Gas compressor

By designing components such as gas storage tanks, compression cylinders, buffer tanks and functional blocks in the gas compressor, multi-stage buffering and dispersion of compressed gas is achieved, and the problem of large fluctuations in the output of compressed gas in the prior art is solved, and the operation stability and efficiency of the compressor are improved.

CN119712493AActive Publication Date: 2025-03-28DONGFANG AVIATION EQUIP MFG CORP SHANGHAI
View PDF 7 Cites 0 Cited by

Patent Information

Application Number
CN202510244982.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-04
Publication Date
2025-03-28
Estimated Expiration
2045-03-04

AI Technical Summary

Technical Problem

Due to the periodic and intermittent nature of the existing gas compressors during the suction and compression and exhaust process, the compressed gas output fluctuates periodically in the flow rate and pressure, causing pressure pulsation, damage the pipeline system, and affecting the operating efficiency and stability of the compressor.

Method used

A gas compressor is designed, using components such as gas storage tanks, compression cylinders, buffer tanks and functional blocks. The compressed gas is subjected to multi-stage buffering through the movement of the piston. The compressed gas is dispersed with a conical cylinder to reduce the pulsation caused by the gas pressure difference, and filtered through the filter plate and filtering agent to ensure the continuous output of the gas.

Benefits of technology

It effectively reduces the pulsation caused by interval exhaust gas, reduces the probability of cracking and loosening of the output pipeline, improves the operating effect and stability of the compressor, and ensures the continuous and stable output of the compressed gas through multi-stage buffering and filtration.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119712493A_ABST
    Figure CN119712493A_ABST
Patent Text Reader

Abstract

The invention relates to the field of compressors, in particular to a gas compressor which comprises a gas storage tank, a compression cylinder is arranged at the upper end of the gas storage tank, cover plates are arranged at the outward ends of multiple gas compression parts of the compression cylinder, functional blocks are installed in the middles of the outward ends of the cover plates, the outward end faces of the functional blocks are sunken inwards to form gas outlet holes, and buffer tanks are arranged in the gas outlet holes. An inner cylinder is movably installed in the buffer tank, the inward end of the inner cylinder communicates with an air outlet pipe, the outward end of the inner cylinder communicates with a filter cylinder, the outward end of the filter cylinder is provided with a piston, the interior of the inner cylinder is in threaded connection with a filter plate, the inward end of the filter plate is provided with a conical cylinder, and the conical outer end face of the conical cylinder is concaved inwards to form a plurality of through grooves. By means of the design, multi-stage buffering treatment is carried out on compressed gas, the probability that an output pipeline cracks, loosens and the like due to pulsation generated by interval exhaust is effectively reduced, and the operation effect and stability of the compressor are effectively guaranteed.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to a gas compressor, belonging to the field of compressors. Background Art

[0002] A gas compressor is a power device that converts mechanical energy into gas pressure energy. Its core function is to compress and transport gas through precise mechanical movement. It uses the reciprocating motion of the piston in the cylinder or the forced action of the rotating element to seal the gas in a specific space, and increases the gas pressure by gradually reducing the volume, thereby generating a high-pressure gas flow. This type of equipment can provide relatively stable exhaust pressure, and the pressure fluctuation of the output gas is small, which is particularly important for certain processes that require extremely high pressure stability. For example, in the pneumatic control system of the air-blowing aircraft de-icing equipment, stable pressure is the key factor to ensure that the equipment can effectively perform de-icing operations; At present, gas compressors are usually composed of key components such as cylinders, pistons, and crankshafts. Generally, gas compressors are installed on air-blowing aircraft de-icing equipment, and the gas compressors are connected to the heating pipeline system on the equipment. Its working principle is based on the rotation drive of the crankshaft, so that the piston completes periodic reciprocating motion in the cylinder, thereby realizing the cycle of suction, compression and exhaust. In a complete working cycle, when the piston moves downward, the cylinder volume increases and the external gas is sucked in, and when the piston moves upward, the cylinder volume decreases, the gas is compressed and discharged into the heating pipeline system in the form of high pressure. This process is repeated to form a continuous compressed gas output; However, since the process of suction and compression and exhaust is essentially cyclical and intermittent, the output compressed gas will inevitably show periodic fluctuations in flow rate and pressure. Such fluctuations can easily cause pressure pulsation in the delivery pipeline. Such pressure pulsation will not only cause additional stress burden on the pipeline system, but may also cause problems such as fatigue cracking and loose connections in the pipeline, thereby affecting the overall operating efficiency and stability of the compressor. Summary of the invention

[0003] In view of the problems in the prior art, the present invention provides a gas compressor.

[0004] The technical solution adopted by the present invention to solve its technical problem is: a gas compressor, including an air storage tank, a compression cylinder is arranged at the upper end of the air storage tank, a driving member is installed at the upper end of the air storage tank, the driving member is connected with the movable part of the compression cylinder, a plurality of compressed air parts of the compression cylinder are provided with a cover plate toward the outer end, a functional block is installed at the middle part of the cover plate toward the outer end, the functional block is recessed inwardly toward the outer end to form an air outlet, and the air outlet runs through the functional block, a buffer tank is arranged in the air outlet, and the buffer tank extends out of the air outlet, an inner cylinder is movably installed in the buffer tank, the inner cylinder is connected to an air outlet pipe toward the inner end, and the air outlet pipe is arranged to be connected to the compressed air part of the compression cylinder toward the inner end; The outer end of the inner cylinder is connected to the filter cartridge, a piston is arranged on the outer end of the filter cartridge, and the piston is slidably connected in the buffer tank, the inner cylinder is threadedly connected to the filter plate, the space formed by the inner cylinder and the filter cartridge is filled with filter agent, and the filter agent is located on the outer end of the filter plate, a conical cylinder is installed on the inner end of the filter plate, and the conical cylinder is arranged to be wide outside and narrow inside, the conical cylinder is located directly outside the air outlet pipe, the conical outer end surface of the conical cylinder is inwardly concave to form a plurality of through grooves, and the through grooves extend to the inner wall of the conical cylinder, and an auxiliary part is installed between the piston and the inner outer wall of the buffer tank; Furthermore, the auxiliary part includes a lower magnetic ring, the lower magnetic ring is installed toward the outer end of the piston, an upper magnetic ring is arranged toward the outer wall inside the buffer tank, and the upper magnetic ring is located just outside the lower magnetic ring, the upper magnetic ring and the lower magnetic ring are arranged to repel each other, an air pipe is arranged at the rear side of the compression cylinder, and the air pipe is connected to the air storage tank, a plurality of first connecting pipes are installed at the front end of the air pipe, and the other end of the first connecting pipe is connected to the rear end of the buffer tank, and the connecting position of the first connecting pipe to the buffer tank is located at the lower side of the piston.

