Pipeline supporting system for subway construction
By designing a pipeline support system for subway construction including support frames, clamping mechanisms, lifting mechanisms and auxiliary mechanisms, the problem of low construction efficiency caused by the diversified pipe sizes of traditional pipelines is solved, and convenient support and efficient laying of pipelines of different sizes is achieved.
Patent Information
- Application Number
- CN202411870066.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-18
- Publication Date
- 2025-03-28
AI Technical Summary
When used, due to the diverse pipe sizes, the clamps need to be replaced for each pipe of different sizes, which makes the laying process long and cumbersome.
A pipeline support system for subway construction is designed, including a support frame, clamping mechanism, lifting mechanism and auxiliary mechanism. Through the mutual proximity of multiple clamping blocks and clamping the pipes, the adaptability adjustment and height control of pipes of different sizes is achieved by using electric telescopic rods and bidirectional threaded shafts.
It realizes adaptive adjustments to pipes of different sizes, is convenient to operate, improves laying efficiency and simplifies the construction process.
Smart Images

Figure CN119712965A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of subway construction equipment, and in particular to a pipeline support system for subway construction. Background Art
[0002] Subway, which is the abbreviation of underground railway, originally refers to the urban rail transit system running underground. However, with the development of urban rail transit systems, subways are sometimes laid on the ground due to the construction environment. Subway is a fast and large-capacity urban rail transit mode that is gradually developed along the form of underground railway systems and is tractioned by electricity.
[0003] During the construction of the subway, the pipeline system is an essential construction project to ensure the normal drainage and water supply. During the pipeline laying, in order to improve the stability and seismic performance of the pipeline, seismic supports are generally used to fix and support it. The seismic supports limit the displacement of the auxiliary electromechanical engineering facilities, control the vibration of the facilities, and transfer the load to various components or devices on the bearing structure, thereby improving its use strength and overall service life.
[0004] However, when using traditional seismic supports for pipes, it was found that since there are many specifications for the sizes of pipes laid in the pipeline system, when using seismic supports to support them, every time a pipe of a different size is encountered, the clamps used to clamp the pipes need to be replaced with appropriate types. The parts on the entire seismic support are not unified, which makes the laying process time-consuming and cumbersome.
[0005] Therefore, those skilled in the art provide a pipeline support system for subway construction to solve the problems raised in the above background technology. Summary of the invention
[0006] The invention provides a pipeline support system for subway construction which can adaptively adjust the clamping size, is convenient to operate and improves the laying efficiency.
[0007] In order to achieve the above object, the present invention provides the following technical solutions:
[0008] A pipeline support system for subway construction of the present invention comprises:
[0009] A support frame, wherein a shock absorbing mechanism is arranged inside the support frame;
[0010] A clamping mechanism, wherein the clamping mechanism is arranged above the supporting frame;
[0011] A lifting mechanism, wherein the lifting mechanism is installed on the shock absorbing mechanism;
[0012] An auxiliary mechanism, wherein the auxiliary mechanism is arranged on one side of the clamping mechanism;
[0013] The clamping mechanism and the auxiliary mechanism are both installed on the base, and the top end of the lifting mechanism is connected to the base;
[0014] The clamping mechanism comprises a clamping body, the middle parts of the front and rear sides of the clamping body are both provided with through holes, a plurality of clamping blocks are arranged inside the clamping body, and the plurality of clamping blocks are arranged in a ring structure.
[0015] Furthermore, the number of the clamping blocks is three, and the middle parts of the front and back sides of the three clamping blocks are recessed inward to form a first slide groove, the top and bottom ends of the first slide groove respectively extend to the top and bottom ends of the clamping block, a slider is arranged in the first slide groove, and clamping rollers are respectively arranged at the adjacent ends of the three sliders, and the three clamping rollers are all arranged toward the through hole.
[0016] Furthermore, the ends of the three sliders that are far away from each other are respectively connected to the annular turntable through the first connecting rod, and a circular turntable is arranged inside the annular turntable. The circular turntable is coaxially arranged with the annular turntable and can rotate synchronously. The circular turntable is installed in the clamping body through a positioning column, and the positioning column is eccentrically arranged with the circular turntable, and the positioning column is rotationally connected to the clamping body.
[0017] Furthermore, two of the positioning columns are provided with V-shaped handles, and the third positioning column is provided with a swing rod. The two ends of one V-shaped handle are connected to the adjacent ends of the other V-shaped handle and the end of the swing rod through a second connecting rod respectively, and the other end of the other V-shaped handle is connected to the output end of the electric telescopic rod, and the electric telescopic rod is installed in the clamping body.
