Automatic discharging mechanism for powder metallurgy machining
By designing an automated cutting mechanism, the synergy of components such as workbench, guide seat, and molding seat are used to solve the problems of difficult sliding of molded parts and poor powder screening effect, and realize the automatic cutting of molded parts and efficient screening of powder.
Patent Information
- Application Number
- CN202411895466.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-22
- Publication Date
- 2025-03-21
AI Technical Summary
In existing powder metallurgy processing equipment, it is difficult to directly slide into the feeding trough after being ejected from the inside of the molding trough, and the powder screening effect of the lower powder trough is poor.
An automated cutting mechanism is designed, including workbench, guide seat, molding seat, guide column, L-shaped support pallet, U-shaped lifting seat, push base, lifting board, drive box, air chamber, piston plate, pushing board and other components. Through the synergy of these components, automatic cutting of molded parts and powder screening are achieved.
The molded parts are lifted out of the molded groove and slide down into the feeding groove, which improves the cutting efficiency. Through the design of the screening powder plate and the through groove, the separation effect between the powder and the molded parts is significantly improved and the screening quality of the powder is improved.
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Abstract
Description
Technical Field
[0001] The invention relates to the field of powder metallurgy, and in particular to an automatic material unloading mechanism for powder metallurgy processing. Background Art
[0002] Powder metallurgy is a process technology that produces metal powder or uses metal powder or a mixture of metal powder and non-metal powder as raw materials, and then forms and sinters them to manufacture metal materials, composite materials and various types of products. It plays a pivotal role in the development of new materials. At present, powder metallurgy technology has been widely used in transportation, machinery, electronics, aerospace, weapons, biology, new energy, information and nuclear industries, and has become one of the most dynamic branches in new materials science. Powder metallurgy technology has a series of advantages such as significant energy saving, material saving, excellent performance, high product precision and good stability. Patent: CN216176617U discloses a powder metallurgy processing table, which relates to the field of powder metallurgy technology, including a base, an upper portion of the right side of the base is provided with an empty slot, and a support table is fixedly installed on the inner bottom wall of the empty slot. The powder metallurgy processing table uses a metallurgical powder spreading device to spread powder into the interior of a molding groove, and uses a pressing device to press and mold the powder in the molding groove, and uses a center column to press the center position of the molded part into a center hole, and uses the molding groove to press the outer ring of the molded part into a tooth shape. After molding, the push column is pushed upward by extending the telescopic end of the electric telescopic rod to push the molded part upward, and the molded part and excess powder are pushed to the left by the powder spreading device. The molded part and excess powder are guided by the slope of the base, and the powder falls into the guide cover through the unloading trough, and is introduced into the interior of the powder receiving trough through the guide trough for collection. The molded part slides down to the interior of the receiving trough, which improves the unloading effect of the device; In the above technology, after the molded part is ejected from the molding trough, it is not easy to slide directly into the receiving trough through the bottom slope, and the screening effect is poor if the powder is simply screened through the lower powder trough, which needs to be improved. For this reason, we propose an automated unloading mechanism for powder metallurgy processing. Summary of the invention
[0003] Purpose of the invention: The purpose of the present invention is to provide a molded part that can be easily slid into a receiving trough after being ejected from the inside of the molding trough; another purpose of the present invention is to provide a lower powder trough that can better screen the molded part and powder.
