A glass insulator maintenance apparatus
The combined use of the power mechanism and the toggle track solves the problems of stress release and detection of the glass insulator, thereby ensuring the stability and safety of the glass insulator.
Patent Information
- Application Number
- CN202411930817.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-26
- Publication Date
- 2025-10-10
- Estimated Expiration
- 2044-12-26
AI Technical Summary
When maintaining glass insulators, existing equipment fails to release stress accumulation and conduct inspections in a timely manner, causing the glass insulators to crack due to stress imbalance in external wind, rain, and snow environments.
The power mechanism and the toggle mechanism are coordinated, and the device is hoisted by a drone. The toggle tracks and the bottom fixing mechanism are used to form a three-dimensional triangle, which drives the glass insulator to rotate and release stress, while cleaning and ultrasonic testing are carried out at the same time.
Stress release and timely detection are achieved, which prevents glass insulators from cracking due to stress imbalance and improves maintenance effects.
Smart Images

Figure CN119680957B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of glass insulator maintenance, in particular to a glass insulator maintenance device. Background Art
[0002] Glass insulators are insulating components used in high-voltage and ultra-high-voltage transmission lines. They primarily consist of two parts: a glass element and metal accessories. The glass element, the core component, is typically made of tempered glass produced through a special process. This glass possesses high mechanical strength and electrical insulation properties. Its shape is typically disc-shaped or bell-shaped. In transmission lines, these shapes help increase creepage distance and effectively prevent current leakage along the insulator surface. Metal accessories typically include steel legs and iron caps, which are mounted at the top and bottom of the glass element. These metal accessories connect the glass insulator to the transmission line and tower, ensuring a stable connection of the entire transmission line. They also effectively transfer and distribute mechanical loads, ensuring proper operation of the line under various environmental conditions. Currently, glass insulators require regular maintenance and inspection to ensure their physical properties and safety.
[0003] In contrast, Chinese invention publication CN111632891A discloses a high-voltage line insulator cleaning system and method that utilizes a curved cleaning brush to clean and maintain glass insulators. Currently, most existing maintenance equipment utilizes a high-voltage medium to clean and maintain insulators. However, because most glass insulators are made of tempered glass, the glass components of these insulators are characterized by surface compressive stress and internal tensile stress. These stresses are generated by temperature fluctuations during glass processing. When a glass component, heated to its softening temperature (760-780°C), rapidly cools, the surface layer contracts due to the quenching force, while the internal temperature remains high and in an expanded state, hindering its contraction and leaving compressive stress within the surface layer. Subsequently, as the internal temperature drops, it begins to contract, but the surface layer has already hardened, hindering its internal contraction and generating tensile stress. These two stresses remain evenly distributed within the glass component until it cools completely and the temperature gradient disappears, constituting permanent stresses. Once the balance between compressive stress and tensile stress in the glass parts of glass insulators is destroyed, cracks will quickly appear under the action of stress, causing the glass parts to shatter, that is, self-explosion. Currently, glass insulators are used in multiple stacks, which will not destroy the stress balance under normal circumstances. However, in external wind, rain and snow environments, shaking and temperature changes may cause instantaneous cracking. The purpose of maintaining glass insulators is to find and solve problems. Therefore, when maintenance is needed, it is also necessary to effectively power them to release stress and quickly and effectively detect unqualified products. Summary of the Invention
[0004] The application provides a glass insulator maintenance device to solve the technical problem that the existing device cannot release and detect the time stress accumulation on the glass insulator in time when cleaning the glass insulator by using high-voltage medium.
[0005] The glass insulator maintenance device adopts the technical scheme that the device comprises a power mechanism for installation and fixation, a poking mechanism for poking the glass insulator to release stress, and a bottom fixing mechanism for moving the device in cooperation with the poking mechanism, the top of the power mechanism is hoisted and moved by a drone, the bottom fixing mechanism is symmetrically arranged at the two ends of the power mechanism and close to the lower side, the upper side of the bottom fixing mechanism is provided with a cleaning and detecting mechanism for cleaning and maintaining the power mechanism, and the poking mechanism is arranged on the power mechanism.