[0018] Furthermore, the lifting mechanism includes a lifting base, the top surface of the lifting base is recessed inward to form a first groove, a first bidirectional threaded shaft is arranged in the first groove, two moving blocks are symmetrically arranged on the first bidirectional threaded shaft, the top ends of the two moving blocks are connected to one end of the support rod through a rotating shaft, and the other end of the support rod is connected to the fixed block on the bottom surface of the base through the rotating shaft.
[0019] Furthermore, the auxiliary mechanism includes a horizontal roller arranged in the middle of the top surface of the base, and inclined rollers are respectively arranged on both sides of the horizontal roller. The roller surfaces of the two inclined rollers are arranged opposite to each other, and the mounting seats of the two inclined rollers pass through the second groove on the top surface of the base and are connected to the two ends of the second bidirectional threaded shaft.
[0020] Furthermore, the support frame includes two support frames, and the two support frames are connected by a crossbeam.
[0021] Furthermore, the shock absorbing mechanism comprises a shock absorbing body, both ends of which extend into the support frame respectively, and the portion of the shock absorbing body extending into the support frame protrudes outward to form a convex block, and the convex block can slide along the second sliding groove on the inner wall of the support frame;
[0022] A first telescopic rod is arranged between the bottom of the shock absorbing body extending into the supporting frame and the inner wall of the supporting frame, and a spring is sleeved on the outer side of the first telescopic rod.
[0023] Furthermore, a plurality of second telescopic rods are provided on the top surface of the shock absorbing body and the bottom surface of the base.
[0024] Furthermore, two guide rods are symmetrically arranged on the top surface of the shock absorbing body, the top ends of the two guide rods pass through the base, and the two guide rods are respectively located on both sides of the lifting base.
[0025] In the above technical solution, the present invention provides a pipeline support system for subway construction, which has the following beneficial effects:
[0026] 1. The pipe is clamped by bringing multiple clamping blocks close to each other, the pipe is supported by a support frame, the height of the clamped pipe is adjusted by a lifting mechanism, and the impact of vibration on the overall support after the pipe is clamped is reduced by a shock-absorbing mechanism; the support system of this application can adaptively adjust the clamping size, is easy to operate, and improves laying efficiency.
[0027] 2. When the electric telescopic rod is working, it can drive the three clamping rollers to move closer or farther synchronously to clamp the pipe. At the same time, the electric telescopic rod can be controlled to extend to different lengths to adapt to pipes of different sizes.
[0028] 3. When the first bidirectional threaded shaft is driven by the driving motor and rotates clockwise, the two moving blocks thereon are close to each other, and the base is lifted up by the support rod, thereby increasing the clamping height of the pipe; when the first bidirectional threaded shaft is rotated counterclockwise, the two moving blocks thereon are separated from each other, and the base is lowered by the support rod, thereby reducing the clamping height of the pipe.
[0029] 4. When the pipe is clamped and supported, adjust the distance between the two inclined rollers, first place the end of the pipe on the horizontal roller and the two inclined rollers, support the pipe through the horizontal roller and the two inclined rollers and guide the moving direction of the pipe so that the pipe can pass through the through hole, avoiding collision between the pipe and the clamping body due to inaccurate positioning when the pipe passes directly through the pipe.
[0030] 5. The shock absorbing body and the components thereon are damped by the cooperation of multiple telescopic rods and springs; the moving direction of the components on the shock absorbing body machine is limited by the cooperation of the protrusion and the second slide groove to avoid deflection; multiple second telescopic rods provide auxiliary support for the base, and the guide rod limits the direction of the base lifting and lowering to avoid deflection during the lifting and lowering process of the base. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present invention. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.
[0032] Figure 1 A front view of a pipeline support system for subway construction provided by an embodiment of the present invention;
[0033] Figure 2 for Figure 1 Side view of
[0034] Figure 3 for Figure 1 A cross-sectional view of the connection structure between the middle base and the auxiliary mechanism;
[0035] Figure 4 for Figure 1 A cross-sectional view of the middle lifting base;
[0036] Figure 5 for Figure 1 Schematic diagram of the internal structure when the middle clamping body clamps the pipe;
[0037] Figure 6 for Figure 1 Schematic diagram of the internal structure when the clamping body does not clamp the pipe.
