Cutting device for processing automobile air conditioner condenser pipe
By designing an automated cutting device that uses a rotating shaft and guide wheel system to move the condenser tube and stabilizes the cutting with clamps, the safety hazards and low efficiency of manual adjustment in existing technologies are solved, achieving efficient and safe condenser tube cutting.
Patent Information
- Application Number
- CN202411730487.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-29
- Publication Date
- 2026-02-17
- Estimated Expiration
- 2044-11-29
AI Technical Summary
Existing cutting devices for processing automotive air conditioning condenser pipes require manual adjustment and fixation, which poses safety hazards and is inefficient.
A cutting device including a cutting table, a feeding mechanism, and a cutting mechanism was designed. The device uses a rotating shaft to drive cylindrical guide wheels and convex guide wheels to perform angular displacement, and uses a lifting conveyor plate to drive the condenser tube to move. The condenser tube is clamped by a clamping plate to improve cutting stability.
The automated condenser tube cutting process improves safety and production efficiency while reducing the risks associated with manual operation.
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Figure CN119703880B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the technical field of condenser tube processing, specifically to a cutting device for processing automotive air conditioning condenser tubes. Background Technology
[0002] When manufacturing automotive air conditioners, a large number of condenser tubes are required. Before use, these condenser tubes need to be cut to the same length to facilitate subsequent processing.
[0003] Currently, the cutting device used for processing automotive air conditioning condenser pipes requires manual adjustment and fixation of the condenser pipes while waiting for the cutting machine to cut them. This method is prone to danger and has low efficiency, affecting the production of automotive air conditioning condenser pipes. Summary of the Invention
[0004] This invention provides a cutting device for processing automotive air conditioning condenser pipes to solve the technical problems mentioned in the background art.
[0005] The technical solution adopted by the present invention to solve the above-mentioned technical problems is as follows:
[0006] A cutting device for processing automotive air conditioning condenser pipes includes a cutting table, the top of which is connected to a cutting mechanism and a feeding mechanism;
[0007] The feeding mechanism includes a power assembly located at the top of the inside of the cutting table, a conveying component connected to the power assembly, and a receiving component located on both sides of the conveying component.
[0008] The material support includes a material support plate connected to the upper surface of the cutting table, and a plurality of first material support blocks connected to the upper surface of the material support plate. The plurality of first material support blocks are arranged along the first material support blocks and are equidistant from each other.
[0009] Furthermore, the material conveying component includes two lifting material conveying plates slidably connected to the top of the cutting table, a plurality of second material supporting blocks connected to the upper surface of the lifting material conveying plates, and a push plate connecting the two lifting material conveying plates. In this invention, the push plate pushes the lifting material conveying plates to move up and down and translate, and the second material supporting blocks on the lifting material conveying plates drive the automotive air conditioning condenser pipe to move.
[0010] Furthermore, the push plate includes multiple wing plates connected to the surfaces of the two lifting conveyor plates that are close to each other, and a movable plate connected between the two rows of wing plates on opposite sides. In this invention, the two lifting conveyor plates are connected by the wing plates and the movable plate so that the movable plate can drive the lifting conveyor plates to move when it moves.
[0011] Furthermore, the top of the cutting table is provided with a guide elongated hole, which is used for the sliding of the lifting conveyor plate. In this invention, the guide elongated hole provides guidance for the sliding of the lifting conveyor plate, so that the lifting conveyor plate can stably drive the air conditioner condenser pipe to move.
[0012] Furthermore, the power assembly includes a rotating shaft rotatably connected inside the cutting table and a pusher connected to the outer surface of the rotating shaft. The pusher is connected to a movable plate. In this invention, the rotating shaft is connected to a rotating cylinder, which drives the rotating shaft to perform angular displacement. The rotating shaft then drives the cylindrical guide wheel and the convex guide wheel to perform angular displacement.