[0005] Furthermore, the buffer tank is internally connected to a round rod that rotates toward the outer wall, and the round rod is located on the inner side of the upper magnetic ring and the inner side of the lower magnetic ring. The inner end of the round rod passes through the piston and the filter cartridge and extends into the inner cartridge, and the round rod is slidably connected to the piston. A first spiral plate is installed on the outer end of the round rod, and the first spiral plate is located in the space formed by the filter cartridge and the inner cartridge. The inner wall surface of the piston is recessed outward to form a spiral groove, and the spiral groove is located at the outer end of the round rod. A rolling component is arranged at the outer end of the round rod, and the rolling component is rollingly connected in the spiral groove.

[0006] Furthermore, a second plug is installed at the outer end of the outlet pipe, and the second plug is threadedly connected in the inner tube, the outer end of the outlet pipe is slidably connected to the first plug, and the first plug is located on the inner side of the inner tube, the first plug is threadedly connected in the buffer tank, and the first plug extends out of the buffer tank toward the inside, a first sealing gasket is installed at the inner end of the first plug, and the first sealing gasket is located at the outer end of the outlet pipe, the first sealing gasket is attached to the outer end of the cover plate, the inner wall surface of the first plug is recessed outward to form a plurality of first annular grooves, a first sealing ring is assembled on the first annular groove, and the first sealing ring is located at the outer end of the outlet pipe.

[0007] Further, a mounting cylinder is arranged toward the outer end of the functional block, and the mounting cylinder is located outside the buffer tank, the mounting cylinder is fitted with an upper plate toward the outer end, and the upper plate is located inside the first connecting tube, the upper plate is slidably connected to the outer end of the buffer tank, the functional block is fitted with a lower plate toward the outer end, and the lower plate is located in the mounting cylinder, a movable plate is installed at the outer end of the buffer tank, and the movable plate is located in the mounting cylinder, the movable plate is located between the upper plate and the lower plate, a plurality of light rods are equidistantly arranged between the upper plate and the lower plate, the plurality of light rods all penetrate the movable plate, and the light rods are slidably connected to the movable plate, a plurality of elastic members are equidistantly arranged between the movable plate and the lower plate, and the elastic members are located outside the light rods; The outer end surface of the mounting tube is recessed inward to form a plurality of entry grooves, and the entry grooves extend to the outer end and the inner wall of the mounting tube respectively; the outer end surface of the mounting tube is recessed inward to form a plurality of connecting grooves, and the connecting grooves extend to the inner wall of the mounting tube; the plurality of connecting grooves are respectively connected at the inner ends of the plurality of entry grooves; the outer end surface of the mounting tube is recessed inward to form a plurality of clamping grooves, and the clamping grooves extend to the inner wall of the mounting tube; the plurality of clamping grooves are respectively connected at the outer ends of the plurality of connecting grooves, and the clamping grooves are located outside the entry grooves; a plurality of clamping columns are equidistantly arranged at the outer end of the movable plate, and the plurality of clamping columns respectively penetrate the plurality of clamping grooves.

[0008] Furthermore, a second sealing gasket is installed on the inner end of the lower plate, and the second sealing gasket is located at the outer end of the buffer tank, the second sealing gasket is fitted on the outer end of the functional block, the inner wall of the lower plate is recessed outward to form a plurality of second annular grooves, a second sealing ring is installed on the second annular groove, and the second sealing ring is located at the outer end of the buffer tank.

[0009] Furthermore, the front end of the functional block is recessed backward to form an air inlet, and the air inlet is located in front of the air outlet. A filter is arranged at the front end of the functional block, and the front end of the air inlet is connected to the filter. The upper end surface of the cover plate is recessed downward to form an inlet, and the inlet passes through the cover plate and is connected to the air compression part of the compression cylinder. The inlet is connected and installed on the inner end of the air inlet.

[0010] Furthermore, the driving member includes a driving device, which is installed on the upper end of the air storage tank and is located on the left side of the compression cylinder. A small pulley is installed at the rear end of the output shaft of the driving device, and a mounting seat is set at the rear end of the input shaft of the compression cylinder. An annular pulley is installed on the annular outer side of the mounting seat, and the annular pulley is connected to the small pulley through a belt, and a plurality of fan blades are installed equidistantly between the mounting seat and the annular pulley.

[0011] Furthermore, an auxiliary pipe is installed to communicate with the buffer tank toward the outer end, the communication position between the auxiliary pipe and the buffer tank is located between the round rod and the upper magnetic ring, and a valve is installed on the air outlet pipe.

[0012] Beneficial effects of the present invention: 1. The impact force generated by the compressed gas will be buffered by the piston, and the output compressed gas will be dispersed by the tapered cylinder, further reducing the impact force generated by the compressed gas and reducing the pulsation of the compressed gas caused by the pressure difference. The compressed gas will then enter the buffer tank along multiple through grooves, tapered cylinders, filter plates, inner cylinders and filter cylinders, and the compressed gas will spread inward in the buffer tank, further reducing the pulsation of the compressed gas caused by the pressure difference, achieving multi-stage buffering of the compressed gas, effectively reducing the probability of cracking and loosening of the output pipeline due to the pulsation caused by the interval exhaust, and effectively ensuring the operation effect and stability of the compressor.

