Detection production device for processing pins of electronic components
By designing a detection and production device for pin detection of electronic components, using components such as detection tubes, bent detection plates and length detection plates, high-precision detection of pin quality of electronic components is achieved, and the problems of low detection efficiency and poor accuracy in the prior art are solved.
Patent Information
- Application Number
- CN202411971075.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2025-03-21
AI Technical Summary
The prior art relies on manual or visual inspection in electronic component pin detection, which is costly and inefficient, and visual inspection is difficult to capture clear and accurate imaging of electronic component pins.
A detection production device including detection components and angle cutting components is designed. The detection components realize accurate detection of the bending angle and length of the pins of electronic components through components such as detection tubes, pin bending detection plates, pin length detection plates, and ranging sensors.
High-precision detection of pin quality of electronic components is achieved, detection efficiency and accuracy are improved, cost is reduced, and the shortcomings of manual and visual detection in the prior art are solved.
Smart Images

Figure CN119657693A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of electronic component production, in particular to a detection and production device for electronic component pin processing. Background Art
[0002] In the production process of integrated circuits, various electronic components need to be arranged on the circuit board. For electronic components with pins, the pins of the electronic components need to be processed before being installed on the circuit board. Pin processing includes pin length detection and pin offset angle detection to determine whether the quality of the pins of the electronic components meets the requirements. Components that pass the quality inspection are then cut to make the pin length of the electronic components meet the welding requirements. Currently, manual inspection is mostly used in the inspection of the pins of electronic components, which is costly and inefficient. With the rapid development of machine vision inspection, visual inspection is also used to inspect the quality of the pins of components. However, the diameter of the pins of electronic components is very small, which makes it difficult for the visual inspection system to capture clear and accurate images, and the inspection effect is poor. Therefore, it is necessary to design special inspection devices for the pins of electronic components. Summary of the invention
[0003] The purpose of the present invention is to overcome the deficiencies of the prior art and to provide a detection and production device for processing the pins of electronic components to solve the deficiencies of the prior art.
[0004] The objective of the present invention is achieved through the following technical solutions: a detection and production device for the pin processing of electronic components, comprising a detection component and a corner cutting component, wherein the detection component comprises a detection tube, a pin bending detection plate, a pin length detection plate, a first distance measuring sensor and a second distance measuring sensor, wherein a detection cavity is provided on the top of the detection tube along its own axial direction, the pin bending detection plate is fixed in the detection cavity, a plurality of detection holes are provided through the pin bending detection plate, the plurality of detection holes correspond to the pins of the electronic components one by one, the offset diameter of the bottom of the pin of the qualified electronic component is equal to the diameter of the detection hole, the pin length detection plate is located at the pin bending detection hole, and the detection hole is provided at the bottom of the pin bending detection hole. Directly below the measuring plate, the pin length detection plate has the freedom to move along the axial direction of the detection tube, a through hole is penetrated and opened at the position corresponding to the detection hole on the pin length detection plate, and a sealing plate is correspondingly arranged for each of the through holes, and the sealing plate is slidably connected to the pin length detection plate, and the sealing plate is used to seal the through hole, and a center hole is penetrated and opened in the middle of the pin bending detection plate and the middle of the pin length detection plate, and the first distance measuring sensor and the second distance measuring sensor are both installed below the pin length detection plate, and the detection path of the first distance measuring sensor passes through the center hole, and the second distance measuring sensor is used to detect the height of the pin length detection plate;
[0005] The corner cutting assembly includes a corner cutting workbench and a corner cutting plate. A corner cutting cavity is provided in the corner cutting workbench. A plurality of positioning holes are provided on the top of the corner cutting workbench. The plurality of positioning holes correspond one-to-one to the pins of electronic components. The positioning holes are connected to the corner cutting cavity. The corner cutting plate is arranged in the corner cutting cavity. The corner cutting plate has the freedom to move along the height direction of the corner cutting workbench. A corner cutting hole is provided through the position of the corner cutting plate corresponding to the positioning hole. Each corner cutting hole is provided with a corner cutting mechanism. The corner cutting mechanism includes a first cutter and a second cutter arranged on both sides of the corner cutting hole. The first cutter and the second cutter both move radially along the corner cutting hole.
[0006] Furthermore, a strip groove is provided on the top of the pin length detection plate at the position where the sealing plate is set, an electromagnet is installed in the strip groove, a driving block is slidably set in the strip groove, the end of the driving block close to the through hole is connected to the sealing plate through a connecting rod, the end of the driving block close to the electromagnet is connected to a permanent magnet, a spring is set between the permanent magnet and the electromagnet, the two ends of the spring are respectively connected to the driving block and the pin length detection plate, the electromagnet generates a magnetic pole with the same magnetic property as the permanent magnet when energized, and when the spring is in a normal state, the sealing plate and the through hole are in a separated state.
