Optical black and white element shearing machine

Abstract

The invention provides an optical black and white element shearing machine, which relates to the technical field of optical black and white element shearing, and specifically comprises a workbench, a feeding warehouse, a discharging warehouse, a first movable mechanism, ultrasonic tool equipment, a cover warehouse, a second movable mechanism and a third movable mechanism, after the first movable mechanism correspondingly pulls out the bearing plate at the bottom of the feeding warehouse to the tray placing area, the second movable mechanism is used for taking up the to-be-tested elements on the bearing plate, the to-be-tested elements are sequentially and correspondingly placed at the ultrasonic tool equipment for cutting, and the to-be-tested elements are correspondingly placed back to the original position after cutting; after all the to-be-tested elements on the bearing plate are cut, the bearing plate is correspondingly moved to the cover loading area, and the cover pieces on the cover warehouse are taken up by the third moving mechanism and are sequentially and correspondingly placed on the tops of the cut elements on the bearing plate. The device is simple and convenient to operate and relatively good in automation degree, the working efficiency is effectively improved, the time loss is saved, the cultivation of a personnel replacement technology is reduced, the labor cost is reduced, and the practicability is high.

Description

Technical Field

[0001] The invention relates to the technical field of optical black-and-white component shearing, and in particular to an optical black-and-white component shearing machine. Background Art

[0002] Optical black and white components refer to a common optical component, such as black and white lenses or black and white glass slides. Black and white lenses refer to a special lens that reflects or transmits black and white light, usually used in projectors or movie projectors. Black and white glass slides refer to a transparent glass slide with black and white patterns or text on it, usually used for teaching or display purposes. The use of optical black and white components is now common and widely used in various optical devices.

[0003] However, when manufacturing existing optical black and white components, ultrasonic tooling equipment is usually required to cut them. The existing cutting method is generally that the staff places the components to be tested one by one on the ultrasonic tooling equipment for cutting. After the cutting is completed, the staff will take them out and replace the next group of components to be tested to continue the cutting work. This manual operation method is very troublesome, the work efficiency is obviously low, and it takes a lot of time and frequent manual operations to complete the operation. The labor cost is high and the degree of automation is low. Therefore, it is necessary to propose an improvement measure to solve the above problems. Summary of the invention

[0004] The present invention provides an optical black-and-white component shearing machine to solve the technical problems raised in the above-mentioned background technology.

[0005] In order to achieve the above object, the present invention adopts the following technical scheme: an optical black and white component cutting machine, comprising Workbench; The feed storage is located on the top right side of the rear end of the workbench; The material discharging storage is located on the left side of the top rear end of the workbench; The first movable mechanism is arranged between the lower part of the feed storage and the lower part of the discharge storage; Ultrasonic tooling equipment is set on the right side of the top front of the workbench; Lid storage, located on the left side of the top front of the workbench; The second movable mechanism is arranged on the upper right side of the middle part of the workbench; The third movable mechanism is arranged on the upper left side of the middle part of the workbench; After the first movable mechanism pulls the corresponding carrier plate at the bottom of the feed storage to the swing plate area, the second movable mechanism is used to pick up the components to be tested on the carrier plate, and they are placed in turn on the ultrasonic tooling equipment for cutting, and then put back to their original places after cutting; after all the components to be tested on the carrier plate are cut, the first movable mechanism is used to move the carrier plate to the cover installation area, and the third movable mechanism is used to pick up the cover sheet on the cover storage, and they are placed in turn on the top of the cut components on the carrier plate. Finally, the first movable mechanism is used to put the carrier plate into the bottom of the discharge storage, and then the cutting process of the next group of components to be tested on the carrier plate can be carried out.

[0006] Preferably, the first movable mechanism includes a material pulling X-axis linear module and a material discharging X-axis linear module, the material pulling X-axis linear module is correspondingly installed on the top of the workbench and located below the feed storage, and the material discharging X-axis linear module is correspondingly installed on the top of the workbench and located below the discharge storage; two vertical plates are correspondingly provided on the left and right sides of the top of the rear end of the workbench, and the first slide cylinder is correspondingly installed on the top of the vertical plates, the feed storage and the discharge storage both include a plurality of vertically stackable supporting plates, and material trays are correspondingly placed on the supporting plates, The inner telescopic end of the first slide cylinder can be correspondingly inserted into the bottom edge of the load-bearing plate; there are corresponding lifting components under the feed storage and the discharge storage, and there are corresponding lifting components under the overlapping area in the middle of the pulling X-axis linear module and the discharge X-axis linear module, which are used to control the lifting and lowering of the load-bearing plate; when the first slide cylinder retracts outward, the bottom load-bearing plate will fall above the lifting component, and the inner telescopic end of the first slide cylinder at the feed storage will extend inward and be correspondingly inserted between the two adjacent load-bearing plates at the bottom.

[0007] Preferably, the lifting assembly includes a U-shaped jacking plate and a fixed plate, and a U-shaped jacking plate is correspondingly provided under the feed storage, under the discharge storage, and under the overlapping area of ​​the pulling X-axis linear module and the discharge X-axis linear module. The two sides of the U-shaped jacking plate slide through the top of the workbench, and the fixed plate is correspondingly installed on the top of the inner side of the workbench, and guide rods are correspondingly installed on both sides of the fixed plate, and the bottom ends of the two guide rods are correspondingly connected to the two sides of the first mounting frame, and the first motor is correspondingly installed in the middle of the bottom end of the first mounting frame, and sliding column sleeves are correspondingly installed on both sides of the bottom of the U-shaped jacking plate, and the sliding column sleeves on both sides of the U-shaped jacking plate are correspondingly slidably sleeved on the two guide rods, and a first threaded rod is correspondingly threadedly installed in the middle of the U-shaped jacking plate, and the top of the first threaded rod is correspondingly rotatably connected to the middle of the fixed plate, and the bottom of the U-shaped jacking plate is provided with a through hole for the first threaded rod to pass through, and the bottom end of the first threaded rod is correspondingly connected to the output shaft of the first motor.

