Photovoltaic glass rolling device
By conducting early glass melt calendering test and testing in the diverting test area of the photovoltaic glass calendering device, defect problems during glass calendering process are solved, calendering efficiency and finished product quality are improved, and production costs are reduced.
Patent Information
- Application Number
- CN202411788701.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-06
- Publication Date
- 2025-03-25
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During the rolling process, glass often has defects such as air bubbles, wire drawing and deformation, which leads to a reduction in the safety and aesthetics of the glass. The existing technology is only tested and adjusted after the rolling of the product, which increases production costs and waste of glass raw materials.
Design a photovoltaic glass calendering device, which includes a shunt test area and a normal glass processing area. By using a small amount of glass melt in the shunt test area, observe problems such as deformation, bubbles and wire drawing, and adjust the speed and temperature of the calendering roller in a timely manner. The glass surface defects are then detected through the detection mechanism, and the parameters are adjusted to improve the calendering efficiency and success rate.
Through early detection and adjustment, defects in the glass calendering process are significantly reduced, the calendering efficiency and finished product quality of glass are improved, production costs are reduced and the waste of glass raw materials is reduced.
Smart Images
Figure CN119683843A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of glass rolling, and in particular to a photovoltaic glass rolling device. Background Art
[0002] Some problems will appear in the process of glass rolling. Air bubbles, drawing and glass deformation are common glass defects, which will significantly reduce the safety and aesthetics of the rolled glass. The speed of the rolling roller will cause glass drawing, deformation and bubbling. The glass on the market usually finds the problem when testing the product quality after the product is rolled, and then adjusts the machine and the speed of the roller, which greatly increases the production cost and causes waste of glass raw materials. Summary of the invention
[0003] The purpose of the present invention is to solve the shortcomings existing in the prior art, and a photovoltaic glass rolling device is proposed. The device sets a diversion test area and a normal glass processing area, and the conveying rollers and calendering rollers in the two areas are not used separately, so that a small amount of molten glass is used to roll inside the diversion test area. During the rolling process, it is observed whether the glass has deformation, bubbling, wire drawing and other problems. If so, the speed and temperature of the calendering roller can be adjusted in time. Then, the cooled glass is inspected for surface defects through a detection mechanism. If wire drawing is detected, it means that the rotation speed of the calendering roller is fast, and deformation means that the speed is slow and the temperature also needs to be adjusted in time. A small amount of cost is used to test the glass before it is officially rolled to obtain more accurate rolling data, thereby reducing cost losses.
[0004] In order to achieve the above object, the present invention adopts the following technical solutions: A photovoltaic glass rolling device comprises a base, two supporting vertical plates are fixedly provided on the top of the base, processing plates are fixedly provided on the top of the two supporting vertical plates, a partition is fixedly provided on the top of the processing plate, a diversion test area for testing the temperature, rotation speed and rolling spacing of the glass is set on the left side of the top of the processing plate with the partition as the center, and a normal glass processing area is set on the right side of the top of the processing plate with the partition as the center, a glass container is provided on the top of the processing plate, support rods are fixedly provided between the two side walls of the glass container and the processing plate, an adjustment mechanism for adjusting the rolling rollers is fixedly provided on the top of the processing plate, and a plurality of conveying rollers for conveying the glass are also provided, an inclined blanking plate is fixedly provided on one side wall of the processing plate, a partition plate is fixedly provided on the inclined blanking plate, a detection plate is fixedly provided on one side wall of the inclined blanking plate, a plurality of support frames are fixedly provided between the bottom of the detection plate and the base, a detection mechanism for performing appearance detection on the glass rolled in the diversion test area is fixedly provided on the detection plate, and an extension mechanism for stretching and extending the glass melt in advance is fixedly provided on the processing plate in the normal glass processing area.