[0013] 2. During the movement of the piston, the round rod and the first spiral plate will rotate with the assistance of the universal ball and the spiral groove, so that the filter medium will move up and down in the space formed by the filter cylinder and the inner cylinder, so as to stir the filter medium, effectively reduce the probability of blockage of the output compressed gas due to factors such as agglomeration of the filter medium, effectively ensure the normal output of the compressed gas, and effectively ensure the operation effect and stability of the compressor.

[0014] 3. The filter plate, the first plug and the second plug are used to realize convenient disassembly and assembly of the filter agent, which is convenient for replacement of the filter agent. The buffer tank is installed by snap-on installation through the upper plate, the light rod, the lower plate, multiple elastic parts, multiple clamping columns, multiple inlet slots, multiple connecting slots and multiple clamping slots, which is convenient for disassembly and assembly of the buffer tank, effectively avoiding the probability of shaking due to pulsation of the buffer tank, effectively reducing the probability of gas leakage in the buffer tank, and effectively ensuring the operation effect and stability of the compressor.

[0015] 4. The movement of the piston will squeeze the gas in the space above the piston in the buffer tank, so that the gas enters the spiral pipe formed by the outer cylinder, the buffer tank and the second spiral plate along the auxiliary pipe and the functional pipe, and the gas flows in the spiral pipe and exchanges heat with the residual temperature of the compressed gas in the buffer tank, so as to achieve secondary heat dissipation of the compressed gas in the buffer tank, effectively reduce the probability of damage to components such as the air pipe due to the residual temperature in the compressed gas, effectively ensure the operation effect of the compressor, and then make the gas in the spiral pipe enter the filter through the second connecting pipe, so as to realize the recycling and reuse of the squeezed gas and effectively reduce the waste of resources. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Other features, objects and advantages of the present invention will become more apparent from the detailed description of non-limiting embodiments made with reference to the following drawings: Figure 1 It is a structural schematic diagram of a gas compressor of the present invention; Figure 2 It is an assembly diagram of an annular pulley, a fan blade and a mounting seat in a gas compressor of the present invention; Figure 3 It is an assembly diagram of a buffer tank and a functional block in a gas compressor of the present invention; Figure 4 for Figure 3 A cross-sectional view of Figure 5 for Figure 4 Enlarged view of part A in the middle; Figure 6 for Figure 4 Enlarged view of middle part B; Figure 7 for Figure 4 Enlarged view of middle C; Figure 8 A three-dimensional diagram of a functional block in a gas compressor of the present invention; Fig. 9 A three-dimensional diagram of a buffer tank in a gas compressor of the present invention; Fig.10 It is an assembly diagram of an upper plate, a polished rod, a movable plate, an elastic member, a lower plate and a clamping column in a gas compressor of the present invention; Fig.11 It is a schematic diagram of another embodiment of a gas compressor of the present invention; Fig.12 It is an assembly diagram of an outer cylinder and a second connecting pipe in a gas compressor of the present invention; Fig.13 for Fig.12 sectional view of .

[0017] In the figure: 1, gas storage tank, 2, motor, 3, filter, 4, buffer tank, 5, functional block, 6, air pipe, 7, compression cylinder, 8, piston, 21, small pulley, 41, first connecting pipe, 42, upper plate, 43, lower magnetic ring, 44, upper magnetic ring, 45, round rod, 46, first spiral plate, 47, outlet pipe, 51, mounting cylinder, 52, cover plate, 53, inlet, 54, air inlet, 55, air outlet, 71, annular pulley, 72, fan blade, 73, mounting seat, 81, filter cartridge , 82, inner cylinder, 401, auxiliary tube, 402, outer cylinder, 403, second connecting tube, 404, functional tube, 405, second spiral plate, 421, light rod, 422, movable plate, 423, elastic member, 424, lower plate, 425, clamping column, 451, universal ball, 471, first plug, 472, second plug, 511, inlet groove, 512, clamping groove, 513, connecting groove, 801, spiral groove, 821, filter plate, 822, through groove, 823, conical cylinder. DETAILED DESCRIPTION

[0018] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.