[0008] Preferably, the second movable mechanism includes a first Y-axis linear module and a docking assembly, both ends of the first Y-axis linear module are correspondingly installed on the right side of the middle of the top of the workbench through a first fixed frame, and the docking assembly is correspondingly arranged between the ultrasonic tooling equipment and the first Y-axis linear module; a plurality of first Z-axis linear modules are correspondingly installed on the moving seat of the first Y-axis linear module, a material picking nozzle assembly is correspondingly installed on the moving seat of the first Z-axis linear module, a first upper camera is also correspondingly installed on one side of the moving seat of the first Y-axis linear module, and a lower camera is also correspondingly installed between the docking assembly on the top of the workbench and the swing plate area.

[0009] Preferably, the docking assembly includes a rotating rod and a mounting plate, the rotating rod is driven to rotate and installed at a corresponding position on the top of the workbench, the top of the rotating rod is correspondingly installed and connected to the middle of the mounting plate, and rotating columns are correspondingly provided on both sides of the mounting plate, the rotating columns penetrate the mounting plate and are driven to rotate, and a docking platform is correspondingly placed on the top of the rotating column, and a plurality of docking columns for placing the components to be measured are evenly provided around the top of the docking platform, and a top rod sliding through the rotating column corresponds to the middle of the bottom end of the docking platform; the docking platform on one side of the top of the mounting plate can correspond to being located below the ultrasonic tooling platform of the ultrasonic tooling equipment, and the ultrasonic tooling platform is correspondingly provided with a slot hole for the docking column on the docking platform to pass through, and a lifting assembly for lifting the top rod is correspondingly provided below the ultrasonic tooling platform; the docking platform on the other side of the top of the mounting plate can correspond to being located below the material picking nozzle assembly on the first Y-axis linear module, and the plurality of material picking nozzle assemblies are used to sequentially realize the picking and placing of the components to be measured on the top of the docking column on the docking platform.

[0010] Preferably, a first connecting plate is provided at a corresponding position on the upper inner part of the workbench, and the first connecting plate is correspondingly installed and connected to the inner top wall of the workbench through connecting columns on all sides, and a third motor is correspondingly installed on the first connecting plate, and the output shaft on the top of the third motor is transmission-connected to the bottom of the rotating rod; U-shaped connecting frames are correspondingly provided on both sides of the bottom of the mounting plate, and a second motor is correspondingly installed on the U-shaped connecting frame, and the output shaft on the top of the second motor is transmission-connected to the lower part of the rotating column through a first synchronous belt.

[0011] Preferably, the lifting assembly includes a connecting block, which is installed at a corresponding position on the top of the workbench above the ultrasonic workbench, and guide columns that slide through the connecting block and the top wall of the workbench are provided on both sides of the connecting block, the tops of the two guide columns are installed on both sides of the top plate, and the bottoms of the two guide columns are installed on the second mounting frame, and the fourth motor is installed on the second mounting frame; a second threaded rod is threadedly installed on the middle part of the connecting block, and a through hole for the second threaded rod to pass through is provided at a corresponding position on the top of the workbench, the top of the second threaded rod is rotatably connected to the top plate, and the bottom of the second threaded rod is connected to the output shaft of the fourth motor through a second synchronous belt drive, and the top plate is used to lift the top rod in the ultrasonic workbench, so that the docking columns on the docking table are inserted into the slots of the ultrasonic workbench for cutting.

[0012] Preferably, the third movable mechanism includes a second Y-axis linear module, both ends of which are correspondingly installed on the left side of the middle of the top of the workbench through a second fixed frame, and a third Z-axis linear module is correspondingly installed on one side of the moving seat of the second Y-axis linear module, and a clamping assembly is correspondingly installed on the moving seat of the third Z-axis linear module. The clamping assembly can clamp the cover sheet at the cover storage area and place it correspondingly on the top of the cut component on the carrying plate of the cover loading area.

[0013] Preferably, the lid storage comprises a lid removing X-axis linear module, a material pulling plate and two connecting bottom plates, the lid removing X-axis linear module is correspondingly installed at a corresponding position on the top of the workbench, the middle part of the material pulling plate is correspondingly installed on the top of a movable seat of the lid removing X-axis linear module, and the two connecting bottom plates are correspondingly installed on the top of the workbench and are located on both sides of the lid removing X-axis linear module; four L-shaped limit frames are correspondingly arranged around the top of the connecting bottom plate, and a plurality of cover sheets are correspondingly stacked vertically between the four L-shaped limit frames, and a second slide cylinder is also correspondingly installed on the front and rear sides of the top of the connecting bottom plate, and the inner telescopic end of the second slide cylinder can be correspondingly inserted into the bottom edge of the cover sheet; the two sides of the material pulling plate can be respectively moved to the bottom of the cover sheets stacked on both sides thereof, and when the second slide cylinder retracts outward, the bottom cover sheet falls on the material pulling plate; when the second slide cylinder extends inward, the inner telescopic end of the second slide cylinder can be correspondingly inserted between the two adjacent cover sheets at the bottom, so that the bottom cover sheet can be pulled out by using the lid removing X-axis linear module.

[0014] Preferably, a feeding mechanism is also provided on the top of the workbench, and the feeding mechanism is correspondingly arranged between the lid storage and the lid loading area; the feeding mechanism comprises a feeding X-axis linear module and a feeding carrier, the feeding X-axis linear module is correspondingly installed on the top of the workbench and located between the lid storage and the lid loading area, the feeding carrier is correspondingly installed on a movable seat on the top of the feeding X-axis linear module, and a plurality of cut components are correspondingly placed on the top of the feeding carrier; a second Z-axis linear module is also correspondingly installed on the other side of the movable seat of the second Y-axis linear module, a feeding nozzle assembly is correspondingly installed on the movable seat of the second Z-axis linear module, and a second upper camera is also correspondingly installed on the movable seat of the second Y-axis linear module, and the second upper camera is correspondingly located on one side of the feeding nozzle assembly, and the cut components on the top of the feeding carrier are placed on the empty positions where no components are placed on the carrying plate in the lid loading area through the feeding nozzle assembly for filling.

