Automatic detection loading line
By designing automatic detection loading lines in electrical equipment inspection and using automatic docking technology driven by multiple detection mechanisms and cylinders, fully automated processing of electrical equipment inspection is realized, solving the problems of inefficiency and lack of automation in the existing technology.
Patent Information
- Application Number
- CN202411423370.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-12
- Publication Date
- 2025-03-21
AI Technical Summary
The existing electrical equipment inspection methods require manual plug-in, which is inefficient and lacks fully automated processing, resulting in insufficient detection efficiency and degree of automation.
An automatic detection loading line is designed, multiple detection mechanisms are used to detect the product simultaneously, and automatic docking is achieved by using the first cylinder drive detection head movement, and the fully automated detection and loading processing of the product is realized through the transplanting mechanism and the loading mechanism.
It greatly improves the efficiency of product performance detection, cancels manual plug-in, realizes fully automated processing of detection loads, saves labor costs, and improves the degree of detection automation.
Smart Images

Figure CN119660347A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of electrical equipment detection, and in particular to an automatic detection loading line. Background Art
[0002] With the popularization and development of energy absorption, charging piles are used more and more frequently. After the production of electrical equipment such as inverters and charging piles is completed, it is usually necessary to test their performance in order to ensure the quality of the product, so as to ensure its safety performance during use. In the current testing method for such electrical equipment, it is usually necessary to manually use a test head to plug in the product to be tested in order to test the performance of the product. Therefore, the efficiency is relatively low during production. Summary of the invention
[0003] In order to overcome the above-mentioned shortcomings, the purpose of the present invention is to provide an automatic inspection and loading line, which greatly improves the efficiency of product performance inspection by utilizing multiple inspection mechanisms to simultaneously inspect and process products, and automatically completes the docking process between the inspection head and the product by utilizing the first cylinder to drive the inspection head to move, thereby eliminating the original manual plug-in method and improving the efficiency of the plug-in inspection between the inspection head and the product; by utilizing the transplanting mechanism to transport the products and utilizing the loading mechanism to load the inspected products, fully automated processing from product inspection to loading is achieved without the need for manual intervention, thereby improving the degree of automation of product inspection, saving labor costs, and greatly improving the efficiency of product inspection.
[0004] In order to achieve the above purpose, the technical solution adopted by the present invention is: an automatic detection loading line, comprising: A plurality of detection mechanisms, wherein the plurality of detection mechanisms are arranged side by side along a first direction, the detection mechanisms include a detection assembly, the detection assembly includes a first cylinder and a detection head, the first cylinder is connected to the detection head, and the first cylinder drives the detection head to move along a second direction; A transplanting mechanism, which is arranged at the tail end of the detection mechanism according to the running direction of the product, and is connected to the detection mechanism; A loading mechanism is connected to the transplanting mechanism, and the loading mechanism is arranged on a side of the transplanting mechanism away from the detection mechanism.
[0005] In this technical solution, the detection mechanism is used to detect the product, wherein several detection mechanisms can detect the product at the same time, thereby greatly improving the efficiency of product performance detection, the first cylinder is used to drive the detection head to move, so that when the product reaches the detection position of the detection mechanism, the first cylinder pushes the detection head to move, so that the detection head and the product are docked, and the performance of the product is detected by the detection head, the transplanting mechanism is used to transplant and transport the product on the detection mechanism, which is convenient for processing the product after the detection, and the loading mechanism is used to load the product, which is convenient for subsequent processing of the product after the detection; by using multiple detection mechanisms to detect and process the product at the same time, the efficiency of product performance detection is greatly improved, and by using the first cylinder to drive the detection head to move, the docking process between the detection head and the product is automatically completed, the original manual plug-in method is cancelled, and the efficiency of the detection head and product plug-in detection is improved; by using the transplanting mechanism to transport the product and using the loading mechanism to load the product after the detection, the fully automated processing of product detection to loading is realized, without manual intervention, the automation degree of product detection is improved, the labor cost is saved, and the efficiency of product detection is greatly improved.