[0007] Furthermore, a driving inner cavity is provided in the detection tube, and the driving inner cavity is located below the detection cavity. A winding shaft is rotatably provided in the driving inner cavity, and a pull wire is wound on the winding shaft. A wiring hole is opened on the detection tube, and one end of the pull wire passes through the wiring hole to connect to the pin length detection plate. A compression spring is connected to the bottom of the pin length detection plate, and one end of the compression spring away from the pin length detection plate is connected to the inner bottom wall of the detection cavity. The compression spring is always in a compressed state, and an electric motor is installed on the side wall of the detection tube, and the output shaft of the electric motor is connected to the winding shaft in a transmission manner.
[0008] Furthermore, a conical guide tube is connected to the top of the detection tube, and the inner diameter of the conical guide tube gradually increases in a direction away from the detection tube.
[0009] Furthermore, the detection component also includes a fixed base, a vibration groove is opened on the top of the fixed base, a vibration seat is arranged in the vibration groove, the vibration seat has the freedom to move radially back and forth along the vibration groove, a threaded hole is opened on the top of the vibration seat, and a threaded column is fixed on the bottom of the detection tube, and the thread of the threaded column is adapted to the threaded hole.
[0010] Furthermore, both ends of the vibration seat are connected to vibration springs, the vibration springs are connected to the fixed base, a rack is fixed to the side wall of the vibration seat, a motor is installed on the fixed base, the output shaft of the motor is connected to an intermittent gear, and the intermittent gear meshes with the rack.
[0011] Furthermore, a screw rod is vertically arranged in the angle cutting cavity, the screw rod is rotatably connected to the angle cutting workbench, a screw motor is installed at the bottom of the angle cutting workbench, the output shaft of the screw motor is transmission-connected to the screw rod, a screw rod threaded hole is opened at the bottom of the angle cutting plate, the screw rod thread is adapted in the screw rod threaded hole, and the angle cutting plate is slidably adapted to the angle cutting cavity.
[0012] Furthermore, movable cross bars are provided on both sides of the corner cutting workbench, the first cutting knife is connected to a first connecting rod, a first strip window for the first connecting rod to pass through is opened on the corner cutting workbench, the first connecting rod is connected to one of the movable cross bars, the second cutting knife is connected to a second connecting rod, a second strip window for the second connecting rod to pass through is opened on the corner cutting workbench, the second connecting rod is connected to another movable cross bar, the movable cross bar is connected to the telescopic shaft of the pushing cylinder, the pushing cylinder is horizontally arranged, the cylinder body of the pushing cylinder is connected to a guide rod, the guide rod is slidably passed through the corner cutting workbench, and the guide rod slides along its own axial direction.
[0013] Furthermore, it also includes a conveying mechanism, and the detection component and the corner cutting component are both arranged within the conveying range of the conveying mechanism. The conveying mechanism includes a gantry, a sliding beam, a sliding plate and a lifting plate. The sliding beam is slidably arranged on the gantry, and the sliding plate is slidably arranged on the sliding beam. The moving direction of the sliding beam is perpendicular to the moving direction of the sliding plate in the horizontal direction. A loading cylinder is vertically installed on the top of the sliding plate, and the telescopic shaft of the loading cylinder passes through the sliding plate to connect the lifting plate, and a negative pressure needle tube is arranged at the bottom of the lifting plate.
[0014] Furthermore, a linear drive module is installed on the gantry, and the sliding beam is installed on the sliding seat of the linear drive module. A screw groove is opened at the bottom of the sliding beam, and a driving screw is rotatably arranged in the screw groove. A screw slider is threadedly mounted on the driving screw, and the screw slider is slidably adapted to the screw groove. The sliding plate is connected to the screw slider, and a stepper motor is installed at one end of the sliding beam, and the output shaft of the stepper motor is transmission-connected to the driving screw.
[0015] The beneficial effects of the present invention are:
[0016] 1. Put the electronic components into the detection tube from the top, and detect the pins of the electronic components through the pin bending detection board. If the bending angle of the pins of the electronic components meets the use requirements, the pins of the electronic components can pass through the detection holes of the pin bending detection board, so that the electronic components can smoothly enter the detection tube, thereby judging that the bending state of the pins of the electronic components meets the requirements. If the pins of the electronic components cannot pass through the detection holes, it indicates that the quality of the pins of the electronic components is unqualified, so that the quality of the electronic components can be detected mechanically, which can accurately detect the quality of the electronic components compared with the visual detection method.
