Efficient atomization temperature and pressure reducing valve

By designing a shrinkable water jet frame structure and a rotary-adjusted support frame, the problems of short service life of atomization nozzles in existing temperature reduction and pressure reducing valves and a large impact on water vapor flow rate are solved, achieving more efficient cooling effect and longer service life.

CN119664993AInactive Publication Date: 2025-03-21HANGZHOU SANLIAN POWER STATION AUXILIARY MACHINERY CO LTD
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Patent Information

Application Number
CN202411804585.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-10
Publication Date
2025-03-21
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The atomized spray head in the existing temperature reduction and pressure reducing valves is exposed to high-temperature water vapor for a long time, which leads to a shortened service life and affects the water vapor flow rate.

Method used

An efficient atomization temperature reduction and pressure reducing valve is designed, adopting a sleeve, support frame and a symmetrically arranged trapezoidal water jet frame structure. The water jet frame can shrink into the support frame when it is not working, avoiding long-term high-temperature contact of the atomization nozzle, and adjusting the support frame angle through the rotation of the support cylinder to reduce the impact on the water vapor flow rate.

Benefits of technology

It effectively improves the service life of the atomization spray head, reduces the impact of the support frame on the water vapor flow rate, and adapts to the water vapor cooling treatment under different pressures by adjusting the moving distance of the water spray frame.

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Abstract

The efficient atomization temperature and pressure reducing valve comprises a sleeve, a supporting frame and symmetrically-arranged trapezoidal water spraying frames, the supporting frame is arranged in the sleeve, the two water spraying frames are arranged in the supporting frame, a plurality of rows of through holes are formed in the outer surfaces of the water spraying frames, and the number of the through holes in each row can be correspondingly reduced along with the inclined faces of the trapezoidal water spraying frames. A through hole is formed in the water spraying frame, an atomizing nozzle and a circular baffle are arranged in the through hole, a rubber column is fixedly arranged on the inner surface of the baffle and corresponds to a nozzle of the atomizing nozzle, a first spring is fixedly connected between the circular baffle and the atomizing nozzle, and a cavity communicated with the through hole is formed in the water spraying frame. A soft water inlet pipe communicated with the cavity is fixedly arranged on the inclined surface of the outer side of the water spraying frame. According to the cooling device, when the cooling component does not work, the water spraying frame can be retracted into the supporting frame, the atomizing nozzle is prevented from making contact with high-temperature water vapor for a long time, and the service life of the atomizing nozzle is effectively prolonged.
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Description

Technical Field

[0001] The invention belongs to the technical field of valves, and in particular relates to a high-efficiency atomizing temperature-reducing and pressure-reducing valve. Background Art

[0002] ‌The temperature-reducing and pressure-reducing valve is composed of a pressure reducer and a temperature reducer. The temperature-reducing and pressure-reducing valve is an instrument used to adjust the flow of the medium. It controls the opening of the opening and closing parts in the valve body to adjust the flow of the medium, reduce the pressure of the medium, and sprays cooling water into the valve body or after the valve to reduce the temperature of the medium. It is widely used in thermal power, petrochemical, light industry, textile and other enterprises to achieve hierarchical utilization of steam, and is also widely used in various systems of steam turbines.

[0003] In the prior art, such as Chinese patent publication number: CN213955290U, a cooling and pressure reducing device with good cooling water atomization effect is disclosed, which includes an external cooling pipe, a cooling water pipe, a cooling water valve, and a pneumatic actuator. The middle part of the external cooling pipe is connected to the cooling water pipe, the top of the cooling water pipe is connected to the cooling water valve, and the top of the cooling water valve is provided with a pneumatic actuator. The external cooling pipe, the cooling water pipe, the cooling water valve and the pneumatic actuator are connected through each other.