[0013] Furthermore, the pushing component includes a cylindrical guide wheel and a convex guide wheel connected to the outer surface of the rotating shaft. Both the cylindrical guide wheel and the convex guide wheel have guide grooves on their wheel bodies. In this invention, since the cylindrical guide wheel is connected to the lifting conveyor plate, the lifting conveyor plate moves horizontally along the guide groove on the cylindrical guide wheel. Since the convex guide wheel is connected to the lifting conveyor plate, the lifting conveyor plate moves vertically along the guide groove on the convex guide wheel.
[0014] Furthermore, the top end of the cylindrical guide wheel is connected to a first push rod via a guide groove, and the top end of the convex guide wheel is connected to a second push rod via a guide groove. Both the first and second push rods are slidably connected to the movable plate. In this invention, the movable plate is connected to the cylindrical guide wheel and the convex guide wheel via the first and second push rods, and the movable plate is raised and lowered via the second push rod, and the movable plate is translated via the first push rod.
[0015] Furthermore, the movable plate has a through hole for the first push rod to pass through, and a first slide rail is connected inside the through hole for the first push rod to slide. A second slide rail is connected to the lower surface of the movable plate for the second push rod to slide. In this invention, the first slide rail is accommodated by the through hole. The first slide rail is designed so that the first push rod can slide on the first slide rail, thereby reducing the impact on the subsequent translation of the movable plate by the first push rod when the movable plate is raised or lowered.
[0016] Furthermore, each of the material receiving plates is provided with a clamping plate on the side away from each other. The longitudinal section of the clamping plate is L-shaped, and the bottom end of the clamping plate is connected to the upper surface of the cutting table. In this invention, when the lifting conveyor plate lifts the car air conditioning condenser pipe, the clamping plate cooperates with the rising lifting conveyor plate to clamp the air conditioning condenser pipe, thereby improving the stability of the cutting machine during cutting and facilitating the cutting of the machine.
[0017] Furthermore, the cutting mechanism includes a vertical plate connected to the upper surface of the cutting table, and a cutting machine is connected to one side surface of the vertical plate. In this invention, the vertical plate provides support for the cutting machine, and the cutting machine cuts the automotive air conditioning condenser pipe.
[0018] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0019] Firstly, this invention uses a rotating shaft to drive cylindrical guide wheels and convex guide wheels to perform angular displacement. Since the convex guide wheel is connected to the lifting conveyor plate, the lifting conveyor plate rises along the guide groove on the convex guide wheel. Since the cylindrical guide wheel is connected to the lifting conveyor plate, the lifting conveyor plate translates along the guide groove on the cylindrical guide wheel. In this way, the lifting conveyor plate brings the automotive air conditioning condenser pipe closer to the cutting table. Furthermore, through the descent and return of the lifting conveyor plate, the automotive air conditioning condenser pipe continuously approaches the cutting table. In this way, the air conditioning condenser pipe is continuously conveyed, and the position of the air conditioning condenser pipe is adjusted in conjunction with the cutting machine.
[0020] Secondly, when the lifting conveyor plate raises the car air conditioning condenser pipe, the present invention uses a clamping plate to clamp the air conditioning condenser pipe in conjunction with the rising lifting conveyor plate, thereby improving the stability of the cutting machine during cutting and facilitating the cutting process.
[0021] The present invention will be explained in detail below with reference to the accompanying drawings and specific embodiments. Attached Figure Description
[0022] Figure 1 This is a schematic diagram of the structure of the present invention;
[0023] Figure 2 This is a schematic diagram of the power component of the present invention;
[0024] Figure 3 This is a schematic diagram of the cylindrical guide wheel and the convex guide wheel of the present invention;
[0025] Figure 4 This is a schematic diagram of the lifting conveyor plate of the present invention.