[0004] Technical solution: An automatic material unloading mechanism for powder metallurgy processing, comprising a workbench, a material guide seat is integrally formed on the upper surface of the workbench, a forming seat is integrally formed on the top of the material guide seat, and a plurality of through-type forming grooves are opened on the upper surface of the forming seat; The upper surface of the workbench is located below the forming seat and is fixedly connected to a plurality of guide pillars, the top ends of the guide pillars all extend to the inner side of the forming groove, the upper surface of the workbench is located outside the plurality of guide pillars and is commonly fixedly connected to an L-shaped support plate, the outer side of the guide pillar is located outside the L-shaped support plate and is slidably connected to a U-shaped lifting seat, the upper surface of the U-shaped lifting seat is located inside the forming groove and is fixedly connected to a pushing base, and the right sides of the plurality of U-shaped lifting seats are commonly fixedly connected to a lifting plate; The right side of the forming seat is fixedly connected with a driving box, and an air cavity and a driving cavity are respectively opened at the upper and lower parts of the driving box, the interior of the air cavity is connected with the interior of the driving cavity, and an electric telescopic rod is fixedly connected to the lower surface of the interior of the driving cavity, and the bottom end of the output end of the electric telescopic rod is fixedly connected to the upper surface of the lifting plate, and two guide columns are fixedly connected to the upper surface of the lifting plate, and the top ends of the two guide columns penetrate into the interior of the driving cavity and are fixedly connected to a piston plate 1 together; The air cavity is slidably connected with a piston plate 2 inside, and two fixed blocks are fixedly connected to the left side of the piston plate 2, a cross bar is fixedly connected between the two fixed blocks, and two sliding blocks are slidably connected to the outer wall of the cross bar, and a rotating part 1 is fixedly connected to the left side of the sliding block, and a push rod is rotatably connected to the lower surface of the rotating part 1 via a rotating shaft, and the right end of the push rod is rotatably connected to a rotating part 2 via a rotating shaft, and the left ends of the two rotating parts 2 are located on the left side of the driving box and are fixedly connected to a push plate.
[0005] Furthermore, a material receiving trough is provided on the left side of the upper surface of the workbench.
[0006] Furthermore, the material guide seat is an internal hollow structure with an opening on the left side, and a powder screening plate is embedded and installed on the left side of the material guide seat.
[0007] Furthermore, a powder receiving groove is provided on the front surface of the workbench, a U-shaped slide seat is slidably connected to the inside of the powder receiving groove, a powder receiving box is engaged with the inside of the U-shaped slide seat, and a through groove is fixedly connected between the powder receiving groove and the material guiding seat.
[0008] Furthermore, a mounting groove is integrally formed on the right side of the powder receiving groove, the inner front surface of the mounting groove is rotatably connected to a shaft rod 1 via a rotating shaft, the rear end of the shaft rod 1 is fixedly connected to an eccentric wheel, the rear surface of the eccentric wheel is rotatably connected to a traction rod via a rotating shaft, the left end of the traction rod is rotatably connected to a traction member via a rotating shaft, and the left end of the traction member is fixedly connected to the right side of the powder receiving box.
[0009] Furthermore, the upper surface of the workbench is located on the left side of the L-shaped supporting plate and is fixedly connected to two fixed plates, the front surface of the workbench is fixedly connected to an L-shaped mounting bracket, the inner side of the L-shaped mounting bracket is fixedly connected to a motor, the rear end of the output shaft of the motor is located at the two fixed plate brackets and is fixedly connected to a shaft rod 2, the outer side wall of the shaft rod 2 is fixedly connected to a stir roller, the outer side wall of the stir roller is provided with a groove, the outer side wall of the output shaft of the motor and the front end of the shaft rod 1 are fixedly connected to a transmission wheel, and the outer side walls of the two transmission wheels are commonly connected to a transmission belt.
[0010] Furthermore, a plurality of springs are fixedly connected to the right side of the material guide seat, a movable plate is fixedly connected to one end of the plurality of springs away from the material guide seat, a wedge block is fixedly connected to the side of the movable plate close to the paddle roller, a plurality of material blocking columns are fixedly connected to the side of the movable plate away from the wedge block, and one end of the material blocking column away from the movable plate passes through the interior of the material guide seat.
[0011] Furthermore, a plurality of springs 2 are fixedly connected between the piston plate 2 and the drive box.
[0012] Furthermore, a spring three is fixedly connected between the fixed block and the sliding block.