[0005] Preferably, the adjustment mechanism includes an upper calendering roller, a lower calendering roller, a side plate, a fixed plate, a first motor, a first screw, a moving block, an adjusting plate and a limiting plate, wherein two side plates are provided and are fixed to the processing plate, the lower calendering roller is rotatably arranged between the two side plates through a bearing, and passes through the partition plate and is provided with a bearing at the connection with the partition plate, the fixed plates are provided with two and are respectively fixed to the two side walls of the processing plate, the first motor is fixedly arranged at the top of the fixed plate, the first screw is rotatably arranged between the fixed plate and the processing plate through a bearing and is fixed to the output end of the first motor, the moving block is threadedly arranged with the first screw, the adjusting plate is fixedly arranged with the moving block, the upper calendering roller is rotatably arranged between the two fixed plates through a bearing, an abutment plate is slidably provided inside the fixed plate through an elastic member, and the abutment plate extends out of the fixed plate, the top of the processing plate is provided with a groove for the abutment plate to be clamped, the partition plate is provided with a start for the limiting plate to slide, and the upper calendering roller passes through the inside of the limiting plate and is provided with a bearing at the connection with the limiting plate.
[0006] Preferably, the detection mechanism comprises a first detection component for detecting whether the glass surface is brushed and a second detection component for detecting whether the glass surface is deformed or foamed.
[0007] Preferably, the first detection component includes a limit block, a box body, a second screw, a second motor, a third screw, a third motor, a sliding rod, a trowel plate and a fixing piece for clamping the glass, the limit block is fixedly arranged with the detection plate, the box body slides through the limit block and is located at the top of the detection plate, and a detection groove is provided on the top of the box body, and grooves for the second screw and the third screw to rotate through bearings are respectively provided on the top of the box body, the second motor and the third motor are fixedly arranged with one side wall of the box body and the output ends are respectively fixedly arranged with the second screw and the third screw, the top of the box body is provided with a groove for fixing the sliding rod, the second screw is threadedly provided with the first block, the sliding rod is slidably provided with the second block, the fixing pieces are provided in two groups, and are respectively fixedly arranged with the first block and the second block, the trowel plate is threadedly provided with the third screw and is slidably provided with the detection groove.
[0008] Preferably, the fixing part includes a first C-shaped plate, a second C-shaped plate, an extrusion plate, a telescopic rod, an extension plate and a telescopic plate, one side wall of the first C-shaped plate is fixedly arranged with the extension plate, the telescopic rod is slidably arranged inside the extension plate and is fixedly arranged with a side wall of the second C-shaped plate, there are multiple telescopic rods and they are respectively fixedly arranged with the inner walls of the first C-shaped plate and the second C-shaped plate, and the bottom of the telescopic rod is fixedly arranged with the extrusion plate, and a return spring is fixedly arranged between the extrusion plate and the telescopic rod.
[0009] Preferably, the second detection component includes a transverse plate, a first electric push rod, a second electric push rod, a detection strip and a detection piece, the transverse plate is fixedly arranged on a side wall of the detection plate, the first electric push rod is rotatably arranged with the transverse plate through a bearing, the second electric push rod is fixedly arranged on an output end of the first electric push rod, the detection strip is fixedly arranged on an output end of the second electric push rod, and there are multiple detection pieces, which are fixedly arranged on the bottom of the detection strip.
[0010] Preferably, the detection component includes a third electric push rod, a fixed cylinder, a rise and fall rod, a C-shaped rod, a rotating shaft, a fourth electric push rod and an arc plate. The third electric push rod is fixed to the detection strip plate and the output end is fixed to the fixed cylinder. The rise and fall rod is slidably arranged inside the fixed cylinder through a reset spring and extends to the inside of the fixed cylinder. The C-shaped rod is fixed to the rise and fall rod and the rotating shaft is rotatably arranged through bearings and two side walls of the C-shaped rod. There are multiple fourth electric push rods and they are evenly arranged along the circumferential direction of the rotating shaft. There are multiple arc plates and they are fixed to the output end of the fourth electric push rod.
[0011] Preferably, the extension mechanism is a receiving and heating component for receiving the glass melt and an extension component for extending the glass melt, the receiving and heating component includes a receiving plate, a baffle and a heating tube, the receiving plate is fixed to the processing plate, two baffles are provided and are fixed to the two side walls of the receiving plate, and a groove for installing the heating plate is provided inside the receiving plate.
