Plate spring assembly composite press-fitting forming device and using method
By designing the composite pressing molding device of the leaf spring assembly, the problems of low efficiency and high cost in the existing technology are solved, and efficient and automated leaf spring assembly and pre-pressure treatment are achieved, which improves production efficiency and market competitiveness.
Patent Information
- Application Number
- CN202510066809.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-16
- Publication Date
- 2025-03-28
AI Technical Summary
When assembling semi-trailer transformed sectional plate spring products, the existing leaf spring assembly line consumes a lot of manpower, low efficiency and high energy consumption, resulting in an increase in production costs and reducing market competitiveness.
A composite compression molding device for leaf spring assembly is designed, including a work frame, an elastic spring seat, a support seat, a downward drive mechanism and a lower slide. The leaf spring is supported by the elastic spring seat, and the support seat provides a stable fulcrum. The downward drive mechanism completes the compression assembly and pre-pressure processing, and the lower slide realizes the automatic conveying of the leaf spring.
It improves the working efficiency of leaf spring assembly, adapts to leaf spring assembly of different specifications and shapes, reduces labor costs and energy consumption, and improves production efficiency and market competitiveness.
Smart Images

Figure CN119703706A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of leaf spring parts processing, and in particular to a leaf spring assembly composite press-fitting molding device and a use method thereof. Background Art
[0002] Lightweighting of automobiles is an important means of green transformation of automobiles. Automobile leaf springs are the main elastic components of automobile suspension systems at home and abroad. With the continuous advancement of science and technology, lightweight design of automobile leaf springs has also been widely used. The demand for variable-section leaf spring products for semi-trailers at home and abroad is increasing. The variable-section products of semi-trailers have fixed characteristics such as short fulcrum distance, uniform size, small number of pieces and light weight. The current assembly line is divided into four stations: swinging pieces, center bolts, pre-compression and unloading. The total power consumption is generally 30 kilowatts, 4 people are employed, and the maximum output can reach 500 pieces / shift. First, the operator at the leaf-swinging station places the spring leaf on the spring-loading seat of the assembly line; after the spring-loading seat with the spring leaf moves to the center-bolt station, the operator at this station starts the leaf spring clamping device to clamp the spring leaves and tightens the bolts to form a leaf spring assembly; the leaf spring assembly with the center bolt tightened moves to the pre-stressing station, and the operator at this station starts the pre-stressing device to pre-stress the leaf spring assembly and tightens the bolts again; the pre-stressed leaf spring assembly moves to the next workpiece station, and the operator at this station transfers the leaf spring assembly rack to the next process.
[0003] The above-mentioned existing leaf spring assembly line is used to assemble lightweight variable-section leaf spring assemblies for semi-trailers, but is not suitable for the assembly and production of variable-section leaf spring products for semi-trailers. The processing and assembly process requires a large number of people, has low efficiency, high energy consumption, and occupies a large area, which greatly increases production costs and reduces the market competitiveness of lightweight variable-section leaf springs for semi-trailers. Summary of the invention
[0004] The purpose of the present invention is to provide a leaf spring assembly composite press-fitting molding device and a method of use to solve the problems existing in the above-mentioned prior art. It has a simple structure, effectively improves work efficiency, and is effectively adaptable to the assembly of leaf springs of different sizes and shapes.
[0005] To achieve the above object, the present invention provides the following solutions:
[0006] The present invention provides a composite press-fitting and forming device for a leaf spring assembly, comprising: a working frame, an elastic spring-loading seat, a first supporting seat, a second supporting seat, a downward pressing driving mechanism and a lower piece slideway, wherein the working frame is provided with a working table; the elastic spring-loading seat is installed on the working table to elastically support a leaf spring group; the first supporting seat is arranged at one side of the elastic spring-loading seat, and the first supporting seat is used for sliding connection with the working table and can maintain the position after sliding, and the top of the first supporting seat can support the leaf spring group to provide a first fulcrum for its assembly and pre-pressing process; the second supporting seat is arranged at a distance from the elastic spring-loading seat The cam is mounted on one side of the workbench and the second support seat is used for sliding connection with the workbench and can maintain the position after sliding, and the top of the second support seat can support the leaf spring group to provide a second fulcrum for its assembly and pre-pressing process; the fixed end of the pressing drive mechanism is used for fixed connection with the workbench and is arranged above the workbench, and the driving end of the pressing drive mechanism can press down the top of the leaf spring group in two stages to complete the compression assembly and pre-pressing processing process of the leaf spring group; the top of the lower piece slide is used for fixed connection with the workbench, and a collection station is arranged at the bottom of the lower piece slide.