[0038] Description of reference numerals:
[0039] 10. Support frame; 11. Support frame; 12. Crossbeam;
[0040] 20. base; 21. fixing block; 22. second groove; 23. second bidirectional threaded shaft;
[0041] 30. Clamping body; 31. Through hole; 32. Clamping block; 33. First slide groove; 34. Sliding block; 35. Clamping roller; 36. First connecting rod; 37. Ring turntable; 38. Circular turntable; 39. Positioning column;
[0042] 391. V-shaped rotating handle; 392. swing rod; 393. second connecting rod; 394. electric telescopic rod;
[0043] 40. lifting base; 41. first groove; 42. first bidirectional threaded shaft; 43. moving block; 44. support rod;
[0044] 50. horizontal roller; 51. inclined roller; 52. mounting seat;
[0045] 60. shock absorbing body; 61. first telescopic rod; 62. spring; 63. second telescopic rod; 64. guide rod; 65. bump. DETAILED DESCRIPTION
[0046] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below with reference to the accompanying drawings.
[0047] See also Figure 1-2 , as shown in 5-6;
[0048] A pipeline support system for subway construction according to an embodiment of the present invention comprises:
[0049] A support frame 10, wherein a shock absorbing mechanism is arranged inside the support frame;
[0050] A clamping mechanism, wherein the clamping mechanism is disposed above the support frame 10;
[0051] A lifting mechanism, wherein the lifting mechanism is installed on the shock absorbing mechanism;
[0052] An auxiliary mechanism, wherein the auxiliary mechanism is arranged on one side of the clamping mechanism;
[0053] The clamping mechanism and the auxiliary mechanism are both mounted on the base 20, and the top end of the lifting mechanism is connected to the base 20;
[0054] The clamping mechanism comprises a clamping body 30 , a through hole 31 is provided in the middle of both the front and rear sides of the clamping body 30 , a plurality of clamping blocks 32 are arranged inside the clamping body 30 , and the plurality of clamping blocks 32 are arranged in a ring structure.
[0055] During specific operation, the pipe is clamped by bringing multiple clamping blocks 32 close to each other, the pipe is supported by the support frame 10, the height of the clamped pipe is adjusted by the lifting mechanism, and the impact of vibration on the overall support after the pipe is clamped is reduced by the shock absorbing mechanism; the support system of the present application can adaptively adjust the clamping size, is easy to operate, and improves the laying efficiency.
[0056] There are three clamping blocks 32, and the middle parts of the front and back sides of the three clamping blocks 32 are recessed inward to form a first slide groove 33. The top and bottom ends of the first slide groove 33 extend to the top and bottom ends of the clamping block 32 respectively. A slider 34 is arranged in the first slide groove 33, and clamping rollers 35 are respectively arranged at the adjacent ends of the three sliders 34, and the three clamping rollers 35 are all arranged toward the through hole 31.
[0057] The ends of the three sliders 34 that are far away from each other are connected to the annular turntable 37 through the first connecting rod 36 respectively. A circular turntable 38 is arranged inside the annular turntable 37. The circular turntable 38 is coaxially arranged with the annular turntable 37 and can rotate synchronously. The circular turntable 38 is installed in the clamping body 30 through a positioning column 39. The positioning column 39 is eccentrically arranged with the circular turntable 38, and the positioning column 39 is rotationally connected to the clamping body 30.
[0058] Both of the two positioning columns 39 are provided with a V-shaped handle 391, and the third positioning column 39 is provided with a swing rod 392. The two ends of one V-shaped handle 391 are connected to the adjacent ends of the other V-shaped handle 391 and the end of the swing rod 392 through a second connecting rod 393 respectively, and the other end of the other V-shaped handle 391 is connected to the output end of the electric telescopic rod 394, and the electric telescopic rod 394 is installed in the clamping body 30.
[0059] When clamping the pipe, the pipe passes through the through hole 31 through the auxiliary mechanism. When the pipe reaches the predetermined position, the electric telescopic rod 394 works, the electric telescopic rod 394 is long, and drives the V-shaped handle 391 connected thereto to rotate along the positioning column 39; at the same time, the positioning column 39 drives the annular turntable 37 to rotate through the circular turntable 38 eccentrically connected thereto, and then drives the slider 34 to move along the first slide groove 33 toward the pipe through the first connecting rod 36 until the clamping roller 35 abuts against the pipe; when the electric telescopic rod 394 drives the V-shaped turntable 391 connected thereto to rotate, the positioning column 39 drives the annular turntable 37 to rotate through the circular turntable 38 eccentrically connected thereto, and then drives the slider 34 to move along the first slide groove 33 toward the pipe through the first connecting rod 36 until the clamping roller 35 abuts against the pipe. When the handle 391 rotates, the other end of the V-shaped handle 391 drives another V-shaped handle 391 to rotate along its corresponding positioning column 39 through the second connecting rod 393, and the other V-shaped handle 391 drives the swing rod 393 to swing through another second connecting rod 393, thereby driving the positioning column 39 connected to it to rotate; that is, when the electric telescopic rod 394 is working, it can drive the three clamping rollers 35 to move closer or farther synchronously to achieve clamping of the pipeline, and at the same time, the electric telescopic rod 394 can be controlled to extend to different lengths to adapt to pipelines of different sizes.
