Spray type micro-immersion printing and dyeing device for sock processing

By setting up detection components and cleaning cylinders in the nozzle of the spray-type micro-immersion printing and dyeing device, the problem of dirt adhesion in the nozzle affecting the printing and dyeing effect is solved, timely cleaning and efficient printing and dyeing are achieved, and material waste is reduced.

CN119734521APending Publication Date: 2025-04-01ZHUJI QINYUAN KNITTING CO LTD
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Patent Information

Application Number
CN202411933793.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-26
Publication Date
2025-04-01

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Abstract

The invention provides a spray type micro-immersion printing and dyeing device for sock processing, and relates to the field of sock processing device.The spray type micro-immersion printing and dyeing device for sock processing comprises a base, a workbench is arranged at the top of the base, a pattern plate is arranged above the workbench, a nozzle is arranged above the pattern plate in a sliding fit mode, and a cleaning cylinder is hinged to the front portion of the base; the bottom of the nozzle is connected with a discharging channel, and after the nozzle is moved to the position in front of the base, the cleaning cylinder cleans and descales a lower end opening of the discharging channel. The nozzle is symmetrically provided with two detection assemblies. According to the spray type micro-immersion printing and dyeing device for sock processing, a detection assembly is arranged in a nozzle, and the detection assembly is composed of a strip rod, an extension piece, a magnetic block, a pressure sensor, an elastic rod and a small iron bead. By means of magnetic force, the strip rod drives the extension piece to descend, the magnetic block drives the elastic rod to bend, and the dirt attachment degree in the material injection channel is judged according to the bending of the elastic rod at different positions to apply pressure to the pressure sensor and the descending degree of the extension piece at the side surface reaction position.
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Description

Technical Field

[0001] The invention relates to the technical field of socks processing devices, in particular to a spray-type micro-immersion printing and dyeing device for socks processing. Background Art

[0002] In the process of sock production, after the cloth fabric is produced, in order to make its surface have some more beautiful patterns, or have some waterproof and sun-proof functions, the cloth needs to be printed or coated again.

[0003] The existing nozzle has a simple structure, and the printing and dyeing paint is easily accumulated at the port. After the paint solidifies into solid particles, it will cause the nozzle port area to change, thereby affecting the printing and dyeing effect. Secondly, there is a lack of detection components, and it is impossible to clean it in time, which is easy to increase defective products and cause unnecessary waste of materials. Summary of the invention

[0004] 1. Technical issues to be solved

[0005] In view of the deficiencies in the prior art, the present invention provides a spray-type micro-immersion printing and dyeing device for socks processing, which solves the problems raised in the above-mentioned background technology.

[0006] (II) Technical solution

[0007] To achieve the above objectives, the present invention is implemented through the following technical solutions: a spray-type micro-immersion printing and dyeing device for socks processing, comprising a base, a workbench is provided on the top of the base, a pattern plate is arranged above the workbench, a nozzle is slidably fitted above the pattern plate, a cleaning cylinder is hinged at the front of the base, and a discharge channel is connected to the bottom of the nozzle. After the nozzle is moved to the front of the base, the cleaning cylinder cleans and descales the lower end port of the discharge channel.

[0008] The nozzle is symmetrically provided with two detection components, which are used to detect the degree of dirt adhesion on the inner walls of the front and rear sides of the discharge channel. The detection components include a bar, an extension sheet, a magnetic block, a pressure sensor, an internal hollow elastic rod and a small iron bead.

[0009] The bar is slidably fitted in the nozzle, the bar can move up and down, the bottom of the bar is connected to the extension piece, and after the bar is lowered, the extension piece can enter the discharge channel, the magnetic block is arranged at the center of the top of the bar, the pressure sensor is arranged outside the nozzle, and the elastic rods are arranged equidistantly from top to bottom. One end of the elastic rod extends into the nozzle and is connected to a small iron bead, and the working sensing end of the pressure sensor extends into the elastic rod.

[0010] The elastic rod and the magnetic block are in the same longitudinal plane, and a drainage groove is arranged at the front end of the base.