[0017] 2. After the pin status of the electronic components meets the requirements, the pin length detection of the electronic components will continue. The length of each pin of the electronic component will be detected through the pin length detection board. During the detection, one of the through holes is sealed and the other through holes are in a conductive state, so that the pin corresponding to the blocked through hole acts on the sealing plate, and the electronic component is supported by this pin. The electronic component is lifted up by the pin length detection board, and the height of the electronic component is measured by the first ranging sensor. The height of the pin end is measured by the second ranging sensor. The length of the pin can be calculated through the measurement values of the first ranging sensor and the second ranging sensor. In this way, the length of each pin is detected in turn to determine whether the length of the pin meets the welding requirements, thereby completing the detection of each pin on the electronic component. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 The structure of the detection and production device for the pin processing of electronic components of the present invention is schematically shown. Figure 1 ;
[0019] Figure 2 This is a schematic diagram of the internal structure of a detection tube in a detection and production device for processing pins of electronic components according to the present invention;
[0020] Figure 3 for Figure 2 Enlarged view of point B in the middle;
[0021] Figure 4 It is a top view of a corner cutting assembly in a detection and production device for processing pins of electronic components of the present invention;
[0022] Figure 5 for Figure 4 Middle AA section view;
[0023] Figure 6 It is a partial schematic diagram of a corner cutting assembly in a detection and production device for processing pins of electronic components of the present invention;
[0024] Figure 7 The structure of the detection and production device for the pin processing of electronic components of the present invention is schematically shown. Figure 2 ;
[0025] Figure 8 The structure of the detection and production device for the pin processing of electronic components of the present invention is schematically shown. Figure 3 ;
[0026] Fig. 9 The structure of the detection and production device for the pin processing of electronic components of the present invention is schematically shown. Figure 4 ;
[0027] Fig.10 The structure of the detection and production device for the pin processing of electronic components of the present invention is schematically shown. Figure 5 ;
[0028] In the figure, 1-detection tube, 2-pin bending detection plate, 3-pin length detection plate, 4-detection cavity, 5-detection hole, 6-first distance measuring sensor, 7-second distance measuring sensor, 8-through hole, 9-sealing plate, 10-center hole, 11-angle cutting workbench, 12-angle cutting plate, 13-angle cutting cavity, 14-positioning hole, 15-angle cutting hole, 16-first cutter, 17-second cutter, 18-strip groove, 19-electromagnet, 20-driving block, 21-connecting rod, 22-permanent magnet, 23-spring, 24-driving inner cavity, 25-winding shaft, 26-pull wire, 27-wiring small hole, 28-compression spring, 29-electric motor, 30-conical guide tube , 31-fixed base, 32-vibration groove, 33-vibration seat, 34-threaded column, 35-vibration spring, 36-rack, 37-motor, 38-intermittent gear, 39-screw, 40-screw motor, 41-screw threaded hole, 42-moving crossbar, 43-first connecting rod, 44-first strip window, 45-second connecting rod, 46-second strip window, 47-pushing cylinder, 48-guide rod, 49-gantry, 50-sliding beam, 51-sliding plate, 52-lifting plate, 53-feeding cylinder, 54-negative pressure needle tube, 55-linear drive module, 56-screw groove, 57-driving screw, 58-screw slider, 59-stepping motor. DETAILED DESCRIPTION
[0029] The technical solution of the present invention is further described in detail below in conjunction with the accompanying drawings, but the protection scope of the present invention is not limited to the following.
[0030] Embodiment 1
[0031] like Figures 1 to 10As shown, a detection and production device for the pin processing of electronic components includes a detection component and a cutting angle component. The detection component includes a detection tube 1, a pin bending detection plate 2, a pin length detection plate 3, a first distance measuring sensor 6 and a second distance measuring sensor 7. The top of the detection tube 1 is provided with a detection cavity 4 along its own axial direction. The pin bending detection plate 2 is fixed in the detection cavity 4. A plurality of detection holes 5 are formed through the pin bending detection plate 2. The plurality of detection holes 5 correspond to the pins of the electronic components one by one. The offset diameter of the bottom of the pin of the qualified electronic component is equal to the diameter of the detection hole 5. The pin length detection plate 3 is located directly below the pin bending detection plate 2. The pin length detection plate 3 has the freedom to move along the axial direction of the detection tube 1. The pin length detection plate 3 corresponding to the detection hole 5 A through hole 8 is opened through the position, and each through hole 8 is correspondingly provided with a sealing plate 9, which is slidably connected to the pin length detection plate 3, and the sealing plate 9 is used to block the through hole 8. A center hole 10 is opened through the middle of the pin bending detection plate 2 and the middle of the pin length detection plate 3. The first distance sensor 6 and the second distance sensor 7 are both installed below the pin length detection plate 3. The detection path of the first distance sensor 6 passes through the center hole 10. The