[0004] When the temperature and pressure inside the equipment or system reach a certain value, the temperature and pressure reducing valve will automatically start to discharge the excessive temperature and pressure to protect the safety of equipment and personnel. The atomizing nozzle in the above-mentioned temperature and pressure reducing valve is always in high-temperature water vapor, and its service life will be greatly reduced. It will also affect the flow rate of water vapor in the pipeline. Summary of the invention

[0005] In order to overcome the disadvantage that the atomizing nozzle in the temperature reducing and pressure reducing valve in the prior art is always in high-temperature water vapor, which greatly reduces the service life thereof, the present invention provides a high-efficiency atomizing temperature reducing and pressure reducing valve.

[0006] In order to achieve the above-mentioned object, the present invention provides the following technical solution: a high-efficiency atomizing temperature-reducing and pressure-reducing valve, comprising a sleeve, a support frame and a symmetrically arranged trapezoidal water spray frame, wherein the support frame is arranged in the sleeve, and two of the water spray frames are arranged in the support frame. The outer surface of the water spray frame is provided with a plurality of rows of through holes, and the number of through holes in each row can be reduced accordingly with the inclined surface of the trapezoidal water spray frame. Atomizing nozzles and circular baffles are arranged in the through holes. The inner surface of the baffle is fixedly provided with a rubber column, which corresponds to the nozzle of the atomizing nozzle. A spring 1 is fixedly connected between the circular baffle and the atomizing nozzle. A cavity communicating with the through hole is provided in the water spray frame, and a soft water inlet pipe communicating with the cavity is fixedly arranged on the outer inclined surface of the water spray frame.

[0007] Optionally, a second slide groove is symmetrically provided on the inner wall of the through hole away from the atomizing nozzle, and an L-shaped connecting rod is symmetrically fixed on the inner surface of the circular baffle, a part of the L-shaped connecting rod slides in the second slide groove, and the other part slides on the inner wall of the through hole.

[0008] Optionally, a T-shaped slide groove is opened in the support frame, and the two water spray frames are symmetrically slidably arranged in the T-shaped slide groove. Sliders are symmetrically fixed on both sides of the lower end of the water spray frame. The slides slide in the T-shaped slide groove. Slots are symmetrically opened on both side surfaces of the support frame, and sealing plates for limiting the slides are fixed in the slots.

[0009] Optionally, a support plate fixed to the inner bottom surface of the middle part of the T-shaped slide groove is provided between the two water spray frames, and a spring 2 is fixedly connected between the support plate and the water spray frame.

[0010] Optionally, a pad is fixedly provided on the upper surface of the sleeve, and a support tube that passes through the sleeve and the pad is fixedly provided on the upper surface of the support frame and is rotatably cooperated with the sleeve and the pad. The lower end of the support tube is communicated with the support frame, and the upper end is in a closed state. The two water inlet pipes are located in the support tube, and the upper ends pass through the upper end surface of the support tube.

[0011] Optionally, a T-shaped support rod is arranged between the two water spray frames, the upper end of the T-shaped support rod is arranged in the support tube, the lower end cross bar is arranged in the support frame, and rollers are symmetrically arranged on both sides of the lower end cross bar of the T-shaped support rod for rotation, and the rollers are in contact with the inclined surface of the trapezoidal support frame.

[0012] Optionally, a support platform is fixedly provided on the upper surface of the cushion block, the upper end of the support tube passes through the upper surface of the support platform and is rotatably fitted, and an electric telescopic rod is fixedly provided on the upper end surface of the support tube, and a connecting rod is fixedly provided on the upper end of the T-shaped support rod, the connecting rod passes through the upper end surface of the support tube and is slidably fitted, and the upper end of the connecting rod is fixed to the upper end of the piston rod of the electric telescopic rod through a connecting plate.

[0013] Optionally, a motor is fixedly mounted on the upper surface of the cushion block, and gears are fixedly mounted on the surface of the output shaft of the motor and the surface of the support tube, and the two gears are meshed with each other.