[0015] Compared with the prior art, the present invention has the following beneficial effects: The present invention arranges a feed storage, a discharge storage, a lid storage, an ultrasonic tooling device, and components such as the first, second, and third movable mechanisms on a workbench, optimizes the specific structural design, and utilizes the cooperation of multiple X-axis linear modules, Y-axis linear modules, Z-axis linear modules, nozzle assemblies, and lifting assemblies. When working, the X-axis linear module for pulling materials can be first used in cooperation with the lifting assembly to pull the carrier plate at the bottom of the feed storage to the swing plate area, and then the Y-axis linear module, Z-axis linear module, multiple nozzle assemblies, and a camera can be used to suck up the components to be tested in the feed tray of the carrier plate, and place them on a docking station in turn. The two docking stations work alternately, and the ultrasonic tooling device is used to cut the components to be tested. When the components to be tested on one docking station are being cut, the components that have been cut on the other docking station are placed on the docking station. Put it back to its original place; after all the components to be tested on the carrier plate are cut, the carrier plate is moved to the cover installation area through the cooperation of two X-axis linear modules and lifting components, and the cover sheet on the top of the cover storage is clamped by another Y-axis linear module, Z-axis linear module, clamping claw assembly and camera, and placed on the top of the cut components on the carrier plate in turn. After all the cover sheets are placed, the carrier plate is inserted into the bottom of the discharge storage by the cooperation of the discharge X-axis linear module and lifting assembly, and then the next group of components to be tested on the carrier plate at the bottom of the feed storage can be cut. The overall operation is simple and convenient, and the degree of automation is relatively good. The automatic loading and unloading replaces the manual loading and unloading steps, which effectively improves the work efficiency, saves time loss and the training of personnel replacement technology, and reduces labor costs. The setting of the feed storage allows personnel to load multiple batches of materials at a time, increasing the total amount of work of a single machine, and making it more convenient to use. The present invention also provides a feeding X-axis linear module, a feeding tray and other feeding mechanisms, so that the vacant parts of the carrier plate feeding tray can be fed, so that the carrier plate feeding tray inserted into the discharge storage is filled with cut components, which is convenient for staff to directly unload and take away the materials, and there is no need for staff to manually check the feeding, thereby further improving work efficiency. The overall design is ingenious, easy to use, simple to get started, and easy to operate. It is highly practical and worthy of promotion. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the structure of the shearing machine of the present invention from a top view; Figure 2 is a schematic structural diagram of the first movable mechanism of the present invention; Figure 3 is a structural schematic diagram of the first movable mechanism of the present invention from another viewing angle; Figure 4 It is a schematic diagram of the structure of the components on the two Y-axis linear modules of the present invention; Figure 5It is a structural schematic diagram of each component on the two Y-axis linear modules of the present invention from another perspective; Figure 6 is a schematic structural diagram of a docking assembly of the present invention; Figure 7 It is a structural schematic diagram of the lid storage of the present invention.

[0017] In the figure: 1. workbench; 2. X-axis linear module for pulling materials; 3. X-axis linear module for discharging materials; 4. feeding storage; 5. tray area; 6. lid loading area; 7. discharging storage; 8. first Y-axis linear module; 9. second Y-axis linear module; 10. ultrasonic tooling equipment; 1001. ultrasonic tooling table; 11. docking table; 1101. docking column; 12. first Z-axis linear module; 13. material taking nozzle assembly; 14. first upper camera; 15. lower camera; 16. second Z-axis linear module; 17. clamping claw assembly; 18. material replenishing nozzle assembly; 19. second upper camera; 20. material replenishing X-axis linear module; 21. material replenishing tray; 22. lid storage; 2201. connecting bottom plate; 2202. second slide cylinder; 2203. lid taking X-axis linear module; 2204. pulling Material plate; 2205, L-shaped limit frame; 23, vertical plate; 24, first slide cylinder; 25, lifting assembly; 2501, U-shaped lifting plate; 2502, fixed plate; 2503, guide rod; 2504, first mounting frame; 2505, first threaded rod; 2506, sliding column sleeve; 2507, first motor; 26, first fixed frame; 27, second fixed frame; 28, third Z-axis linear module; 29, rotating rod; 30, mounting plate; 31, U-shaped connecting frame; 32, second motor; 33, rotating column; 34, ejector rod; 35, first synchronous belt; 36, first connecting plate; 37, connecting column; 38, third motor; 39, connecting block; 40, guide column; 41, second threaded rod; 42, second mounting frame; 43, ejector plate; 44, fourth motor; 45, second synchronous belt. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0019] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "page", "bottom", "inside", "outside", "clockwise", "counterclockwise", "coaxial", "bottom", "one end", "top", "the other end", "one side", "front", "two ends", "both sides" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.

[0020] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.

[0021] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed", "provided with", etc. should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be internal communication between two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0022] Reference is now made to the accompanying drawings, wherein the purpose of each illustration is only to show certain exemplary embodiments and is not intended to limit the present invention. In each of the drawings, the same reference numerals represent the same or corresponding parts. The dimensions and proportions in each of the drawings are also only for illustration and should not be interpreted as limiting the present invention, and these dimensions may be exaggerated relative to the actual product. Example

[0023] See also Figures 1 to 7 , an optical black and white element cutting machine of this embodiment includes Workbench 1; The feed storage 4 is arranged on the right side of the top rear end of the workbench 1; The material discharging storage 7 is arranged on the left side of the top rear end of the workbench 1; The first movable mechanism is arranged between the feed storage 4 and the discharge storage 7; The ultrasonic tooling equipment 10 is arranged on the right side of the top front end of the workbench 1; The lid storage 22 is arranged on the left side of the top front end of the workbench 1; The second movable mechanism is arranged on the upper right side of the middle part of the workbench 1; The third movable mechanism is arranged on the upper left side of the middle part of the workbench 1; After the first movable mechanism pulls the corresponding carrier plate at the bottom of the feed storage 4 out to the swing plate area 5, the second movable mechanism is used to pick up the components to be tested on the carrier plate, and they are placed in turn on the ultrasonic tooling equipment 10 for cutting, and then put back to their original places after cutting; after all the components to be tested on the carrier plate are cut, the first movable mechanism is used to move the carrier plate to the cover installation area 6, and the third movable mechanism is used to pick up the cover sheet on the cover storage 22, and they are placed in turn on the top of the cut components on the carrier plate. Finally, the first movable mechanism is used to put the carrier plate into the bottom of the discharge storage 7, and then the cutting process of the next group of components to be tested on the carrier plate can be carried out.