[0007] Preferably, the work frame includes a gantry frame and an intermediate flat beam, the gantry frame includes a bottom beam, a first support column, a top beam and a second support column, the two ends of the bottom beam are respectively fixedly connected to the bottom ends of the first support column and the second support column, the two ends of the top beam are respectively fixedly connected to the top ends of the first support column and the second support column, the intermediate flat beam is horizontally arranged, and the two ends of the intermediate flat beam are respectively fixedly connected to the first support column and the second support column, and the top surface of the intermediate flat beam is the workbench.
[0008] Preferably, the workbench is provided with a first slide rail and a second slide rail, the first slide rail and the second slide rail are respectively arranged on both sides of the elastic spring seat and the center lines of the first slide rail and the second slide rail are arranged collinearly, a first slide is provided at the bottom of the first support seat, the first slide can slide on the first slide rail and can maintain the position after sliding, and a second slide is provided at the bottom of the second support seat, the second slide can slide on the second slide rail and can maintain the position after sliding.
[0009] Preferably, the first slide member includes a first roller and a first locking member, the first roller is used to roll on the first slide rail to drive the first support seat to move, and the first locking member is used to lock the first roller to limit the movement of the first support seat.
[0010] Preferably, the second slide member includes a second roller and a second locking member, the second roller is used to roll on the second slide rail to drive the second support seat to move, and the second locking member is used to lock the second roller to limit the movement of the second support seat.
[0011] Preferably, the downward pressure driving mechanism includes a clamping compound oil cylinder, a first connecting plate, a first positioning plate and a second positioning plate. The clamping compound oil cylinder is fixedly connected to the top of the top beam, and the piston rod of the clamping compound oil cylinder passes through the top beam and is vertically fixedly connected to the first connecting plate. The first positioning plate and the second positioning plate are arranged in parallel and perpendicular to the length direction of the leaf spring. The first positioning plate is vertically fixedly connected to one side of the bottom surface of the first connecting plate, and the second positioning rod is vertically fixedly connected to the side of the bottom surface of the first connecting plate away from the first positioning plate. The bottom ends of the first positioning plate and the second positioning plate are used to contact the leaf spring.
[0012] Preferably, a mounting seat is provided in the middle portion of the intermediate flat beam, the mounting seat is provided with a mounting groove with a top opening, the bottom end of the elastic spring seat is fixedly connected in the mounting groove, the top end of the elastic spring seat extends out of the mounting groove, and one side of the top end of the mounting seat is fixedly connected to the top end of the lower piece slideway.
[0013] Preferably, the elastic spring seat includes a spring, a second connecting plate, a third positioning plate and a fourth positioning plate, the bottom end of the spring extends into the bottom of the mounting slot and is fixedly connected to the mounting seat, the top end of the spring extends out of the mounting slot and is fixedly connected to the second connecting plate, the third positioning plate and the fourth positioning plate are arranged in parallel and perpendicular to the length direction of the leaf spring, the third positioning plate is fixedly connected to one side of the top surface of the connecting plate, and the fourth positioning plate is fixedly connected to one side of the top surface of the connecting plate away from the third positioning plate.
[0014] Preferably, it also includes a bottom plate and a baffle, wherein the bottom plate is used to be installed on the ground, the top of the baffle is fixedly connected to the bottom plate, and the middle of the baffle is vertically fixedly connected to the bottom end of the lower piece slide to form the collection station at the bottom end of the lower piece slide.