[0012] Preferably, the extension component includes an L-shaped tube, a fourth motor, a fifth electric push rod, a lower pressure plate, an extension rod, a limit shaft and a smoothing roller. The L-shaped tube is rotatably arranged with the top of the processing plate through a bearing, the fourth motor is fixed to one end of the L-shaped tube, the fifth electric push rod is fixed to the output end of the fourth motor, the lower pressure plate is fixed to the output end of the fifth electric push rod, the extension rod is fixed to one side of the output end of the fifth electric push rod, the limit shaft is fixed to the extension rod, and the smoothing roller is rotatably arranged with the limit shaft through a bearing.
[0013] The present invention has the following beneficial effects: 1. This device sets up a diversion test area and a normal glass processing area and a detection mechanism. The conveying rollers and calendering rollers in the two areas are not used separately, so a small amount of molten glass is used for calendering inside the diversion test area. During the calendering process, observe whether the glass has deformation, bubbling, wire drawing and other problems. If so, the speed and temperature of the calendering roller can be adjusted in time. Then, the cooled glass is tested for surface defects through the detection mechanism. A small amount of cost is used to test before the glass is officially calendered, so as to obtain more accurate calendering data, reducing the loss of cost; 2. This device detects defects on the glass surface through the detection mechanism. If wire drawing is detected, it means that the rotation speed of the calendering roller is too fast. If it is deformed, it means that the speed is too slow and the temperature needs to be adjusted in time. With a small amount of cost, the test is carried out before the glass is officially rolled to obtain more accurate rolling data, which reduces the loss of cost and improves the rolling efficiency and the probability of successful glass rolling. 3. By setting up an extension mechanism, the material can be pushed outward and flattened before formal rolling, thereby expanding the extension area of the molten glass, so that the molten glass is close to the required size before entering the molding machine, saving the time of hydraulically rolling the glass to the appropriate size, thereby improving the production efficiency of the molten glass. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 A schematic diagram of the structure of a photovoltaic glass rolling device proposed by the present invention Figure 1 ; Figure 2 A schematic diagram of the structure of a photovoltaic glass rolling device proposed by the present invention Figure 2 ; Figure 3 The enlarged structure diagram of the adjustment mechanism proposed by the present invention is shown in FIG. Figure 1 ; Figure 4 The enlarged structure diagram of the adjustment mechanism proposed by the present invention is shown in FIG. Figure 2 ; Figure 5 This is a schematic diagram of the enlarged structure of the detection mechanism proposed by the present invention; Figure 6 This is a schematic diagram of the enlarged structure of the first detection component proposed by the present invention; Figure 7 A schematic diagram of the connection structure of the fixing member proposed in the present invention; Figure 8 This is a schematic diagram of a partially enlarged structure of the first detection component proposed by the present invention; Fig. 9 It is an enlarged structural schematic diagram of the fixing member proposed by the present invention; Fig.10 This is a schematic diagram of the enlarged structure of the first detection component proposed by the present invention; Fig.11 This is a schematic diagram of the enlarged structure of the detection element proposed by the present invention; Fig.12 This is an enlarged structural schematic diagram of the extension mechanism proposed by the present invention; Fig.13 This is an enlarged structural schematic diagram of the heating assembly provided by the present invention; Fig.14 This is an enlarged structural schematic diagram of the extension component proposed in the present invention.