[0024] Specifically, the first movable mechanism includes a material pulling X-axis linear module 2 and a material discharging X-axis linear module 3. The material pulling X-axis linear module 2 is correspondingly installed on the top of the workbench 1 and located below the feed storage 4, and the material discharging X-axis linear module 3 is correspondingly installed on the top of the workbench 1 and located below the discharge storage 7. Two vertical plates 23 are correspondingly provided on the left and right sides of the top of the rear end of the workbench 1, and two first slide cylinders 24 are correspondingly installed on the top of the vertical plates 23. The feed storage 4 and the discharge storage 7 both include a plurality of vertically stackable load-bearing plates, and material trays are correspondingly placed on the load-bearing plates. The inner telescopic end of the first slide cylinder 24 can be correspondingly inserted into the bottom edge of the load-bearing plate. A lifting assembly 25 is correspondingly provided below the feed storage 4 and the discharge storage 7. A lifting assembly 25 is also correspondingly provided below the overlapping area in the middle of the material pulling X-axis linear module 2 and the discharge X-axis linear module 3, which is used to control the lifting of the load-bearing plate. When the first slide cylinder 24 at the feed storage 4 retracts outward, the load-bearing plate at the bottom of the feed storage 4 will fall above the corresponding lifting component 25, and the inner telescopic end of the first slide cylinder 24 at the feed storage 4 will extend inward and be correspondingly inserted between the two adjacent load-bearing plates at the bottom. Then the lifting component 25 at the feed storage 4 will drop the load-bearing plate thereon to the moving seat of the X-axis linear module 2 for pulling materials, and the load-bearing plate can be pulled out using the X-axis linear module 2 for pulling materials. When the load-bearing plates are inserted into and placed under the discharge storage 7, the load-bearing plates are lifted to the bottom of the discharge storage 7 by the lifting assembly 25 at the discharge storage 7, and then the first slide cylinder 24 at the discharge storage 7 retracts outward, and the load-bearing plates at the bottom of the discharge storage 7 fall on the load-bearing plates at the top of the lifting assembly 25 below it, and then all the load-bearing plates are lifted to a certain height by the lifting assembly 25. At this time, the first slide cylinder 24 at the discharge storage 7 extends inward, and the inner telescopic end of the first slide cylinder 24 can be correspondingly inserted into the bottom edge of the bottom load-bearing plate to achieve stacking.

[0025] The lifting assembly 25 includes a U-shaped lifting plate 2501 and a fixed plate 2502. U-shaped lifting plates 2501 are correspondingly provided under the feed storage 4, under the discharge storage 7, and under the overlapping area of ​​the pulling X-axis linear module 2 and the discharging X-axis linear module 3. The two sides of the U-shaped lifting plate 2501 slide through the top of the workbench 1. One side of the U-shaped lifting plate 2501 is located on one side of the pulling X-axis linear module 2, and the other side of the U-shaped lifting plate 2501 is located on the other side of the discharging X-axis linear module 3. The two sides of the U-shaped lifting plate 2501 below the feed storage 4 and the discharge storage 7 are located on the inner side of the vertical plate 23, and the fixed plate 2502 is installed on the inner top of the workbench 1. Guide rods 2503 are installed on both sides of the fixed plate 2502. The bottom ends of the two guide rods 2503 are connected to the two sides of the first mounting frame 2504. The first motor 2507 is installed in the middle of the bottom end of the first mounting frame 2504. Sliding column sleeves 2506 are installed on both sides of the bottom of the U-shaped lifting plate 2501. The sliding column sleeves 2506 on both sides of the lifting plate 2501 are correspondingly slidably sleeved on the two guide rods 2503. The middle part of the U-shaped lifting plate 2501 may be correspondingly installed with a first threaded column sleeve, and the first threaded rod 2505 is correspondingly threadedly installed in the first threaded column sleeve. The top of the first threaded rod 2505 is correspondingly connected to the middle part of the fixed plate 2502 for rotation. The bottom of the U-shaped lifting plate 2501 is provided with a through hole for the first threaded rod 2505 to pass through, and the bottom end of the first threaded rod 2505 is correspondingly connected to the output shaft of the first motor 2507. It is worth noting that the lifting assembly 25 can also adopt other lifting structures, for example, the first motor 2507 and the first threaded rod 2505 are replaced by a lifting cylinder, that is, the middle part of the bottom end of the first mounting frame 2504 is correspondingly installed with a lifting cylinder, and the telescopic end of the lifting cylinder is correspondingly connected to the bottom of the U-shaped lifting plate 2501, so as to realize the lifting of the U-shaped lifting plate 2501.

[0026] The second movable mechanism includes a first Y-axis linear module 8 and a docking assembly. Both ends of the first Y-axis linear module 8 are correspondingly installed on the right side of the middle top of the workbench 1 through a first fixed frame 26. The docking assembly is correspondingly arranged between the ultrasonic tooling equipment 10 and the first Y-axis linear module 8; a plurality of first Z-axis linear modules 12 are correspondingly installed on the movable seat of the first Y-axis linear module 8. In this embodiment, four groups of first Z-axis linear modules 12 are specifically arranged. A material picking nozzle assembly 13 is correspondingly installed on the movable seat of the first Z-axis linear module 12. A first upper camera 14 is also correspondingly installed on one side of the movable seat of the first Y-axis linear module 8. A lower camera 15 is also correspondingly installed between the top docking assembly of the workbench 1 and the swing plate area 5. The position and the status of the two sides of the component to be tested are observed and judged by the first upper camera 14 and the lower camera 15.