[0006] In some embodiments, the detection mechanism also includes a fixing component, which is arranged opposite to the detection component in a second direction, and the detection head is arranged on a side of the first cylinder close to the fixing component. The fixing component includes a second cylinder and a fixing block, and the fixing block is connected to the second cylinder, and the second cylinder drives the fixing block to move in the second direction.
[0007] In this technical solution, the fixing component is used to fix the product when the detection component is detecting the product to prevent the product from moving, thereby improving the accuracy of the docking between the detection head and the product. The second cylinder drives the fixing block and the detection head to move toward each other, thereby achieving the effect of fixing the product.
[0008] In some embodiments, the detection mechanism further includes a first transport channel and a second transport channel, the first transport channel and the second transport channel extend along a first direction, and the first transport channel is disposed on an upper side of the second transport channel.
[0009] In this technical solution, the first transport channel and the second transport channel are respectively used to transport products, thereby improving the transportation efficiency of the testing organization.
[0010] In some embodiments, the detection mechanism further includes a counting and positioning assembly, the first transport channel includes a first track and a second track, the first track and the second track are arranged side by side along the second direction, and the counting and positioning assembly is arranged between the first track and the second track.
[0011] In this technical solution, the first transport channel transports products through the first crawler and the second crawler, and the counting and positioning component is used to count the products passing through the detection mechanism. When multiple detection mechanisms are in operation, the number of detection mechanisms and the number of products transported on the detection mechanisms are counted to determine whether the product has been detected. This is also beneficial for allocating products for detection and for improving the detection efficiency of the detection mechanism for products. In addition, the counting and positioning component is also beneficial for positioning the product, further improving the accuracy of the connection between the detection head and the product.
[0012] In some embodiments, the automatic detection loading line further includes a control component, and the counting and positioning component and the first cylinder are communicatively connected to the control component.
[0013] In this technical solution, the counting and positioning component is connected to the control component to facilitate the coordination of the operation of the detection mechanism, and the first cylinder is connected to the control component to facilitate the control component to control the operation of the first cylinder.
[0014] In some embodiments, the detection mechanism further includes a positioning component, the positioning component is arranged between the first crawlers, the positioning component includes an ejector and a third cylinder, the ejector is connected to the third cylinder, and the third cylinder drives the ejector along a third direction.
[0015] In this technical solution, the positioning component is helpful to fix the position of the product on the first channel to prevent the product from moving forward. The third cylinder is used to drive the ejector to eject the product from the third channel through the ejector to prevent the product from moving forward, which is helpful to further improve the accuracy of the connection between the detection head and the product.
[0016] In some embodiments, the transplanting mechanism includes a transmission component, the transmission component extends along a first direction, and the transmission component is connected to the first transport channel.
[0017] In this technical solution, the transmission component is used to transport the inspected products into the interior of the transplanting component to facilitate the transplanting component to process the products.
[0018] In some embodiments, the transplanting mechanism also includes a grabbing assembly, which includes a fourth cylinder, a fifth cylinder, a grabbing head and a rotating cylinder, the fourth cylinder is connected to the grabbing head, the rotating cylinder is connected to the fourth cylinder, the rotating cylinder is arranged on the upper side of the fourth cylinder, the fifth cylinder is connected to the rotating cylinder, the fifth cylinder is arranged on the upper side of the rotating cylinder, the rotating part drives the fourth cylinder axially, the fifth cylinder drives the rotating cylinder along the first direction, and the grabbing head is arranged on the upper side of the transmission assembly.
[0019] In this technical solution, the grabbing assembly is used to grab the product, and the fourth cylinder drives the grabbing head to move to complete the grabbing process of the product. The fifth cylinder is used to transport the product along the first direction, and the rotating cylinder is used to rotate the product, thereby adjusting the direction of the product to facilitate the loading and processing of the product.
[0020] In some embodiments, the loading mechanism includes a first track assembly and a second track assembly, the first track assembly includes a first track and a sixth cylinder, the sixth cylinder is disposed on the first track, the first track extends along a first direction, the second track assembly includes a second track and a seventh cylinder, the second track extends along a second direction, the seventh cylinder is connected to the first track assembly, and the first track assembly is disposed on the second track.