[0013] Beneficial effects: The powder is sprinkled into the molding tank through the metallurgical powder spreading device, and the powder in the molding tank is pressed and molded by the pressing device. The molded parts are guided to the receiving tank through the material guide seat for storage. During the guiding process, the residual powder is separated from the molded parts through the powder screening plate, and the powder enters the powder receiving box through the through slot for storage. By pulling the lifting plate up, the pusher base can be driven up together, and then the molded part formed inside the molding tank can be ejected. At the same time, the pusher base positions the molded part and serves as the bottom support of the molded part. When the powder is extruded and molded, the L-shaped support plate plays a supporting role. After the air cavity is inflated, it will drive the second piston plate to move to the left, thereby pushing the push plate to move to the right. At this time, the lifting plate will rise and push the molded part to slowly extend out from the inside of the molding groove and detach. At the same time, the push plate moves to the left and contacts the molded part. The bottom of the molded part is not completely detached, and when the push plate contacts and pushes the molded part, the slider will slide along the cross bar. When the molded part is completely detached from the molding groove, the slider is reset, so that the push plate can push the molded part to move, thereby pushing the molded part to move to the surface of the guide seat to slide and guide the material; By rotating the shaft rod 1, the powder receiving box can be pulled to move left and right repeatedly through the eccentric wheel and the traction rod, so that after the powder receiving box receives the powder, the powder can be collected more evenly by shaking; By moving the groove on the outer wall of the roller to squeeze the wedge block, the movable plate can be driven to move repeatedly and knock the material guide seat to vibrate, thereby assisting the powder to be discharged. At the same time, the molded part can be blocked by the material blocking column to slow down the sliding speed of the molded part, making the powder screening more uniform. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a side structural schematic diagram of the present invention; Figure 3 It is a partial cross-sectional structural schematic diagram of the workbench of the present invention; Figure 4 It is a schematic diagram of the internal structure of the drive box of the present invention; Figure 5 It is a schematic diagram of the top view of the connection structure of the piston plate 2 and the push plate of the present invention; Figure 6 It is a schematic diagram of the connection structure of the shaft rod 1, the shaft rod 2, the motor and the transmission belt of the present invention; Figure 7 It is a schematic diagram of the connection structure of the movable plate, spring 1 and material blocking column of the present invention.
[0015] In the figure: 1. workbench; 2. material guide seat; 3. powder screening plate; 4. forming seat; 5. forming groove; 6. guide column; 7. L-shaped support plate; 8. U-shaped lifting seat; 9. material pusher base; 10. lifting plate; 11. drive box; 12. air cavity; 13. drive cavity; 14. electric telescopic rod; 15. guide column; 16. piston plate 1; 17. piston plate 2; 18. fixed block; 19. cross bar; 20. slider; 21. rotating part 1; 22. push rod; 23. rotating part 2; 24. material pusher ; 25. Material receiving trough; 26. Powder receiving trough; 27. U-shaped slide seat; 28. Powder receiving box; 29. Through slot; 30. Mounting slot; 31. Shaft rod one; 32. Eccentric wheel; 33. Traction rod; 34. Traction piece; 35. Fixed plate; 36. L-shaped mounting bracket; 37. Motor; 38. Shaft rod two; 39. Steering roller; 40. Groove; 41. Drive wheel; 42. Drive belt; 43. Spring one; 44. Movable plate; 45. Wedge block; 46. Material blocking column; 47. Spring two; 48. Spring three. DETAILED DESCRIPTION
[0016] In order to make the technical solution of the present invention clearer, the present invention is further described in detail below with reference to the accompanying drawings and specific embodiments. Example
[0017] like Figure 1 , Figure 2 and Figure 3As shown, an automatic material unloading mechanism for powder metallurgy processing is provided, comprising a workbench 1, a material guide seat 2 is integrally formed on the upper surface of the workbench 1, a molding seat 4 is integrally formed on the top of the material guide seat 2, and a plurality of through molding grooves 5 are opened on the upper surface of the molding seat 4; A material receiving trough 25 is provided on the left side of the upper surface of the workbench 1; The material guide seat 2 is an internal hollow structure with an opening on the left side, and a powder screening plate 3 is embedded and installed on the left side of the material guide seat 2; A powder receiving groove 26 is provided on the front surface of the workbench 1. A U-shaped slide seat 27 is slidably connected to the inside of the powder receiving groove 26. A powder receiving box 28 is engaged inside the U-shaped slide seat 27. A through groove 29 is fixedly connected between the powder receiving groove 26 and the material guide seat 2. During use, powder is sprinkled into the molding trough 5 by a metallurgical powder sprinkling device, and the powder in the molding trough 5 is pressed and molded by a pressing device. The molded part is guided to the receiving trough 25 for storage through the material guide seat 2. During the guiding process, the remaining powder is separated from the molded part by the powder screening plate 3, and the powder will enter the powder receiving box 28 through the through groove 29 for storage.