second distance sensor 6 is used to detect the height of the pin length detection plate 3. Before the electronic components are cut, quality inspection is carried out first. Only the electronic components that meet the quality requirements are cut and put into production. The electronic components to be inspected are loaded into the detection tube 1, and the pin shape of the electronic components is first inspected by the pin bending detection plate 2. state, judge whether the bending angle of the pin meets the requirements, and detect the bending degree of the pin through the detection hole 5. Since the diameter of the detection hole 5 is equal to the offset diameter of the bottom of the pin of the electronic component, that is, within the bending range of the pin with qualified quality, the pin with the largest bending can pass through the detection hole 5, while the pin exceeding the bending range cannot pass through the detection hole 5. When each pin of the electronic component meets the bending requirements, the pin of the electronic component can smoothly pass through the corresponding detection hole 5, so that the electronic component contacts the pin bending detection plate 2, and the height of the electronic component is detected by the first distance measuring sensor 6. Therefore, whether the quality of the pin is qualified is judged by the height of the electronic component in the detection tube 1. The electronic component that is bent beyond the range has a higher height in the detection tube 1, and the unqualified The electronic components are directly unloaded from the detection tube 1 without the next length detection. The electronic components whose pin bending meets the requirements continue to be tested for length. The length of the pin is detected by the pin length detection board 3 to determine whether the pin length of the electronic component meets the welding requirements. The specific detection process is to first block one of the through holes 8 through the sealing plate 9, and the pin that can pass through the detection hole 5 can also pass through the through hole 8. After blocking one of the through holes 8, the pin length detection board 3 moves upward close to the pin bending detection board 2, and the pin corresponding to the blocked through hole 8 will contact the sealing plate 9, while the remaining pins are not restricted and can pass through the through hole 8 normally. The sealing plate 9 acts on the pin, and the electronic component is supported by the pin. As the pin length detection board 3 moves, the electronic component will be lifted up.After the first distance measuring sensor 6 detects that the electronic component has moved, the surface pin has contacted the sealing plate 9. The height of the electronic component at this time is detected by the first distance measuring sensor 6, and the height of the pin length detection plate 3 is detected by the second distance measuring sensor 7. The distance between the bottom surface of the second detection sensor 7 and the sealing plate 9 is a fixed value. The length of the pin can be obtained by subtracting the fixed value and the detection value of the second distance measuring sensor 7 from the detection value of the first distance measuring sensor 6, thereby completing the length detection of a pin. Then, the pin length detection plate 3 moves downward to disengage the pin from the through hole 8, and then the next through hole 8 is blocked, and the length of the next pin is detected again in the above manner. In this way, the length detection of each pin of the electronic component is completed. When the length of a certain pin does not meet the requirements, the detection process is interrupted, and the electronic component is cut to the next component for detection. When the detection of each pin is completed and the quality meets the requirements, the electronic component is put into the corner cutting operation, and the length of each pin is cut to the required length to facilitate subsequent welding operations.
[0032] Embodiment 2
[0033] Based on the first embodiment, Figures 1 to 7 As shown, the corner cutting assembly includes a corner cutting workbench 11 and a corner cutting plate 12. The corner cutting workbench 11 is provided with a corner cutting cavity 13. A plurality of positioning holes 14 are provided on the top of the corner cutting workbench 1. The plurality of positioning holes 14 correspond to the pins of the electronic components one by one. The positioning holes 14 are connected to the corner cutting cavity 13. The corner cutting plate 12 is arranged in the corner cutting cavity 13. The corner cutting plate 12 has the freedom to move along the height direction of the corner cutting workbench 11. A corner cutting hole 15 is provided through the position corresponding to the positioning hole 14 on the corner cutting plate 12. Each corner cutting hole 15 is provided with a corner cutting mechanism. The corner cutting mechanism includes a cloth The first cutter 16 and the second cutter 17 are arranged on both sides of the corner cutting hole 15, and the first cutter 16 and the second cutter 17 both move along the radial direction of the corner cutting hole 15. The electronic components that meet the quality requirements are put into the corner cutting assembly for corner cutting operation. The electronic components are placed on the corner cutting workbench 11, and the pins are passed through the positioning holes 14 and the pins are inserted into the corner cutting cavity 13. The cutting length of the pins is adjusted by moving the corner cutting plate 12 up and down, and then the cutting operation of the pins is completed through the interaction of the first cutter 16 and the second cutter 17, thereby realizing the corner cutting processing of the electronic components.