[0019] Embodiment 1: Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 7 , Figure 8 and Fig. 9 As shown, a gas compressor is provided, including a gas storage tank 1, a compression cylinder 7 is arranged on the upper end of the gas storage tank 1, and a gas compression operation is realized through the compression cylinder 7, and a fixing part of a driving device located on the left side of the compression cylinder 7 is installed on the upper end of the gas storage tank 1, and then a small pulley 21 is installed on the rear end of the output shaft of the driving device, and the small pulley 21 is driven to rotate through the driving device. The driving device can adopt a motor 2 or a hydraulic motor, and a mounting seat 73 is arranged on the rear end of the input shaft of the compression cylinder 7, and the input shaft of the compression cylinder 7 is rotated through the mounting seat 73, and then an annular pulley 71 connected to the small pulley 21 through a belt is installed on the outer side of the annular mounting seat 73, and the annular pulley 71 is rotated by using the small pulley 21 and the belt, and a plurality of fan blades 72 are equidistantly installed between the mounting seat 73 and the annular pulley 71, and the plurality of fan blades 72 are used in combination to generate wind flow on the one hand, thereby dissipating heat for the compression cylinder 7, and on the other hand, the annular pulley 71 and the mounting seat 73 are rotated synchronously; A plurality of cover plates 52 are respectively arranged on the outward ends of the plurality of compressed air parts of the compression cylinder 7. The cover plates 52 are used to provide a mounting carrier for components such as the functional block 5 on the one hand, and to block the plurality of compressed air parts of the compression cylinder 7 on the other hand. The functional block 5 is mounted on the middle part of the outward end of the cover plate 52. The functional block 5 is used to provide a mounting carrier for components such as the mounting tube 51. The front end surface of the functional block 5 is recessed backward to form an air inlet 54 located in front of the air outlet 55. Gas is transported into the compressed air part of the compression cylinder 7 through the air inlet 54. The upper end surface of the cover plate 52 is recessed downward to form an inlet 53 that penetrates the cover plate 52 and is connected to the compressed air part of the compression cylinder 7. The inlet 53 is connected and mounted on the inward end of the inlet 54. The inlet 54 is connected to the compressed air part of the compression cylinder 7 through the inlet 53. The filter 3 is then connected and arranged on the front end of the inlet 54. The gas entering the inlet 54 is filtered through the filter 3. An air outlet 55 penetrating the functional block 5 is formed inwardly recessed on the outer end surface of the functional block 5, and an installation space is provided for the buffer tank 4 through the air outlet 55. An outlet penetrating the cover plate 52 and communicating with the compressed air part of the compression cylinder 7 is formed inwardly on the outer end surface of the cover plate 52, and the outlet is communicated and arranged on the inner end of the air outlet 55. Through the outlet, the air outlet pipe 47 penetrates the cover plate 52, and the buffer tank 4 extending outside the air outlet 55 is arranged in the air outlet 55. Through the buffer tank 4, on the one hand, the space for receiving compressed gas is increased to achieve a buffering effect, and on the other hand, an installation space is provided for components such as the piston 8, and the air pipe 6 arranged on the rear side of the compression cylinder 7 is communicated with the air storage tank 1, and compressed gas is transported into the air storage tank 1 through the air pipe 6, and then a plurality of first connecting pipes 41 whose other ends are communicated with the rear end of the buffer tank 4 are connected and installed on the front end of the air pipe 6, and the first connecting pipe 41 is connected to the buffer tank 4 at the lower side of the piston 8, and the air pipe 6 is communicated with the buffer tank 4 through the first connecting pipe 41; The inner cylinder 82 is movably installed in the buffer tank 4, and the inner cylinder 82 is used to provide installation space for components such as the filter plate 821, and the second plug 472 threadedly connected to the inner cylinder 82 is installed on the outer end of the air outlet pipe 47. Through the second plug 472, on the one hand, the air outlet pipe 47 and the inner cylinder 82 are conveniently disassembled and assembled, and on the other hand, the air outlet pipe 47 and the inner cylinder 82 are connected to each other toward the inner end, and the air outlet pipe 47 equipped with a valve passes through the buffer tank 4 and the outlet toward the inner end and extends into the compressed air part of the compression cylinder 7. Through the air outlet pipe 47, the compressed air part of the compression cylinder 7 and the inner cylinder 82 are connected to each other, and then the first plug 471 located on the inner side of the inner cylinder 82 is slidably connected to the outer end of the air outlet pipe 47, and the first plug 471 extending from the inner side of the buffer tank 4 is threadedly connected to the buffer tank 4, and the buffer tank 4 is blocked by the first plug 471; The first sealing gasket located at the outer end of the air outlet pipe 47 and attached to the outer end of the cover plate 52 is installed on the inner end of the first plug 471, and the first plug 471 is sealed and connected with the air outlet hole 55 through the first sealing gasket. The inner wall surface of the first plug 471 is recessed outward to form a plurality of first annular grooves, and the first annular grooves are used to provide installation space for the first sealing ring, and the first sealing ring located at the outer end of the air outlet pipe 47 is assembled on the first annular groove, and the air outlet pipe 47 and the first plug 471 are sealed and connected through the first sealing ring; The filter cartridge 81 is connected and installed on the outward end of the inner cylinder 82, and the compressed gas is transported into the buffer tank 4 through the filter cartridge 81, and the piston 8 which is slidably connected in the buffer tank 4 is set on the outward end of the filter cartridge 81, and the filter cartridge 81 and other components are provided with a mounting carrier through the piston 8, and the lower magnetic ring 43 is installed on the outward end of the piston 8, and then the upper magnetic ring 44 located just outside the lower magnetic ring 43 is set on the inner outer wall of the buffer tank 4, and the upper magnetic ring 44 and the lower magnetic ring 43 are arranged to repel each other, and the upper magnetic ring 44 and the lower magnetic ring 43 are used together to move the piston 8 downward, and the auxiliary pipe 401 which is connected to the buffer tank 4 and is located between the round rod 45 and the upper magnetic ring 44 is connected and installed on the outward end of the buffer tank 4, and the space inside the buffer tank 4 located on the upper side of the piston 8 is connected to the outside through the auxiliary pipe 401; The filter plate 821 is threadedly connected to the inner cylinder 82. The filter plate 821 is used to lift the filter agent, and the filter agent located at the outer end of the filter plate 821 is filled in the space formed by the inner cylinder 82 and the filter cylinder 81. The filter agent is used to filter impurities such as oil and water in the compressed gas. The filter agent can be activated carbon. Then, a conical cylinder 823 that is wide on the outside and narrow on the inside and is located just outside the outlet pipe 47 is installed on the inner end of the filter plate 821. The conical cylinder 823 is used to provide a processing carrier for the through groove 822. The conical outer end surface of the conical cylinder 823 is recessed inward to form a plurality of through grooves 822 extending to the inner wall of the conical cylinder 823. The compressed gas enters the inner cylinder 82 through the through grooves 822.

