Water and electricity installation pipe body cutting and connecting integrated equipment

By designing an integrated pipe body cutting and connection equipment for water and electricity installation, the inefficiency problem caused by the sub-steps of pipeline cutting and welding is solved, and the synchronization of pipe body cutting and welding is achieved, and processing efficiency and quality is improved.

CN119658164AInactive Publication Date: 2025-03-21HEFEI SHUANGNUO BUILDING STRUCTURE ENG CO LTD
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Patent Information

Application Number
CN202510056711.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-14
Publication Date
2025-03-21
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

During the installation of water and electricity, the cutting and welding of pipelines are usually divided into two steps, which leads to repeated transport of the pipe body and reduces processing efficiency.

Method used

An integrated equipment for cutting and connecting pipes with water and electricity installation is designed, including a support plate, an end drive mechanism, an end driven mechanism, a pipe body support mechanism, a laser cutting mechanism and a welding mechanism. The equipment can synchronize the cutting and welding of the pipe body to reduce the repeated transfer of the pipe body.

Benefits of technology

Through the use of integrated equipment, the cutting and welding of pipe bodies can be performed simultaneously, which improves processing efficiency, reduces the repeated transfer of pipe bodies, and improves the efficiency and quality of water and electricity installation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The water and electricity installation pipe body cutting and connecting integrated equipment comprises a supporting plate, an end driving mechanism is fixedly installed on one side of the top of the supporting plate, an end driven mechanism is arranged on the other side of the top of the supporting plate, and a pipe body supporting mechanism for positioning and supporting the middle of a pipe body is arranged on the top of the supporting plate; a laser cutting mechanism is fixedly installed on one side of the supporting plate, and a welding mechanism is arranged on the other side of the supporting plate. The pipe body supporting mechanism can support pipe bodies with different pipe diameters, and then the end driving mechanism can clamp and rotate one end of each pipe body, so that the laser cutting mechanism can be conveniently used for cutting the pipe bodies; and then the arranged end driven mechanism can push the pipe body with the rear end cut to move forwards, the two pipe bodies make contact with each other, then the end driving mechanism drives the two pipe bodies to rotate synchronously, and then the welding mechanism can be conveniently used for welding the two pipe bodies.
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Description

Technical Field

[0001] The invention relates to the technical field of pipeline connection, in particular to integrated equipment for cutting and connecting a water and electricity installation pipe body. Background Art

[0002] Plumbing and electrical installation refers to the engineering activities of arranging and installing water supply systems, drainage systems and electrical systems in buildings. This is a complex process involving multiple professional fields and technical specifications, and ensuring safety and functionality is key.

[0003] When some metal pipes are used, it is necessary to ensure that there are no cracks on their surface. If a section of the pipe is damaged (such as corrosion, cracks, etc.), it needs to be cut off and replaced with a new section of pipe. In this case, cutting and re-welding are necessary steps to restore the function and integrity of the pipe. In the process of repairing existing pipes, cutting and welding are usually divided into two steps, so the pipe body needs to be continuously transported, which reduces the processing efficiency to a certain extent. For this reason, we propose an integrated device for cutting and connecting water and electricity installation pipe bodies. Summary of the invention

[0004] The purpose of the present invention is to provide an integrated device for cutting and connecting a water and electricity installation pipe body, so as to solve the problems raised in the background technology.

[0005] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: an integrated device for cutting and connecting a water and electricity installation pipe body, comprising a support plate, an end driving mechanism for driving one end of the pipe body to rotate is fixedly installed on one side of the top of the support plate, an end follower mechanism in contact with the other end of the pipe body is arranged on the other side of the top of the support plate, a pipe body support mechanism for positioning and supporting the middle part of the pipe body is arranged on the top of the support plate, a laser cutting mechanism for cutting the pipe body is fixedly installed on one side of the support plate, and a welding mechanism for welding the cut position of the pipe body is arranged on the other side of the support plate.

[0006] Furthermore, the end driving mechanism includes a first fixed plate, a reinforcement plate, a three-jaw chuck and a driving motor. The first fixed plate is fixedly installed at one end of the top of the support plate. The support plate and the first fixed plate are fixedly connected by two groups of reinforcement plates. A three-jaw chuck for clamping the tube body is rotatably installed on one side of the first fixed plate, and a driving motor is fixedly installed on the other side of the first fixed plate. The output end of the driving motor is fixedly connected to the three-jaw chuck.