[0006] The power mechanism comprises a top box, side limit columns are symmetrically arranged at the two ends of the top box, and the cleaning and detecting mechanism and the bottom fixing mechanism are fixedly arranged on the side limit columns through bolts.
[0007] The poking mechanism is arranged at the bottom end face of the top box, and comprises a top poking assembly, an included angle is arranged between the top poking assembly and the advancing direction of the power mechanism, the top poking assembly is driven by a power assembly outside, a top mounting frame is connected to the upper end of the top poking assembly through an adjusting assembly, the top poking assembly comprises a poking crawler belt, a poking block and an outer frame, the poking crawler belt is wrapped outside the outer frame, the power assembly is connected to the inside of the poking crawler belt through a gear, a plurality of groups of poking blocks are uniformly arranged on the poking crawler belt, the poking blocks are connected through strain gauges between adjacent ones, the even-numbered poking blocks in the second group are connected to the even-numbered poking blocks in the first group, and the odd-numbered poking blocks in the second group are connected to the odd-numbered poking blocks in the third group.
[0008] Further, the adjusting assembly of the top poking assembly comprises a top buffer assembly, the top poking assembly is connected to a top sliding frame through the top buffer assembly, the top sliding frame is slidingly connected to the top mounting frame, the top mounting frame is arranged on the upper side of the top poking assembly, the top mounting frame is movably connected to the top poking assembly through a top swing arm, a top cylinder is arranged on the top of the top mounting frame, and the movable end of the top cylinder is connected to the top sliding frame.
[0009] Furthermore, the top buffer assembly includes a telescopic rod, a support sleeve, and a support spring. The telescopic rod is connected to the top sliding frame through a pin shaft. The telescopic rod is slidably connected to the support sleeve at one end away from the top sliding frame. A support spring is arranged between the telescopic rod and the support sleeve. The support sleeve is slidably connected to the outer frame through a connecting pin.
[0010] Furthermore, the connecting pin is connected to the folding frame located inside the outer frame. The folding frame is a V-shaped frame. The opening angle of the folding frame is 120°. Several pulleys supporting the shifting track are arranged inside the outer frame. The two pulleys located in the middle position of the lower side are connected to the folding frame through a pin shaft, and the center point of the folding frame and the point away from the connecting pin are connected to the pulley.
[0011] Furthermore, the bottom fixing mechanism includes a bottom mounting frame, both ends of the bottom mounting frame are connected to sliders through flanges, the sliders are connected to the side limit columns and the bottom mounting frame through bolts, and the bottom mounting frame can adjust the flange angle so that the bottom fixing mechanism as a whole can adapt to glass insulators of different specifications.
[0012] Furthermore, a bottom cylinder is installed on the bottom mounting frame, the fixed end of the bottom cylinder is connected to the bottom mounting frame through a triangular seat, the movable end of the bottom cylinder is connected to the bottom sliding frame, the bottom sliding frame is connected to the bottom sliding groove on the bottom mounting frame through a pin shaft, a bottom buffer assembly is installed on the outside of the bottom sliding frame, the bottom buffer assembly is connected to a traveling assembly at one end away from the bottom sliding frame, the traveling assembly is also cooperated with the bottom mounting frame through two bottom swing arms, and the traveling assembly is a crawler traveling structure.
[0013] Furthermore, an air pump is installed at the center position inside the top box, and the cleaning and detection mechanism includes a detection frame, two of which are symmetrically installed on both sides of the lower end of the top box, and the detection frame is evenly installed with several high-pressure air nozzles corresponding to the end faces of the glass insulators, and the detection frame is installed with an ultrasonic detector corresponding to the lower side of the toggle mechanism.
[0014] Furthermore, the material of the shifting track is rubber, and the shifting block is a metal frame wrapped with rubber.
[0015] Furthermore, the inner side of the shifting crawler is a synchronous belt structure, and the inner side of the shifting crawler is equipped with a synchronous wheel, and the synchronous wheel is connected to the outer frame through a bearing.