[0018] like Figure 1 , Figure 4 and Figure 5 As shown, the upper surface of the workbench 1 is located below the forming seat 4 and is fixedly connected to a plurality of guide pillars 6, the top ends of the guide pillars 6 all extend to the inner side of the forming groove 5, the upper surface of the workbench 1 is located outside the plurality of guide pillars 6 and is commonly fixedly connected to an L-shaped support plate 7, the outer side of the guide pillars 6 is located outside the L-shaped support plate 7 and is slidably connected to a U-shaped lifting seat 8, the upper surface of the U-shaped lifting seat 8 is located inside the forming groove 5 and is fixedly connected to a pusher base 9, and the right sides of the plurality of U-shaped lifting seats 8 are commonly fixedly connected to a lifting plate 10; By pulling the lifting plate 10 upward, the pusher base 9 can be driven to rise together, and then the molded part formed in the molding groove 5 can be ejected. At the same time, the pusher base 9 positions the molded part and serves as the bottom support of the molded part. When the powder is extruded and molded, the L-shaped support plate 7 plays a supporting effect; A driving box 11 is fixedly connected to the right side of the forming seat 4, and an air cavity 12 and a driving cavity 13 are respectively opened at the upper and lower parts of the driving box 11, and the interior of the air cavity 12 is connected to the interior of the driving cavity 13. An electric telescopic rod 14 is fixedly connected to the lower surface of the interior of the driving cavity 13, and the bottom end of the output end of the electric telescopic rod 14 is fixedly connected to the upper surface of the lifting plate 10. Two guide columns 15 are fixedly connected to the upper surface of the lifting plate 10, and the top ends of the two guide columns 15 penetrate into the interior of the driving cavity 13 and are fixedly connected to a piston plate 16; When the electric telescopic rod 14 pulls the lifting plate 10 upward, it will rise together through the guide column 15, and then the gas inside the driving chamber 13 will be filled into the air chamber 12 through the piston plate 16; The inside of the air cavity 12 is slidably connected with a piston plate 2 17, the left side of the piston plate 2 17 is fixedly connected with two fixed blocks 18, a cross bar 19 is fixedly connected between the two fixed blocks 18, the outer wall of the cross bar 19 is slidably connected with two sliders 20, the left side of the slider 20 is fixedly connected with a rotating member 1 21, the lower surface of the rotating member 1 21 is rotatably connected with a push rod 22 through a rotating shaft, the right end of the push rod 22 is rotatably connected with a rotating member 23 through a rotating shaft, and the left ends of the two rotating members 23 are located on the left side of the drive box 11 and are fixedly connected with a push plate 24; After the air cavity 12 is inflated, the piston plate 17 will be driven to move to the left, thereby pushing the push plate 24 to move to the right. At this time, the lifting plate 10 will rise and push the molded piece to slowly extend out from the molding groove 5 and detach. At the same time, the push plate 24 moves to the left and contacts the molded piece. The bottom of the molded piece is not completely detached. When the push plate 24 contacts and pushes the molded piece, the slider 20 will slide along the cross bar 19. When the molded piece is completely detached from the molding groove 5, the slider 20 is reset, so that the push plate 24 can push the molded piece to move, thereby pushing the molded piece to move to the surface of the guide seat 2 to slide and guide the material. A plurality of springs 47 are fixedly connected between the piston plate 17 and the drive box 11; Used for resetting the piston plate 17 after displacement; A spring 3 48 is fixedly connected between the fixed block 18 and the slider 20; Used for resetting the slider 20 after sliding.