[0015] In the figure: 1, base; 2, processing plate; 21, partition; 3, diversion test area; 4, normal glass processing area; 5, glass container; 6, adjustment mechanism; 61, upper calendering roller; 62, lower calendering roller; 63, side plate; 64, fixed plate; 65, first motor; 66, first screw; 67, moving block; 68, adjustment plate; 69, limit plate; 7, inclined blanking plate; 71, partition plate; 8, detection plate; 9, detection mechanism; 91, first detection component; 911, limit block; 912, box body; 913, second screw; 914, second motor; 915, third screw; 916, third motor; 917, slide bar; 918, smear plate; 919, fixing piece; 9191, first C-type plate; 9192, second C-type plate; 9193, extrusion plate; 9194, Telescopic rod; 9195, extension plate; 9196, telescopic plate; 92, second detection component; 921, horizontal plate; 922, first electric push rod; 923, second electric push rod; 924, detection strip plate; 925, detection piece; 9251, third electric push rod; 9252, fixed cylinder; 9253, up and down rod; 9254, C-shaped rod; 9255, rotating shaft; 9256, fourth electric push rod; 9257, arc plate; 10, extension mechanism; 101, supporting heating component; 1011, supporting plate; 1012, baffle; 1013, heating tube; 102, extension component; 1021, L-shaped tube; 1022, fourth motor; 1023, fifth electric push rod; 1024, lower pressure plate; 1025, extension rod; 1026, limit shaft; 1027, smoothing roller. DETAILED DESCRIPTION
[0016] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0017] The base 1 comprises a base 1, two supporting vertical plates are fixedly arranged on the top of the base 1, a processing plate 2 is fixedly arranged on the top of the two supporting vertical plates, a partition 21 is fixedly arranged on the top of the processing plate 2, a shunt test area 3 for testing the temperature, rotation speed and calendering spacing of the glass is set on the left side of the processing plate 2 with the partition 21 as the center, a normal glass processing area 4 is set on the top of the processing plate 2 with the partition 21 as the center, a glass container 5 is set on the top of the processing plate 2, support rods are fixedly arranged between the two side walls of the glass container 5 and the processing plate 2, and a calendering roller is fixed on the top of the processing plate 2. An adjustment mechanism 6 for adjusting the glass is provided, and a plurality of conveying rollers for conveying the glass are provided. An inclined blanking plate 7 is fixedly provided on one side wall of the processing plate 2, a partition plate 71 is fixedly provided on the inclined blanking plate 7, a detection plate 8 is fixedly provided on one side wall of the inclined blanking plate 7, a plurality of support frames are fixedly provided between the bottom of the detection plate 8 and the base 1, a detection mechanism 9 for performing surface detection on the rolled glass in the diversion test area 3 is fixedly provided on the detection plate 8, and an extension mechanism 10 for stretching and extending the glass melt in advance is fixedly provided on the processing plate 2 in the normal glass processing area 4; Some problems may occur in the process of glass rolling. Air bubbles, wire drawing and glass deformation are common glass defects, which will significantly reduce the safety and aesthetics of rolled glass. The speed of the rolling rollers will cause wire drawing, deformation and bubbling of the glass. The glass on the market usually finds out the problem when testing the product quality after the product rolling, and then adjusts the machine problems and the speed of the rollers, which greatly increases the production cost and wastes the glass raw materials. The device sets the diversion test area 3 and the normal glass processing area 4. The conveying rollers and rolling rollers in the two areas are not used separately, so that a small amount of glass melt is used to roll inside the diversion test area 3. During the rolling process, the glass melt is observed. Whether the glass has problems such as deformation, bubbling, and wire drawing, if so, the speed and temperature of the calendering roller can be adjusted in time, and then the cooled glass is inspected for surface defects through the detection mechanism 9. If wire drawing is detected, it means that the rotation speed of the calendering roller is too fast, and deformation means that the speed is slow and the temperature also needs to be adjusted in time. A small amount of cost is used to test the glass before it is formally rolled to obtain more accurate rolling data, reducing the cost loss, and before the formal rolling, the material is spread out through the extension mechanism 10 to expand the extension area of the glass melt, so that the glass liquid is close to the size required for molding before entering the molding machine, saving the time of liquid glass rolling to the appropriate size, thereby improving the production efficiency of the glass liquid.
[0018] The adjustment mechanism 6 includes an upper calendering roller 61, a lower calendering roller 62, a side plate 63, a fixed plate 64, a first motor 65, a first screw 66, a moving block 67, an adjusting plate 68 and a limiting plate 69. Two side plates 63 are provided and fixedly provided with the processing plate 2. The lower calendering roller 62 is rotatably provided between the two side plates 63 through a bearing, and passes through the partition plate 21 and is provided with a bearing at the connection with the partition plate 21. Two fixed plates 64 are provided and are fixedly provided with the two side walls of the processing plate 2 respectively. The first motor 65 is fixedly provided with the top of the fixed plate 64. The first screw 66 is rotatably provided through a bearing. The upper calendering roller 61 is rotatably arranged between the two fixed plates 64 through a bearing, and an abutment plate is slidably arranged inside the fixed plate 64 through an elastic member, and the abutment plate extends out of the fixed plate 64. A groove for the abutment plate to be clamped is provided on the top of the processing plate 2, and a start for the limit plate 69 to slide is provided on the partition plate 21, and the upper calendering roller 61 passes through the limit plate 69 and a bearing is provided at the connection with the limit plate 69; First, the glass melt falls to the diversion test area 3 through the glass container 5, and the distance between the upper calendering roller 61 and the lower calendering roller 62 is adjusted by the adjustment mechanism 6. The first motor 65 is started to drive the first screw 66 to rotate, so that the first screw 66 drives the moving block 67 to rise through the limit of the groove, and further drives the upper calendering roller 61 to rise, so as to adjust the distance between the two calendering rollers to control the thickness of the glass. During the calendering process, observe whether the glass has problems such as deformation, bubbling, and drawing. If so, the speed and temperature of the calendering roller can be adjusted in time. The cooled glass is dropped onto the detection plate 8 through the inclined blanking plate 7 for detection.