[0034] Embodiment 3
[0035] Based on the second embodiment, Figure 1 , Figures 7 to 10As shown, it also includes a conveying mechanism, the detection component and the corner cutting component are both arranged within the conveying range of the conveying mechanism, the conveying mechanism includes a gantry 49, a sliding beam 50, a sliding plate 51 and a lifting plate 52, the sliding beam 50 is slidably arranged on the gantry 49, the sliding plate 51 is slidably arranged on the sliding beam 50, the moving direction of the sliding beam 50 is perpendicular to the moving direction of the sliding plate 51 in the horizontal direction, a feeding cylinder 53 is vertically installed on the top of the sliding plate 51, the telescopic shaft of the feeding cylinder 53 passes through the sliding plate 51 and connects to the lifting plate 52, and the lifting plate A negative pressure needle tube 54 is arranged at the bottom of 52, a linear drive module 55 is installed on the gantry 49, the sliding beam 50 is installed on the slide seat of the linear drive module 55, a screw groove 56 is provided at the bottom of the sliding beam 50, a driving screw 57 is rotatably arranged in the screw groove 56, a screw slider 58 is threadedly sleeved on the driving screw 57, the screw slider 58 is slidably adapted to the screw groove 56, the sliding plate 51 is connected to the screw slider 58, a stepping motor 59 is installed at one end of the sliding beam 50, and the output shaft of the stepping motor 59 is connected to the driving screw 57. The lifting plate 52 is driven to move horizontally by the linear drive module 55, thereby driving the negative pressure needle tube 54 to move horizontally. The driving screw 57 is driven to rotate by the stepping motor 59, so that the screw slider 58 moves linearly along the axial direction of the driving screw 57, so that the screw slider 58 drives the sliding plate 51 to move, thereby moving the negative pressure needle tube 54. The driving screw 57 is perpendicular to the linear drive module 55 on the horizontal plane, so that the negative pressure needle tube 54 has the freedom of movement in the two directions of the X and Y axes, and then the negative pressure needle tube 54 is driven downward by the feeding cylinder 53, thereby The negative pressure needle tube 54 has the freedom of movement along the three directions of X, Y, and Z axes. The negative pressure needle tube 54 is connected to the negative pressure pump through a pipeline, and absorbs the electronic components by negative pressure for loading and unloading. The top of the electronic components is sucked by the negative pressure needle tube 54, and the electronic components are placed in the detection tube 1 with the freedom of movement in three directions for quality inspection. The electronic components that do not meet the requirements are discharged to the specified position through the negative pressure needle tube 54, and the electronic components that pass the quality inspection are put on the corner cutting workbench 11 through the negative pressure needle tube 54 feeding channel for corner cutting operation.
[0036] Embodiment 4
[0037] Based on the third embodiment, Figures 1 to 3As shown, a strip groove 18 is provided on the top of the pin length detection plate 3 at the position where the sealing plate 9 is set, and an electromagnet 19 is installed in the strip groove 18. A driving block 20 is slidably set in the strip groove 18. The end of the driving block 20 close to the through hole 8 is connected to the sealing plate 9 through a connecting rod 21. The end of the driving block 20 close to the electromagnet 19 is connected to a permanent magnet 22. A spring 23 is provided between the permanent magnet 22 and the electromagnet 19. The two ends of the spring 23 are respectively connected to the driving block 20 and the pin length detection plate 3. The electromagnet 19 is energized to generate a magnetic pole with the same magnetic property as the permanent magnet 22. When the spring 23 is energized, the driving block 20 is connected to the pin length detection plate 3. When 23 is in normal state, the sealing plate 9 and the through hole 8 are in a separated state. When the through hole 8 needs to be blocked, the electromagnet 19 corresponding to the through hole 8 is energized to repel the permanent magnet 22, so that the driving block 20 stretches the spring 23 and moves close to the through hole 8. The driving block 20 drives the sealing plate 9 to move close to the through hole 8 through the connecting rod 21. After moving into place, the sealing plate 9 blocks the through hole 8, so that the pin is supported by the sealing plate 9 and cannot pass through the through hole 8, while the remaining through holes 8 are in a conducting state, so that other pins can pass through the through hole 8 smoothly, so that the pins in the detection state support the electronic components to complete the length detection.
[0038] Embodiment 5
[0039] Based on the fourth embodiment, Figure 2 and Figure 3 As shown, a driving inner cavity 24 is provided in the detection tube 1, and the driving inner cavity 24 is located below the detection cavity 4. A winding shaft 25 is rotatably provided in the driving inner cavity 24, and a pull wire 26 is wound on the winding shaft 24. A wiring hole 27 is opened on the detection tube 1, and one end of the pull wire 26 passes through the wiring hole 27 to connect to the pin length detection plate 3, and a compression spring 28 is connected to the bottom of the pin length detection plate 3. The end of the compression spring 28 away from the pin length detection plate 3 is connected to the inner bottom wall of the detection cavity 4, and the compression spring 28 is always in a compressed state. An electric motor 29 is installed on the side wall of the detection tube 1, and the output shaft of the electric motor 29 is connected to the winding shaft 24. When the pin length detection plate 3 moves upward, the electric motor 29 drives the winding shaft 24 to rotate, so that The winding shaft 24 releases the pull wire 26. Since the compression spring 28 is in a compressed state, the pin length detection plate 3 is driven to move upward under the reaction force of the compression spring 28, so that the sealing plate 9 contacts the pin to lift the electronic component to detect the length of the pin. When the length detection of the pin is completed, the electric motor 29 drives the winding shaft 24 to reverse, so that the winding shaft 24 winds the pull wire 26. The pull wire 26 pulls the pin length detection plate 3 downward to separate the pin length detection plate 3, and switches the blocked through hole 8 to detect the next pin. In this way, the length detection of each pin is realized. The pin length detection plate 3 is driven up and down by pulling the wire, and the pin length detection plate 3 can be driven up and down in a narrow space to complete the pin length detection.