[0019] like Figure 6 and Figure 7 As shown, a mounting groove 30 is integrally formed on the right side of the powder receiving groove 26, and a shaft rod 31 is rotatably connected to the inner front surface of the mounting groove 30 via a rotating shaft, an eccentric wheel 32 is fixedly connected to the rear end of the shaft rod 31, a traction rod 33 is rotatably connected to the rear surface of the eccentric wheel 32 via a rotating shaft, and a traction member 34 is rotatably connected to the left end of the traction rod 33 via a rotating shaft, and the left end of the traction member 34 is fixedly connected to the right side of the powder receiving box 28; By rotating the shaft 1 31, the powder receiving box 28 can be pulled to move left and right repeatedly through the eccentric wheel 32 and the traction rod 33, so that after the powder receiving box 28 receives the powder, the powder can be collected more evenly by shaking; The upper surface of the workbench 1 is located on the left side of the L-shaped support plate 7 and is fixedly connected to two fixed plates 35. The front surface of the workbench 1 is fixedly connected to an L-shaped mounting bracket 36. The inner side of the L-shaped mounting bracket 36 is fixedly connected to a motor 37. The rear end of the output shaft of the motor 37 is located on the two fixed plates 35 and the bracket is fixedly connected to a shaft rod 2 38. The outer side wall of the shaft rod 2 38 is fixedly connected to a toggle roller 39. A groove 40 is provided on the outer side wall of the toggle roller 39. The outer side wall of the output shaft of the motor 37 and the front end of the shaft rod 1 31 are fixedly connected to a transmission wheel 41. The outer side walls of the two transmission wheels 41 are jointly connected to a transmission belt 42. The transmission wheel 41 and the transmission belt 42 drive the shaft rod 1 31 and the shaft rod 2 38 to rotate together, thereby driving the powder receiving box 28 to shake and driving the movable plate 44 to move; A plurality of springs 43 are fixedly connected to the right side of the material guide seat 2, and a movable plate 44 is fixedly connected to one end of the plurality of springs 43 away from the material guide seat 2, a wedge block 45 is fixedly connected to the side of the movable plate 44 close to the swivel roller 39, and a plurality of material blocking columns 46 are fixedly connected to the side of the movable plate 44 away from the wedge block 45, and one end of the material blocking column 46 away from the movable plate 44 penetrates into the interior of the material guide seat 2; Starting the motor 37 can control the rotation of the shaft 31, and by squeezing the wedge block 45 through the groove 40 on the outer wall of the roller 39, the movable plate 44 can be driven to move repeatedly, and the material guide seat 2 can be knocked to vibrate, thereby assisting the powder to be discharged. At the same time, the molded part can be blocked by the material blocking column 46 to slow down the sliding speed of the molded part, so that the powder screening is more uniform.
[0020] The above-mentioned embodiments only express several implementation methods of the present invention, and the description thereof is relatively specific and detailed, but it cannot be understood as limiting the scope of the patent of the present invention. It should be pointed out that, for ordinary technicians in this field, several variations and improvements can be made without departing from the concept of the present invention, which all belong to the protection scope of the present invention. Therefore, the protection scope of the patent of the present invention shall be subject to the attached claims.
Claims
1. An automated material unloading mechanism for powder metallurgy processing, comprising a workbench (1), characterized in that: A material guide seat (2) is integrally formed on the upper surface of the workbench (1), a molding seat (4) is integrally formed on the top of the material guide seat (2), and a plurality of through-type molding grooves (5) are provided on the upper surface of the molding seat (4); The upper surface of the workbench (1) is located below the molding seat (4) and is fixedly connected to a plurality of guide pillars (6), the top ends of the guide pillars (6) all extend to the inner side of the molding groove (5), the upper surface of the workbench (1) is located outside the plurality of guide pillars (6) and is fixedly connected to an L-shaped support plate (7), the outer side of the guide pillars (6) is located outside the L-shaped support plate (7) and is slidably connected to a U-shaped lifting seat (8), the upper surface of the U-shaped lifting seat (8) is located inside the molding groove (5) and is fixedly connected to a pusher base (9), and the right sides of the plurality of U-shaped lifting seats (8) are fixedly connected to a lifting plate (10); The right side of the molding seat (4) is fixedly connected to a driving box (11), and an air cavity (12) and a driving cavity (13) are respectively provided at the upper and lower parts of the driving box (11), the interior of the air cavity (12) and the interior of the driving cavity (13) are connected, and an electric telescopic rod (14) is fixedly connected to the lower surface of the interior of the driving cavity (13), and the bottom end of the output end of the electric telescopic rod (14) is fixedly connected to the upper surface of the lifting plate (10), and two guide columns (15) are fixedly connected to the upper surface of the lifting plate (10), and the top ends of the two guide columns (15) penetrate into the interior of the driving cavity (13) and are fixedly connected to a piston plate 1 (16) together; The air cavity (12) is slidably connected to a piston plate 2 (17) inside, and two fixed blocks (18) are fixedly connected to the left side of the piston plate 2 (17), and a cross bar (19) is fixedly connected between the two fixed blocks (18), and two sliders (20) are slidably connected to the outer wall of the cross bar (19), and a rotating member 1 (21) is fixedly connected to the left side of the slider (20), and a push rod (22) is rotatably connected to the lower surface of the rotating member 1 (21) via a rotating shaft, and the right end of the push rod (22) is rotatably connected to a rotating member 2 (23) via a rotating shaft, and the left ends of the two rotating members 2 (23) are located on the left side of the drive box (11) and are fixedly connected to a push plate (24).