[0016] Furthermore, the angle between the top toggle assembly and the travel direction of the power mechanism is 45°.
[0017] The beneficial effects of the present invention are as follows: the present invention cooperates with the bottom fixing mechanism and the toggle mechanism, and utilizes a three-dimensional triangle composed of a toggle mechanism and two bottom fixing mechanisms to restrict the glass insulator during travel, which can not only ensure the stability of the equipment on the glass insulator, but also spread the pressure so that the glass insulator will not be damaged due to excessive force caused by pressure concentration, and can also provide initial pressure. The toggle mechanism is used to use oblique power to toggle the glass insulator for rotation, thereby eliminating stress accumulation caused by long-term extrusion. After rotation, it is promptly sprayed and cleaned and ultrasonically tested to achieve timely detection and maintenance. The connection pin and the folding frame are used to cooperate to deal with the dimensional changes occurring across the glass insulator. The strain gauge (8421) inside the toggle track is used to ensure the glass insulator is locked when subjected to the expansion elastic stress of the folding frame, thereby ensuring the rotation of the glass insulator, thereby improving the maintenance effect of the glass insulator. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0019] Figure 1 A schematic structural diagram of an embodiment of a glass insulator maintenance device of the present invention;
[0020] Figure 2 This is a schematic diagram of the installation structure of a cleaning and detection mechanism of an embodiment of a glass insulator maintenance device of the present invention;
[0021] Figure 3 This is a schematic diagram of the installation structure of a toggle mechanism of an embodiment of a glass insulator maintenance device of the present invention;
[0022] Figure 4 This is a structural schematic diagram of the corresponding relationship between a glass insulator and a toggle mechanism in an embodiment of a glass insulator maintenance device of the present invention;
[0023] Figure 5 This is a schematic structural diagram of a bottom fixing mechanism of an embodiment of a glass insulator maintenance device of the present invention;
[0024] Figure 6 A schematic structural diagram of a toggle mechanism of an embodiment of a glass insulator maintenance device of the present invention;
[0025] Figure 7 A front view of a toggle mechanism of an embodiment of a glass insulator maintenance device of the present invention;
[0026] Figure 8 A schematic diagram of the folding frame structure of an embodiment of a glass insulator maintenance device of the present invention;
[0027] Figure 9 A schematic diagram of the internal structure of a movable crawler of an embodiment of a glass insulator maintenance device of the present invention;
[0028] Figure 10 This is a schematic structural diagram of an initial state of a strain gauge of an embodiment of a glass insulator maintenance device of the present invention;
[0029] Figure 11 This is a schematic structural diagram of a strain gauge in a retracted state in an embodiment of a glass insulator maintenance device of the present invention.
[0030] In the figure: 1. UAV; 2. Traction assembly; 3. Locking assembly; 4. Power mechanism; 5. Glass insulator; 6. Bottom fixing mechanism; 7. Cleaning and detection mechanism; 8. Toggle mechanism; 41. Top box; 42. Hanger; 43. Side limit column; 61. Bottom mounting frame; 62. Bottom cylinder; 63. Travel assembly; 64. Bottom sliding frame; 65. Bottom sliding groove; 66. Bottom buffer assembly; 67. Bottom swing arm; 71. Inspection Measuring frame; 72. High-pressure air nozzle; 73. Ultrasonic detector; 81. Top mounting frame; 82. Top cylinder; 83. Top sliding frame; 84. Top toggle assembly; 85. Top buffer assembly; 86. Top swing arm; 841. Toggle track; 842. Toggle block; 8421. Strain gauge; 843. Outer frame; 851. Telescopic rod; 852. Support sleeve; 853. Support spring; 854. Connecting pin; 855. Folding frame. DETAILED DESCRIPTION
[0031] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0032] An embodiment of a glass insulator maintenance device of the present invention is as follows Figures 1 to 11As shown, it includes a power mechanism 4 for installation and fixation, a toggle mechanism 8 for toggling the glass insulator 5 to release its stress, and a bottom fixing mechanism 6 for cooperating with the toggle mechanism 8 to move the device. The top of the power mechanism 4 is hoisted and moved by the drone 1. The bottom of the drone 1 is connected to a traction assembly 2. The traction assembly 2 is connected to the hanger 42 of the power mechanism 4 through a locking assembly 3. Two bottom fixing mechanisms 6 are provided and symmetrically installed at both ends of the power mechanism 4 near the lower side. A cleaning and detection mechanism 7 for cleaning and maintaining the power mechanism 4 is installed on the upper side of each bottom fixing mechanism 6. The toggle mechanism 8 is installed on the power mechanism 4.