[0019] Secondly, the detection mechanism 9 includes a first detection component 91 for detecting whether the glass surface is brushed and a second detection component 92 for detecting whether the glass surface is deformed or bubbling. Preferably, the first detection component 91 includes a limit block 911, a box body 912, a second screw 913, a second motor 914, a third screw 915, a third motor 916, a sliding rod 917, a screed plate 918 and a fixing member 919 for clamping the glass. The limit block 911 is fixedly arranged with the detection plate 8, the box body 912 slides through the limit block 911 and is located at the top of the detection plate 8, and a detection groove is provided on the top of the box body 912, and the top of the box body 912 is provided with a second screw 913 and a third screw 915 for rotating through bearings. The second motor 914 and the third motor 916 are fixedly arranged on one side wall of the box body 912 and the output ends are fixedly arranged on the second screw 913 and the third screw 915 respectively. A groove for fixing the slide bar 917 is opened on the top of the box body 912. The second screw 913 is threaded with a first block, and the slide bar 917 is slidably provided with a second block. The number of fixing members 919 is provided in two groups, and they are fixedly arranged on the first block and the second block respectively. The trowel plate 918 is threaded with the third screw 915 and is slidably arranged with the detection slot. Preferably, the fixing member 919 includes a first C-shaped plate 9191, a second C-shaped plate 9192, an extrusion plate 9193, a telescopic rod 9194, an extension plate 9195 and a telescopic plate 9196. The first C-shaped plate A side wall of 9191 is fixedly arranged with an extension plate 9195, a telescopic rod 9194 is slidably arranged inside the extension plate 9195 and is fixedly arranged with a side wall of the second C-shaped plate 9192, a plurality of telescopic rods 9194 are provided and are respectively fixedly arranged with the inner walls of the first C-shaped plate 9191 and the second C-shaped plate 9192, and the bottom of the telescopic rod 9194 is fixedly arranged with an extrusion plate 9193, and a reset spring is fixedly arranged between the extrusion plate 9193 and the telescopic rod 9194. Preferably, the second detection component 92 includes a cross plate 921, a first electric push rod 922, a second electric push rod 923, a detection strip plate 924 and a detection member 925, the cross plate 921 is fixedly arranged with a side wall of the detection plate 8, the first electric push rod 922 is fixedly arranged with the cross plate 921 through a bearing The plate 921 is rotatably arranged, the second electric push rod 923 is fixedly arranged with the output end of the first electric push rod 922, the detection strip plate 924 is fixedly arranged with the output end of the second electric push rod 923, a plurality of detection members 925 are provided and are fixedly arranged with the bottom of the detection strip plate 924, preferably, the detection member 925 includes a third electric push rod 9251, a fixed cylinder 9252, a heave rod 9253, a C-shaped rod 9254, a rotating shaft 9255, a fourth electric push rod 9256 and an arc plate 9257, the third electric push rod 9251 is fixedly arranged with the detection strip plate 924 and the output end is fixedly arranged with the fixed cylinder 9252, the heave rod 9253 is slidably arranged with the inside of the fixed cylinder 9252 through a reset spring and extends to the inside of the fixed cylinder 9252,The C-shaped rod 9254 is fixedly arranged with the undulating rod 9253, and the rotating shaft 9255 is rotatably arranged with the two side walls of the C-shaped rod 9254 through the bearing, the fourth electric push rod 9256 is provided in plurality and is evenly arranged along the circumferential direction of the rotating shaft 9255, the arc plate 9257 is provided in plurality and is fixedly arranged with the output end of the fourth electric push rod 9256; The fixing piece 919 and the first block and the second block are in a detachable state. Before the glass is fixed and tested, the fixing piece 919 is not installed. The inside of the test groove is filled with fine sand that can detect whether the glass surface is brushed, or mud that can scratch the surface, and other auxiliary testing materials. The third motor 916 is started to drive the third screw rod 915 to rotate, thereby driving