Multifunctional full-automatic winding mechanism

Abstract

The invention provides a multifunctional full-automatic winding mechanism which comprises a rack body, a driving winding roller, an overturning roller, a cloth winding roller, a cloth breaking roller and a cloth breaking cutter are installed on the rack body, the driving winding roller and the cloth winding roller are in mutual pressing fit and used for achieving winding of cloth, and the overturning roller, the cloth breaking roller and the cloth breaking cutter are in mutual matching and used for achieving automatic winding of the cloth. And winding stations of the cloth winding roller are arranged on the two sides of the driving winding roller correspondingly, and the winding stations are used for achieving roll changing after the cloth is cut. By means of the cloth cutting knife, the cloth cutting roller, the overturning roller, the driving winding roller and the cloth winding rollers on the two stations which are matched with one another, full-automatic non-stop roll changing operation in the winding process can be achieved, manpower can be saved, the flatness of cloth in the winding process can be guaranteed, and wide market prospects are achieved.

Description

Technical Field

[0001] The invention relates to the technical field of winding, and in particular to a multifunctional full-automatic winding mechanism. Background Art

[0002] The fully automatic winding mechanism is a device that uses a motor drive and a transmission device to realize automatic winding of the coil. It can automatically cut and rewind the coil according to the set length or weight standard to prepare for the next process. The fully automatic winding mechanism is usually composed of a frame, a winding shaft, a tensioning device, a feeding device and a control system. Each part works together to ensure accurate winding and efficient production of the coil. At present, the structure of the fully automatic winding mechanism on the market is relatively conventional, and it is impossible to achieve fully automatic cloth cutting and roll changing without stopping the machine. Summary of the invention

[0003] In order to solve the above problems, the present invention discloses a multifunctional fully automatic winding mechanism.

[0004] The specific plan is as follows: A multifunctional fully automatic winding mechanism, characterized in that it includes a frame main body, and an active winding roller, a turning roller, a cloth rolling roller, a cloth cutting roller and a cloth cutting knife are installed on the frame main body, the active winding roller and the cloth rolling roller are pressed and matched with each other to realize the winding of the cloth, the turning roller, the cloth cutting roller and the cloth cutting knife cooperate with each other to realize the cloth cutting, and winding stations of the cloth rolling roller are respectively provided on both sides of the active winding roller to realize the roll change after the cloth is cut.

[0005] Furthermore, the active winding roller, flip roller, cloth rolling roller and cloth cutting roller are arranged parallel to each other, and the two ends of the active winding roller are cooperated with a flip roller bracket that can rotate along its axis, and two symmetrically arranged flip rollers are installed on the flip roller bracket, and a gap is left between the two flip rollers for the cloth cutting knife to cut the cloth, and the flip roller bracket is driven to rotate by a first motor arranged on the frame body through a transmission gear.

[0006] Furthermore, the front and rear sides of the active winding roller are respectively provided with winding station one and winding station two, and a cloth winding roller is respectively provided at the two winding stations; the cloth winding roller at one of the winding stations is close to the active winding roller, and sliding seats are symmetrically provided at both ends thereof, and a second motor for assisting in controlling the rotation is also installed at the end, which can effectively prevent the winding from loosening during the winding process, and the front side of the frame body is provided with two left and right symmetrically arranged slide rails, and the two sliding seats can be slid forward and backward on the two slide rails, and the side of the frame body is also provided with a sliding seat The first cylinder is connected in a cooperative manner and is used to make the cloth winding roller close to the active winding roller; supports are symmetrically arranged at both ends of the cloth winding roller at the second winding station, and the supports are used to rotate around the central axis of the active winding roller, and are cooperatively connected with the end of the active winding roller through the second cylinder, wherein the second cylinder is rotatably placed on the end of the active winding roller, and is driven to rotate by a third motor arranged on the frame body through a transmission gear, which can not only rotate with the support, but also make the cloth winding roller close to the active winding roller, and its output end is fixedly connected to the support.

[0007] Furthermore, the support is a U-shaped structure with an open upper end, which is used to accommodate the end of the fixed cloth winding roller, and a third cylinder for limiting is provided at the opening thereof.

[0008] Furthermore, both ends of the cloth breaking pressure roller are cooperated with an L-shaped bracket, the lower end of the L-shaped bracket is rotatably connected to the frame body, the inflection point is cooperated with the fourth cylinder arranged on the side of the frame body, and the cloth breaking pressure roller is installed between the upper ends.

[0009] Furthermore, the active winding roller is driven to rotate by a fourth motor arranged on the frame body through a transmission chain.

[0010] Furthermore, a cloth cutting knife slide rail that can move forward and backward is provided above the frame body, the cloth cutting knife can be slid left and right on the end slide rail, and a fifth cylinder for controlling its forward and backward movement is installed at both ends of the cloth cutting knife slide rail.