[0033] like Figure 2 As shown, the power mechanism 4 includes a top box 41, and side limit columns 43 are symmetrically provided at both ends of the top box 41. The side limit columns 43, the search, cleaning and detection mechanism 7 and the bottom fixing mechanism 6 are fixedly installed on the side limit columns 43 by bolts;
[0034] like Figure 3-9 As shown, the toggle mechanism 8 is installed on the bottom end surface of the top box 41, and the toggle mechanism 8 includes a top toggle assembly 84, an angle is set between the top toggle assembly 84 and the travel direction of the power mechanism 4, the outside of the top toggle assembly 84 is driven by the power assembly, and the upper end of the top toggle assembly 84 is connected to the top mounting frame 81 through the adjustment assembly, and the top toggle assembly 84 includes a toggle track 841, a toggle block 842, and an outer frame 843. The toggle track 841 is wrapped and arranged on the outside of the outer frame 843, and the toggle track 841 is connected to the power assembly through a gear. Several groups of toggle blocks 842 are evenly arranged on the toggle track 841, and the adjacent toggle blocks 842 are connected by strain gauges 8421, and the even-numbered toggle blocks 842 in the second group are connected to the even-numbered toggle blocks 842 in the first group, and the odd-numbered toggle blocks 842 in the second group are connected to the odd-numbered toggle blocks 842 in the third group (as shown in FIG. Figure 9 As shown, in Figure 9 As shown in the dotted box in the figure, the groups are numbered a, b, and c from left to right, and 1, 2, 3, and 4 from top to bottom, with odd numbers being 1 and 3 and even numbers being 2 and 4. The toggle blocks 842 at the even-numbered positions in the b column are connected to the toggle blocks 842 at the even-numbered positions in the a column via strain gauges 8421, and the toggle blocks 842 at the odd-numbered positions in the b column are connected to the toggle blocks 842 at the odd-numbered positions in the c column via strain gauges 8421, and so on). As a result, when the toggle blocks 842 come into contact with the glass insulator during movement, the pressure from the top toggle assembly 84 can cause the strain gauges 8421 to cause the two toggle blocks 842 to lock inward, thereby clamping the glass insulator. The glass insulator is then toggled and rotated by the rotation of the toggle track 841.
[0035] In this embodiment, the adjustment assembly of the top toggle assembly 84 includes a top buffer assembly 85, and the top toggle assembly 84 is connected to the top sliding frame 83 through the top buffer assembly 85. The top sliding frame 83 is slidably connected to the top mounting frame 81, and the top mounting frame 81 is located on the upper side of the top toggle assembly 84. The middle part of the top toggle assembly 84 is movably connected to the top mounting frame 81 through a top swing arm 86. A top cylinder 82 is installed on the top of the top mounting frame 81, and the movable end of the top cylinder 82 is connected to the top sliding frame 83. The top cylinder 82 can support the top toggle assembly 84 to move downward to press the glass insulator.
[0036] In this embodiment, the top buffer assembly 85 includes a telescopic rod 851, a support sleeve 852, and a support spring 853. The telescopic rod 851 is connected to the top sliding frame 83 through a pin shaft. The end of the telescopic rod 851 away from the top sliding frame 83 is slidably connected to the support sleeve 852. A support spring 853 is arranged between the telescopic rod 851 and the support sleeve 852. The support sleeve 852 is slidably connected to the outer frame 843 through a connecting pin 854. The top buffer assembly 85 is used to change the power of the top cylinder 82 into an elastic support and transmit it to the top toggle assembly 84, thereby avoiding the pressure of the top toggle assembly 84 and the toggle track 841 being too rigid, thereby causing a rigid impact on the glass insulator and causing damage.