[0027] The docking assembly includes a rotating rod 29 and a mounting plate 30. The rotating rod 29 is driven to rotate and installed at a corresponding position on the top of the workbench 1. The top of the rotating rod 29 is correspondingly installed and connected to the middle of the mounting plate 30. Rotating columns 33 are correspondingly arranged on both sides of the mounting plate 30. The rotating columns 33 penetrate the mounting plate 30 and are driven to rotate. A docking platform 11 is correspondingly placed on the top of the rotating column 33. A plurality of docking columns 1101 for placing the components to be tested are evenly arranged around the top of the docking platform 11. The plurality of docking columns 1101 are evenly distributed in a ring. The middle of the bottom end of the docking platform 11 corresponds to a top rod 34 that slides through the rotating column 33. The top rod 34 can be a round rod or a rectangular rod. A slot can be correspondingly opened on the top of the rotating column 33, and a block that can be vertically slidably inserted into the slot on the top of the rotating column 33 can be correspondingly arranged at the bottom of the docking platform 11, so as to ensure that the docking platform 11 can be naturally placed on the top of the rotating column 33 and can rotate synchronously with the rotating column 33.

[0028] The docking platform 11 on one side of the top of the mounting plate 30 may correspond to the lower part of the ultrasonic fixture 1001 of the ultrasonic fixture 10. The ultrasonic fixture 1001 may be provided with a slot for the docking column 1101 on the docking platform 11 to pass through. A lifting assembly for lifting the ejector 34 may be provided under the ultrasonic fixture 1001. The docking platform 11 on the other side of the top of the mounting plate 30 may correspond to the lower part of the material taking nozzle assembly 13 on the first Y-axis linear module 8. The plurality of material taking nozzle assemblies 13 may be used to sequentially take and place the components to be tested on the top of the docking column 1101 on the docking platform 11. A silent fan may also be installed on the ultrasonic fixture 10. The silent fan may point to the top of the ultrasonic fixture 1001 to cool it.

[0029] Specifically, a first connecting plate 36 is provided at a corresponding position in the upper part of the workbench 1. The first connecting plate 36 is correspondingly installed and connected to the top wall of the workbench 1 through connecting columns 37. A third motor 38 is correspondingly installed on the first connecting plate 36. The output shaft at the top of the third motor 38 is connected to the bottom of the rotating rod 29. U-shaped connecting frames 31 are correspondingly provided on both sides of the bottom of the mounting plate 30. A second motor 32 is correspondingly installed on the U-shaped connecting frame 31. The output shaft at the top of the second motor 32 is connected to the bottom of the rotating column 33 through a first synchronous belt 35; that is, a first synchronous pulley is correspondingly installed on the output shaft at the top of the second motor 32, a second synchronous pulley is correspondingly installed at the bottom of the rotating column 33, and a first synchronous belt 35 is correspondingly installed between the first synchronous pulley and the corresponding second synchronous pulley.

[0030] The lifting assembly includes a connecting block 39, which is installed at a corresponding position on the top of the workbench 1 above the ultrasonic tooling table 1001. Guide pillars 40 that slide through the connecting block 39 and the top wall of the workbench 1 are provided on both sides of the connecting block 39. The tops of the two guide pillars 40 are correspondingly installed on the two sides of the top plate 43, and the bottoms of the two guide pillars 40 are correspondingly installed on the second mounting frame 42. The fourth motor 44 is correspondingly installed on the second mounting frame 42. A second threaded rod 41 is threadedly installed on the middle of the connecting block 39, and a through hole for the second threaded rod 41 to pass through is provided at a corresponding position on the top of the workbench 1. The top of the second threaded rod 41 is rotatably connected to the top plate 43, and the bottom of the second threaded rod 41 is connected to the output shaft of the fourth motor 44 through a second synchronous belt 45; that is, a third synchronous pulley is correspondingly installed on the output shaft of the top of the fourth motor 44, and a fourth synchronous pulley is correspondingly installed at the corresponding position after the bottom of the second threaded rod 41 passes through the second mounting frame 42, and a second synchronous belt 45 is correspondingly installed between the third synchronous pulley and the fourth synchronous pulley. During operation, the top plate 43 is used to lift the top rod 34 in the ultrasonic tooling table 1001, so that the docking column 1101 on the docking table 11 is correspondingly inserted into the slot of the ultrasonic tooling table 1001, and cutting can be performed. It is worth noting that the lifting assembly can also adopt other lifting structures, for example, the second threaded rod 41, the fourth motor 44 and the second synchronous belt 45 are replaced by a lifting cylinder, that is, a lifting cylinder is installed at the corresponding position of the top of the workbench 1, and the bottom telescopic end of the lifting cylinder is correspondingly connected to the second mounting frame 42, and the second mounting frame 42 and the top plate 43 are driven to rise and fall by the lifting cylinder.

[0031] The third movable mechanism includes a second Y-axis linear module 9, both ends of which are correspondingly installed on the left side of the middle of the top of the workbench 1 through a second fixed frame 27, and a third Z-axis linear module 28 is correspondingly installed on one side of the moving seat of the second Y-axis linear module 9, and a clamping jaw assembly 17 is correspondingly installed on the moving seat of the third Z-axis linear module 28. The clamping jaw assembly 17 includes a cylinder and retractable clamps installed on both sides of the cylinder. The clamping jaw assembly 17 can clamp the cover sheet at the cover storage 22 and place it on the top of the cut component on the carrying plate of the cover loading area 6.

[0032] The lid storage 22 includes a lid removing X-axis linear module 2203, a material pulling plate 2204 and two connecting bottom plates 2201. The lid removing X-axis linear module 2203 is installed at a corresponding position on the top of the workbench 1. The middle part of the material pulling plate 2204 is installed at the top of the moving seat of the lid removing X-axis linear module 2203. The two connecting bottom plates 2201 are installed at the top of the workbench 1 and are located on both sides of the lid removing X-axis linear module 2203. Four L-shaped limit frames 2205 are correspondingly arranged around the top of the connecting bottom plate 2201. A plurality of lid sheets are vertically stacked between the four L-shaped limit frames 2205. A second slide cylinder 2202 is also installed on the front and rear sides of the top of the base plate 2201, and the inner telescopic end of the second slide cylinder 2202 can be correspondingly inserted into the bottom edge of the cover piece; the two sides of the pulling plate 2204 can be respectively moved to the bottom of the cover pieces stacked on both sides, and when the second slide cylinder 2202 retracts outward, the bottom cover piece falls on the pulling plate 2204; when the second slide cylinder 2202 extends inward, the inner telescopic end of the second slide cylinder 2202 can be correspondingly inserted between the two adjacent cover pieces at the bottom, so that the bottom cover piece can be pulled out using the cover removal X-axis linear module 2203.