[0060] See also Figure 1-2 , as shown in 4;
[0061] The lifting mechanism includes a lifting base 40, the top surface of the lifting base 40 is recessed inward to form a first groove 41, a first bidirectional threaded shaft 42 is arranged in the first groove 41, two moving blocks 43 are symmetrically arranged on the first bidirectional threaded shaft 42, the top ends of the two moving blocks 43 are connected to one end of a support rod 44 through a rotating shaft, and the other end of the support rod 44 is connected to the fixed block 21 on the bottom surface of the base 20 through the rotating shaft.
[0062] When the first bidirectional threaded shaft 42 is driven by the driving motor to rotate clockwise, the two moving blocks 43 thereon approach each other, and the base is lifted up through the support rod 44, thereby increasing the clamping height of the pipe; when the first bidirectional threaded shaft 42 rotates counterclockwise, the two moving blocks 43 thereon move away from each other, and the base 20 is dropped back through the support rod 44, thereby lowering the clamping height of the pipe.
[0063] See also Figure 1-2 , as shown in 3;
[0064] The auxiliary mechanism includes a horizontal roller 50 arranged in the middle of the top surface of the base 20, and inclined rollers 51 are respectively arranged on both sides of the horizontal roller 50. The roller surfaces of the two inclined rollers 51 are arranged opposite to each other, and the mounting seats 52 of the two inclined rollers 51 pass through the second groove 22 on the top surface of the base 20 and are connected to the two ends of the second bidirectional threaded shaft 23.
[0065] The support frame 10 includes two support frames 11 , and the two support frames 11 are connected by a crossbeam 12 .
[0066] When the second bidirectional threaded shaft 23 is driven by the driving motor to rotate clockwise, the two mounting seats 52 thereon drive the corresponding bevel rollers 51 to approach each other; when the second bidirectional threaded shaft 23 rotates counterclockwise, the two mounting seats 52 thereon drive the corresponding bevel rollers 51 to move away from each other, and the bevel rollers 51 can be moved closer and farther away to adapt to pipes of different sizes.
[0067] When the pipe is clamped and supported, the distance between the two bevel rollers 51 is adjusted, and the end of the pipe is first placed on the horizontal roller 50 and the two bevel rollers 51. The pipe is supported and the moving direction of the pipe is guided by the horizontal roller 50 and the two bevel rollers 51 so that the pipe can pass through the through hole 31, thereby avoiding collision between the pipe and the clamping body 30 due to inaccurate positioning when the pipe passes through the pipe 31 directly.
[0068] See also Figure 1-2 As shown;
[0069] The shock absorbing mechanism includes a shock absorbing body 60, both ends of which extend into the support frame 11 respectively, and the portion of the shock absorbing body 60 extending into the support frame 11 protrudes outward to form a convex block 65, and the convex block 65 can slide along the second slide groove on the inner wall of the support frame 11;
[0070] A first telescopic rod 61 is disposed between the bottom of the portion of the shock absorbing body 60 extending into the support frame 11 and the inner wall of the support frame 11 , and a spring 62 is sleeved on the outer side of the first telescopic rod 61 .
[0071] A plurality of second telescopic rods 63 are disposed on the top surface of the shock absorbing body 60 and the bottom surface of the base 20 .
[0072] Two guide rods 64 are symmetrically arranged on the top surface of the shock absorbing body 60 . Top ends of the two guide rods 64 pass through the base 20 . The two guide rods 64 are respectively located on both sides of the lifting base 40 .
[0073] The shock absorbing body 60 and the components thereon are damped by the cooperation of multiple telescopic rods 61 and springs 62; the moving direction of the components on the shock absorbing body 60 is limited by the cooperation of the protrusion 65 and the second slide groove to avoid deflection; multiple second telescopic rods 63 provide auxiliary support to the base 20, and the guide rod 64 limits the direction of the base 20 to avoid deflection during the lifting and lowering process of the base 20.
[0074] Those skilled in the art should understand that the present invention is not limited to the above embodiments, and the above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, and these changes and improvements fall within the scope of the present invention to be protected. The scope of protection of the present invention is defined by the attached claims and their equivalents.