[0021] In this technical solution, the first track assembly is used to drive the product to move in the first direction so as to load the product, the first track assembly is used to drive the product to move in the second direction so as to adjust the position of the product in the second direction when loading the product, the sixth cylinder is used to drive the product to move on the first track, and the seventh cylinder is used to drive the first track to move along the second track.
[0022] In some embodiments, the loading mechanism further includes a third track assembly, the third track assembly includes a third track and an eighth cylinder, the third track extends along a third direction, and the second track assembly is disposed on the third track through the eighth cylinder.
[0023] In this technical solution, the third track assembly is used to drive the second track to move along the third direction, so as to adjust the loading position of the product in the third direction, and the eighth cylinder is used to drive the second track assembly to move along the third track.
[0024] The beneficial effects of the present invention are that by utilizing multiple detection mechanisms to simultaneously detect and process products, the efficiency of product performance detection is greatly improved, and by utilizing the first cylinder to drive the detection head to move, the docking processing between the detection head and the product is automatically completed, eliminating the original manual plug-in method, thereby improving the efficiency of the plug-in detection of the detection head and the product; by utilizing the transplanting mechanism to transport the products and utilizing the loading mechanism to load the inspected products, fully automated processing from product detection to loading is achieved without the need for manual intervention, thereby improving the degree of automation of product detection, saving labor costs, and greatly improving the efficiency of product detection. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 It is an overall schematic diagram of an automatic detection loading line according to an embodiment of the present invention; Figure 2A schematic diagram of an automatic detection loading line detection mechanism according to an embodiment of the present invention; Figure 3 It is a top view schematic diagram of an automatic detection loading line detection mechanism according to an embodiment of the present invention; Figure 4 Schematic diagram of an automatic detection loading line transplanting mechanism according to an embodiment of the present invention Figure 1 ; Figure 5 Schematic diagram of an automatic detection loading line transplanting mechanism according to an embodiment of the present invention Figure 2 ; Figure 6 It is a schematic diagram of a grabbing assembly of an automatic detection loading line transplanting mechanism according to an embodiment of the present invention; Figure 7 A schematic diagram of an automatic detection loading line loading mechanism according to an embodiment of the present invention; In the figure: 1, detection mechanism; 11, detection assembly; 111, first cylinder; 12, fixing assembly; 121, second cylinder; 122, fixing block; 13, first transport channel; 14, second transport channel; 15, counting and positioning assembly; 16, positioning assembly; 161, ejector; 2. Transplanting mechanism; 21. Transmission assembly; 22. Grabbing assembly; 221. Fourth cylinder; 222. Fifth cylinder; 223. Grabbing head; 224. Rotating cylinder; 3. Loading mechanism, 31. First track assembly; 311. First track; 312. Sixth cylinder; 32. Second track assembly; 321. Second track; 322. Seventh cylinder; 33. Third track assembly; 331. Third track; x, first direction; y, second direction; z, third direction, θ, axial direction. DETAILED DESCRIPTION
[0026] The preferred embodiments of the present invention are described in detail below in conjunction with the accompanying drawings so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making a clearer and more definite definition of the protection scope of the present invention.
[0027] Combined with Figure 1 To Attachment Figure 3 As shown, the present invention provides an automatic detection loading line, comprising: A plurality of detection mechanisms 1, wherein the plurality of detection mechanisms 1 are arranged side by side along a first direction x, wherein the detection mechanism 1 comprises a detection assembly 11, wherein the detection assembly 11 comprises a first cylinder 111 and a detection head, wherein the first cylinder 111 is connected to the detection head, and the first cylinder 111 drives the detection head to move along a second direction y; A transplanting mechanism 2, which is arranged at the tail end of the detection mechanism 1 according to the running direction of the product, and is connected to the detection mechanism 1; A loading mechanism, wherein the loading mechanism is connected to the transplanting mechanism 2 , and the loading mechanism is arranged on a side of the transplanting mechanism 2 away from the detecting mechanism 1 .