the trowel plate 918 to smooth the auxiliary testing material. After smoothing, the trowel plate 918 is restored to its original position to install and connect the fixing piece 919. Then, the four corners of the glass are fixed by the fixing piece 919. The extrusion plate 9193 is pressed through the telescopic rod 9194 according to the thickness of the glass. Adjustment, the glass is clamped under the compression of the rebound force of the return spring, and then the first electric push rod 922 and the second electric push rod 923 are started to move the detection member 925 in the second detection assembly 92 to the top of the end of the glass close to the central axis of the detection plate 8, ensuring that the detection member 925 abuts against the glass surface while the glass moves. The fourth electric push rod 9256 can be controlled to adjust the position of the arc plate 9257 in the detection member 925 according to the deformation of the glass. The denser the deformation degree of the detection, the smaller the circle formed by the multiple arc plates 9257, and the more it can fit the ups and downs of the glass, so as to better detect the situation; Start the second motor 914 to drive the second screw 913 to rotate, so that the fixing part 919 drives the glass to move, and the arc plate 9257 abuts against the surface of the glass and rotates therewith through the rotating shaft 9255, and follows the deformation and fluctuation of the glass surface to make the fluctuation rod 9253 fluctuate up and down in the fixed tube 9252. A distance sensor can be installed inside the fixed tube 9252 to further detect the deformation, and the wire drawing on the glass can be detected by penetrating the scratches on the auxiliary detection material, and the calendering state of the glass is further observed. The speed and temperature of the calendering roller are adjusted according to the results. After obtaining the correct values, the normal glass processing area 4 is started to calender the glass.
[0020] Finally, the extension mechanism 10 is used for holding a heating component 101 for holding a glass melt and an extension component 102 for extending the glass melt. The heating component 101 includes a holding plate 1011, a baffle 1012 and a heating tube 1013. The holding plate 1011 is fixedly arranged with the processing plate 2. The baffle 1012 is provided with two and is fixedly arranged with the two side walls of the holding plate 1011. A groove for installing the heating plate is provided inside the holding plate 1011. Preferably, the extension component 102 includes an L-shaped tube 1021, a fourth motor 1022, a fifth electric push rod 1023, and a lower pressing plate 102. 4. Extension rod 1025, limiting shaft 1026 and smoothing roller 1027, L-shaped tube 1021 is rotatably arranged with the top of processing plate 2 through bearing, fourth motor 1022 is fixedly arranged with one end of L-shaped tube 1021, fifth electric push rod 1023 is fixedly arranged with output end of fourth motor 1022, lower pressing plate 1024 is fixedly arranged with output end of fifth electric push rod 1023, extension rod 1025 is fixedly arranged with one side of output end of fifth electric push rod 1023, limiting shaft 1026 is fixedly arranged with extension rod 1025, smoothing roller 1027 is rotatably arranged with limiting shaft 1026 through bearing; Before formal rolling, the stretching mechanism 10 is used to push the material outward and flatten it, so as to expand the stretching area of the molten glass, so that the molten glass is close to the size required for molding before entering the molding machine, saving the time of the glass liquid being stretched to a suitable size, thereby improving the production efficiency of the molten glass, and dropping the molten glass to be stretched onto the supporting plate 1011. At this moment, the supporting plate 1011 heats its surface to a suitable temperature of the molten glass through the heating tube 1013 to avoid agglomeration, and then the fifth electric push rod 1023 is started to drive the lower pressure plate 1024 to extrude the molten glass for stretching. Since the bottom of the lower pressure plate 1024 is flush with the smoothing roller 1027, the smoothing roller 1027 is also in contact with the molten glass at this moment, and then the fourth electric drive is started to drive the lower pressure plate 1024 and the smoothing roller 1027 to rotate, so as to stretch it and expand its area.