[0015] The present invention also provides a method for using the leaf spring assembly composite press-fitting molding device as described in any one of the above items, comprising the following steps:
[0016] Placing a plurality of leaf springs on an elastic spring-loading seat, wherein the elastic spring-loading seat can support the dead weight of the leaf springs;
[0017] Adjust the positions of the first support seat and the second support seat on the workbench according to the specifications of the leaf spring so that the first support seat and the second support seat can support both ends of the leaf spring;
[0018] Start the downward pressing driving mechanism to press down and tighten each leaf spring to complete the assembly;
[0019] The pressing driving mechanism continues to press down to pre-press the leaf spring;
[0020] After completing the compression assembly and pre-compression processing procedures, the leaf spring slides down the lower piece slideway to the collection station.
[0021] Compared with the prior art, the present invention has achieved the following technical effects:
[0022] The present invention provides a composite press-fitting forming device for a leaf spring assembly and a method for using the same. The leaf spring can be elastically supported by arranging an elastic spring-loading seat on a work frame and a workbench. The first support seat and the second support seat can slide on the workbench and maintain their positions, providing fulcrums for leaf spring assembly and pre-stressing, and adapting to leaf springs of different specifications. The downward pressing drive mechanism can complete the compression assembly and pre-stressing processing procedures of the leaf spring, thereby improving production efficiency. The lower piece slide can transport the leaf springs that have completed the procedures to a collection station, and multiple procedures can be completed at one station, making the entire production process smoother and more efficient. At the same time, the synergistic effect of various components improves the production efficiency of leaf springs, reduces labor costs, adapts to the production needs of leaf springs of different specifications, and enhances the market competitiveness of the enterprise. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0024] Figure 1 A front cross-sectional view of the composite press-fitting molding device for a leaf spring assembly provided by the present invention;
[0025] Figure 2 A side sectional view of the composite press-fitting molding device for a leaf spring assembly provided by the present invention;
[0026] In the figure: 1, working frame; 11, gantry frame; 12, middle flat beam; 13, mounting seat; 2, first supporting seat; 3, second supporting seat; 4, downward pressing drive mechanism; 41, clamping composite cylinder; 42, first connecting plate; 43, first positioning plate; 5, lower piece slideway; 6, elastic spring seat; 61, spring; 62, second connecting plate; 63, third positioning plate; 7, baffle; 8, bottom plate; 9, leaf spring. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0028] The purpose of the present invention is to provide a leaf spring assembly composite press-fitting molding device and a method of use to solve the problems existing in the above-mentioned prior art. It has a simple structure, effectively improves work efficiency, and is effectively adaptable to the assembly of leaf springs of different sizes and shapes.
[0029] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the present invention is further described in detail below with reference to the accompanying drawings and specific embodiments.
[0030] Embodiment 1
[0031] This embodiment provides a leaf spring assembly composite press-fitting molding device, such as Figures 1-2 As shown, it includes: a work frame 1, an elastic spring seat 6, a first support seat 2, a second support seat 3, a downward pressing drive mechanism 4 and a lower piece slide 5, the work frame 1 has a workbench; the elastic spring seat 6 is arranged on the workbench to be able to elastically support the leaf spring 9; the first support seat 2 is arranged on one side of the elastic spring seat 6, and the first support seat 2 is used to be slidably connected to the workbench and can maintain the position after sliding, and the top of the first support seat 2 can provide a first fulcrum for the assembly and pre-stressing process of the leaf spring 9; the second support seat 3 is arranged on the side of the elastic spring seat 6 away from the first support seat, and the second support seat 3 is used to be slidably connected to the workbench and can maintain the position after sliding, and the top of the second support seat 3 can provide a second fulcrum for the assembly and pre-stressing process of the leaf spring 9; the fixed end of the downward pressing drive mechanism 4 is used to be fixedly connected to the work frame 1 and is arranged above the workbench, and the driving end of the downward pressing drive mechanism 4 is used to be connected to The top of the leaf spring 9 contacts and presses down the leaf spring 9 to complete the compression assembly and pre-compression processing procedures of the leaf spring 9; the top of the lower piece slide 5 is used to be fixedly connected to the work frame 1, and a collection station is provided at the bottom of the lower piece slide. By setting the work frame 1 and the elastic spring-loaded seat 6 on the workbench, the leaf spring 9 can be elastically supported; the first support seat 2 and the second support seat 3 can slide and maintain their positions on the workbench, providing a fulcrum for the assembly and pre-compression of the leaf spring 9, and adapting to leaf springs 9 of different specifications; the downward pressing drive mechanism 4 can complete the compression assembly and pre-compression processing procedures of the leaf spring 9, and improve production efficiency; the lower piece slide 5 can transport the leaf spring 9 that has completed the process to the collection station, and multiple processes can be completed at one station, making the entire production process smoother and more efficient. At the same time, the synergistic effect of various components improves the production efficiency of the leaf spring 9, reduces labor costs, adapts to the production needs of leaf springs 9 of different specifications, and enhances the market competitiveness of the enterprise.