[0011] Preferably, the cleaning cylinder is provided with a storage groove along the length direction, an airbag is slidably fitted in the storage groove, a slide rail is connected to the top of the airbag, a motor is slidably fitted through the slide rail, a grinding block is connected to the top of the motor, a vertical grinding rod is connected to the motor drive shaft, the grinding rod vertically passes through the grinding block, both ends of the grinding block are flipped up to contact the outer wall of the discharge channel, and the outer surface of the grinding rod can contact the inner wall of the discharge channel.

[0012] Preferably, a slide groove compatible with the slide rail is provided at the bottom of the motor, a groove is provided at the end of the storage groove, an electromagnet module is arranged in the groove, a magnetic sheet is arranged on the side of the motor facing the end of the storage groove, and the magnetic poles of the electromagnet module and the opposite end of the magnetic sheet are the same.

[0013] Preferably, brushes are distributed in a ring shape on the outer surface of the cleaning cylinder, and the brushes are arranged along the length direction of the cleaning cylinder. An inflation port is opened at the left end of the cleaning cylinder, and the inflation port is connected to the inflation end of the airbag. A rotating rod is provided at the right end of the cleaning cylinder, and the lower end of the rotating rod is hinged to the base. The upper end of the rotating rod is connected to a motor, and the motor drive shaft is connected to the end of the cleaning cylinder.

[0014] Preferably, the top of the nozzle is connected to an electric push rod, which extends vertically downward into the nozzle, and the movable end of the electric push rod is connected to a spring, and the lower end of the spring is connected to the bar.

[0015] Preferably, a vertical rod is connected to the top of the inner wall of the nozzle, the rod passes through the end of the bar, the extension piece fits the inner wall surface of the discharge channel, and the extension piece is provided with a through leakage hole.

[0016] Preferably, the front and rear sides of the base are hinged with a pressure rod, which can be pressed on the workbench. A sliding rod is suspended above the workbench, and the sliding rod passes through the nozzle. A threaded column is connected to the top of the base, and the threaded column vertically passes through the end of the pattern plate. The threaded column is threadedly connected to two nuts, and the two nuts are used to clamp the end of the pattern plate.

[0017] (III) Beneficial effects

[0018] The present invention provides a spray-type micro-immersion printing and dyeing device for socks processing, which has the following beneficial effects:

[0019] 1. The spray-type micro-dip printing and dyeing device for sock processing has a detection component set up in the nozzle. The detection component consists of a bar, an extension sheet, a magnetic block, a pressure sensor, an elastic rod and a small iron bead. With the help of magnetic force, the bar drives the extension sheet to descend, and the magnetic block drives the elastic rod to bend. According to the bending of the elastic rod at different positions, the pressure sensor is pressed, and the side reaction of the extension sheet at the descending degree is used to judge the degree of dirt adhesion in the injection channel.

[0020] 2. The spray-type micro-immersion printing and dyeing device for sock processing is equipped with a cleaning cylinder, which is provided with a slide slot, and the slide slot is provided with an airbag, a motor, a grinding block and a grinding rod. By inflating the airbag, after the airbag expands, the grinding block contacts the outer wall of the injection channel, and the grinding rod contacts the inner wall of the injection channel, so as to achieve the purpose of grinding and removing dirt. In combination with the detection component, the effect of timely cleaning is achieved. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a three-dimensional diagram of the structure of the present invention;

[0022] Figure 2 It is a schematic diagram of the local structure of the present invention;

[0023] Figure 3 It is a schematic diagram of the nozzle structure of the present invention;

[0024] Figure 4 It is a cross-sectional view of the nozzle structure of the present invention;

[0025] Figure 5 For the present invention Figure 4 A magnified view of the structure at center;

[0026] Figure 6 For the present invention Figure 4 A magnified view of the structure at B in the middle;

[0027] Figure 7 This is an exploded view of the cleaning cartridge structure of the present invention.