[0028] The detection mechanism 1 is used to detect the product, wherein several detection mechanisms 1 can detect the product at the same time, thereby greatly improving the efficiency of product performance detection. The first cylinder 111 is used to drive the detection head to move, so that when the product reaches the detection position of the detection mechanism 1, the first cylinder 111 pushes the detection head to move, so that the detection head and the product are docked, and the performance of the product is detected by the detection head. The transplanting mechanism 2 is used to transplant and transport the product on the detection mechanism 1, so as to facilitate the processing of the detected product. The loading mechanism is used to load the product, so as to facilitate the subsequent processing of the detected product; through The use of multiple detection mechanisms 1 to simultaneously detect and process products greatly improves the efficiency of product performance testing, and by using the first cylinder 111 to drive the detection head to move, the docking processing between the detection head and the product is automatically completed, eliminating the original manual plug-in method, thereby improving the efficiency of the plug-in detection of the detection head and the product; by using the transplanting mechanism 2 to transport the product and using the loading mechanism to load the inspected products, fully automated processing from product inspection to loading is achieved without human intervention, thereby improving the degree of automation of product inspection, saving labor costs, and greatly improving the efficiency of product inspection.
[0029] Continue to combine Figure 2 and attached Figure 3 As shown, in some embodiments, the detection mechanism 1 also includes a fixing component 12, and the fixing component 12 and the detection component 11 are arranged opposite to each other along the second direction y, and the detection head is arranged on the side of the first cylinder 111 close to the fixing component 12, and the fixing component 12 includes a second cylinder 121 and a fixing block 122, and the fixing block 122 is connected to the second cylinder 121, and the second cylinder 121 drives the fixing block 122 to move along the second direction y, and the fixing component 12 is used to fix the product when the detection component 11 detects the product to prevent the product from moving, thereby improving the accuracy of the docking between the detection head and the product, and the second cylinder 121 drives the fixing block 122 to move towards the detection head, thereby achieving the effect of fixing the product.
[0030] Continue to combine Figure 2As shown, in some embodiments, the detection mechanism 1 also includes a first transport channel 13 and a second transport channel 14, the first transport channel 13 and the second transport channel 14 extend along a first direction x, the first transport channel 13 is arranged on the upper side of the second transport channel 14, and the first transport channel 13 and the second transport channel 14 are respectively used to transport products, thereby improving the transportation efficiency of the detection mechanism 1.
[0031] Continue to combine Figure 2 and attached Figure 3 As shown, in some embodiments, the detection mechanism 1 also includes a counting and positioning component 15, the first transport channel 13 includes a first track and a second track, the first track and the second track are arranged in parallel along the second direction y, and the counting and positioning component 16 is arranged between the first track and the second track.
[0032] The first transport channel 13 transports products through the first crawler track and the second crawler track, and the counting and positioning component 15 is used to count the products passing through the detection mechanism 1. Therefore, when multiple detection mechanisms 1 are in operation, the number of detection mechanisms 1 and the number of products transported on the detection mechanisms 1 are counted to obtain whether the products have been detected. This is also beneficial for allocating products for detection and for improving the detection efficiency of the detection mechanism 1 for products. In addition, the counting and positioning component 15 is also beneficial for positioning the products, further improving the accuracy of the connection between the detection head and the product.
[0033] For example, three detection mechanisms 1 are respectively arranged along the running direction of the product, namely the first mechanism, the second mechanism and the third mechanism. When the first mechanism needs to count the third product, it detects the product, when the second mechanism needs to count the second product, it detects the product, and when the third mechanism needs to count the first product, it detects the product. At this time, the first mechanism, the second mechanism and the third mechanism can detect three products at the same time, thereby improving the detection efficiency of the detection mechanism 1.
[0034] In some embodiments, the automatic detection loading line also includes a control component, and the counting and positioning component 15 and the first cylinder 111 are communicatively connected to the control component. The connection between the counting and positioning component 15 and the control component is conducive to coordinating the operation of the detection mechanism 1, and the connection between the first cylinder 111 and the control component is conducive to the control component controlling the operation of the first cylinder 111.