[0007] Furthermore, the end follower mechanism includes a second fixed plate, a driving cylinder, a rotating seat and an extrusion seat. The second fixed plate is fixedly installed at the other end of the top of the support plate, and the driving cylinder is fixedly installed on one side of the second fixed plate. The output end of the driving cylinder is fixedly connected to the rotating seat, and the extrusion seat is rotatably connected to the rotating seat.

[0008] Furthermore, the tube body supporting mechanism includes a first electric slide rail, a first electric slide seat, a first mounting plate, a limit rod, a limit sleeve and a limit seat, two groups of first electric slide rails are fixedly installed on the top of the supporting plate, the top of the first electric slide rail is slidably connected with two groups of first mounting plates through the first electric slide seat, two groups of limit rods are fixedly installed on the top of the first mounting plate, the limit rod is externally slidably connected with the limit sleeve, the top of the limit sleeve is fixedly installed with the limit seat, a threaded rod is fixedly installed on the top of the first mounting plate, the external thread of the threaded rod is threadedly connected with a threaded sleeve, and the top of the threaded sleeve is in contact with the bottom of the limit seat.

[0009] Furthermore, the welding mechanism includes a second electric slide rail, a second electric slide seat, a vertical pole, a third electric slide rail and a laser welder. The second electric slide rail is fixedly installed on the other side of the top of the support plate. The second electric slide rail is slidably connected to the vertical pole via the second electric slide seat. The third electric slide rail is fixedly installed on one side of the vertical pole. The third electric slide rail is slidably connected to the laser welder via the third electric slide seat.

[0010] Furthermore, the laser cutting mechanism includes a fourth electric slide rail, a fifth electric slide rail and a plasma cutter. The fourth electric slide rail is fixedly installed on one side of the top of the support plate. The top of the fourth electric slide rail is slidably connected to the fifth electric slide rail through the fourth electric slide seat. The top of the fifth electric slide rail is slidably connected to the plasma cutter through the fifth electric slide seat.

[0011] Compared with the prior art, the present invention has the following beneficial effects: the tube support mechanism provided in the present invention can support tubes of different diameters and can support different positions of the tubes; the end drive mechanism provided subsequently can clamp and rotate one end of the tube, so that the tube can be conveniently cut by a laser cutting mechanism; the end follower mechanism provided subsequently can push the tube whose rear end has been cut forward so that the two sections of the tube contact each other; the end drive mechanism then drives the two sections of the tube to rotate synchronously; and the welding mechanism then can conveniently be used to weld the two sections of the tube; such an integrated device can perform cutting and welding steps simultaneously, reducing the repeated transfer of the tube. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a schematic diagram of the first stereogram structure of the present invention; Figure 2 It is a schematic diagram of the second stereoscopic structure of the present invention; Figure 3 It is a schematic diagram of the third stereogram structure of the present invention; Figure 4 It is a schematic diagram of the three-dimensional structure of the tube body support mechanism of the present invention.

[0013] In the figure: 1. support plate; 2. end driving mechanism; 3. end driven mechanism; 4. tube body supporting mechanism; 5. laser cutting mechanism; 6. welding mechanism; 7. first fixed plate; 8. reinforcement plate; 9. three-jaw chuck; 10. driving motor; 11. first electric slide; 12. first electric slide; 13. first mounting plate; 14. limiting rod; 15. limiting sleeve; 16. limiting seat; 17. threaded rod; 18. threaded sleeve; 19. second fixed plate; 20. driving cylinder; 21. rotating seat; 22. extrusion seat; 23. second electric slide; 24. second electric slide; 25. vertical rod; 26. third electric slide; 27. third electric slide; 28. laser welder; 29. ​​fourth electric slide; 30. fourth electric slide; 31. fifth electric slide; 32. fifth electric slide; 33. plasma cutter. DETAILED DESCRIPTION

[0014] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0015] See also Figure 1-Figure 4 The present invention provides a technical solution: an integrated device for cutting and connecting a water and electricity installation pipe body, comprising a support plate 1, on one side of the top of the support plate 1, an end driving mechanism 2 for driving one end of the pipe body to rotate is fixedly installed, on the other side of the top of the support plate 1, an end follower mechanism 3 in contact with the other end of the pipe body is arranged, on the top of the support plate 1, a pipe body support mechanism 4 for positioning and supporting the middle part of the pipe body is arranged, on one side of the support plate 1, a laser cutting mechanism 5 for cutting the pipe body is fixedly installed, and on the other side of the support plate 1, a welding mechanism 6 for welding the cutting position of the pipe body is arranged.