[0021] The above are only preferred specific implementation modes of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical solutions and inventive concepts of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A photovoltaic glass rolling device, comprising a base (1), characterized in that: Two supporting vertical plates are fixedly provided on the top of the base (1), a processing plate (2) is fixedly provided on the top of the two supporting vertical plates, a partition plate (21) is fixedly provided on the top of the processing plate (2), a diversion test area (3) for testing the temperature, rotation speed and calendering spacing of glass is set on the left side of the top of the processing plate (2) with the partition plate (21) as the center, and a normal glass processing area (4) is set on the right side of the top of the processing plate (2) with the partition plate (21) as the center, a glass container (5) is set on the top of the processing plate (2), support rods are fixedly provided between the two side walls of the glass container (5) and the processing plate (2), and a support rod for testing the calendering roller is fixedly provided on the top of the processing plate (2). The adjusting mechanism (6) is further provided with a plurality of conveying rollers for conveying glass; a side wall of the processing plate (2) is fixedly provided with an inclined blanking plate (7); a partition plate (71) is fixedly provided on the inclined blanking plate (7); a side wall of the inclined blanking plate (7) is fixedly provided with an inspection plate (8); a plurality of support frames are fixedly provided between the bottom of the inspection plate (8) and the base (1); a detection mechanism (9) for performing surface inspection on the rolled glass in the diversion test area (3) is fixedly provided on the inspection plate (8); and an extension mechanism (10) for pre-stretching and extending the glass melt is fixedly provided on the processing plate (2) in the normal glass processing area (4).
2. A photovoltaic glass rolling device according to claim 1, characterized in that: The adjustment mechanism (6) comprises an upper calendering roller (61), a lower calendering roller (62), a side plate (63), a fixed plate (64), a first motor (65), a first screw (66), a moving block (67), an adjustment plate (68) and a limit plate (69); the side plates (63) are provided in two numbers and are fixedly arranged on the processing plate (2); the lower calendering roller (62) is rotatably arranged between the two side plates (63) via a bearing, and passes through the partition plate (21) and is provided with a bearing at the connection with the partition plate (21); the fixed plates (64) are provided in two numbers and are respectively fixedly arranged on the two side walls of the processing plate (2); the first motor (65) is fixedly arranged on the top of the fixed plate (64); the first screw (66) is provided via a bearing The upper calendering roller (61) is rotatably arranged between the fixed plate (64) and the processing plate (2) and is fixedly arranged with the output end of the first motor (65); the movable block (67) is threadedly arranged with the first screw rod (66); the adjusting plate (68) is fixedly arranged with the movable block (67); the upper calendering roller (61) is rotatably arranged between the two fixed plates (64) through a bearing; an abutment plate is slidably arranged inside the fixed plate (64) through an elastic member, and the abutment plate extends out of the fixed plate (64); a groove for the abutment plate to be clamped is provided at the top of the processing plate (2); a start for the limit plate (69) to slide is provided on the partition plate (21); the upper calendering roller (61) passes through the limit plate (69) and a bearing is provided at the connection with the limit plate (69).
3. A photovoltaic glass rolling device according to claim 1, characterized in that: The detection mechanism (9) comprises a first detection component (91) for detecting whether the glass surface is wiredrawing, and a second detection component (92) for detecting whether the glass surface is deformed or bubbling.
4. A photovoltaic glass rolling device according to claim 3, characterized in that: The first detection assembly (91) comprises a limit block (911), a box body (912), a second screw (913), a second motor (914), a third screw (915), a third motor (916), a slide bar (917), a smear plate (918) and a fixing member (919) for clamping the glass, wherein the limit block (911) is fixedly arranged with the detection plate (8), the box body (912) slides through the limit block (911) and is located at the top of the detection plate (8), and a detection groove is provided at the top of the box body (912), and two grooves are provided at the top of the box body (912) for the second screw (913) and the third screw (915) to be inserted into the detection plate (8). 15) a groove that rotates through a bearing, the second motor (914) and the third motor (916) are both fixedly arranged on a side wall of the box body (912) and the output ends are respectively fixedly arranged on the second screw rod (913) and the third screw rod (915), the top of the box body (912) is provided with a groove for fixing the slide rod (917), the second screw rod (913) is threadedly provided with a first block, the slide rod (917) is slidably provided with a second block, the fixing member (919) is provided in two groups, and is respectively fixedly arranged on the first block and the second block, the smear plate (918) is threadedly provided with the third screw rod (915) and is slidably provided with the detection groove.