[0026] In the diagram: 10, cutting table; 20, cutting mechanism; 21, vertical plate; 22, cutting machine; 30, feeding mechanism; 31, power component; 311, rotating shaft; 312, pushing component; 3121, cylindrical guide wheel; 3122, convex guide wheel; 32, material conveying component; 321, lifting material conveying plate; 322, second material support block; 323, push plate; 3231, wing plate; 3232, movable plate; 3233, through hole; 3234, first slide rail; 3235, second slide rail; 33, material support component; 331, material support plate; 332, first material support block; 333, clamping plate. Detailed Implementation
[0027] To facilitate understanding of the present invention, a more comprehensive description of the present invention will be given below with reference to the accompanying drawings, which illustrate several embodiments of the present invention. However, the present invention can be implemented in different forms and is not limited to the embodiments described in the text. Rather, these embodiments are provided to make the disclosure of the present invention more thorough and complete.
[0028] It should be noted that when an element is referred to as being "fixed to" another element, it can be directly on the other element or there may be an intervening element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or there may be an intervening element. The terms "vertical," "horizontal," "left," "right," and similar expressions used in this document are for illustrative purposes only.
[0029] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein in the specification of this invention is for the purpose of describing particular embodiments only and is not intended to limit the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.
[0030] For an example, please refer to the appendix. Figure 1-4 A cutting device for processing automotive air conditioning condenser pipes includes a cutting table 10, the top of which is connected to a cutting mechanism 20 and a feeding mechanism 30.
[0031] The feeding mechanism 30 includes a power assembly 31 located at the top of the inside of the cutting table 10, a conveying component 32 connected to the power assembly 31, and a receiving component 33 located on both sides of the conveying component 32.
[0032] The material support 33 includes a material support plate 331 connected to the upper surface of the cutting table 10, and a plurality of first material support blocks 332 connected to the upper surface of the material support plate 331. The plurality of first material support blocks 332 are arranged along the first material support blocks 332 and are equidistant.
[0033] For details, please refer to the appendix. Figure 1 and 2 The material conveying component 32 includes two lifting material conveying plates 321 that are slidably connected to the top of the cutting table 10, a plurality of second material receiving blocks 322 connected to the upper surface of the lifting material conveying plates 321, and a push plate 323 connecting the two lifting material conveying plates 321.
[0034] The push plate 323 includes a plurality of wing plates 3231 connected to the surfaces of the two lifting conveyor plates 321 that are close to each other, and a movable plate 3232 connected between the two rows of wing plates 3231 on opposite sides.
[0035] The top of the cutting table 10 is provided with a guide elongated hole 11, which is used for sliding the lifting conveyor plate 321;
[0036] It should be noted that in this embodiment, the lifting conveyor plate 321 is lifted and moved horizontally by the push plate 323, and the second material support block 322 on the lifting conveyor plate 321 drives the car air conditioning condenser pipe to move, so that the car air conditioning condenser pipe can be continuously conveyed on the material support 33 and cut close to the cutting mechanism 20.
[0037] Furthermore, two lifting conveyor plates 321 are connected by the wing plate 3231 and the movable plate 3232, so that when the movable plate 3232 moves, it can drive the lifting conveyor plate 321 to move, thereby completing the processing of the automotive air conditioning condenser pipe.
[0038] Furthermore, the guide hole 11 provides guidance for the sliding of the lifting conveyor plate 321, so that the lifting conveyor plate 321 can stably drive the air conditioning condenser pipe to move.
[0039] For details, please refer to the appendix. Figure 2 and 3 The power assembly 31 includes a rotating shaft 311 rotatably connected inside the cutting table 10, and a pusher 312 connected to the outer surface of the rotating shaft 311. The pusher 312 is connected to the movable plate 3232.
[0040] The pusher 312 includes a cylindrical guide wheel 3121 and a convex guide wheel 3122 connected to the outer surface of the rotating shaft 311. The cylindrical guide wheel 3121 and the convex guide wheel 3122 are both provided with guide grooves on their wheel bodies.
[0041] It should be noted that in this embodiment, the rotating shaft 311 is connected to the rotating cylinder, and the rotating cylinder drives the rotating shaft 311 to perform angular displacement, and the rotating shaft 311 drives the cylindrical guide wheel 3121 and the convex guide wheel 3122 to perform angular displacement.