[0016] Among them, the set tube body support mechanism 4 can support tube bodies of different diameters and can support different positions of the tube body. The subsequently set end drive mechanism 2 can clamp and rotate one end of the tube body, so that the tube body can be conveniently cut by the laser cutting mechanism 5. The subsequently set end follower mechanism 3 can push the tube body whose rear end has been cut forward so that the two sections of the tube body contact each other. Then the end drive mechanism 2 drives the two sections of the tube body to rotate synchronously, and then the two sections of the tube body can be conveniently welded by the welding mechanism 6. Such an integrated device can perform cutting and welding steps simultaneously, reducing the repeated transfer of the tube body.

[0017] See also Figure 1 and Figure 2 The end driving mechanism 2 includes a first fixed plate 7, a reinforcement plate 8, a three-jaw chuck 9 and a driving motor 10. The first fixed plate 7 is fixedly installed at one end of the top of the support plate 1. The support plate 1 and the first fixed plate 7 are fixedly connected by two groups of reinforcement plates 8. A three-jaw chuck 9 for clamping the tube body is rotatably installed on one side of the first fixed plate 7. A driving motor 10 is fixedly installed on the other side of the first fixed plate 7. The output end of the driving motor 10 is fixedly connected to the three-jaw chuck 9.

[0018] Among them, after the tube body is placed on the tube body support mechanism 4, the three-jaw chuck 9 can clamp and fix the tube body, and then the driving motor 10 can drive the three-jaw chuck 9 and the tube body to rotate.

[0019] See also Figure 1 , Figure 2 and Figure 3 The end follower mechanism 3 includes a second fixed plate 19, a driving cylinder 20, a rotating seat 21 and an extrusion seat 22. The second fixed plate 19 is fixedly installed at the other end of the top of the support plate 1. The driving cylinder 20 is fixedly installed on one side of the second fixed plate 19. The output end of the driving cylinder 20 is fixedly connected to the rotating seat 21, and the extrusion seat 22 is rotatably connected to the rotating seat 21.

[0020] Among them, after the tube body is placed on the tube body support mechanism 4, the driving cylinder 20 is operated, and the driving cylinder 20 can drive the rotating seat 21 and the extrusion seat 22 to move the tube body to the position of the three-jaw chuck 9. When the cutting of the cutting pipe is completed, the driving cylinder 20 continues to move, and the extrusion seat 22 can be used to push the two sections of the tube body closer to each other. When the three-jaw chuck 9 drives the tube body to rotate, because the two sections of the tube body are squeezed and contacted with each other, it is convenient to make the rear end tube body follow the rear extrusion seat 22 and the rotating seat 21 to rotate.

[0021] See also Figure 1 , Figure 2 , Figure 3 and Figure 4The tube body supporting mechanism 4 includes a first electric slide rail 11, a first electric slide seat 12, a first mounting plate 13, a limiting rod 14, a limiting sleeve 15 and a limiting seat 16. Two groups of first electric slide rails 11 are fixedly installed on the top of the supporting plate 1. The top of the first electric slide rail 11 is slidably connected with two groups of first mounting plates 13 through the first electric slide seat 12. Two groups of limiting rods 14 are fixedly installed on the top of the first mounting plate 13. The limiting rod 14 is externally slidably connected with the limiting sleeve 15. The limiting seat 16 is fixedly installed on the top of the limiting sleeve 15. A threaded rod 17 is fixedly installed on the top of the first mounting plate 13. The threaded rod 17 is externally threadedly connected with a threaded sleeve 18. The top of the threaded sleeve 18 contacts the bottom of the limiting seat 16.