[0020] The air storage tank 1 is installed on the air-blowing aircraft deicing device in a vertical manner, and the air storage tank 1 is connected to the heating pipe system on the device. When in use, the motor 2 is started first to drive the small pulley 21 to rotate, and with the assistance of the belt, the annular pulley 71 is rotated, and then the multiple blades 72 and the mounting seat 73 are rotated. The rotation of the multiple blades 72 will generate wind flow, and the wind flow blows toward the compression cylinder 7, thereby air-cooling the compression cylinder 7. The rotation of the mounting seat 73 will rotate the input shaft of the compression cylinder 7, and then the movable plug in the compression cylinder 7 performs internal and external circulation movement in the air compression part of the compression cylinder 7. When the movable plug moves inward along the compressed air portion of the compression cylinder 7, the external gas will enter the compressed air portion of the compression cylinder 7 along the filter 3, the air inlet 54 and the inlet 53, and the filter 3 will filter the external gas, and then the movable plug moves outward along the compressed air portion of the compression cylinder 7, thereby compressing the external gas entering the compressed air portion of the compression cylinder 7; When the compressed gas in the compression part of the compression cylinder 7 reaches a suitable pressure, the compressed gas will enter the inner cylinder 82 through the outlet pipe 47 with the help of the valve, and at this time, the compressed gas will collide with the conical cylinder 823, so that the conical cylinder 823 moves outward, and then the filter plate 821, the inner cylinder 82 and the filter cylinder 81 move outward, so that the piston 8 moves outward along the buffer tank 4, which will buffer the impact force. At the same time, the outward movement of the piston 8 will cause the lower magnetic ring 43 to move outward, and then the distance between the lower magnetic ring 43 and the upper magnetic ring 44 will become smaller. Because the lower magnetic ring 43 and the upper magnetic ring 44 are arranged to repel each other, a gradually increasing repulsive force will be generated between the lower magnetic ring 43 and the upper magnetic ring 44. And the conical cylinder 823 will disperse the impacted compressed gas, so as to reduce the impact force of the compressed gas and the pulsation of the compressed gas caused by the pressure difference. Then the dispersed compressed gas will enter the conical cylinder 823 in a diversion manner through multiple through grooves 822, and then the compressed gas in the conical cylinder 823 will pass through the filter plate 821 and enter the filter agent. Then the filter agent will filter and absorb impurities such as oil and water in the compressed gas. Then the filtered compressed gas will enter the buffer tank 4 through the filter cylinder 81, and the compressed gas will spread inward in the buffer tank 4, further reducing the pulsation of the compressed gas caused by the pressure difference, realizing multi-stage buffering treatment of the compressed gas, effectively reducing the probability of cracking and loosening of the output pipeline due to the pulsation caused by the interval exhaust, and effectively ensuring the operation effect and stability of the compressor; Then the compressed gas in the buffer tank 4 will enter the gas storage tank 1 along the first connecting pipe 41 and the air pipe 6 for temporary storage, so that the compressed gas can be continuously input into the heating pipeline system. When the movable plug moves inward again along the compressed gas part of the compression cylinder 7, the lower magnetic ring 43, the piston 8, the filter cylinder 81, the inner cylinder 82 and other components will return to their original positions under the action of the repulsive force, thereby ensuring the subsequent normal buffering treatment of the generated compressed gas.

[0021] Embodiment 2: Figure 4 and Figure 5As shown, the round rod 45 located on the inner side of the upper magnetic ring 44 and the inner side of the lower magnetic ring 43 is rotatably connected to the inner outer wall of the buffer tank 4, and the inner end of the round rod 45 slidably connected to the piston 8 passes through the piston 8 and the filter cartridge 81 and extends into the inner cylinder 82. Through the round rod 45, a mounting carrier is provided for the first spiral plate 46 and other components, and the first spiral plate 46 located in the space formed by the filter cartridge 81 and the inner cylinder 82 is installed on the outer end of the round rod 45. Through the first spiral plate 46, the filter agent is turned over, and a spiral groove 801 located at the outer end of the round rod 45 is formed on the inner wall surface of the piston 8 outwardly. Through the spiral groove 801, a movement channel is provided for the rolling member, and then the rolling member rolling connected in the spiral groove 801 is set on the outer end of the round rod 45. The rolling member and the spiral groove 801 are used in conjunction to rotate the round rod 45. The rolling member can use a universal ball 451.

[0022] When in use, the motor 2, the small pulley 21, the annular pulley 71, the plurality of fan blades 72 and the mounting seat 73 are first used to make the movable plug in the compression cylinder 7 perform an internal and external circulation movement in the compressed air part of the compression cylinder 7. When the movable plug moves inward along the compressed air part of the compression cylinder 7, the external gas will enter the compressed air part of the compression cylinder 7 along the filter 3, the air inlet hole 54 and the inlet 53, and then the movable plug moves outward along the compressed air part of the compression cylinder 7, thereby compressing the external gas entering the compressed air part of the compression cylinder 7. When the compressed gas in the compression part of the compression cylinder 7 reaches a suitable pressure, the compressed gas will enter the inner cylinder 82 through the outlet pipe 47 with the assistance of the valve. At this time, the compressed gas will collide with the conical cylinder 823, so that the conical cylinder 823 moves outward, and then the filter plate 821, the inner cylinder 82 and the filter cylinder 81 move outward, so that the piston 8 moves outward along the buffer tank 4. At this time, the universal ball 451 will move along the spiral groove 801, so that the round rod 45 rotates, and then the first spiral plate 46 rotates, so that the filter medium moves up and down in the space formed by the filter cylinder 81 and the inner cylinder 82, so as to stir the filter medium, effectively reduce the probability of blockage of the output compressed gas due to factors such as agglomeration of the filter medium, effectively ensure that the compressed gas can be output normally, and effectively ensure the operation effect and stability of the compressor; Then, the compressed gas enters the conical cylinder 823 through multiple through grooves 822, and then the compressed gas in the conical cylinder 823 passes through the filter plate 821 and enters the filter agent, and then the filter agent filters and absorbs impurities such as oil and water in the compressed gas, and then the filtered compressed gas passes through the filter cylinder 81 and enters the buffer tank 4, and then the compressed gas in the buffer tank 4 will enter the gas storage tank 1 along the first connecting pipe 41 and the air pipe 6 for temporary storage, so that the compressed gas can be continuously input into the heating pipeline system.