[0040] Embodiment 6
[0041] Based on Example 5, Figures 1 to 3 As shown, a conical guide tube 30 is connected to the top of the detection tube 1, and the inner diameter of the conical guide tube 30 gradually increases in the direction away from the detection tube 1. Since there may be deviations when the electronic components are placed in the detection tube 1, the electronic components cannot enter the detection tube 1 smoothly. The components are guided by the conical guide tube 30, and the inner diameter of the detection tube 1 matches the outer diameter of the electronic components. The electronic components are first accommodated by the conical guide tube 30, and under the guidance of the conical surface of the conical guide tube 30, the electronic components enter the detection tube 1, so that the quality inspection of the electronic components can achieve accurate loading.
[0042] Furthermore, if Figures 1 to 8 As shown, the detection component also includes a fixed base 31, a vibration groove 32 is provided on the top of the fixed base 31, a vibration seat 33 is arranged in the vibration groove 32, the vibration seat 33 has the freedom to reciprocate radially along the vibration groove 32, a threaded hole is provided on the top of the vibration seat 33, a threaded column 34 is fixed to the bottom of the detection tube 1, the thread of the threaded column 34 is threadedly adapted to the threaded hole, both ends of the vibration seat 33 are connected to vibration springs 35, the vibration spring 35 is connected to the fixed base 31, a rack 36 is fixed to the side wall of the vibration seat 33, a motor 37 is installed on the fixed base 31, the output shaft of the motor 37 is connected to an intermittent gear 38, the intermittent gear 38 meshes with the rack 36, and the motor 37 is electrically connected to the detection tube 1. The machine 37 drives the intermittent gear 38 to rotate. When the toothed area of the intermittent gear 38 engages with the rack 36, the intermittent gear 38 will drive the rack 36 to move, and the rack 36 drives the vibration seat 33 to move, so that one of the vibration springs 35 on both sides of the vibration seat 33 is in a compressed state and the other is in a stretched state. When the toothed area of the intermittent gear 38 is separated from the rack 36, the vibration seat 33 vibrates under the reaction force of the vibration spring 35, and then the detection tube 1 and the conical guide tube 30 vibrate, so that the electronic components in the conical guide tube 30 move, so that they can smoothly enter the detection tube 1, to avoid the electronic components getting stuck in the conical guide tube 30 and affecting the detection operation.
[0043] Embodiment 7
[0044] Based on Example 6, Figures 1 to 6 As shown, a screw rod 39 is vertically arranged in the corner cutting cavity 13, and the screw rod 39 is rotatably connected to the corner cutting workbench 11. A screw motor 40 is installed at the bottom of the corner cutting workbench 11. The output shaft of the screw motor 40 is connected to the screw rod 39 through transmission. A screw threaded hole 41 is opened at the bottom of the corner cutting plate 12. The screw rod 39 is threadedly adapted in the screw threaded hole 41. The corner cutting plate 12 is slidably adapted in the corner cutting cavity 13. The screw rod 39 is driven to rotate by the screw motor 40, so that the corner cutting plate 12 moves linearly along the axial direction of the screw rod 39, thereby moving the corner cutting plate 12 up and down to adjust the corner cutting height so that the pins of the electronic components can be cut to a specified length as required.