[0035] Continue to combine Figure 2 and attached Figure 3As shown, in some embodiments, the detection mechanism 1 also includes a positioning component 16, the positioning component is arranged between the first crawlers, the positioning component 16 includes an ejector 161 and a third cylinder, the ejector 161 is connected to the third cylinder, and the third cylinder drives the ejector 161 along a third direction.
[0036] The positioning assembly 16 is helpful to fix the position of the product on the first channel to prevent the product from moving forward. The third cylinder is used to drive the ejector 161, which ejects the product from the third channel to prevent the product from moving forward, which is helpful to further improve the accuracy of the connection between the detection head and the product.
[0037] Continue to combine the attached drawings Figure 4 and attached Figure 5 As shown, in some embodiments, the transplanting mechanism 2 includes a transmission component 21, which extends along the first direction x. The transmission component 21 is connected to the first transport channel 13. The transmission component 21 is used to transport the inspected products into the interior of the transplanting component to facilitate the transplanting component to process the products.
[0038] Continue to combine Figure 5 and attached Figure 6 As shown, in some embodiments, the transplanting mechanism 2 also includes a grabbing assembly 22, and the grabbing assembly 22 includes a fourth cylinder 221, a fifth cylinder 222, a grabbing head 223 and a rotating cylinder 224, the fourth cylinder 221 is connected to the grabbing head 223, the rotating cylinder 224 is connected to the fourth cylinder 221, the rotating cylinder 224 is arranged on the upper side of the fourth cylinder 221, the fifth cylinder 222 is connected to the rotating cylinder 224, the fifth cylinder 222 is arranged on the upper side of the rotating cylinder 224, the rotating member drives the fourth cylinder 221 axially, the fifth cylinder 222 drives the rotating cylinder 224 along the first direction x, and the grabbing head 223 is arranged on the upper side of the transmission assembly 21.
[0039] The grabbing assembly 22 is used to grab the product. The fourth cylinder 221 drives the grabbing head 223 to move to complete the grabbing process of the product. The fifth cylinder 222 is used to transport the product along the first direction x. The rotating cylinder 224 is used to rotate the product, thereby adjusting the direction of the product to facilitate the loading process of the product.
[0040] Continue to combine Figure 7As shown, in some embodiments, the loading mechanism 3 includes a first rail 311 component and a second rail component 32, the first rail 311 component includes a first rail 311 and a sixth cylinder 312, the sixth cylinder 312 is arranged on the first rail 311, the first rail 311 extends along the first direction x, the second rail component 32 includes a second rail 321 and a seventh cylinder 322, the second rail 321 extends along the second direction y, the seventh cylinder 322 is connected to the first rail 311 component, and the first rail 311 component is arranged on the second rail 321.
[0041] The first track 311 component is used to drive the product to move along the first direction x, so as to load the product. The first track 311 component is used to drive the product to move along the second direction y, so as to adjust the position of the product in the second direction y when loading the product. The sixth cylinder 312 is used to drive the product to move on the first track 311, and the seventh cylinder 322 is used to drive the first track 311 to move along the second track 321.
[0042] Continue to gather Figure 7 As shown, in some embodiments, the loading mechanism 3 also includes a third track assembly 33, the third track assembly 33 includes a third track 331 and an eighth cylinder, the third track 331 extends along a third direction, and the second track assembly 32 is arranged on the third track 331 through the eighth cylinder.
[0043] The third track assembly 33 is used to drive the second track 321 to move along the third direction, so as to adjust the loading position of the product in the third direction, and the eighth cylinder is used to drive the second track assembly 32 to move along the third track 331 .
[0044] In summary, the present invention provides an automatic inspection and loading line, which greatly improves the efficiency of product performance inspection by utilizing multiple inspection mechanisms to simultaneously inspect and process products, and automatically completes the docking process between the inspection head and the product by utilizing the first cylinder to drive the inspection head to move, thereby eliminating the original manual plug-in method and improving the efficiency of the plug-in inspection between the inspection head and the product; by utilizing a transplanting mechanism to transport products and utilizing a loading mechanism to load and process the inspected products, fully automated processing from product inspection to loading is achieved without the need for manual intervention, thereby improving the degree of automation of product inspection, saving labor costs, and greatly improving the efficiency of product inspection.