[0023] Embodiment 3: Figure 1 , Figure 3 , Figure 4 , Figure 6 , Figure 8 and Fig.10 As shown, the installation cylinder 51 located on the outside of the buffer tank 4 is arranged on the outward end of the functional block 5, and the installation cylinder 51 is used to provide installation space for components such as the lower plate 424, and the upper plate 42 located on the inner side of the first connecting pipe 41 and slidably connected to the outer end of the buffer tank 4 is fitted on the outward end of the installation cylinder 51, and the opening of the installation cylinder 51 is blocked by the upper plate 42, and then the lower plate 424 located in the installation cylinder 51 and slidably connected to the outer end of the buffer tank 4 is fitted on the outward end of the functional block 5, and the lower plate 424 is used to provide an installation carrier for components such as the light rod 421, and the movable plate 422 located in the installation cylinder 51 and between the upper plate 42 and the lower plate 424 is installed on the outer end of the buffer tank 4, and the movable plate 422 is used to provide an installation carrier for the clamping column 425, and then a plurality of clamping columns 425 respectively penetrating a plurality of clamping grooves 512 are equidistantly arranged on the outer end of the movable plate 422, and the plurality of clamping columns 425 are used together to limit the installation of the buffer tank 4; A plurality of light rods 421 penetrating the movable plate 422 and slidably connected to the movable plate 422 are equidistantly installed between the upper plate 42 and the lower plate 424. The plurality of light rods 421 are used in conjunction with each other to guide the movement of the movable plate 422 and other components, and a plurality of elastic members 423 located outside the light rods 421 are equidistantly arranged between the movable plate 422 and the lower plate 424. The plurality of elastic members 423 return the lower plate 424 and other components to their original positions. The elastic members 423 can be springs. The outer end surface of the mounting tube 51 is inwardly recessed to form a plurality of inlet grooves 511 extending to the outer end and the inner wall of the mounting tube 51 respectively. 11, so that the card column 425 can normally enter and exit the connecting groove 513, the outer end surface of the installation tube 51 is recessed inward to form a plurality of connecting grooves 513 extending to the inner wall of the installation tube 51, and the plurality of connecting grooves 513 are respectively connected to the inner ends of the plurality of inlet grooves 511, through the connecting grooves 513, so that the card column 425 can normally enter and exit the card groove 512, the outer end surface of the installation tube 51 is recessed inward to form a plurality of card grooves 512 extending to the inner wall of the installation tube 51 and located outside the inlet groove 511, and the plurality of card grooves 512 are respectively connected to the outer ends of the plurality of connecting grooves 513, through the card grooves 512, provide installation space for the card column 425; The second sealing gasket located at the outer end of the buffer tank 4 is installed on the inner end of the lower plate 424, and the second sealing gasket is fitted on the outer end of the functional block 5. The second sealing gasket can prevent the lower plate 424 from colliding with the functional block 5 on the one hand, and can also make the lower plate 424 and the functional block 5 sealed. A plurality of second annular grooves are formed on the inner wall surface of the lower plate 424, and an installation space is provided for the second sealing ring through the second annular groove. The second sealing ring located at the outer end of the buffer tank 4 is assembled to the second annular groove, and the lower plate 424 and the buffer tank 4 are sealed through the second sealing ring.

[0024] Before use, first put a suitable amount of filter agent into the space formed by the filter cartridge 81 and the inner cartridge 82, then thread the filter plate 821 into the inner cartridge 82, and make the filter plate 821 contact with the put filter agent, so as to lift the filter agent, then thread the second plug 472 into the inner cartridge 82, so as to make the air outlet pipe 47 and the inner cartridge 82 communicate with each other, then put the first plug 471 onto the outer end of the air outlet pipe 47, and then thread the first plug 471 into the buffer tank 4, so as to realize the convenient disassembly and assembly of the filter agent and facilitate the replacement of the filter agent; Then, the buffer tank 4 is inserted into the air outlet 55, and the second sealing gasket is in contact with the functional block 5, so that the lower plate 424 and the functional block 5 are sealed and connected, and the second sealing ring makes the lower plate 424 and the buffer tank 4 sealed and connected, so as to perform secondary sealing on the buffer tank 4, and the upper plate 42 is in contact with the outer end of the mounting tube 51, and the plurality of clamping columns 425 are respectively inserted into the plurality of inlet grooves 511, and then the buffer tank 4 is pressed downward, so that the movable plate 422 moves downward along the plurality of light rods 421, and then the plurality of elastic members 423 are compressed, so that the plurality of elastic members 423 all generate elastic force, and the clamping columns 425 move downward along the inlet grooves 511 and enter the connecting grooves 513; Then, the buffer tank 4 is rotated so that the movable plate 422 rotates, and then the clamping column 425 moves along the connecting groove 513 and enters the clamping groove 512. Then, the buffer tank 4 is released, and under the elastic force of the plurality of elastic members 423, the movable plate 422 moves upward, and then the clamping column 425 is clamped into the clamping groove 512, thereby realizing a clamping installation of the buffer tank 4, facilitating the disassembly and assembly of the buffer tank 4, effectively avoiding the probability of shaking due to pulsation of the buffer tank 4, effectively reducing the probability of gas leakage in the buffer tank 4, and effectively ensuring the operation effect and stability of the compressor.