[0022] Among them, the tube body to be cut is placed on the top of the limit seat 16, and the first electric slide rail 11 and the first electric slide seat 12 that are subsequently set can drive the limit seat 16 to move, so that different positions of the tube body can be supported and limited. When it is necessary to support tube bodies of different diameters, the threaded sleeve 18 is rotated to make the threaded sleeve 18 move up and down along the threaded rod 17, so that the upper and lower height positions of the limit seat 16 can be adjusted.

[0023] See also Figure 1 and Figure 2 The laser cutting mechanism 5 includes a fourth electric slide rail 29, a fifth electric slide rail 31 and a plasma cutter 33. The fourth electric slide rail 29 is fixedly installed on one side of the top of the support plate 1. The top of the fourth electric slide rail 29 is slidably connected to the fifth electric slide rail 31 through a fourth electric slide seat 30. The top of the fifth electric slide rail 31 is slidably connected to the plasma cutter 33 through a fifth electric slide seat 32.

[0024] Among them, the fourth electric slide rail 29 and the fourth electric slide seat 30 can drive the plasma cutter 33 to move left and right, so that the plasma cutter 33 can correspond to the cutting position of the tube body, and then the fifth electric slide rail 31 and the fifth electric slide seat 32 drive the plasma cutter 33 to contact the tube body, so that the cutting position of the tube body can be cut.

[0025] See also Figure 1 , Figure 2 and Figure 3 The welding mechanism 6 includes a second electric slide rail 23, a second electric slide seat 24, a vertical pole 25, a third electric slide rail 26 and a laser welder 28. The second electric slide rail 23 is fixedly installed on the other side of the top of the support plate 1. The second electric slide rail 23 is slidably connected to the vertical pole 25 through the second electric slide seat 24. The third electric slide rail 26 is fixedly installed on one side of the vertical pole 25. The third electric slide rail 26 is slidably connected to the laser welder 28 through the third electric slide seat 27.

[0026] Among them, the second electric slide rail 23 and the second electric slide seat 24 can drive the laser welder 28 to move to the cutting position of the tube body, and then the third electric slide rail 26 and the third electric slide seat 27 can drive the laser welder 28 to contact and weld with the tube body.

[0027] When in use, first, the set tube support mechanism 4 can support tubes of different diameters and can support different positions of the tube. Then, the set end drive mechanism 2 can clamp and rotate one end of the tube, so that the laser cutting mechanism 5 can be used to cut the tube conveniently. Then, the set end follower mechanism 3 can push the tube that has been cut at the rear end to move forward, so that the two sections of the tube contact each other. Then, the end drive mechanism 2 drives the two sections of the tube to rotate synchronously, and then the welding mechanism 6 can be used to weld the two sections of the tube conveniently. Such an integrated device can be carried out synchronously. The cutting and welding steps reduce the repeated transfer of the pipe body. After the pipe body is placed on the pipe body support mechanism 4, the three-jaw chuck 9 can clamp and fix the pipe body, and then the driving motor 10 can drive the three-jaw chuck 9 and the pipe body to rotate. After the pipe body is placed on the pipe body support mechanism 4, the driving cylinder 20 is operated, and the driving cylinder 20 can drive the rotating seat 21 and the extrusion seat 22 to move the pipe body to the position of the three-jaw chuck 9. When the cutting of the cutting pipe is completed, the driving cylinder 20 continues to move, and the extrusion seat 22 can be used to push the two sections of the pipe body closer to each other, and in the three When the claw chuck 9 drives the tube body to rotate, because the two sections of the tube body are squeezed and contacted with each other, the rear end tube body can be easily rotated following the rear extrusion seat 22 and the rotating seat 21. The tube body to be cut is placed on the top of the limit seat 16, and the first electric slide rail 11 and the first electric slide seat 12 set subsequently can drive the limit seat 16 to move, so that different positions of the tube body can be supported and limited. When it is necessary to support tubes of different diameters, the threaded sleeve 18 is rotated to move the threaded sleeve 18 up and down along the threaded rod 17, so that the upper and lower height positions of the limit seat 16 can be adjusted. The fourth electric slide rail 29 and the fourth electric slide seat 30 can drive the plasma cutter 33 to move left and right, so that the plasma cutter 33 can correspond to the cutting position of the tube body. Then the fifth electric slide rail 31 and the fifth electric slide seat 32 drive the plasma cutter 33 to contact the tube body, so that the cutting position of the tube body can be cut. The second electric slide rail 23 and the second electric slide seat 24 can drive the laser welder 28 to move to the cutting position of the tube body. Then the third electric slide rail 26 and the third electric slide seat 27 can drive the laser welder 28 to contact the tube body for welding.