[0011] Furthermore, a grabbing and moving device that can move forward and backward is also provided above the frame body, and the grabbing and moving device is used to grab the two ends of the cloth winding roller for lifting and lowering and moving forward and backward.

[0012] Furthermore, a support trolley is provided on the front side of the frame body, and the support trolley is used to support the cloth rolling roller.

[0013] The beneficial effects of the present invention are that through the coordinated cloth cutting knife, cloth cutting roller, flip roller, active winding roller and cloth winding rollers on two workstations, the fully automatic non-stop roll changing operation during the winding process can be realized, which not only saves manpower but also ensures the flatness of the cloth when it is wound, and has broad market prospects. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is an external schematic diagram of the invention.

[0015] Figure 2 It is a partial enlarged schematic diagram of the interior of the present invention, Figure 3 It is a side schematic diagram of the present invention.

[0016] List of reference numerals: 1-active winding roller, 2-turning roller, 3-cloth rolling roller, 4-cloth cutting roller, 5-cloth cutting knife, 6-turning roller bracket, 7-sliding seat, 8-support, 9-L-shaped bracket, 10-bracket trolley. DETAILED DESCRIPTION

[0017] The present invention will be further explained below in conjunction with the accompanying drawings and specific embodiments. It should be understood that the following specific embodiments are only used to illustrate the present invention and are not used to limit the scope of the present invention.

[0018] As shown in the figure, the present invention provides a multifunctional fully automatic winding mechanism, including a frame main body, and an active winding roller 1, a turning roller 2, a cloth rolling roller 3, a cloth cutting roller 4 and a cloth cutting knife 5 are installed on the frame main body, the active winding roller and the cloth rolling roller are pressed and matched with each other to realize the winding of the cloth, the turning roller, the cloth cutting roller and the cloth cutting knife cooperate with each other to realize the cloth cutting and cutting, and winding stations of the cloth rolling roller are respectively arranged on both sides of the active winding roller to realize the roll change after the cloth is cut.

[0019] In this embodiment, the active winding roller, flip roller, cloth rolling roller and cloth cutting roller are arranged parallel to each other, and the two ends of the active winding roller are cooperated with a flip roller bracket 6 that can rotate along its axis, and two symmetrically arranged flip rollers are installed on the flip roller bracket, and a gap is left between the two flip rollers for the cloth cutting knife to cut the cloth, and the flip roller bracket is driven to rotate by a first motor arranged on the frame body through a transmission gear.

[0020] In this embodiment, the front and rear sides of the active winding roller are respectively provided with winding station one and winding station two, and a cloth winding roller is respectively provided at the two winding stations; the cloth winding roller at one of the winding stations is close to the active winding roller, and sliding seats 7 are symmetrically provided at both ends thereof, and a second motor for assisting in controlling the rotation is also installed at the end, which can effectively prevent the loosening of the winding during the winding process, and the front side of the frame body is provided with two symmetrically arranged slide rails, and the two sliding seats can be slid forward and backward on the two slide rails, and the side of the frame body is also provided with a sliding seat 7 which is connected to the sliding seat. The first cylinder connected to the seat is used to make the cloth winding roller close to the active winding roller; supports 8 are symmetrically arranged at both ends of the cloth winding roller at the second winding station, and the supports are used to rotate around the central axis of the active winding roller, and are connected to the end of the active winding roller through the second cylinder, wherein the second cylinder is rotatably placed on the end of the active winding roller, and is driven to rotate by the third motor arranged on the frame body through the transmission gear, which can not only rotate with the support, but also make the cloth winding roller close to the active winding roller, and its output end is fixedly connected to the support.

[0021] In this embodiment, the support is a U-shaped structure with an open upper end, which is used to accommodate the end of the fixed cloth rolling roller, and a third cylinder for limiting is provided at the opening thereof.

[0022] In this embodiment, the two ends of the cloth breaking pressure roller are cooperated with an L-shaped bracket 9, the lower end of the L-shaped bracket is rotatably connected to the frame body, the inflection point is cooperated with the fourth cylinder arranged on the side of the frame body, and the cloth breaking pressure roller is installed between the upper ends.

[0023] In this embodiment, the active winding roller is driven to rotate by a fourth motor arranged on the frame body through a transmission chain.

[0024] In this embodiment, a cloth cutting knife slide rail that can move forward and backward is provided above the frame body, and the cloth cutting knife can be slid left and right on the end slide rail, and a fifth cylinder for controlling its forward and backward movement is installed at both ends of the cloth cutting knife slide rail.

[0025] In this embodiment, a grabbing and moving device that can move forward and backward is further provided above the frame body, and the grabbing and moving device is used to grab the two ends of the cloth rolling roller for lifting and lowering and moving forward and backward.