[0045] Furthermore, movable cross bars 42 are provided on both sides of the angle cutting workbench 11, a first connecting rod 43 is connected to the first cutting knife 16, a first strip window 44 for the first connecting rod 43 to pass through is provided on the angle cutting workbench 11, the first connecting rod 43 is connected to one of the movable cross bars 42, a second connecting rod 45 is connected to the second cutting knife 17, a second strip window 46 for the second connecting rod 45 to pass through is provided on the angle cutting workbench 11, the second connecting rod 45 is connected to another movable cross bar 42, the movable cross bar 42 is connected to the telescopic shaft of the pushing cylinder 47, the pushing cylinder 47 is horizontally arranged, the cylinder body of the pushing cylinder 47 is connected to a guide rod 48, the guide rod 48 is slidably arranged on the angle cutting workbench 11, the guide rod 48 slides along its own axial direction, and a guide rod 48 is vertically provided on the top of the angle cutting workbench 11. Toward the circular hole, the end of the guide rod 48 away from the pushing cylinder 47 slides through the guide circular hole, thereby limiting the horizontal movement freedom of the pushing cylinder 47 cylinder body, but not limiting the vertical movement freedom, so that the pushing cylinder 47 can move up and down with the cutting plate 12. When cutting, the two pushing cylinders 47 act at the same time, one of the pushing cylinders 47 drives the first cutter 16 to move close to the cutting hole 15 through the first connecting rod 43, and the other pushing cylinder 47 drives the second cutter 17 to move close to the cutting hole 15 through the second connecting rod 45, so that the pin is cut off through the cooperation of the first cutter 16 and the second cutter 17, and the cutting action of multiple pins is synchronized through the action of the moving cross bar 42, and the cutting operation of multiple pins is completed at one time, with high cutting efficiency.
Claims
1. A detection and production device for processing pins of electronic components, characterized in that: The invention comprises a detection component and a cutting angle component, wherein the detection component comprises a detection tube (1), a pin bending detection plate (2), a pin length detection plate (3), a first distance measuring sensor (6) and a second distance measuring sensor (7); a detection cavity (4) is provided on the top of the detection tube (1) along its own axial direction; the pin bending detection plate (2) is fixed in the detection cavity (4); a plurality of detection holes (5) are provided through the pin bending detection plate (2); the plurality of detection holes (5) correspond to the pins of the electronic components one by one; the offset diameter of the bottom of the pin of the qualified electronic component is equal to the diameter of the detection hole (5); the pin length detection plate (3) is located directly below the pin bending detection plate (2); the pin length detection plate (3) has a detection hole (5) along the detection tube (1) The pin length detection plate (3) has a through hole (8) extending through the position corresponding to the detection hole (5), and each through hole (8) is provided with a sealing plate (9) corresponding to the through hole (8). The sealing plate (9) is slidably connected to the pin length detection plate (3), and the sealing plate (9) is used to seal the through hole (8). A center hole (10) is extending through the middle of the pin bending detection plate (2) and the middle of the pin length detection plate (3). The first distance sensor (6) and the second distance sensor (7) are both installed below the pin length detection plate (3), and the detection path of the first distance sensor (6) passes through the center hole (10). The second distance sensor (6) is used to detect the height of the pin length detection plate (3); The corner cutting assembly comprises a corner cutting workbench (11) and a corner cutting plate (12); a corner cutting cavity (13) is arranged in the corner cutting workbench (11); a plurality of positioning holes (14) are opened on the top of the corner cutting workbench (1); the plurality of positioning holes (14) correspond to the pins of the electronic components one by one; the positioning holes (14) are connected to the corner cutting cavity (13); the corner cutting plate (12) is arranged in the corner cutting cavity (13); the corner cutting plate (12) has The corner cutting workbench (11) has the freedom to move in the height direction. A corner cutting hole (15) is provided on the corner cutting plate (12) at a position corresponding to the positioning hole (14). Each corner cutting hole (15) is provided with a corner cutting mechanism. The corner cutting mechanism comprises a first cutter (16) and a second cutter (17) arranged on both sides of the corner cutting hole (15). The first cutter (16) and the second cutter (17) both move in the radial direction of the corner cutting hole (15).
2. The detection and production device for the pin processing of electronic components according to claim 1 is characterized in that: A strip groove (18) is provided on the top of the pin length detection plate (3) at the position where the sealing plate (9) is set, and an electromagnet (19) is installed in the strip groove (18). A driving block (20) is slidably set in the strip groove (18). The end of the driving block (20) close to the through hole (8) is connected to the sealing plate (9) through a connecting rod (21), and the end of the driving block (20) close to the electromagnet (19) is connected to a permanent magnet (22). A spring (23) is provided between the permanent magnet (22) and the electromagnet (19), and the two ends of the spring (23) are respectively connected to the driving block (20) and the pin length detection plate (3). When the electromagnet (19) is energized, it generates a magnetic pole with the same magnetic property as the permanent magnet (22). When the spring (23) is in a normal state, the sealing plate (9) and the through hole (8) are in a separated state.