[0028] In the figure: 1 base, 11 workbench, 12 pressure rod, 13 pattern plate, 14 threaded column, 15 slide rod, 16 rotating rod, 17 drainage trough, 2 nozzle, 21 discharge channel, 22 electric push rod, 221 spring, 23 pressure sensor, 24 elastic rod, 25 small iron bead, 26 vertical rod, 3 cleaning cylinder, 31 storage slot, 32 groove, 33 brush, 4 rod, 41 extension sheet, 42 leakage hole, 43 magnetic block, 5 airbag, 51 slide rail, 6 motor, 61 grinding block, 62 grinding rod, 63 slide trough, 7 magnetic sheet, 8 electromagnet module. DETAILED DESCRIPTION

[0029] The embodiment of the present invention provides a spray-type micro-immersion printing and dyeing device for socks processing, such as Figure 1-7 As shown, it includes a base 1, a workbench 11 is welded on the top of the base 1, a pattern plate 13 is arranged above the workbench 11, a nozzle 2 is slidably fitted above the pattern plate 13, a cleaning cylinder 3 is hinged at the front of the base 1, and a discharge channel 21 is welded at the bottom of the nozzle 2. After the nozzle 2 is moved to the front of the base 1, the cleaning cylinder 3 cleans and descales the lower end port of the discharge channel 21.

[0030] The nozzle 2 is symmetrically provided with two detection components, which are used to detect the degree of dirt adhesion on the inner walls of the front and rear sides of the discharge channel 21. The detection components include a bar 4, an extension sheet 41, a magnetic block 43, a pressure sensor 23, an internal hollow elastic rod 24 and a small iron bead 25.

[0031] The bar 4 is slidably fitted in the nozzle 2, the bar 4 can move up and down, the bottom of the bar 4 is connected to the extension piece 41, and the bar 4 and the extension piece 41 are integrally formed. After the bar 4 is lowered, the extension piece 41 can enter the discharge channel 21, and the magnetic block 43 is fixedly installed at the center of the top of the bar 4.

[0032] The pressure sensor 23 is fixedly mounted outside the nozzle 2, and the elastic rods 24 are arranged equidistantly from top to bottom. One end of the elastic rod 24 extends into the nozzle 2 and is fixedly connected to the small iron bead 25. The working sensing end of the pressure sensor 23 extends into the hollow elastic rod 24.

[0033] The elastic rod 24 and the magnetic block 43 are in the same longitudinal plane, and a drain groove 17 is welded to the front end of the base 1 .

[0034] An electric push rod 22 is fixedly installed on the top of the nozzle 2. The electric push rod 22 extends vertically downward into the nozzle 2. A spring 221 is welded to the movable end of the electric push rod 22. The lower end of the spring 221 is welded to the bar 4.

[0035] Working principle: the electric push rod 22 extends, pushing the bar 4 down, and the extension piece 41 enters the discharge channel 21. The extension piece 41 drives the magnetic block 42 to descend. As the small iron bead 25 is attracted by the magnetic block 4, the elastic rod 24 bends, and the working sensing end of the pressure sensor 23 senses the pressure and transmits the information to the outside world.

[0036] There is a lot of dirt on the inner wall of the discharge channel 21. After the extension sheet 41 contacts the dirt, the spring 221 is squeezed and the extension sheet 41 cannot continue to descend. If the inner wall of the discharge channel 21 is clean and free of dirt, the extension sheet 41 descends to the lowest point, and the magnetic block 4 is flush with the lowest elastic rod 25. The second lowest elastic rod 25 is bent. According to the position of the elastic rod 4 in the feedback information, it is judged whether the cleaning operation needs to be performed.

[0037] Secondly, since the extension sheet 41 is in contact with the inner wall of the discharge channel 21, when the extension sheet 41 descends, it can scrape off the non-stubborn dirt.

[0038] Before the above components work, clean water needs to be injected into the nozzle 2 to discharge the excess dye.

