to limit the implementation methods. For those skilled in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all the implementation methods here. The obvious changes or modifications derived therefrom are still within the scope of protection of the invention.
Claims
1. A bone repair material blending device, comprising a stirring chamber (1), wherein a stirring mechanism for dissolving and stirring different materials is provided in the stirring chamber (1), wherein the stirring mechanism is characterized in that: The stirring mechanism comprises a driving shaft (14), a plurality of stirring blades (4) are provided on the driving shaft (14), and a receiving chamber for pre-storing materials is provided between adjacent stirring blades (4); The outer wall of the stirring chamber (1) is fixedly connected to a driving member, the output shaft of the driving member is coaxially fixedly connected to a screw rod (21), a nut seat (22) is slidably engaged with the screw rod (21), a connecting rod (24) is rotatably engaged with the nut seat (22), the connecting rod (24) is circumferentially arranged with the screw rod (21) as the center, a first rotating disk (23) is also slidably engaged with the screw rod (21), and the first rotating disk (23) is fixedly connected to the connecting rod (24); The stirring blade (4) is semi-spherical, and a second rotating disk (41) is fixedly connected to the center of the stirring blade (4). The second rotating disk (41) is rotatably matched with the driving shaft (14), and both ends of the driving shaft (14) are fixedly connected to the stirring chamber (1); An annular groove (5) is formed on the second rotating disk (41), a clamping piece is provided in the annular groove (5), one end of the clamping piece is rotatably engaged with the second rotating disk (41), and the other end of the clamping piece is located in the annular groove (5); When the connecting rod (24) moves to a distance from the second rotating disk (41), the connecting rod (24) is located in the annular groove (5); when the connecting rod (24) rotates clockwise, the connecting rod (24) abuts against the clamping plate; when the connecting rod (24) rotates counterclockwise, the connecting rod (24) and the clamping plate are slidably matched; The top of the stirring chamber (1) is connected to a liquid inlet pipe (13) for adding a solution, and the bottom of the stirring chamber (1) is connected to a delivery pipe (3) for delivering the stirred material. The delivery pipe (3) is provided with a turning mechanism for outputting the stirred and mixed material.
2. The bone repair material blending device according to claim 1, characterized in that: A plurality of branch pipes (42) are connected inside the stirring plate (4), a plurality of liquid outlet holes (43) are formed on the stirring plate (4), and the liquid outlet holes (43) are connected to the branch pipes (42); One end of the branch pipe (42) away from the liquid outlet hole (43) is located inside the drive shaft (14), and one end of the branch pipe (42) away from the liquid outlet hole (43) is in communication with the outside.
3. The bone repair material blending device according to claim 2, characterized in that: The stirring chamber (1) comprises a first clamping plate (11) and a second clamping plate (12), wherein the first clamping plate (11) and the second clamping plate (12) are threadedly connected; The driving shaft (14) is detachably connected to the stirring chamber (1), and the driving shaft (14) is slidably matched with the stirring blade (4).
4. The bone repair material blending device according to claim 3, characterized in that: A plurality of grab teeth (44) are fixedly connected to the stirring blade (4).
5. The bone repair material blending device according to claim 4, characterized in that: A top block is provided between adjacent stirring blades (4).
6. The bone repair material blending device according to claim 5, characterized in that: A funnel-shaped transfer groove is provided on one side of the stirring chamber (1) away from the liquid inlet pipe (13), and the transfer groove is connected to the delivery pipe (3).
7. The bone repair material blending device according to claim 6, characterized in that: The liquid inlet pipe (13) and the delivery pipe (3) are located on the same vertical line.
8. The bone repair material blending device according to claim 7, characterized in that: The turning mechanism comprises an arc-shaped moving plate (31), a mounting frame (32) fixedly connected to the center of the conveying tube (3), the mounting frame (32) rotatably cooperates with one end of the moving plate (31); a sliding block (33) is fixedly connected to the other end of the moving plate (31), the sliding block (33) slidably cooperates with the conveying tube (3).
9. The bone repair material blending device according to claim 8, characterized in that: A side of the delivery pipe (3) close to the movable plate (31) is connected to an elliptical detection chamber, a pressure sensor is provided between the detection chamber and the movable plate (31), and the pressure sensor is electrically connected to a control panel; the pressure sensor is used to measure the real-time pressure value applied by the movable plate (31) to the inner wall of the detection chamber, and send the real-time pressure value to the control panel; The control panel is electrically connected to the display panel, and the control panel is used to draw a waveform graph based on the real-time pressure value, and send the waveform graph to the display panel for display.
Citation Information
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