[0042] Furthermore, since the cylindrical guide wheel 3121 is connected to the lifting conveyor plate 321, the lifting conveyor plate 321 is able to translate along the guide groove on the cylindrical guide wheel 3121. Since the convex guide wheel 3122 is connected to the lifting conveyor plate 321, the lifting conveyor plate 321 is able to rise and fall along the guide groove on the convex guide wheel 3122.
[0043] For details, please refer to the appendix. Figure 2 and 3The top end of the cylindrical guide wheel 3121 is connected to a first push rod 3123 through a guide groove, and the top end of the convex guide wheel 3122 is connected to a second push rod 3124 through a guide groove. Both the first push rod 3123 and the second push rod 3124 are slidably connected to the movable plate 3232.
[0044] The movable plate 3232 has a through hole 3233 for the first push rod 3123 to pass through. A first slide rail 3234 is connected inside the through hole 3233. The first slide rail 3234 is used for the first push rod 3123 to slide. A second slide rail 3235 is connected to the lower surface of the movable plate 3232. The second slide rail 3235 is used for the second push rod 3124 to slide.
[0045] It should be noted that in this embodiment, the movable plate 3232 is connected to the cylindrical guide wheel 3121 and the convex guide wheel 3122 by the first push rod 3123 and the second push rod 3124, and the movable plate 3232 is raised and lowered by the second push rod 3124, and the movable plate 3232 is translated by the first push rod 3123.
[0046] Furthermore, the first slide rail 3234 is accommodated through the through hole 3233. The first slide rail 3234 allows the first push rod 3123 to slide on it, thereby reducing the impact of the moving plate 3232's lifting and lowering on the subsequent translation of the moving plate 3232 by the first push rod 3123. The second slide rail 3235 allows the second push rod 3124 to slide on it, thereby reducing the impact of the moving plate 3232's translation on the subsequent lifting and lowering of the moving plate 3232 by the second push rod 3124.
[0047] For details, please refer to the appendix. Figure 1 and 2 Each of the material support plates 331 is provided with a clamping plate 333 on the side away from each other. The longitudinal section of the clamping plate 333 is L-shaped, and the bottom end of the clamping plate 333 is connected to the upper surface of the cutting table 10.
[0048] The cutting mechanism 20 includes a vertical plate 21 connected to the upper surface of the cutting table 10, and a cutting machine 22 is connected to one side surface of the vertical plate 21.
[0049] It should be noted that in this embodiment, when the lifting conveyor plate 321 lifts the car air conditioning condenser pipe, the clamping plate 333 cooperates with the rising lifting conveyor plate 321 to clamp the air conditioning condenser pipe, thereby improving the stability of the cutting machine 22 during cutting and facilitating the cutting of the cutting machine 22.
[0050] Furthermore, the vertical plate 21 provides support for the cutting machine 22, which then cuts the automotive air conditioning condenser pipe.
[0051] The specific operation method of this invention is as follows:
[0052] When using the cutting device for processing automotive air conditioning condenser pipes, the condenser pipes are placed one by one on the first receiving block 332 at the feeding end of the receiving plate 331. The rotating shaft 311 drives the cylindrical guide wheel 3121 and the convex guide wheel 3122 to perform angular displacement. Since the convex guide wheel 3122 is connected to the lifting conveyor plate 321, the lifting conveyor plate 321 rises along the guide groove on the convex guide wheel 3122. Since the cylindrical guide wheel 3121 is connected to the lifting conveyor plate 321, the lifting conveyor plate 321 translates along the guide groove on the cylindrical guide wheel 3121. In this way, the lifting conveyor plate 321 moves the automotive air conditioning condenser pipes closer to the cutting table 10. And through the descent and return of the lifting conveyor plate 321, the automotive air conditioning condenser pipes continuously move closer to the cutting table 10.