[0037] In this embodiment, if Figure 8 As shown, the connecting pin 854 is connected to the folding frame 855 located inside the outer frame 843. The folding frame 855 is a V-shaped frame. The opening angle of the folding frame 855 is 120°. Several pulleys supporting the shifting track 841 are arranged inside the outer frame 843. The two pulleys located in the middle position of the lower side are connected to the folding frame 855 through a pin shaft, and the center point of the folding frame 855 and the point on the side away from the connecting pin 854 are connected to the pulley.
[0038] In this embodiment, the bottom fixing mechanism 6 includes a bottom mounting frame 61. The two ends of the bottom mounting frame 61 are connected to the slider via flanges. The slider is connected to the side limit column 43 and the bottom mounting frame 61 via bolts. The bottom mounting frame 61 can adjust the flange angle so that the bottom fixing mechanism 6 can adapt to glass insulators 5 of different specifications.
[0039] In the embodiment, the bottom cylinder 62 is installed on the bottom mounting frame 61, the fixed end of the bottom cylinder 62 is connected to the bottom mounting frame 61 through a triangular seat, the movable end of the bottom cylinder 62 is connected to the bottom sliding frame 64, the bottom sliding frame 64 is connected to the bottom sliding groove 65 on the bottom mounting frame 61 through a pin shaft, the bottom buffer assembly 66 is installed outside the bottom sliding frame 64, the traveling assembly 63 is connected to one end of the bottom buffer assembly 66 away from the bottom sliding frame 64, the traveling assembly 63 is further matched with the bottom mounting frame 61 through two bottom swing arms 67, the traveling assembly 63 is a track traveling structure, the adjusting part of the bottom fixing mechanism 6 and the adjusting part of the poking mechanism 8 are basically the same, and both are used to ensure that the glass insulator is effectively fixed after being matched, and the buffer is used to avoid damage to the glass insulator.
[0040] In the embodiment, the air pump is installed at the center of the top box 41, the cleaning and detecting mechanism 7 includes a detection frame 71, two detection frames 71 are symmetrically installed at the lower ends of the two sides of the top box 41, a plurality of high-pressure air nozzles 72 are uniformly installed on the detection frame 71 corresponding to the end face of the glass insulator 5, and the ultrasonic detector 73 is installed on the detection frame 71 corresponding to the lower part of the poking mechanism 8.
[0041] In the embodiment, the material of the poking track 841 is rubber, and the poking block 842 is a metal frame wrapped with rubber on the outside.
[0042] In the embodiment, the inner side of the poking track 841 is a synchronous belt structure, and a synchronous wheel is matched with the inner side of the poking track 841, and the synchronous wheel is connected to the outer frame 843 through a bearing.
[0043] In the embodiment, the angle between the top poking assembly 84 and the traveling direction of the power mechanism 4 is 45°.
[0044] The working principle is as follows: according to the size of the glass insulator to be maintained, the position of the bottom fixing mechanism 6 on the side limiting column 43 is adjusted first, so that the glass insulator can be clamped when the two bottom fixing mechanisms 6 and the poking mechanism 8 are tightened;
[0045] The unmanned aerial vehicle 1 is started to hoist the power mechanism 4 to the upper side of the glass insulator, at this time, the bottom cylinder 62 and the traveling assembly 63 are in the retracted state, and will not damage the glass insulator when being clamped downward on the outside of the glass insulator, after being lowered to the appropriate position, the bottom cylinder 62 is started to make the two traveling assemblies 63 cooperate with the top poking assembly 84 to form a triangular structure, so as to sleeve the glass insulator;
[0046] Start the motor of the top toggle assembly 84 to rotate the toggle track 841, and at the same time start the motor of the travel assembly 63 to start the travel assembly 63. In this solution, the angle between the top toggle assembly 84 and the travel direction is 45 degrees, so the travel speed of the top toggle assembly 84 is 1.4 times that of the travel assembly 63. At this time, because the top cylinder 82 provides support for the top toggle assembly 84, and the elastic compression of the top buffer assembly 85 is used to ensure that the toggle track 841 is pressed against the end face of the glass insulator, the friction force of the inclined surface is used to toggle the glass insulator, so that the device During the journey, the glass insulator rotates. When the glass insulator rotates, the stress accumulated due to the long-term squeezing and fitting between the glass insulators is released. If the quality of the glass insulator is good and there are no internal micro cracks or cracks caused by the external environment, the high-pressure air nozzle 72 and the ultrasonic detector 73 are activated while the glass insulator rotates to clean and maintain the area around the glass insulator and to inspect the surface for flaws. If the stress accumulates for too long and cracks occur after rotation, it means that it needs to be replaced, and the ultrasonic detector 73 is used to scan and mark it.