3. The detection and production device for the pin processing of electronic components according to claim 1 is characterized in that: The detection tube (1) is provided with a driving inner cavity (24), the driving inner cavity (24) is located below the detection cavity (4), a winding shaft (25) is rotatably provided in the driving inner cavity (24), a pull wire (26) is wound on the winding shaft (24), a wiring hole (27) is provided on the detection tube (1), one end of the pull wire (26) passes through the wiring hole (27) and is connected to the pin length detection plate (3), a compression spring (28) is connected to the bottom of the pin length detection plate (3), one end of the compression spring (28) away from the pin length detection plate (3) is connected to the inner bottom wall of the detection cavity (4), the compression spring (28) is always in a compressed state, an electric motor (29) is installed on the side wall of the detection tube (1), and the output shaft of the electric motor (29) is connected to the winding shaft (24) in a transmission manner.
4. The detection and production device for the pin processing of electronic components according to claim 1 is characterized in that: The top of the detection tube (1) is connected to a tapered guide tube (30), and the inner diameter of the tapered guide tube (30) gradually increases in a direction away from the detection tube (1).
5. The detection and production device for the pin processing of electronic components according to claim 4, characterized in that: The detection assembly also includes a fixed base (31), a vibration groove (32) is provided on the top of the fixed base (31), a vibration seat (33) is arranged in the vibration groove (32), the vibration seat (33) has the freedom to move radially back and forth along the vibration groove (32), a threaded hole is provided on the top of the vibration seat (33), and a threaded column (34) is fixed on the bottom of the detection tube (1), and the thread of the threaded column (34) is threadably adapted to the threaded hole.
6. The detection and production device for the pin processing of electronic components according to claim 5, characterized in that: Both ends of the vibration seat (33) are connected to a vibration spring (35), the vibration spring (35) is connected to the fixed base (31), a rack (36) is fixed to the side wall of the vibration seat (33), a motor (37) is installed on the fixed base (31), the output shaft of the motor (37) is connected to an intermittent gear (38), and the intermittent gear (38) meshes with the rack (36).
7. The detection and production device for the pin processing of electronic components according to claim 1 is characterized in that: A screw rod (39) is vertically arranged in the corner cutting cavity (13), and the screw rod (39) is rotatably connected to the corner cutting workbench (11). A screw motor (40) is installed at the bottom of the corner cutting workbench (11), and the output shaft of the screw motor (40) is connected to the screw rod (39) in a transmission manner. A screw threaded hole (41) is opened at the bottom of the corner cutting plate (12), and the screw rod (39) is threadedly adapted in the screw threaded hole (41), and the corner cutting plate (12) is slidably adapted in the corner cutting cavity (13).
8. The detection and production device for the pin processing of electronic components according to claim 7, characterized in that: A movable cross bar (42) is arranged on both sides of the corner cutting workbench (11); a first connecting rod (43) is connected to the first cutting knife (16); a first strip window (44) is provided on the corner cutting workbench (11) for the first connecting rod (43) to pass through; the first connecting rod (43) is connected to one of the movable cross bars (42); a second connecting rod (45) is connected to the second cutting knife (17); a second strip window (46) is provided on the corner cutting workbench (11) for the second connecting rod (45) to pass through; the second connecting rod (45) is connected to another movable cross bar (42); the movable cross bar (42) is connected to the telescopic shaft of a pushing cylinder (47); the pushing cylinder (47) is arranged horizontally; a cylinder body of the pushing cylinder (47) is connected to a guide rod (48); the guide rod (48) is slidably arranged on the corner cutting workbench (11); and the guide rod (48) slides along its own axial direction.
9. The detection and production device for the pin processing of electronic components according to claim 1, characterized in that: It also includes a conveying mechanism, wherein the detection component and the corner cutting component are both arranged within the conveying range of the conveying mechanism, and the conveying mechanism includes a gantry (49), a sliding beam (50), a sliding plate (51) and a lifting plate (52), wherein the sliding beam (50) is slidingly arranged on the gantry (49), and the sliding plate (51) is slidingly arranged on the sliding beam (50), and the moving direction of the sliding beam (50) is perpendicular to the moving direction of the sliding plate (51) in the horizontal direction, and a feeding cylinder (53) is vertically installed on the top of the sliding plate (51), and the telescopic shaft of the feeding cylinder (53) passes through the sliding plate (51) and is connected to the lifting plate (52), and a negative pressure needle tube (54) is arranged at the bottom of the lifting plate (52).
10. The detection and production device for the pin processing of electronic components according to claim 9, characterized in that: A linear drive module (55) is installed on the gantry (49), and the sliding beam (50) is installed on the slide seat of the linear drive module (55). A screw groove (56) is provided at the bottom of the sliding beam (50), and a driving screw (57) is rotatably arranged in the screw groove (56). A screw slider (58) is threadedly mounted on the driving screw (57), and the screw slider (58) is slidably adapted to the screw groove (56). The sliding plate (51) is connected to the screw slider (58), and a stepping motor (59) is installed at one end of the sliding beam (50), and the output shaft of the stepping motor (59) is transmission-connected to the driving screw (57).