[0032] In a preferred scheme of the present embodiment, the work frame 1 includes a gantry frame 11 and an intermediate flat beam 12, the gantry frame 11 includes a bottom beam, a first support column, a top beam and a second support column, the two ends of the bottom beam are respectively fixedly connected to the bottom ends of the first support column and the second support column, the two ends of the top beam are respectively fixedly connected to the top ends of the first support column and the second support column, the intermediate flat beam 12 is horizontally arranged, and the two ends of the intermediate flat beam 12 are respectively fixedly connected to the first support column and the second support column, the top surface of the intermediate flat beam 12 is a workbench, and the combined design of the gantry frame 11 and the intermediate flat beam 12 provides a stable structural support for the entire device, ensuring the stability of the device during the compression assembly and pre-stressing process of the leaf spring 9, and ensuring the accuracy and reliability of the operation.
[0033] In a preferred scheme of the present embodiment, a first slide rail and a second slide rail are provided on the workbench, and the first slide rail and the second slide rail are respectively provided on both sides of the elastic spring seat 6, and the center lines of the first slide rail and the second slide rail are provided in a collinear manner. A first slide member is provided at the bottom of the first supporting seat 2, and the first slide member can slide on the first slide rail and can maintain the position after sliding. A second slide member is provided at the bottom of the second supporting seat, and the second slide member can slide on the second slide rail and can maintain the position after sliding. The first slide rail and the second slide rail and the corresponding slide members enable the first supporting seat 2 and the second supporting seat 3 to be positionally adjusted according to leaf springs 9 of different specifications, thereby improving the versatility and adaptability of the device and being able to meet the assembly and pre-stressing requirements of leaf springs 9 of different sizes.
[0034] In a preferred solution of this embodiment, the first slide member includes a first roller and a first locking member, the first roller is used to roll on the first slide rail to drive the first support seat to move, the first locking member is used to lock the first roller to limit the movement of the first support seat, the first roller makes the movement of the first support seat smoother and more convenient, and improves the adjustment efficiency. The first locking member can lock the first support seat after adjusting the position, ensuring that no accidental movement occurs during operation, and ensuring the stability and safety of the operation.
[0035] In a preferred scheme of the present embodiment, the second slide member includes a second roller and a second locking member, the second roller is used to roll on the second slide rail to drive the second support seat to move, the second locking member is used to lock the second roller to limit the movement of the second support seat, the second roller and the second locking member provide the second support seat with convenient movement and reliable locking functions, improve the operational convenience and stability of the device, and adapt to the assembly requirements of leaf springs 9 of different specifications.
[0036] In a preferred scheme of the present embodiment, the downward pressing drive mechanism 4 includes a clamping composite oil cylinder 41, a first connecting plate 42, a first positioning plate 43 and a second positioning plate. The clamping composite oil cylinder 41 is fixedly connected to the top of the top beam, and the piston rod of the clamping composite oil cylinder 41 passes through the top beam and is vertically fixedly connected to the first connecting plate 42. The first positioning plate 43 and the second positioning plate are arranged in parallel and perpendicular to the length direction of the leaf spring 9. The first positioning plate 43 is vertically fixedly connected to one side of the bottom surface of the first connecting plate 42, and the second positioning rod is vertically fixedly connected to the side of the bottom surface of the first connecting plate 42 away from the first positioning plate 43. The bottom ends of the first positioning plate 43 and the second positioning plate are used to contact with the leaf spring 9. The clamping composite oil cylinder 41 provides two levels of downward pressing power. The first level downward pressing clamps each piece of the workpiece to complete the clamping assembly of the leaf spring 9, and the second level downward pressing performs pre-pressing treatment on the workpiece, which can efficiently complete the clamping assembly and pre-pressing treatment processes of the leaf spring 9. The first positioning plate 43 and the second positioning plate ensure stable contact with the leaf spring 9 during the pressing process, guarantee the accuracy and reliability of the operation, and improve the processing quality of the leaf spring 9.