5. A photovoltaic glass rolling device according to claim 4, characterized in that: The fixing member (919) comprises a first C-shaped plate (9191), a second C-shaped plate (9192), an extrusion plate (9193), a telescopic rod (9194), an extension plate (9195) and a telescopic plate (9196); a side wall of the first C-shaped plate (9191) is fixedly arranged with the extension plate (9195); the telescopic rod (9194) is slidably arranged inside the extension plate (9195) and is fixedly arranged with a side wall of the second C-shaped plate (9192); a plurality of telescopic rods (9194) are provided and are respectively fixedly arranged with the inner walls of the first C-shaped plate (9191) and the second C-shaped plate (9192); the bottom of the telescopic rod (9194) is fixedly arranged with the extrusion plate (9193); and a return spring is fixedly arranged between the extrusion plate (9193) and the telescopic rod (9194).
6. The photovoltaic glass rolling device according to claim 3, characterized in that: The second detection assembly (92) comprises a transverse plate (921), a first electric push rod (922), a second electric push rod (923), a detection strip plate (924) and a detection member (925); the transverse plate (921) is fixedly arranged on a side wall of the detection plate (8); the first electric push rod (922) is rotatably arranged on the transverse plate (921) via a bearing; the second electric push rod (923) is fixedly arranged on an output end of the first electric push rod (922); the detection strip plate (924) is fixedly arranged on an output end of the second electric push rod (923); and a plurality of detection members (925) are provided and are fixedly arranged on the bottom of the detection strip plate (924).
7. A photovoltaic glass rolling device according to claim 6, characterized in that: The detection member (925) comprises a third electric push rod (9251), a fixed cylinder (9252), an undulating rod (9253), a C-shaped rod (9254), a rotating shaft (9255), a fourth electric push rod (9256) and an arc plate (9257); the third electric push rod (9251) is fixedly arranged with the detection strip plate (924) and the output end is fixedly arranged with the fixed cylinder (9252); the undulating rod (9253) and the fixed cylinder (9252) are internally connected. The return spring is slidably arranged and extends into the interior of the fixed cylinder (9252); the C-shaped rod (9254) and the undulating rod (9253) are fixedly arranged and the rotating shaft (9255) is rotatably arranged through the bearing and the two side walls of the C-shaped rod (9254); the fourth electric push rod (9256) is provided in plurality and is evenly arranged along the circumferential direction of the rotating shaft (9255); the arc plate (9257) is provided in plurality and is fixedly arranged with the output end of the fourth electric push rod (9256).
8. The photovoltaic glass rolling device according to claim 1, characterized in that: The extension mechanism (10) is used for a receiving and heating component (101) for receiving a glass melt and an extension component (102) for extending the glass melt; the receiving and heating component (101) comprises a receiving plate (1011), a baffle (1012) and a heating tube (1013); the receiving plate (1011) is fixedly arranged with a processing plate (2); two baffles (1012) are provided and are fixedly arranged with two side walls of the receiving plate (1011); a groove for installing a heating plate is provided inside the receiving plate (1011).
9. A photovoltaic glass rolling device according to claim 8, characterized in that: The extension component (102) comprises an L-shaped tube (1021), a fourth motor (1022), a fifth electric push rod (1023), a lower pressure plate (1024), an extension rod (1025), a limit shaft (1026) and a smoothing roller (1027); the L-shaped tube (1021) is rotatably arranged with the top of the processing plate (2) via a bearing; the fourth motor (1022) is fixedly arranged with one end of the L-shaped tube (1021); the fifth electric push rod (1023) is fixedly arranged with the output end of the fourth motor (1022); the lower pressure plate (1024) is fixedly arranged with the output end of the fifth electric push rod (1023); the extension rod (1025) is fixedly arranged with one side of the output end of the fifth electric push rod (1023); the limit shaft (1026) is fixedly arranged with the extension rod (1025); and the smoothing roller (1027) is rotatably arranged with the limit shaft (1026) via a bearing.