2. The automatic feeding mechanism for powder metallurgy processing according to claim 1, characterized in that: A material receiving trough (25) is provided on the left side of the upper surface of the workbench (1).
3. The automatic unloading mechanism for powder metallurgy processing according to claim 1, characterized in that: The material guide seat (2) is an internal hollow structure with an opening on the left side, and a powder screening plate (3) is embedded and installed on the left side of the material guide seat (2).
4. The automatic feeding mechanism for powder metallurgy processing according to claim 1, characterized in that: The front surface of the workbench (1) is provided with a powder receiving groove (26), the interior of the powder receiving groove (26) is slidably connected to a U-shaped sliding seat (27), the interior of the U-shaped sliding seat (27) is engaged with a powder receiving box (28), and a through groove (29) is fixedly connected between the powder receiving groove (26) and the material guiding seat (2).
5. The automatic unloading mechanism for powder metallurgy processing according to claim 4, characterized in that: The right side of the powder receiving groove (26) is integrally formed with a mounting groove (30); the inner front surface of the mounting groove (30) is rotatably connected to a shaft rod (31) via a rotating shaft; the rear end of the shaft rod (31) is fixedly connected to an eccentric wheel (32); the rear surface of the eccentric wheel (32) is rotatably connected to a traction rod (33) via a rotating shaft; the left end of the traction rod (33) is rotatably connected to a traction member (34) via a rotating shaft; the left end of the traction member (34) is fixedly connected to the right side of the powder receiving box (28).
6. The automatic material unloading mechanism for powder metallurgy processing according to claim 5, characterized in that: The upper surface of the workbench (1) is located on the left side of the L-shaped support plate (7) and is fixedly connected to two fixed plates (35); the front surface of the workbench (1) is fixedly connected to an L-shaped mounting frame (36); the inner side of the L-shaped mounting frame (36) is fixedly connected to a motor (37); the rear end of the output shaft of the motor (37) is located on the two fixed plates (35) and the bracket is fixedly connected to a second shaft rod (38); the outer side wall of the second shaft rod (38) is fixedly connected to a toggle roller (39); a groove (40) is provided on the outer side wall of the toggle roller (39); the outer side wall of the output shaft of the motor (37) and the front end of the first shaft rod (31) are fixedly connected to a transmission wheel (41); the outer side walls of the two transmission wheels (41) are commonly connected to a transmission belt (42).
7. The automatic material unloading mechanism for powder metallurgy processing according to claim 6, characterized in that: A plurality of springs (43) are fixedly connected to the right side of the material guide seat (2); one end of the plurality of springs (43) away from the material guide seat (2) is fixedly connected to a movable plate (44); a side of the movable plate (44) close to the shifting roller (39) is fixedly connected to a wedge block (45); a side of the movable plate (44) away from the wedge block (45) is fixedly connected to a plurality of material blocking columns (46); an end of the material blocking column (46) away from the movable plate (44) penetrates into the interior of the material guide seat (2).
8. The automatic material unloading mechanism for powder metallurgy processing according to claim 1, characterized in that: A plurality of second springs (47) are fixedly connected between the second piston plate (17) and the drive box (11).
9. The automatic unloading mechanism for powder metallurgy processing according to claim 1, characterized in that: A spring three (48) is fixedly connected between the fixed block (18) and the sliding block (20).
Citation Information
Patent Citations
Powder metallurgy machining table
CN216176617U