[0014] In summary, compared with the prior art, the high-efficiency atomizing temperature-reducing and pressure-reducing valve provided by the present invention has the following beneficial effects: 1. In the present invention, when the temperature reduction component is not working, the water spray frame can be retracted into the support frame to prevent the atomizing nozzle from being in contact with high-temperature water vapor for a long time, thereby effectively increasing the service life of the atomizing nozzle; 2. In the present invention, the support frame can be adjusted in angle by rotating the support tube, so that the side of the support frame with a smaller width faces the flow position of water vapor, effectively reducing the influence of the support frame on the flow rate of water vapor; 3. In the present invention, when the warm water for cooling enters the cavity in a high-pressure state, the baffle inside the support frame is blocked by the inner wall of the support frame, and the rubber column blocks the atomizing nozzle, and then the baffle exposed outside the support frame is flushed out by the cooling mist sprayed by the atomizing nozzle. At this time, the cooling mist passes through the through hole connected to the outside and then combines with the high-temperature water vapor to achieve the purpose of cooling. As the number of baffles exposed outside the support frame increases, the number of atomizing nozzles increases, the spraying range increases, and the cooling effect is enhanced; 4. In the present invention, the water vapor under different pressures can be cooled by changing the moving distance of the water spray frame. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 The structure of the cooling component in the present invention is shown in FIG. Figure 1 ; Figure 3 is a cross-sectional view of the present invention; Figure 4 The structure of the cooling component in the present invention is shown in FIG. Figure 2 ; Figure 5 For the present invention Figure 4 Side view of Figure 1 ; Figure 6 For the present invention Figure 4 Side view of Figure 2 ; Figure 7 For the present invention Figure 6 A detailed enlarged picture of point A; Figure 8 It is a structural schematic diagram of the support frame in the present invention; In the figure: 1. sleeve; 11. cushion block; 12. support platform; 121. electric telescopic rod; 13. motor; 14. gear; 2. support frame; 21. T-type slideway 1; 211. slot; 22. support tube; 3. water spray frame; 31. slider; 32. cavity; 33. atomizing nozzle; 331. through hole; 332. spring 1; 333. slideway 2; 14. water inlet pipe; 5. support plate; 51. spring 2; 6. baffle; 61. L-type connecting rod; 62. rubber column; 7. support rod; 71. connecting rod; 72. roller; 8. sealing sheet. DETAILED DESCRIPTION

[0016] In order to enable those skilled in the art to better understand the solutions of the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention.

[0017] refer to Figure 1-2 A high-efficiency atomizing temperature-reducing and pressure-reducing valve comprises a sleeve 1, which is installed at the low-pressure outlet pipe of the pressure reducer. After the high-pressure water vapor is depressurized by the pressure reducer, it is cooled by the temperature-reducing component in the sleeve 1. The above-mentioned pressure reducer is a prior art and does not need to be drawn or described in detail here.

[0018] refer to Figure 1-3 The cooling component in the sleeve 1 includes a support frame 2, a support tube 22 and a symmetrically arranged water spray frame 3.

[0019] refer to Figure 1-3 The upper surface of the sleeve 1 is fixedly mounted with a heat insulating pad 11, and the upper surface of the heat insulating pad 11 is fixedly mounted with a support platform 12. The support tube 22 penetrates the sleeve 1, the pad 11 and the support platform 12 and rotates together. The support tube 22 is fixedly arranged on the upper end surface of the support frame 2 and communicates with the interior of the support frame 2. The upper end is in a closed state. refer to Figure 1-3 A motor 13 is fixedly installed on the upper surface of the insulation pad 11 near the support tube 22, and a gear 14 is fixedly installed on the surface of the output shaft of the motor 13 and the surface of the support tube 22, and the two gears 14 are meshed with each other, wherein the insulation pad 11 can prevent the sleeve 1 through which high-temperature steam passes from affecting the operation of the motor 13.

[0020] Specifically, the motor 13 drives the gear 14 to rotate, thereby driving the support tube 22 to rotate, so that the cooling component in the sleeve 1 can be adjusted in angle, which can reduce the influence of its own structure on the flow velocity of water vapor in the sleeve 1.