[0033] A feeding mechanism is also provided on the top of the workbench 1, and the feeding mechanism is arranged between the lid storage 22 and the lid installation area 6; the feeding mechanism includes a feeding X-axis linear module 20 and a feeding tray 21, the feeding X-axis linear module 20 is installed on the top of the workbench 1 and is located between the lid storage 22 and the lid installation area 6, the feeding tray 21 is installed on the moving seat on the top of the feeding X-axis linear module 20, and a plurality of cut components are placed on the top of the feeding tray 21; the second Y A second Z-axis linear module 16 is also installed on the other side of the moving seat of the axis linear module 9, and a filling nozzle assembly 18 is installed on the moving seat of the second Z-axis linear module 16. A second upper camera 19 is also installed on the moving seat of the second Y-axis linear module 9. The second upper camera 19 is located on one side of the filling nozzle assembly 18. The cutting components on the top of the filling carrier 21 are placed on the empty positions on the supporting plate of the cover area 6 where no components are placed through the filling nozzle assembly 18 to fill the positions.

[0034] Limiting columns are correspondingly provided on all four sides of the carrying plate, and a conical limiting groove is correspondingly provided on the top of the limiting column, and a conical clamping column matching the conical limiting groove is correspondingly provided on the bottom of the limiting column. When multiple carrying plates are stacked vertically, the bottom of the upper limiting column of the upper carrying plate can correspond to the top of the upper limiting column of the lower carrying plate, thereby ensuring the stability of the stacking and leaving a certain gap between the material tray on the top of the carrying plate and the carrying plate above it to avoid contact friction.

[0035] The workbench 1 is a box structure, and a closed box cover can be installed around the top of the workbench 1. All the components on the top of the workbench 1 are located in the closed box cover. The closed box cover can be installed with a box door that can be flipped open on the side walls around it, so as to observe the internal working conditions and facilitate the staff to load and unload materials. The various linear modules, ultrasonic tooling equipment 10, material collection nozzle assembly 13, various cameras, clamping jaw assembly 17, feeding nozzle assembly 18, various slide cylinders, silent fans, various motors, etc. used in this shearing machine can directly use existing equipment. A control box can be correspondingly provided on the inner side of the lower part of the workbench 1, and a control system is correspondingly provided in the control box. All the electrical components or pneumatic components such as linear modules, motors, cameras, cylinders, nozzle assemblies, clamping jaw assemblies 17, ultrasonic tooling equipment 10, silent fans, etc. involved in this shearing machine are electrically connected to the control system to achieve automatic control.

[0036] During operation, the material pulling X-axis linear module 2 can be used in conjunction with the lifting component 25 to pull the load plate at the bottom of the feed storage 4 to the swing plate area 5. When the first slide cylinder 24 at the feed storage 4 retracts outward, the load plate at the bottom thereof will fall on the lifting component 25 accordingly. At this time, the first slide cylinder 24 at the feed storage 4 extends inward, and the inner telescopic end of the first slide cylinder 24 can be correspondingly inserted between the two adjacent load plates at the bottom. Then the lifting component 25 at the feed storage 4 will correspondingly lower the load plate thereon to the moving seat of the material pulling X-axis linear module 2, and the material pulling X-axis linear module 2 can be used. Module 2 pulls out the carrier plate; then the first Y-axis linear module 8, the first Z-axis linear module 12, a plurality of material pickup nozzle assemblies 13 and upper and lower cameras are used to suck up the components to be tested in the loading tray of the carrier plate, and place them on a docking station 11 in turn. The two docking stations 11 work alternately, and the ultrasonic tooling equipment 10 is used to cut the components to be tested. When the components to be tested on one docking station 11 are cut, the cut components on the other docking station 11 are put back to their original places through the Y-axis linear module, the Z-axis linear module and the material pickup nozzle assembly 13; wait until all the components on the carrier plate are After the cutting of the component to be tested is completed, the material pulling X-axis linear module 2 moves the carrier plate to the overlapping area of ​​the material pulling X-axis linear module 2 and the material discharging X-axis linear module 3, and uses the lower lifting component 25 for transfer to lift the carrier plate on the material pulling X-axis linear module 2, so that the moving seat of the material pulling X-axis linear module 2 is moved away, and then the moving seat of the material discharging X-axis linear module 3 is moved to the bottom of the carrier plate accordingly, and then the lifting component 25 in the middle is used to place the carrier plate on the moving seat of the material discharging X-axis linear module 3 accordingly, so as to realize the transfer switching of the carrier plate; then the discharging X-axis linear module 3 is used to lift the carrier plate to the moving seat of the material discharging X-axis linear module 3 Move to the cover loading area 6, use the second Y-axis linear module 9, the third Z-axis linear module 28, the clamping claw assembly 17 and the camera to clamp the cover sheet on the cover storage 22, and place it on the top of the cut components on the carrying plate of the cover loading area 6 in sequence. During operation, the second Z-axis linear module 16, the feeding nozzle assembly 18 and the camera can also be used to place the cut components on the feeding tray 21 on the empty parts of the loading tray of the loading plate of the cover loading area 6 to feed materials, so that the loading tray of the loading plate inserted into the discharge storage 7 is filled with cut components, which is convenient for the staff to directly unload and take away the materials;After the cover sheets are placed on the top of all the cut components, the X-axis linear module 3 and the lifting assembly 25 are used to insert the corresponding carrier plate into the bottom of the discharge storage 7, and the lifting assembly 25 at the discharge storage 7 is used to lift the carrier plate to the bottom of the discharge storage 7. Then, the first slide cylinder 24 at the discharge storage 7 retracts outward, and the carrier plate at the bottom of the discharge storage 7 will fall on the carrier plate at the top of the lifting assembly 25 below it. Then, all the carrier plates are lifted to a certain height by the lifting assembly 25. At this time, the first slide cylinder 24 at the discharge storage 7 extends inward, and the inner telescopic end of the first slide cylinder 24 can be correspondingly inserted into the bottom edge of the bottom carrier plate to achieve finished product stacking. After that, the cutting process of the components to be tested on the bottom carrier plate of the next group of feed storage 4 can be carried out. ;

[0037] The above-described embodiments only express a certain implementation mode of the present invention, and the description thereof is relatively specific and detailed, but it cannot be understood as limiting the patent scope of the present invention. It should be pointed out that, for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the present invention, which all belong to the protection scope of the present invention. Therefore, the protection scope of the patent of the present invention shall be based on the attached claims.