[0045] The above implementation modes are only for illustrating the technical concept and features of the present invention, and their purpose is to enable people familiar with this technology to understand the content of the present invention and implement it, and they cannot be used to limit the protection scope of the present invention. Any equivalent changes or modifications made according to the spirit of the present invention should be included in the protection scope of the present invention.
Claims
1. An automatic detection loading line, characterized in that: include: A plurality of detection mechanisms, wherein the plurality of detection mechanisms are arranged side by side along a first direction, the detection mechanisms include a detection assembly, the detection assembly includes a first cylinder and a detection head, the first cylinder is connected to the detection head, and the first cylinder drives the detection head to move along a second direction; A transplanting mechanism, which is arranged at the tail end of the detection mechanism according to the running direction of the product, and is connected to the detection mechanism; A loading mechanism is connected to the transplanting mechanism, and the loading mechanism is arranged on a side of the transplanting mechanism away from the detection mechanism.
2. The automatic inspection and loading line according to claim 1, characterized in that: The detection mechanism also includes a fixing component, which is arranged opposite to the detection component along a second direction, and the detection head is arranged on a side of the first cylinder close to the fixing component. The fixing component includes a second cylinder and a fixing block, and the fixing block is connected to the second cylinder, and the second cylinder drives the fixing block to move along the second direction.
3. The automatic inspection and loading line according to claim 1, characterized in that: The detection mechanism further includes a first transport channel and a second transport channel, wherein the first transport channel and the second transport channel extend along a first direction, and the first transport channel is disposed on an upper side of the second transport channel.
4. The automatic inspection and loading line according to claim 3, characterized in that: The detection mechanism also includes a counting and positioning component. The first transport channel includes a first crawler and a second crawler. The first crawler and the second crawler are arranged side by side along the second direction. The counting and positioning component is arranged between the first crawler and the second crawler.
5. The automatic inspection and loading line according to claim 4, characterized in that: It also includes a control component, and the counting and positioning component and the first cylinder are communicatively connected with the control component.
6. The automatic inspection and loading line according to claim 4, characterized in that: The detection mechanism further includes a positioning component, the positioning component is arranged between the first crawlers, the positioning component includes an ejector and a third cylinder, the ejector is connected to the third cylinder, and the third cylinder drives the ejector along a third direction.
7. The automatic inspection and loading line according to claim 6, characterized in that: The transplanting mechanism includes a transmission component, which extends along a first direction and is connected to the first transport channel.
8. The automatic inspection and loading line according to claim 7, characterized in that: The transplanting mechanism also includes a grabbing assembly, which includes a fourth cylinder, a fifth cylinder, a grabbing head and a rotating cylinder. The fourth cylinder is connected to the grabbing head, the rotating cylinder is connected to the fourth cylinder, the rotating cylinder is arranged on the upper side of the fourth cylinder, the fifth cylinder is connected to the rotating cylinder, the fifth cylinder is arranged on the upper side of the rotating cylinder, the rotating part drives the fourth cylinder axially, the fifth cylinder drives the rotating cylinder along a first direction, and the grabbing head is arranged on the upper side of the transmission assembly.
9. The automatic inspection and loading line according to claim 1, characterized in that: The loading mechanism includes a first track assembly and a second track assembly, the first track assembly includes a first track and a sixth cylinder, the sixth cylinder is arranged on the first track, the first track extends along a first direction, the second track assembly includes a second track and a seventh cylinder, the second track extends along a second direction, the seventh cylinder is connected to the first track assembly, and the first track assembly is arranged on the second track.
10. The automatic inspection and loading line according to claim 9, characterized in that: The loading mechanism further includes a third track assembly, the third track assembly includes a third track and an eighth cylinder, the third track extends along a third direction, and the second track assembly is disposed on the third track through the eighth cylinder.