[0039] A storage groove 31 is opened along the length direction of the cleaning cylinder 3, and an airbag 5 is slidably fitted in the storage groove 31. A slide rail 51 is fixedly installed on the top of the airbag 5, and a motor 6 is slidably fitted through the slide rail 51. A grinding block 61 is fixedly installed on the top of the motor 6, and a vertical grinding rod 62 is fixedly installed on the transmission shaft of the motor 6. The grinding rod 62 vertically passes through the grinding block 61. Both ends of the grinding block 61 are flipped up and contact with the outer wall of the discharge channel 21, and the outer surface of the grinding rod 62 can contact with the inner wall of the discharge channel 21.

[0040] When the airbag 5 is not inflated, the airbag 5 is in a flat state, and the grinding rod 62 and the motor 6 are all hidden in the storage groove 31 .

[0041] When cleaning is required, the electric push rod 22 is retracted to retract the extension sheet 41 into the nozzle 2. The cleaning cylinder 3 is placed under the nozzle 2, and the airbag 5 is inflated. When the airbag 5 expands to the maximum, the grinding rod 62 extends into the discharge channel 21, and the grinding block 61 contacts the outer wall of the discharge channel 21. The motor 6 drives the grinding block 61 to move back and forth, and the grinding block 61 cleans the dirt on the outer wall and port of the discharge channel 21. At the same time, the motor 6 drives the grinding rod 62 to rotate, and the grinding rod 62 grinds the inner wall of the discharge channel 21.

[0042] A slide groove 63 compatible with the slide rail 51 is provided at the bottom of the motor 6, a groove 32 is provided at the end of the storage groove 31, an electromagnet module 8 is fixedly installed in the groove 32, and a magnetic piece 7 is fixedly installed on the side of the motor 6 facing the end of the storage groove 31, and the magnetic poles of the electromagnet module 8 and the opposite end of the magnetic piece 7 are the same.

[0043] The electromagnet modules 8 on both sides work alternately to push the motor 6 to move back and forth. The electromagnet modules 8 do not contact the nozzle 2 or the injection channel 21.

[0044] Brushes 33 are fixedly installed in an annular distribution on the outer surface of the cleaning cylinder 3, and the brushes 33 are arranged along the length direction of the cleaning cylinder 3. An air filling port is provided at the left end of the cleaning cylinder 3, and the air filling port is connected to the air filling end of the airbag 5. A rotating rod 16 is provided at the right end of the cleaning cylinder 3, and the lower end of the rotating rod 16 is hinged to the base 1, and a motor is fixedly installed at the upper end of the rotating rod 16, and the motor drive shaft is fixedly connected to the end of the cleaning cylinder 3.

[0045] After the dirt in the injection channel 21 is removed, the dirt falls into the drain tank 17, and the air in the airbag 5 is completely extracted, so that the motor, the grinding block 61, and the grinding rod 62 are hidden in the storage tank 31. Then, the cover plate covering the storage tank 31 is covered. The motor drives the entire cleaning cylinder 3 to rotate, and the brush 33 performs a secondary cleaning on the lower end of the injection channel 21.

[0046] A vertical rod 26 is welded to the top of the inner wall of the nozzle 2, and the rod 26 passes through the end of the bar 4. The extension piece 41 is attached to the inner wall surface of the discharge channel 21, and a through hole 42 is opened in the extension piece 41. The hole 42 facilitates the dye to enter the injection channel 21.

[0047] The front and rear sides of the base 1 are hinged with a pressure rod 12, which can be pressed on the workbench 11. A slide rod 15 is suspended above the workbench 11, and the slide rod 15 passes through the nozzle 2. The nozzle 2 slides with the slide rod 15. A threaded column 14 is welded on the top of the base 1, and the threaded column 14 vertically passes through the end of the pattern plate 13. The threaded column 14 is threadedly connected with two nuts, and the two nuts are used to clamp the end of the pattern plate 13.

[0048] It also includes a control module and a plug for connecting to an indoor circuit. The control module controls the operation of various electronic components. Since this is a conventional method, it will not be described in detail.