[0026] In this embodiment, a support trolley 10 is provided on the front side of the frame body, and the support trolley is used to support the cloth rolling roller.

[0027] The workflow of the present invention is as follows: 1. When the product is rolled up to 1200, the flip roller turns to the upper position (above the active winding roller), the cloth cutting knife moves forward to the right position, and the cloth cutting pressure roller is pressed to the right position (the cloth is cut flat), then the cloth cutting knife works to cut the cloth, and the active winding roller does not stop; 2. When the cloth cutting knife finishes cutting the cloth, the cloth cutting pressure roller automatically retreats, and then the cloth cutting knife returns to the origin; at this time, the cloth winding roller at the winding station 2 is wound up, and the flip roller turns to the lower position (below the active winding roller); then, the cloth winding roller at the winding station 2 flips to the winding station 1 position, and continues to wind up in the next cycle; 3. At the same time, the cloth roll that was rolled into a large roll at the original winding station moves to the top of the support trolley, and the large roll is automatically wrapped with film through the winding and wrapping motor. After completion, the support frame is lowered and the product is placed on the support trolley and dragged away; 4. Place a new cloth roll on the support trolley and grab it and move it to the second winding station through the grabbing and moving device, waiting for the next roll change.

[0028] The technical means disclosed in the scheme of the present invention are not limited to the technical means disclosed in the above-mentioned implementation mode, but also include technical schemes composed of any combination of the above-mentioned technical features. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principle of the present invention, and these improvements and modifications are also regarded as the protection scope of the present invention.

Claims

1. A multifunctional fully automatic winding mechanism, characterized in that: The machine comprises a frame body, and an active winding roller, a turning roller, a cloth rolling roller, a cloth cutting roller and a cloth cutting knife are installed on the frame body. The active winding roller and the cloth rolling roller are pressed and matched with each other to realize the winding of the cloth. The turning roller, the cloth cutting roller and the cloth cutting knife cooperate with each other to realize the cloth cutting. Winding stations of the cloth rolling roller are respectively arranged on both sides of the active winding roller to realize the roll change after the cloth is cut.

2. A multifunctional fully automatic winding mechanism according to claim 1, characterized in that: The active winding roller, the turning roller, the cloth rolling roller and the cloth cutting roller are arranged parallel to each other, and the two ends of the active winding roller are cooperated with turning roller brackets which can rotate along their axes, and two symmetrical turning rollers are installed on the turning roller brackets, and a gap is left between the two turning rollers for the cloth cutting knife to cut the cloth.

3. A multifunctional fully automatic winding mechanism according to claim 2, characterized in that: The front and rear sides of the active winding roller are respectively winding station one and winding station two, and a cloth winding roller is respectively arranged at the two winding stations; the cloth winding roller at one winding station is close to the active winding roller, and sliding seats are symmetrically arranged at two ends of the cloth winding roller, and the front side of the frame main body is provided with two slide rails symmetrically arranged on the left and right, and the two sliding seats can be slid back and forth on the two slide rails, and the side of the frame main body is also provided with a first cylinder connected to the sliding seat, which is used to make the cloth winding roller close to the active winding roller; supports are symmetrically arranged at both ends of the cloth winding roller at the second winding station, and the supports are used to rotate around the central axis of the active winding roller, and are connected with the end of the active winding roller through the second cylinder, wherein the second cylinder is rotatably placed on the end of the active winding roller, and its output end is fixedly connected to the support.

4. A multifunctional fully automatic winding mechanism according to claim 3, characterized in that: The support is a U-shaped structure with an open upper end, which is used to accommodate the end of the fixed cloth rolling roller, and a third cylinder for limiting is provided at the opening thereof.

5. The multifunctional fully automatic winding mechanism according to claim 1, characterized in that: The two ends of the cloth breaking pressing roller are equipped with L-shaped brackets, the lower end of the L-shaped bracket is rotatably connected to the frame body, the inflection point is connected to the fourth cylinder arranged on the side of the frame body, and the cloth breaking pressing roller is installed between the upper ends.

6. The multifunctional fully automatic winding mechanism according to claim 1, characterized in that: A cloth cutting knife slide rail which can move forward and backward is arranged above the frame body, and the cloth cutting knife is slidably arranged on the end slide rail, and a fifth cylinder for controlling its forward and backward movement is installed at both ends of the cloth cutting knife slide rail.

7. The multifunctional fully automatic winding mechanism according to claim 1, characterized in that: A grabbing and moving device which can move forward and backward is also provided above the frame body, and the grabbing and moving device is used to grab the two ends of the cloth rolling roller for lifting and lowering and moving forward and backward.

8. The multifunctional fully automatic winding mechanism according to claim 1, characterized in that: A support trolley is provided on the front side of the frame body, and the support trolley is used for supporting the cloth rolling roller.

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