Claims

1. An optical black and white component cutting machine, characterized in that: include Workbench (1); A feed storage (4) is arranged on the right side of the top rear end of the workbench (1); A material discharging storage (7) is arranged on the left side of the top rear end of the workbench (1); A first movable mechanism is arranged between the feed storage (4) and the discharge storage (7); The ultrasonic tooling equipment (10) is arranged on the right side of the top front end of the workbench (1); A lid storage (22) is arranged on the left side of the top front end of the workbench (1); The second movable mechanism is arranged on the upper right side of the middle part of the workbench (1); A third movable mechanism is arranged on the upper left side of the middle part of the workbench (1); After the first movable mechanism pulls the corresponding carrier plate at the bottom of the feed storage (4) to the swing plate area (5), the second movable mechanism is used to pick up the components to be tested on the carrier plate, and they are placed in turn on the ultrasonic tooling equipment (10) for cutting, and are returned to their original positions after cutting; after all the components to be tested on the carrier plate are cut, the first movable mechanism is used to move the carrier plate to the cover installation area (6), and the third movable mechanism is used to pick up the cover sheet on the cover storage (22), and they are placed in turn on the top of the cut components on the carrier plate. Finally, the first movable mechanism is used to place the carrier plate into the bottom of the discharge storage (7), and the cutting process of the components to be tested on the next group of carrier plates can be carried out.

2. The optical black and white component cutting machine according to claim 1, characterized in that: The first movable mechanism comprises a material pulling X-axis linear module (2) and a material discharging X-axis linear module (3), the material pulling X-axis linear module (2) is correspondingly installed on the top of the workbench (1) and located below the material feeding storage (4), and the material discharging X-axis linear module (3) is correspondingly installed on the top of the workbench (1) and located below the material discharging storage (7); two vertical plates (23) are correspondingly provided on the left and right sides of the top of the rear end of the workbench (1), and a first slide cylinder (24) is correspondingly installed on the top of the vertical plates (23); the material feeding storage (4) and the material discharging storage (7) both comprise a plurality of supporting plates that can be stacked vertically, and material trays are correspondingly placed on the supporting plates. The inner telescopic end of the first slide cylinder (24) can be correspondingly inserted into the bottom edge of the support plate; a lifting assembly (25) is correspondingly provided below the feed storage (4) and below the discharge storage (7), and a lifting assembly (25) is also correspondingly provided below the overlapping area in the middle of the pulling X-axis linear module (2) and the discharge X-axis linear module (3) for controlling the lifting and lowering of the support plate; when the first slide cylinder (24) retracts outward, the support plate at the bottom thereof will fall above the lifting assembly (25), and the inner telescopic end of the first slide cylinder (24) at the feed storage (4) can be extended inwardly so as to be correspondingly inserted between the two adjacent support plates at the bottom thereof.

3. The optical black and white component cutting machine according to claim 2, characterized in that: The lifting assembly (25) includes a U-shaped lifting plate (2501) and a fixed plate (2502). U-shaped lifting plates (2501) are provided below the feed storage (4), below the discharge storage (7), and below the overlapping area between the pulling X-axis linear module (2) and the discharge X-axis linear module (3). The two sides of the U-shaped lifting plate (2501) slide through the top of the workbench (1). The fixed plate (2502) is installed on the inner top of the workbench (1). Guide rods (2503) are installed on both sides of the fixed plate (2502). The bottom ends of the two guide rods (2503) are connected to the two sides of the first mounting frame (2504). The bottom end of the first mounting frame (2504) is connected to the two sides of the first mounting frame (2504). A first motor (2507) is correspondingly installed in the middle part, and sliding column sleeves (2506) are correspondingly installed on both sides of the bottom of the U-shaped lifting plate (2501). The sliding column sleeves (2506) on both sides of the U-shaped lifting plate (2501) are correspondingly slidably sleeved on the two guide rods (2503). A first threaded rod (2505) is correspondingly threadedly installed in the middle part of the U-shaped lifting plate (2501), and the top end of the first threaded rod (2505) is correspondingly rotatably connected to the middle part of the fixed plate (2502). A through hole for the first threaded rod (2505) to pass through is provided at the bottom of the U-shaped lifting plate (2501), and the bottom end of the first threaded rod (2505) is correspondingly connected to the output shaft of the first motor (2507).

4. The optical black and white component cutting machine according to claim 1, characterized in that: The second movable mechanism comprises a first Y-axis linear module (8) and a docking assembly, wherein both ends of the first Y-axis linear module (8) are correspondingly mounted on the right side of the middle of the top of the workbench (1) through a first fixing frame (26), and the docking assembly is correspondingly arranged between the ultrasonic tooling equipment (10) and the first Y-axis linear module (8); a plurality of first Z-axis linear modules (12) are correspondingly mounted on the movable seat of the first Y-axis linear module (8), a material picking nozzle assembly (13) is correspondingly mounted on the movable seat of the first Z-axis linear module (12), a first upper camera (14) is correspondingly mounted on one side of the movable seat of the first Y-axis linear module (8), and a lower camera (15) is correspondingly mounted between the docking assembly at the top of the workbench (1) and the swing plate area (5).