[0037] In a preferred solution of the present embodiment, the top end of the lower piece slide 5 is consistent in height with the top surface of the mounting seat 13, and the transition of the leaf spring 9 from the elastic spring seat 6 to the lower piece slide 5 is smoother, thereby avoiding obstruction or damage to the movement of the leaf spring 9 due to height difference, and ensuring the smooth transportation of the leaf spring 9 after processing is completed.
[0038] In a preferred solution of this embodiment, a mounting seat 13 is provided in the middle of the middle flat beam 12, and the mounting seat 13 is provided with a mounting groove with a top opening, the bottom end of the elastic spring seat 6 is fixedly connected in the mounting groove, the top end of the elastic spring seat 6 extends out of the mounting groove, and one side of the top end of the mounting seat 13 is fixedly connected to the top end of the lower member slide 5, and the mounting seat 13 provides a stable mounting position for the elastic spring seat 6, ensuring that the elastic spring seat 6 can effectively elastically support the leaf spring 9 during operation. At the same time, the fixed connection with the lower member slide 5 makes the overall structure more compact, and improves the space utilization of the device.
[0039] In a preferred solution of the present embodiment, the elastic spring seat 6 includes a spring 61, a second connecting plate 62, a third positioning plate 63 and a fourth positioning plate. The bottom end of the spring 61 extends into the bottom of the mounting groove and is fixedly connected to the mounting seat 13. The top end of the spring 61 extends out of the mounting groove and is fixedly connected to the second connecting plate 62. The third positioning plate 63 and the fourth positioning plate are arranged in parallel and perpendicular to the length direction of the leaf spring 9. The third positioning plate 63 is fixedly connected to one side of the top surface of the connecting plate. The fourth positioning plate is fixedly connected to the side of the top surface of the connecting plate away from the third positioning plate 63. The spring 61 provides elastic support for the leaf spring 9, plays a buffering role during the assembly and pre-stressing process of the leaf spring 9, and protects the leaf spring 9 and the device. The third positioning plate 63 and the fourth positioning plate help to position the leaf spring 9, ensure the accurate position of the leaf spring 9 during operation, and provide stable support for the leaf spring 9.
[0040] In a preferred solution of this embodiment, a bottom plate 8 and a baffle 7 are also included. The bottom plate 8 is used to be installed on the ground. The bottom end of the baffle 7 is fixedly connected to the bottom plate 8. The middle part of the baffle 7 is vertically fixedly connected to the bottom end of the lower slide 5 to form a collection station at the bottom end of the lower slide 5. The bottom plate 8 can provide a stable installation foundation to ensure that the device will not shake during operation. The baffle 7 is fixedly connected to the lower slide 5 and a collection station is formed at the top of the connection position, so that the processed leaf springs 9 can be collected in an orderly manner, which improves production efficiency and management convenience.
[0041] Embodiment 2
[0042] This embodiment also provides a method for using the leaf spring assembly composite press-fitting molding device as described above, comprising the following steps:
[0043] The leaf spring to be assembled is placed on the elastic spring seat 6, and the second positioning plate 62 of the elastic spring seat 6 elastically supports the leaf spring 9. At this time, the positions of the first support seat 2 and the second support seat 3 are adjusted according to the specifications of the leaf spring 9. The first roller and the second roller roll on the first slide rail and the second slide rail to respectively drive the first support seat 2 and the second support seat 3 to move to appropriate positions, and then the first locking member and the second locking member are used to lock the first support seat 2 and the second support seat 3, providing a stable fulcrum for the assembly and pre-compression process of the leaf spring 9.