[0021] refer to Figure 2-3 A T-shaped slide groove 21 with two sides being transparent is opened in the support frame 2, and two water spray frames 3 are symmetrically slidably installed in the T-shaped slide groove 21. Slide blocks 31 are symmetrically fixedly arranged on both sides of the lower end of the water spray frame 3. The slide blocks 31 slide in the T-shaped slide groove 21, and the slide blocks 31 ensure the sliding stability of the water spray frame 3 in the support frame 2.

[0022] refer to Figure 8 , grooves 211 are symmetrically provided on both sides of the support frame 2 , and a sealing sheet 8 for limiting the slider 31 is fixedly installed in the groove 211 by bolts. The sealing sheet 8 is for preventing the water spray frame 3 from sliding off the support frame 2 .

[0023] refer to Figure 2A support plate 5 fixed to the inner bottom surface of the middle part of the T-shaped slide groove 21 is arranged between the two water spray frames 3, and a spring 2 51 is fixedly connected between the support plate 5 and the water spray frame 3, and the spring 2 51 is used to help the water spray frames 3 on both sides to reset after moving.

[0024] refer to Figure 4-7 A plurality of rows of through holes 331 are provided on the outer surface of the water spray frame 3, and the number of through holes 331 in each row can be reduced accordingly with the inclined surface of the trapezoidal water spray frame 3. An atomizing nozzle 33 is fixedly installed in the through hole 331, and a cavity 32 communicating with the through hole 331 is provided in the water spray frame 3.

[0025] Specifically, by controlling the distance of the mobile water spray frame 3 in the support frame 2, the number of the atomizing nozzles 33 exposed outside the support frame 2 is controlled, so that the cooling effect of the atomizing nozzles 33 on the high-temperature water vapor can be adjusted.

[0026] refer to Figure 4-7 A circular baffle 6 is arranged on the outer side of the through hole 331, and the circular baffle 6 can close the through hole 331, and a rubber column 62 is fixedly arranged on the inner surface of the baffle 6, and the rubber column 62 corresponds to the nozzle of the atomizing nozzle 33, and a spring 332 is fixedly connected between the baffle 6 and the atomizing nozzle 33 for resetting the baffle 6.

[0027] refer to Figure 4-7 A second slide groove 333 is symmetrically provided on the inner wall of the through hole 331 at a position away from the atomizing nozzle 33, and an L-shaped connecting rod 61 is symmetrically fixedly provided on the inner surface of the baffle 6. A part of the L-shaped connecting rod 61 slides in the second slide groove 333, and the other part slides on the inner wall of the through hole 331, so as to prevent the water pressure sprayed by the atomizing nozzle 33 from being too high, resulting in the separation of the baffle 6 and the atomizing nozzle 33.

[0028] Specifically, when the warm water for cooling enters the cavity 32 in a high-pressure state, the baffle 6 inside the support frame 2 is blocked by the inner wall of the support frame 2, and the rubber column 62 will block the atomizing nozzle 33, and then the baffle 6 exposed on the outside of the support frame 2 will be flushed out by the cooling mist sprayed by the atomizing nozzle 33. At this time, the cooling mist passes through the through hole 331 connected to the outside, and then combines with the high-temperature water vapor to achieve the purpose of cooling. As the number of baffles 6 exposed on the outside of the support frame 2 increases, the number of atomizing nozzles 33 increases, the spraying range increases, and the cooling effect is enhanced.

[0029] Furthermore, the pressure reducer can adjust the high-pressure steam to below the set pressure to protect the equipment and pipelines from excessive steam pressure, and can be adjusted to a variety of different pressure values ​​as needed. In this embodiment, the water vapor at different pressures can be cooled by changing the moving distance of the water spray frame 3.

[0030] refer to Figure 4-7 A soft water inlet pipe 14 communicating with the cavity 32 is fixedly provided on the outer inclined surface of the water spray frame 3. The two water inlet pipes 14 are located in the support tube 22, and the upper ends pass through the upper end surface of the support tube 22 to be connected to the external high-pressure water inlet device. The high-pressure water inlet device is a prior art and does not need to be described and drawn in detail here.