[0025] Embodiment 4: Figure 11-13 As shown, the outer cylinder 402 located on the outer side of the upper plate 42 is installed on the annular outer end of the buffer tank 4, and the first connecting pipe 41 passes through the outer cylinder 402 and is connected to the buffer tank 4. A heat dissipation space is formed at the outer end of the buffer tank 4 through the outer cylinder 402, and a second spiral plate 405 located on the outer side of the first connecting pipe 41 is installed between the outer end of the buffer tank 4 and the inner wall of the outer cylinder 402. The space formed between the buffer tank 4 and the outer cylinder 402 is separated into a spiral channel through the second spiral plate 405; The functional tube 404, whose other end is connected to the auxiliary tube 401, is connected and installed at the upper end of the outer tube 402. The outer tube 402 and the functional tube 404 are connected through the functional tube 404, and a first one-way valve is installed on the functional tube 404. The functional tube 404 is used to transport gas in one direction. A second one-way valve is installed on the functional tube 404, and the second one-way valve is located on the upper side of the connection position between the functional tube 404 and the auxiliary tube 401. The functional tube 404 is used to transport gas in one direction through the second one-way valve. The second connecting tube 403, whose other end is connected to the inlet 53 of the filter 3, is connected and arranged on the front end of the lower part of the outer tube 402.

[0026] When in use, the motor 2, the small pulley 21, the belt, the annular pulley 71, the plurality of fan blades 72 and the mounting seat 73 are first used to rotate the input shaft of the compression cylinder 7, and then the movable plug in the compression cylinder 7 performs an internal and external circulation movement in the compressed air part of the compression cylinder 7. When the movable plug moves inward along the compressed air part of the compression cylinder 7, the external gas will enter the compressed air part of the compression cylinder 7 along the filter 3, the air inlet 54 and the inlet 53, and then the movable plug moves outward along the compressed air part of the compression cylinder 7, thereby compressing the external gas entering the compressed air part of the compression cylinder 7; When the compressed gas in the compression part of the compression cylinder 7 reaches a suitable pressure, the compressed gas will enter the inner cylinder 82 through the outlet pipe 47 with the help of the valve, and at this time, the compressed gas will collide with the conical cylinder 823, so that the conical cylinder 823, the filter plate 821, the inner cylinder 82, the filter cylinder 81 and the piston 8 move outward, and a gradually increasing repulsive force will be generated between the lower magnetic ring 43 and the upper magnetic ring 44; The gas in the space above the piston 8 in the buffer tank 4 is squeezed, so that the gas enters the spiral pipeline formed by the outer cylinder 402, the buffer tank 4 and the second spiral plate 405 along the auxiliary pipe 401 and the functional pipe 404, and the gas flows in the spiral pipeline and exchanges heat with the residual temperature in the compressed gas in the buffer tank 4, so as to achieve secondary heat dissipation treatment of the compressed gas in the buffer tank 4, effectively reduce the probability of damage to components such as the air pipe 6 due to the residual temperature in the compressed gas, and effectively ensure the operation effect of the compressor; Then the gas will enter the filter 3 through the second connecting pipe 403, so as to recycle the squeezed gas and effectively reduce the waste of resources. At the same time, the compressed gas after heat dissipation in the buffer tank 4 will enter the gas storage tank 1 along the first connecting pipe 41 and the air pipe 6 for temporary storage, so that the compressed gas can be continuously input into the heating pipeline system. When the movable plug moves inward again along the compressed air part of the compression cylinder 7, the repulsive force will cause the lower magnetic ring 43, the piston 8, the filter cylinder 81, the inner cylinder 82 and other components to return to their original positions. At this time, the external gas will enter the space above the piston 8 in the buffer tank 4 through the auxiliary pipe 401, ensuring the subsequent normal buffering treatment of the generated compressed gas.

[0027] Although this specification is described according to implementation modes, not every implementation mode includes only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A gas compressor, characterized in that: The invention comprises an air storage tank (1), a compression cylinder (7) is arranged at the upper end of the air storage tank (1), a driving member is installed at the upper end of the air storage tank (1), the driving member is connected to the movable part of the compression cylinder (7), a cover plate (52) is arranged on the outer end of each of the plurality of air compression parts of the compression cylinder (7), a functional block (5) is installed on the middle part of the outer end of the cover plate (52), the functional block (5) is recessed inwardly toward the outer end to form an air outlet (55), and the air outlet (55) penetrates the functional block (5), a buffer tank (4) is arranged in the air outlet (55), and the buffer tank (4) extends outward of the air outlet (55), an inner cylinder (82) is movably installed in the buffer tank (4), an air outlet pipe (47) is arranged on the inner end of the inner cylinder (82), and the air outlet pipe (47) is arranged on the inner end to be connected to the air compression part of the compression cylinder (7); The outer end of the inner cylinder (82) is connected to a filter cartridge (81) and is installed thereon. A piston (8) is arranged on the outer end of the filter cartridge (81), and the piston (8) is slidably connected to the buffer tank (4). The inner cylinder (82) is internally threadedly connected to a filter plate (821). A filter agent is filled in a space formed by the inner cylinder (82) and the filter cartridge (81), and the filter agent is located on the outer end of the filter plate (821). A conical cylinder (823) is installed on the inner end of the filter plate (821), and the conical cylinder (823) is arranged to be wide on the outside and narrow on the inside. The conical cylinder (823) is located directly outside the air outlet pipe (47). The conical outer end surface of the conical cylinder (823) is inwardly recessed to form a plurality of through grooves (822), and the through grooves (822) extend to the inner wall of the conical cylinder (823). An auxiliary component is installed between the piston (8) and the inner outer wall of the buffer tank (4).

2. The gas compressor according to claim 1, characterized in that: The auxiliary component comprises a lower magnetic ring (43), the lower magnetic ring (43) is installed on the outer end of the piston (8), an upper magnetic ring (44) is arranged on the inner side of the buffer tank (4) towards the outer wall, and the upper magnetic ring (44) is located directly outside the lower magnetic ring (43), and the upper magnetic ring (44) and the lower magnetic ring (43) are arranged to repel each other; An air pipe (6) is arranged at the rear side of the compression cylinder (7), and the air pipe (6) is arranged in communication with the air storage tank (1); a plurality of first connecting pipes (41) are installed at the front end of the air pipe (6), and the other ends of the first connecting pipes (41) are arranged in communication with the rear end of the buffer tank (4); the position where the first connecting pipes (41) are in communication with the buffer tank (4) is located below the piston (8).