[0053] When the lifting conveyor plate 321 rises, it lifts the condenser pipe close to the cutting machine 22, and the cutting machine 22 cuts the automotive air conditioning condenser pipe. At the same time, the clamping plate 333, in conjunction with the rising lifting conveyor plate 321, clamps the air conditioning condenser pipe, improving the stability of the cutting machine 22 during cutting, so as to facilitate the cutting by the cutting machine 22.
[0054] The present invention has been described above by way of example in conjunction with the accompanying drawings. Obviously, the specific implementation of the present invention is not limited to the above-described manner. Any non-substantial improvement made by adopting the inventive concept and technical solution of the present invention, or the direct application of the inventive concept and technical solution of the present invention to other occasions without modification, shall be within the protection scope of the present invention.
Claims
1. A cutting device for processing automotive air conditioning condenser pipes, comprising a cutting table (10), characterized in that, The top of the cutting table (10) is connected to a cutting mechanism (20) and a feeding mechanism (30); The feeding mechanism (30) includes a power assembly (31) located at the top of the inside of the cutting table (10), a conveying component (32) connected to the power assembly (31), and a receiving component (33) located on both sides of the conveying component (32). The material support component (33) includes a material support plate (331) connected to the upper surface of the cutting table (10), and a plurality of first material support blocks (332) connected to the upper surface of the material support plate (331). The plurality of first material support blocks (332) are arranged along the first material support blocks (332) and are equidistant. The material conveying component (32) includes two lifting material conveying plates (321) slidably connected to the top of the cutting table (10), a plurality of second material bearing blocks (322) connected to the upper surface of the lifting material conveying plate (321), and a push plate (323) connecting the two lifting material conveying plates (321). The push plate (323) includes a plurality of wing plates (3231) connected to the surfaces of the two lifting conveyor plates (321) that are close to each other, and a movable plate (3232) connected between the two rows of wing plates (3231) on opposite sides; The power assembly (31) includes a rotating shaft (311) rotatably connected inside the cutting table (10), and a pusher (312) connected to the outer surface of the rotating shaft (311), the pusher (312) being connected to the movable plate (3232); The pusher (312) includes a cylindrical guide wheel (3121) and a convex guide wheel (3122) connected to the outer surface of the rotating shaft (311). The cylindrical guide wheel (3121) and the convex guide wheel (3122) are both provided with guide grooves on their wheel bodies. The top end of the cylindrical guide wheel (3121) is connected to a first push rod (3123) through a guide groove, and the top end of the convex guide wheel (3122) is connected to a second push rod (3124) through a guide groove. Both the first push rod (3123) and the second push rod (3124) are slidably connected to the movable plate (3232). The movable plate (3232) has a through hole (3233) for the first push rod (3123) to pass through. A first slide rail (3234) is connected inside the through hole (3233) for the first push rod (3123) to slide. A second slide rail (3235) is connected to the lower surface of the movable plate (3232) for the second push rod (3124) to slide.
2. The cutting device for processing automotive air conditioning condenser pipes according to claim 1, characterized in that, The top of the cutting table (10) is provided with a guide hole (11), which is used for the sliding of the lifting conveyor plate (321).
3. The cutting device for processing automotive air conditioning condenser pipes according to claim 1, characterized in that, Each of the material support plates (331) is provided with a clamping plate (333) on the side away from each other. The longitudinal section of the clamping plate (333) is L-shaped, and the bottom end of the clamping plate (333) is connected to the upper surface of the cutting table (10).
4. The cutting device for processing automotive air conditioning condenser pipes according to claim 1, characterized in that, The cutting mechanism (20) includes a vertical plate (21) connected to the upper surface of the cutting table (10), and a cutting machine (22) is connected to one side surface of the vertical plate (21).
Citation Information
Patent Citations
Multiple bar straightening and cutting system in bar steel rolling line
CA2285246A1
Aluminum profile segmenting and transferring mechanism
CN109352066A