[0031] refer to Figure 4-7 A T-shaped support rod 7 is arranged between the two water spray frames 3, the upper end of the T-shaped support rod 7 is arranged in the support tube 22, and the lower end cross bar is arranged in the support frame 2, and rollers 72 are symmetrically arranged on both sides of the lower end cross bar of the T-shaped support rod 7 for rotation. The rollers 72 are in contact with the inclined surface of the trapezoidal support frame 2. By lifting the T-shaped support rod 7, the rollers 72 push the water spray frames 3 on both sides, thereby driving the water spray frames 3 to slide in the support frame 2.

[0032] refer to Figure 1-4 A support platform 12 is fixedly installed on the upper surface of the insulation pad 11, and the upper end of the support tube 22 passes through the upper surface of the support platform 12 and rotates together. An electric telescopic rod 121 is fixedly arranged on the upper end surface of the support tube 22, and a connecting rod 71 is fixedly arranged on the upper end of the T-shaped support rod 7. The connecting rod 71 passes through the upper end surface of the support tube 22 and slides together. The upper end of the connecting rod 71 is fixed to the upper end of the piston rod of the electric telescopic rod 121 through a connecting plate. By starting the electric telescopic rod 121, the T-shaped support rod 7 is driven to rise and fall, thereby pushing the water spray frames 3 on both sides.

[0033] Furthermore, when the cooling component is not working, the water spray frame 3 can be retracted into the support frame 2 to prevent the atomizing nozzle 33 from being in contact with high-temperature water vapor for a long time and reducing its service life. At this time, the support frame 2 can adjust the angle by rotating the support tube 22 so that the side of the support frame 2 with a smaller width faces the flow position of the water vapor, thereby reducing the influence of the support frame 2 on the flow rate of the water vapor.

[0034] For example, certain words are used in the specification and claims to refer to specific components. Those skilled in the art should understand that hardware manufacturers may use different terms to refer to the same component. This specification and claims do not use differences in names as a way to distinguish components, but use differences in the functions of components as the criteria for distinction. For example, "including" mentioned throughout the specification and claims is an open term, so it should be interpreted as "including but not limited to". "Approximately" means that within an acceptable error range, those skilled in the art can solve the technical problem within a certain error range and basically achieve the technical effect.

[0035] It should be noted that the terms "include", "comprises" or any other variations thereof are intended to cover non-exclusive inclusion, so that a product or system including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such product or system. In the absence of more restrictions, the elements defined by the sentence "comprises a ..." do not exclude the existence of other identical elements in the product or system including the elements.

[0036] The above description shows and describes several preferred embodiments of the present application, but as mentioned above, it should be understood that the present application is not limited to the form disclosed herein, and should not be regarded as excluding other embodiments, but can be used in various other combinations, modifications and environments, and can be modified within the scope of the application concept described herein through the above teachings or the technology or knowledge of the relevant field. The changes and modifications made by those skilled in the art do not deviate from the spirit and scope of the present application, and should be within the scope of protection of the claims attached to the present application.

Claims

1. A high-efficiency atomizing temperature and pressure reducing valve, characterized in that: The invention comprises a sleeve (1), a support frame (2) and symmetrically arranged trapezoidal water spray frames (3), wherein the support frame (2) is arranged in the sleeve (1), and two water spray frames (3) are arranged in the support frame (2). The outer surface of the water spray frame (3) is provided with a plurality of rows of through holes (331), and the number of the through holes (331) in each row can be reduced accordingly with the inclined surface of the trapezoidal water spray frame (3). Atomizing nozzles (33) and circular baffles (6) are arranged in the through holes (331). A rubber column (62) is fixedly provided on the inner surface of the baffle (6), and the rubber column (62) corresponds to the nozzle of the atomizing nozzle (33). A spring 1 (332) is fixedly connected between the circular baffle (6) and the atomizing nozzle (33). A cavity (32) communicating with the through hole (331) is provided in the water spray frame (3), and a soft water inlet pipe (14) communicating with the cavity (32) is fixedly arranged on the outer inclined surface of the water spray frame (3).