[0047] At the same time, when the toggle rotation is performed, the size of the equipment changes during operation due to the gap between the glass insulators. The top buffer assembly 85 in this solution provides elastic support and is transmitted to the folding frame 855 through the connecting pin 854. The folding frame 855 drives the toggle track 841 on the corresponding side of the glass insulator to produce an outward bulge. At the same time, the outward bulge is also in an elastic state, so that the toggle block 842 can be pre-opened before contacting the glass insulator next time. After the toggle block 842 contacts the glass insulator, the toggle block 842 will shrink, causing the strain gauge 8421 to be subjected to force. Because the adjacent toggle blocks 842 are connected by the strain gauge 8421, and the even-numbered toggle blocks 842 in the second group are connected to the even-numbered toggle blocks 842 in the first group, and the odd-numbered toggle blocks 842 in the second group are connected to the odd-numbered toggle blocks 842 in the third group, the strain gauge 8421 will drive the toggle block 842 to produce an inward buckling state (such as Figure 10-11 ), ensuring the friction between the toggle block 842 and the glass insulator, thereby ensuring that the toggle block 842 can drive the glass insulator to rotate when it moves.
[0048] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A glass insulator maintenance device, characterized by: The invention comprises a power mechanism (4) for installation and fixing, a toggle mechanism (8) for toggle a glass insulator (5) to release stress, and a bottom fixing mechanism (6) for cooperating with the toggle mechanism (8) to move the device. The top of the power mechanism (4) is hoisted and moved by an unmanned aerial vehicle (1). Two bottom fixing mechanisms (6) are provided and symmetrically installed at both ends of the power mechanism (4) near the lower side. A cleaning and detection mechanism (7) for cleaning and maintaining the power mechanism (4) is installed on the upper side of each bottom fixing mechanism (6). The toggle mechanism (8) is installed on the power mechanism (4). The power mechanism (4) includes a top box (41), and side limit columns (43) are symmetrically provided at both ends of the top box (41). The side limit columns (43), the search, cleaning and detection mechanism (7) and the bottom fixing mechanism (6) are fixedly mounted on the side limit columns (43) by bolts. The toggle mechanism (8) is mounted on the bottom end surface of the top box (41), and the toggle mechanism (8) includes a top toggle assembly (84), an angle is set between the top toggle assembly (84) and the travel direction of the power mechanism (4), the top toggle assembly (84) is driven by the power assembly outside, the upper end of the top toggle assembly (84) is connected to the top mounting frame (81) through the adjustment assembly, the top toggle assembly (84) includes a toggle track (841), a toggle block (842), an outer frame (843), and the toggle The crawler (841) is wrapped around the outside of the outer frame (843); the inside of the toggle crawler (841) is connected to the power assembly via a gear; a plurality of groups of toggle blocks (842) are evenly arranged on the toggle crawler (841); adjacent toggle blocks (842) are connected via strain gauges (8421); the toggle blocks (842) at even positions in the second group are connected to the toggle blocks (842) at even positions in the first group; and the toggle blocks (842) at odd positions in the second group are connected to the toggle blocks (842) at odd positions in the third group.