[0044] Next, the compression composite oil cylinder 41 is started, and the piston rod of the compression composite oil cylinder 41 pushes the first connecting plate 42 to move downward. The first positioning plate 43 and the second positioning plate on the bottom surface of the first connecting plate 42 then descend, contact the top of the leaf spring 9 and press the leaf spring 9 downward. The first stage of the compression composite oil cylinder 41 presses the leaf spring 9 downward to complete the assembly of the leaf spring 9, and the second stage of the compression composite oil cylinder 41 presses the leaf spring 9 downward to pre-compress the leaf spring 9.
[0045] After completing the above process, the leaf spring 9 can slide down along the lower slide 5. The top of the lower slide 5 is fixedly connected to the mounting seat 13 to ensure that the leaf spring 9 can slide down smoothly. The leaf spring 9 finally slides to the bottom of the lower slide 5 and is blocked by the baffle 7 at the collection station for subsequent processing and management.
[0046] The present invention uses specific examples to illustrate the principles and implementation methods of the present invention. The above examples are only used to help understand the method and core ideas of the present invention. At the same time, for those skilled in the art, according to the ideas of the present invention, there will be changes in the specific implementation methods and application scope. In summary, the content of this specification should not be understood as limiting the present invention.
Claims
1. A composite press-fitting device for a leaf spring assembly, characterized in that: include: A work frame (1), wherein the work frame (1) has a work table; An elastic spring-loading seat (6), wherein the elastic spring-loading seat (6) is mounted on the workbench to elastically support the leaf spring group (9); A first support seat (2), the first support seat (2) being arranged on one side of the elastic spring seat (6), and the first support seat (2) being used for being slidably connected with the workbench and being able to maintain the position after sliding, and the top of the first support seat (2) being able to support the leaf spring group (9) to provide a first fulcrum for its assembly and pre-pressing process; A second support seat (3), the second support seat (3) being arranged on a side of the elastic spring seat (6) away from the first support seat, and the second support seat (3) being used for being slidably connected with the workbench and being able to maintain a position after sliding, and the top of the second support seat (3) being able to support the leaf spring group (9) to provide a second fulcrum for its assembly and pre-compression process; A pressing drive mechanism (4), the fixed end of the pressing drive mechanism (4) being used for being fixedly connected to the work frame (1) and being arranged above the workbench, the driving end of the pressing drive mechanism (4) being able to press down the top of the leaf spring group (9) in two stages to complete the pressing assembly and pre-pressing treatment process of the leaf spring group (9); as well as A lower piece slideway (5), the top of which is used for being fixedly connected to the working frame (1), and a collecting station is provided at the bottom of the lower piece slideway.
2. The leaf spring assembly composite press-fitting molding device according to claim 1, characterized in that: The work frame (1) comprises a gantry frame (11) and an intermediate flat beam (12), wherein the gantry frame (11) comprises a bottom beam, a first support column, a top beam and a second support column, wherein two ends of the bottom beam are respectively fixedly connected to the bottom ends of the first support column and the second support column, and two ends of the top beam are respectively fixedly connected to the top ends of the first support column and the second support column, wherein the intermediate flat beam (12) is arranged horizontally, and two ends of the intermediate flat beam (12) are respectively fixedly connected to the first support column and the second support column, and the top surface of the intermediate flat beam (12) is the workbench.
3. The leaf spring assembly composite press-fitting molding device according to claim 2 is characterized in that: The workbench is provided with a first slide rail and a second slide rail, the first slide rail and the second slide rail are respectively arranged on both sides of the elastic spring seat (6) and the center lines of the first slide rail and the second slide rail are arranged in a colinear manner, the bottom of the first support seat (2) is provided with a first slide member, the first slide member can slide on the first slide rail and can maintain the position after sliding, and the bottom of the second support seat is provided with a second slide member, the second slide member can slide on the second slide rail and can maintain the position after sliding.
4. The leaf spring assembly composite press-fitting molding device according to claim 3 is characterized in that: The first slide member includes a first roller and a first locking member, the first roller is used to roll on the first slide rail to drive the first support seat to move, and the first locking member is used to lock the first roller to limit the movement of the first support seat.