[0028] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An integrated device for cutting and connecting a water and electricity installation pipe, comprising a support plate (1), characterized in that: An end driving mechanism (2) for driving one end of the tube body to rotate is fixedly mounted on one side of the top of the support plate (1); an end follower mechanism (3) in contact with the other end of the tube body is arranged on the other side of the top of the support plate (1); a tube body supporting mechanism (4) for positioning and supporting the middle of the tube body is arranged on the top of the support plate (1); a laser cutting mechanism (5) for cutting the tube body is fixedly mounted on one side of the support plate (1); and a welding mechanism (6) for welding the cut position of the tube body is arranged on the other side of the support plate (1).

2. The integrated equipment for cutting and connecting water and electricity installation pipes according to claim 1, characterized in that: The end drive mechanism (2) comprises a first fixed plate (7), a reinforcement plate (8), a three-jaw chuck (9) and a drive motor (10); the first fixed plate (7) is fixedly mounted on one end of the top of the support plate (1); the support plate (1) and the first fixed plate (7) are fixedly connected via two groups of reinforcement plates (8); a three-jaw chuck (9) for clamping and fixing the tube body is rotatably mounted on one side of the first fixed plate (7); the drive motor (10) is fixedly mounted on the other side of the first fixed plate (7); and the output end of the drive motor (10) is fixedly connected to the three-jaw chuck (9).

3. The integrated equipment for cutting and connecting water and electricity installation pipes according to claim 2, characterized in that: The end follower mechanism (3) comprises a second fixed plate (19), a driving cylinder (20), a rotating seat (21) and an extrusion seat (22); the second fixed plate (19) is fixedly mounted on the other end of the top of the support plate (1); the driving cylinder (20) is fixedly mounted on one side of the second fixed plate (19); the output end of the driving cylinder (20) is fixedly connected to the rotating seat (21); and the extrusion seat (22) is rotatably connected to the rotating seat (21).

4. The integrated equipment for cutting and connecting water and electricity installation pipes according to claim 3, characterized in that: The tube body support mechanism (4) comprises a first electric slide rail (11), a first electric slide seat (12), a first mounting plate (13), a limiting rod (14), a limiting sleeve (15) and a limiting seat (16); two groups of first electric slide rails (11) are fixedly mounted on the top of the support plate (1); the top of the first electric slide rail (11) is slidably connected to two groups of first mounting plates (13) via the first electric slide seat (12); two groups of limiting rods (14) are fixedly mounted on the top of the first mounting plate (13); the limiting rods (14) are externally slidably connected to the limiting sleeve (15); the limiting seat (16) is fixedly mounted on the top of the limiting sleeve (15); a threaded rod (17) is fixedly mounted on the top of the first mounting plate (13); the threaded rod (17) is externally threadedly connected to a threaded sleeve (18); the top of the threaded sleeve (18) contacts the bottom of the limiting seat (16).

5. The integrated equipment for cutting and connecting water and electricity installation pipes according to claim 4, characterized in that: The welding mechanism (6) comprises a second electric slide rail (23), a second electric slide seat (24), a vertical pole (25), a third electric slide rail (26) and a laser welder (28); the second electric slide rail (23) is fixedly mounted on the other side of the top of the support plate (1); the vertical pole (25) is slidably connected to the second electric slide rail (23) via the second electric slide seat (24); the third electric slide rail (26) is fixedly mounted on one side of the vertical pole (25); and the laser welder (28) is slidably connected to the third electric slide rail (26) via the third electric slide seat (27).

6. The integrated equipment for cutting and connecting water and electricity installation pipes according to claim 5, characterized in that: The laser cutting mechanism (5) comprises a fourth electric slide rail (29), a fifth electric slide rail (31) and a plasma cutter (33); the fourth electric slide rail (29) is fixedly mounted on one side of the top of the support plate (1); the top of the fourth electric slide rail (29) is slidably connected to the fifth electric slide rail (31) via a fourth electric slide seat (30); and the top of the fifth electric slide rail (31) is slidably connected to the plasma cutter (33) via a fifth electric slide seat (32).