2. A glass insulator maintenance device according to claim 1, characterized in that: The adjusting assembly of the top toggle assembly (84) comprises a top buffer assembly (85), the top toggle assembly (84) is connected to a top sliding frame (83) via the top buffer assembly (85), the top sliding frame (83) is slidably connected to a top mounting frame (81), the top mounting frame (81) is located on the upper side of the top toggle assembly (84), the middle part of the top toggle assembly (84) is movably connected to the top mounting frame (81) via a top swing arm (86), a top cylinder (82) is installed on the top of the top mounting frame (81), and the movable end of the top cylinder (82) is connected to the top sliding frame (83).
3. The glass insulator maintenance device according to claim 2, characterized in that: The top buffer assembly (85) includes a telescopic rod (851), a support sleeve (852), and a support spring (853). The telescopic rod (851) is connected to the top sliding frame (83) via a pin shaft. The end of the telescopic rod (851) away from the top sliding frame (83) is slidably connected to the support sleeve (852). A support spring (853) is provided between the telescopic rod (851) and the support sleeve (852). The support sleeve (852) is slidably connected to the outer frame (843) via a connecting pin (854).
4. The glass insulator maintenance device according to claim 3, characterized in that: The connecting pin (854) is connected to a folding frame (855) located inside the outer frame (843). The folding frame (855) is a V-shaped frame. The opening angle of the folding frame (855) is 120 degrees. A plurality of pulleys supporting the shifting track (841) are provided inside the outer frame (843). Two pulleys located in the middle of the lower side are connected to the folding frame (855) through a pin shaft, and the center point of the folding frame (855) and a point away from the connecting pin (854) are connected to the pulleys.
5. The glass insulator maintenance device according to claim 1, characterized in that: The bottom fixing mechanism (6) comprises a bottom mounting frame (61), both ends of the bottom mounting frame (61) are connected to sliders via flanges, the sliders are connected to the side limit columns (43) and the bottom mounting frame (61) via bolts, and the bottom mounting frame (61) can adjust the flange angle so that the bottom fixing mechanism (6) as a whole can adapt to glass insulators (5) of different specifications.
6. The glass insulator maintenance device according to claim 5, characterized in that: A bottom cylinder (62) is installed on the bottom mounting frame (61), and the fixed end of the bottom cylinder (62) is connected to the bottom mounting frame (61) through a triangular seat, and the movable end of the bottom cylinder (62) is connected to a bottom sliding frame (64), and the bottom sliding frame (64) is connected to a bottom sliding groove (65) on the bottom mounting frame (61) through a pin shaft. A bottom buffer assembly (66) is installed on the outside of the bottom sliding frame (64), and the bottom buffer assembly (66) is connected to a travel assembly (63) at one end away from the bottom sliding frame (64). The travel assembly (63) is also matched with the bottom mounting frame (61) through two bottom swing arms (67), and the travel assembly (63) is a crawler travel structure.
7. The glass insulator maintenance device according to claim 1, characterized in that: An air pump is installed at the center of the top box (41). The cleaning detection mechanism (7) includes a detection frame (71). Two detection frames (71) are symmetrically installed on both sides of the lower end of the top box (41). The detection frames (71) are evenly installed with a plurality of high-pressure air nozzles (72) corresponding to the end faces of the glass insulator (5). The detection frames (71) are installed with an ultrasonic detector (73) corresponding to the lower part of the toggle mechanism (8).
8. The glass insulator maintenance device according to claim 4, characterized in that: The material of the shifting track (841) is rubber, and the shifting block (842) is a metal frame with rubber wrapped on the outside.
9. The glass insulator maintenance device according to claim 8, characterized in that: The inner side of the moving crawler (841) is a synchronous belt structure, and the inner side of the moving crawler (841) is matched with a synchronous wheel, and the synchronous wheel is connected to the outer frame (843) through a bearing.
10. The glass insulator maintenance device according to claim 9, characterized in that: The included angle between the top toggle assembly (84) and the travel direction of the power mechanism (4) is 45°.
Citation Information
Patent Citations
High voltage power line insulator cleaning system and cleaning method
CN111632891A
Improved horizontal single connection insulator chain detection robot
CN104198848A
The cleaning method and the robot to clear an insulator
KR1020060031246A