3. The gas compressor according to claim 2, characterized in that: The buffer tank (4) is internally connected to a round rod (45) which is rotatably connected to the outer wall, and the round rod (45) is located inside the upper magnetic ring (44) and inside the lower magnetic ring (43). The round rod (45) passes through the piston (8) and the filter cartridge (81) toward the inner end and extends into the inner cylinder (82), and the round rod (45) is slidably connected to the piston (8). A first spiral plate (46) is installed at the outer end of the round rod (45), and the first spiral plate (46) is located in a space formed by the filter cartridge (81) and the inner cylinder (82). The inner wall of the piston (8) is recessed outward to form a spiral groove (801), and the spiral groove (801) is located at the outer end of the round rod (45). A rolling component is arranged at the outer end of the round rod (45), and the rolling component is rollingly connected in the spiral groove (801).

4. The gas compressor according to claim 1, characterized in that: A second plug (472) is installed at the outer end of the outlet pipe (47), and the second plug (472) is threadedly connected to the inner tube (82); the outer end of the outlet pipe (47) is slidably connected to the first plug (471), and the first plug (471) is located on the inner side of the inner tube (82); the first plug (471) is threadedly connected to the buffer tank (4), and the first plug (471) extends out of the buffer tank (4) toward the inner side; a first sealing gasket is installed at the inner end of the first plug (471), and the first sealing gasket is located at the outer end of the outlet pipe (47); the first sealing gasket is attached to the outer end of the cover plate (52); the inner wall of the first plug (471) is recessed outward to form a plurality of first annular grooves; a first sealing ring is mounted on the first annular groove, and the first sealing ring is located at the outer end of the outlet pipe (47).

5. The gas compressor according to claim 2, characterized in that: The functional block (5) is provided with a mounting tube (51) toward the outer end, and the mounting tube (51) is located outside the buffer tank (4); the mounting tube (51) is abutted against an upper plate (42) toward the outer end, and the upper plate (42) is located inside the first connecting pipe (41); the upper plate (42) is slidably connected to the outer end of the buffer tank (4); the functional block (5) is abutted against a lower plate (424) toward the outer end, and the lower plate (424) is located in the mounting tube (51); a movable plate (422) is installed at the outer end of the buffer tank (4), and the movable plate (422) ) is located in the installation tube (51), the movable plate (422) is located between the upper plate (42) and the lower plate (424), a plurality of light rods (421) are installed equidistantly between the upper plate (42) and the lower plate (424), the plurality of light rods (421) all penetrate the movable plate (422), and the light rods (421) and the movable plate (422) are slidably connected, a plurality of elastic members (423) are arranged equidistantly between the movable plate (422) and the lower plate (424), and the elastic members (423) are located outside the light rods (421); The outer end surface of the mounting tube (51) is recessed inwardly to form a plurality of inlet grooves (511), and the inlet grooves (511) extend to the outer end and inner wall of the mounting tube (51), respectively; the outer end surface of the mounting tube (51) is recessed inwardly to form a plurality of connection grooves (513), and the connection grooves (513) extend to the inner wall of the mounting tube (51), and the plurality of connection grooves (513) are respectively connected to the inner ends of the plurality of inlet grooves (511); the outer end surface of the mounting tube (51) is recessed inwardly to form a plurality of clamping grooves (512), and the clamping grooves (512) extend to the inner wall of the mounting tube (51), and the plurality of clamping grooves (512) are respectively connected to the outer ends of the plurality of connection grooves (513), and the clamping grooves (512) are located outside the inlet grooves (511); and a plurality of clamping columns (425) are equidistantly arranged at the outer end of the movable plate (422), and the plurality of clamping columns (425) respectively penetrate the plurality of clamping grooves (512).

6. The gas compressor according to claim 5, characterized in that: A second sealing gasket is installed on the inner end of the lower plate (424), and the second sealing gasket is located at the outer end of the buffer tank (4). The second sealing gasket is attached to the outer end of the functional block (5). The inner wall surface of the lower plate (424) is recessed outward to form a plurality of second annular grooves. A second sealing ring is installed on the second annular groove, and the second sealing ring is located at the outer end of the buffer tank (4).

7. The gas compressor according to claim 1, characterized in that: The front end of the functional block (5) is recessed backward to form an air inlet (54), and the air inlet (54) is located in front of the air outlet (55). The front end of the functional block (5) is connected to a filter (3), and the front end of the air inlet (54) is connected to the filter (3). The upper end of the cover plate (52) is recessed downward to form an inlet (53), and the inlet (53) passes through the cover plate (52) and is connected to the air compression part of the compression cylinder (7). The inlet (53) is connected and installed on the inner end of the air inlet (54).

8. The gas compressor according to claim 1, characterized in that: The driving member comprises a driving device, the driving device is mounted on the upper end of the gas storage tank (1), and the driving device is located on the left side of the compression cylinder (7), a small pulley (21) is mounted on the rear end of the output shaft of the driving device, a mounting seat (73) is arranged on the rear end of the input shaft of the compression cylinder (7), an annular pulley (71) is mounted on the outer side of the mounting seat (73), the annular pulley (71) is connected to the small pulley (21) via a belt, and a plurality of fan blades (72) are mounted at equal intervals between the mounting seat (73) and the annular pulley (71).

9. The gas compressor according to claim 2, characterized in that: The buffer tank (4) is connected to an auxiliary pipe (401) at the outer end thereof; the position where the auxiliary pipe (401) communicates with the buffer tank (4) is located between the round rod (45) and the upper magnetic ring (44); and a valve is mounted on the air outlet pipe (47).

Citation Information

Patent Citations

  • Pressure swing adsorption nitrogen making device

    CN210214808U

  • Pressure-adjustable air gun with oil-free air compression device

    CN212479507U

  • Integrated air compressor

    CN220227140U

  • Compressor gas buffer tank

    CN220816962U

  • Compressor gas buffer tank

    CN221921272U