Claims
1. A pipeline support system for subway construction, characterized in that: include: A support frame (10), wherein a shock absorbing mechanism is arranged inside the support frame; A clamping mechanism, wherein the clamping mechanism is arranged above the support frame (10); A lifting mechanism, wherein the lifting mechanism is installed on the shock absorbing mechanism; An auxiliary mechanism, wherein the auxiliary mechanism is arranged on one side of the clamping mechanism; The clamping mechanism and the auxiliary mechanism are both mounted on a base (20), and the top end of the lifting mechanism is connected to the base (20); The clamping mechanism comprises a clamping body (30), the middle parts of the front and rear sides of the clamping body (30) are provided with through holes (31), a plurality of clamping blocks (32) are arranged inside the clamping body (30), and the plurality of clamping blocks (32) are arranged in a ring structure.
2. A pipeline support system for subway construction according to claim 1, characterized in that: The number of the clamping blocks (32) is three, and the middle parts of the front and back sides of the three clamping blocks (32) are recessed inward to form a first slide groove (33), the top and bottom ends of the first slide groove (33) respectively extend to the top and bottom ends of the clamping blocks (32), a slider (34) is arranged in the first slide groove (33), and clamping rollers (35) are respectively arranged at the adjacent ends of the three sliders (34), and the three clamping rollers (35) are all arranged toward the through hole (31).
3. A pipeline support system for subway construction according to claim 2, characterized in that: The ends of the three sliders (34) that are far from each other are respectively connected to the annular turntable (37) through a first connecting rod (36); a circular turntable (38) is arranged inside the annular turntable (37); the circular turntable (38) is coaxially arranged with the annular turntable (37) and can rotate synchronously; the circular turntable (38) is installed in the clamping body (30) through a positioning column (39); the positioning column (39) and the circular turntable (38) are eccentrically arranged; the positioning column (39) and the clamping body (30) are rotationally connected.
4. A pipeline support system for subway construction according to claim 3, characterized in that: Both positioning columns (39) are provided with a V-shaped handle (391), and the third positioning column is provided with a swing rod (392). The two ends of one V-shaped handle (391) are connected to the adjacent ends of the other V-shaped handle (391) and the end of the swing rod (392) through a second connecting rod (393), respectively. The other end of the other V-shaped handle (391) is connected to the output end of an electric telescopic rod (394), and the electric telescopic rod (394) is installed in the clamping body (30).
5. The pipeline support system for subway construction according to claim 1, characterized in that: The lifting mechanism comprises a lifting base (40), the top surface of the lifting base (40) is recessed inward to form a first groove (41), a first bidirectional threaded shaft (42) is arranged in the first groove (41), two moving blocks (43) are symmetrically arranged on the first bidirectional threaded shaft (42), the top ends of the two moving blocks (43) are connected to one end of a support rod (44) via a rotating shaft, and the other end of the support rod (44) is connected to a fixed block (21) on the bottom surface of the base (20) via the rotating shaft.
6. A pipeline support system for subway construction according to claim 1, characterized in that: The auxiliary mechanism comprises a horizontal roller (50) arranged in the middle of the top surface of the base (20), and inclined rollers (51) are respectively arranged on both sides of the horizontal roller (50), and the roller surfaces of the two inclined rollers (51) are arranged opposite to each other, and the mounting seats (52) of the two inclined rollers (51) pass through the second groove (22) on the top surface of the base (20) and are connected to the two ends of the second bidirectional threaded shaft (23).
7. A pipeline support system for subway construction according to claim 1, characterized in that: The support frame (10) comprises two support frames (11), and the two support frames (11) are connected via a crossbeam (12).
8. A pipeline support system for subway construction according to claim 7, characterized in that: The shock absorbing mechanism comprises a shock absorbing body (60), two ends of the shock absorbing body (60) respectively extend into the support frame (11), the portion of the shock absorbing body (60) extending into the support frame (11) protrudes outward to form a convex block (65), and the convex block (65) can slide along a second sliding groove on the inner wall of the support frame (11); A first telescopic rod (61) is arranged between the bottom of the portion of the shock absorbing body (60) extending into the support frame (11) and the inner wall of the support frame (11), and a spring (62) is sleeved on the outer side of the first telescopic rod (61).
9. A pipeline support system for subway construction according to claim 8, characterized in that: A plurality of second telescopic rods (63) are provided on the top surface of the shock-absorbing body (60) and the bottom surface of the base (20).
10. A pipeline support system for subway construction according to claim 9, characterized in that: Two guide rods (64) are symmetrically arranged on the top surface of the shock absorbing body (60), the top ends of the two guide rods (64) both pass through the base (20), and the two guide rods (64) are respectively located on both sides of the lifting base (40).