5. The leaf spring assembly composite press-fitting molding device according to claim 4 is characterized in that: The second slide member includes a second roller and a second locking member, the second roller is used to roll on the second slide rail to drive the second support seat to move, and the second locking member is used to lock the second roller to limit the movement of the second support seat.
6. The leaf spring assembly composite press-fitting molding device according to claim 5, characterized in that: The pressing drive mechanism (4) comprises a clamping composite oil cylinder (41), a first connecting plate (42), a first positioning plate (43) and a second positioning plate. The clamping composite oil cylinder (41) is fixedly connected to the top of the top beam. The piston rod of the clamping composite oil cylinder (41) passes through the top beam and is vertically fixedly connected to the first connecting plate (42). The first positioning plate (43) and the second positioning plate are arranged in parallel and perpendicular to the length direction of the leaf spring group (9). The first positioning plate (43) is vertically fixedly connected to one side of the bottom surface of the first connecting plate (42). The second positioning rod is vertically fixedly connected to the bottom surface of the first connecting plate (42) on a side away from the first positioning plate (43). The bottom ends of the first positioning plate (43) and the second positioning plate are used to contact the leaf spring group (9).
7. The leaf spring assembly composite press-fitting molding device according to claim 6, characterized in that: A mounting seat (13) is provided in the middle of the intermediate flat beam (12), and the mounting seat (13) is provided with a mounting groove with a top opening, the bottom end of the elastic spring seat (6) is fixedly connected in the mounting groove, the top end of the elastic spring seat (6) extends out of the mounting groove, and one side of the top end of the mounting seat (13) is fixedly connected to the top end of the lower member slideway (5).
8. The leaf spring assembly composite press-fitting molding device according to claim 7, characterized in that: The elastic spring seat (6) comprises a spring (61), a second connecting plate (62), a third positioning plate (63) and a fourth positioning plate. The bottom end of the spring (61) extends into the bottom of the mounting groove and is fixedly connected to the mounting seat (13). The top end of the spring (61) extends out of the mounting groove and is fixedly connected to the second connecting plate (62). The third positioning plate (63) and the fourth positioning plate are arranged in parallel and perpendicular to the length direction of the leaf spring group (9). The third positioning plate (63) is fixedly connected to one side of the top surface of the connecting plate. The fourth positioning plate is fixedly connected to the side of the top surface of the connecting plate away from the third positioning plate (63).
9. The leaf spring assembly composite press-fitting molding device according to claim 1, characterized in that: It also includes a bottom plate (8) and a baffle (7), wherein the bottom plate (8) is used for installation on the ground, the bottom end of the baffle (7) is fixedly connected to the bottom plate (8), and the middle part of the baffle (7) is vertically fixedly connected to the bottom end of the lower piece slide (5) to form the collection station at the bottom end of the lower piece slide (5).
10. A method for using the leaf spring assembly composite press-fitting molding device according to any one of claims 1 to 9, characterized in that: The following steps are involved: Placing a plurality of leaf springs on an elastic spring-loading seat (6), wherein the elastic spring-loading seat (6) is capable of supporting the deadweight of the leaf spring group (9); Adjusting the positions of the first support seat and the second support seat on the workbench according to the specifications of the leaf spring group (9) so that the first support seat and the second support seat can support both ends of the leaf spring group (9); The downward pressing driving mechanism (4) is started to press down and tighten each leaf spring group (9) to complete the assembly; The downward pressing driving mechanism (4) continues to press down to pre-press the leaf spring group (9) to form a leaf spring assembly; After the pressing assembly and pre-pressing processing steps are completed in sequence at the same station, the leaf spring group (9) slides down along the lower piece slideway (5) to the collection station.
Citation Information
Patent Citations
Leaf spring assembly line
CN102658478A
Front axle press-fitting line
CN116276031A
Main and auxiliary plate spring bench test device and test method
CN118583531A
Automobile steel plate spring assembly machine
CN204019102U
Plate spring pre-pressing device before quenching
CN210788998U