2. A high-efficiency atomizing temperature-reducing and pressure-reducing valve according to claim 1, characterized in that: A second slide groove (333) is symmetrically provided on the inner wall of the through hole (331) at a position away from the atomizing nozzle (33), and an L-shaped connecting rod (61) is symmetrically fixedly provided on the inner surface of the circular baffle (6), a part of the L-shaped connecting rod (61) slides in the second slide groove (333), and the other part slides on the inner wall of the through hole (331).

3. A high-efficiency atomizing temperature-reducing and pressure-reducing valve according to claim 1, characterized in that: A T-shaped slide groove (21) is provided in the support frame (2), and the two water spray frames (3) are symmetrically slidably arranged in the T-shaped slide groove (21). Slide blocks (31) are symmetrically fixedly arranged on both sides of the lower end of the water spray frame (3), and the slide blocks (31) slide in the T-shaped slide groove (21). The two side surfaces of the support frame (2) are symmetrically provided with clamping grooves (211), and sealing sheets (8) for limiting the position of the slide blocks (31) are fixedly arranged in the clamping grooves (211).

4. A high-efficiency atomizing temperature-reducing and pressure-reducing valve according to claim 3, characterized in that: A support plate (5) fixed to the inner bottom surface of the middle part of the T-shaped slide groove (21) is arranged between the two water spray frames (3), and a spring (51) is fixedly connected between the support plate (5) and the water spray frame (3).

5. The high-efficiency atomizing temperature-reducing and pressure-reducing valve according to claim 1, characterized in that: A cushion block (11) is fixedly arranged on the upper surface of the sleeve (1), and a support tube (22) is fixedly arranged on the upper surface of the support frame (2) and penetrates the sleeve (1) and the cushion block (11), and is rotatably matched with the sleeve (1) and the cushion block (11). The lower end of the support tube (22) is in communication with the support frame (2), and the upper end is in a closed state. The two water inlet pipes (14) are located in the support tube (22), and the upper ends penetrate the upper end surface of the support tube (22).

6. The high-efficiency atomizing temperature-reducing and pressure-reducing valve according to claim 1, characterized in that: A T-shaped support rod (7) is arranged between the two water spray frames (3), the upper end of the T-shaped support rod (7) is arranged in the support tube (22), the lower end cross bar is arranged in the support frame (2), and rollers (72) are symmetrically arranged on both sides of the lower end cross bar of the T-shaped support rod (7), and the rollers (72) are in contact with the inclined surface of the trapezoidal support frame (2).

7. A high-efficiency atomizing temperature-reducing and pressure-reducing valve according to claim 6, characterized in that: A support platform (12) is fixedly arranged on the upper surface of the cushion block (11); the upper end of the support tube (22) penetrates the upper surface of the support platform (12) and is rotatably fitted thereto; an electric telescopic rod (121) is fixedly arranged on the upper end surface of the support tube (22); a connecting rod (71) is fixedly arranged on the upper end of the T-shaped support rod (7); the connecting rod (71) penetrates the upper end surface of the support tube (22) and is slidably fitted thereto; the upper end of the connecting rod (71) is fixed to the upper end of the piston rod of the electric telescopic rod (121) via a connecting plate.

8. The high-efficiency atomizing temperature-reducing and pressure-reducing valve according to claim 1, characterized in that: A motor (13) is fixedly mounted on the upper surface of the cushion block (11), and a gear (14) is fixedly mounted on the output shaft surface of the motor (13) and the surface of the support cylinder (22), and the two gears (14) are meshed with each other.

Citation Information

Patent Citations

  • Temperature and pressure reducer with good atomization effect of temperature and pressure reducing water

    CN213955290U