5. The optical black and white component cutting machine according to claim 4, characterized in that: The docking assembly comprises a rotating rod (29) and a mounting plate (30), the rotating rod (29) being driven to rotate and mounted at a corresponding position on the top of the workbench (1), the top of the rotating rod (29) being correspondingly mounted and connected to the middle of the mounting plate (30), both sides of the mounting plate (30) being correspondingly provided with rotating columns (33), the rotating columns (33) penetrating the mounting plate (30) and being driven to rotate, a docking platform (11) being correspondingly placed on the top of the rotating columns (33), a plurality of docking columns (1101) for placing components to be tested being evenly arranged around the top of the docking platform (11), and a top rod (34) slidingly penetrating the rotating columns (33) correspondingly being located at the middle of the bottom end of the docking platform (11); The docking platform (11) on one side of the top of the mounting plate (30) can correspond to being located below the ultrasonic tooling platform (1001) of the ultrasonic tooling equipment (10), and the ultrasonic tooling platform (1001) is provided with a slot hole for the docking column (1101) on the docking platform (11) to pass through, and a lifting assembly for lifting the ejector rod (34) is provided below the ultrasonic tooling platform (1001); the docking platform (11) on the other side of the top of the mounting plate (30) can correspond to being located below the material picking nozzle assembly (13) on the first Y-axis linear module (8), and the plurality of material picking nozzle assemblies (13) are used to sequentially realize the picking and placing of the components to be tested on the top of the docking column (1101) on the docking platform (11).

6. The optical black-and-white component cutting machine according to claim 5, characterized in that: A first connecting plate (36) is provided at a corresponding position on the upper inner part of the workbench (1); the first connecting plate (36) is correspondingly mounted and connected to the inner top wall of the workbench (1) via connecting columns (37) on all sides; a third motor (38) is correspondingly mounted on the first connecting plate (36); the output shaft at the top of the third motor (38) is transmission-connected to the bottom of the rotating rod (29); U-shaped connecting frames (31) are correspondingly provided on both sides of the bottom of the mounting plate (30); a second motor (32) is correspondingly mounted on the U-shaped connecting frame (31); the output shaft at the top of the second motor (32) is transmission-connected to the lower part of the rotating column (33) via a first synchronous belt (35).

7. The optical black-and-white component cutting machine according to claim 5, characterized in that: The lifting assembly comprises a connecting block (39), the connecting block (39) being mounted at a corresponding position on the top of a workbench (1) above the ultrasonic tooling table (1001), guide pillars (40) being provided on both sides of the connecting block (39) and slidingly penetrating the connecting block (39) and the top wall of the workbench (1), the tops of the two guide pillars (40) being mounted on both sides of a top plate (43), the bottoms of the two guide pillars (40) being mounted on a second mounting frame (42), and a fourth motor (44) being mounted on the second mounting frame (42); a second threaded rod (41) being threadedly mounted on a middle portion of the connecting block (39), a through hole for the second threaded rod (41) to pass through being provided at a corresponding position on the top of the workbench (1), and the top of the second threaded rod (41) being rotatably connected to the top plate (43), The bottom of the second threaded rod (41) is connected to the output shaft of the fourth motor (44) via a second synchronous belt (45), and the top plate (43) is used to lift the top rod (34) in the ultrasonic tooling table (1001), so that the docking column (1101) on the docking table (11) is correspondingly inserted into the slot of the ultrasonic tooling table (1001) for cutting.

8. The optical black and white component cutting machine according to claim 1, characterized in that: The third movable mechanism comprises a second Y-axis linear module (9), both ends of which are correspondingly mounted on the left side of the middle of the top end of the workbench (1) through a second fixed frame (27), a third Z-axis linear module (28) is correspondingly mounted on one side of the movable seat of the second Y-axis linear module (9), a clamping claw assembly (17) is correspondingly mounted on the movable seat of the third Z-axis linear module (28), and the clamping claw assembly (17) can clamp the cover sheet at the cover storage (22) and place it on the top of the cut component on the carrying plate of the cover loading area (6).

9. The optical black-and-white component cutting machine according to claim 8, characterized in that: The lid storage (22) comprises a lid removing X-axis linear module (2203), a material pulling plate (2204) and two connecting bottom plates (2201); the lid removing X-axis linear module (2203) is correspondingly installed at a corresponding position on the top of the workbench (1); the middle part of the material pulling plate (2204) is correspondingly installed on the top of the movable seat of the lid removing X-axis linear module (2203); the two connecting bottom plates (2201) are correspondingly installed on the top of the workbench (1) and located on both sides of the lid removing X-axis linear module (2203); four L-shaped limit frames (2205) are correspondingly arranged around the top of the connecting bottom plate (2201); a plurality of lid sheets are correspondingly stacked vertically between the four L-shaped limit frames (2205). The second slide cylinder (2202) is also installed on the front and rear sides of the top of the connecting base plate (2201), and the inner telescopic end of the second slide cylinder (2202) can be correspondingly inserted into the bottom edge of the cover sheet; the two sides of the pulling plate (2204) can be respectively moved to the bottom of the cover sheets stacked on both sides, and when the second slide cylinder (2202) retracts outward, the bottom cover sheet falls on the pulling plate (2204); when the second slide cylinder (2202) extends inward, the inner telescopic end of the second slide cylinder (2202) can be correspondingly inserted between the two adjacent cover sheets at the bottom, so that the bottom cover sheet can be pulled out using the cover removal X-axis linear module (2203).

10. The optical black-and-white component cutting machine according to claim 8, characterized in that: A feeding mechanism is also provided on the top of the workbench (1), and the feeding mechanism is arranged between the cover storage (22) and the cover loading area (6); the feeding mechanism comprises a feeding X-axis linear module (20) and a feeding tray (21), the feeding X-axis linear module (20) is installed on the top of the workbench (1) and is located between the cover storage (22) and the cover loading area (6), the feeding tray (21) is installed on a movable seat on the top of the feeding X-axis linear module (20), and a plurality of cut components are placed on the top of the feeding tray (21); the second A second Z-axis linear module (16) is correspondingly mounted on the other side of the movable seat of the Y-axis linear module (9); a feeding nozzle assembly (18) is correspondingly mounted on the movable seat of the second Z-axis linear module (16); a second upper camera (19) is correspondingly mounted on the movable seat of the second Y-axis linear module (9); the second upper camera (19) is correspondingly located on one side of the feeding nozzle assembly (18); the cutting components on the top of the feeding carrier (21) are correspondingly placed on the empty space on the supporting plate of the cover area (6) where no components are placed, through the feeding nozzle assembly (18) to perform the filling.

Images