[0049] In summary, the spray-type micro-dip printing and dyeing device for socks processing sets up a detection component in the nozzle 2, and the detection component consists of a bar 4, an extension sheet 41, a magnetic block 43, a pressure sensor 23, an elastic rod 24 and a small iron bead 25. With the help of magnetic force, the bar 4 drives the extension sheet 41 to descend, and the magnetic block 42 drives the elastic rod 24 to bend. According to the bending of the elastic rod 24 at different positions, the pressure sensor 23 is pressed, and the side reaction is the degree of descent of the extension sheet 41, so as to judge the degree of dirt adhesion in the injection channel 21.

[0050] In addition, a cleaning cylinder 3 is provided, and a chute 31 is provided in the cleaning cylinder 3. An airbag 5, a motor 6, a grinding block 61 and a grinding rod 62 are arranged in the chute 31. When the airbag 5 is inflated, the grinding block 61 contacts the outer wall of the injection channel 21, and the grinding rod 62 contacts the inner wall of the injection channel 21, so as to achieve the purpose of grinding and removing dirt. In combination with the detection component, the effect of timely cleaning is achieved.

[0051] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A spray-type micro-dip printing and dyeing device for socks processing, comprising a base (1), characterized in that: A workbench (11) is provided on the top of the base (1), a pattern plate (13) is arranged above the workbench (11), a nozzle (2) is slidably fitted above the pattern plate (13), a cleaning cylinder (3) is hingedly connected to the front of the base (1), and a discharge channel (21) is connected to the bottom of the nozzle (2). After the nozzle (2) is moved to the front of the base (1), the cleaning cylinder (3) cleans and descales the lower end port of the discharge channel (21); The nozzle (2) is symmetrically provided with two detection components, which are used to detect the degree of dirt adhesion on the inner walls of the front and rear sides of the discharge channel (21), and the detection components include a bar (4), an extension sheet (41), a magnetic block (43), a pressure sensor (23), an internal hollow elastic rod (24) and a small iron bead (25); The bar (4) is slidably fitted in the nozzle (2), the bar (4) can move up and down, the bottom of the bar (4) is connected to the extension sheet (41), and the extension sheet (41) can enter the discharge channel (21) after the bar (4) descends. The magnetic block (43) is arranged at the center of the top of the bar (4), the pressure sensor (23) is arranged outside the nozzle (2), and the elastic rods (24) are arranged equidistantly from top to bottom. One end of the elastic rod (24) extends into the nozzle (2) and is connected to the small iron bead (25), and the working sensing end of the pressure sensor (23) extends into the elastic rod (24); The elastic rod (24) and the magnetic block (43) are located in the same longitudinal plane, and a sewage discharge groove (17) is provided at the front end of the base (1).

2. The spray-type micro-immersion printing and dyeing device for socks processing according to claim 1, characterized in that: The cleaning cylinder (3) is provided with a storage groove (31) along the length direction, an air bag (5) is slidably fitted in the storage groove (31), a slide rail (51) is connected to the top of the air bag (5), a motor (6) is slidably fitted through the slide rail (51), a grinding block (61) is connected to the top of the motor (6), a vertical grinding rod (62) is connected to the transmission shaft of the motor (6), the grinding rod (62) vertically passes through the grinding block (61), both ends of the grinding block (61) are turned up to contact the outer wall of the discharge channel (21), and the outer surface of the grinding rod (62) can contact the inner wall of the discharge channel (21).

3. The spray-type micro-immersion printing and dyeing device for socks processing according to claim 2, characterized in that: The bottom of the motor (6) is provided with a slide groove (63) adapted to the slide rail (51); the end of the storage groove (31) is provided with a groove (32); an electromagnet module (8) is arranged in the groove (32); a magnetic sheet (7) is arranged on one side of the motor (6) facing the end of the storage groove (31); and the magnetic poles of the electromagnet module (8) and the opposite end of the magnetic sheet (7) are the same.

4. The spray-type micro-immersion printing and dyeing device for socks processing according to claim 3 is characterized in that: The outer surface of the cleaning cylinder (3) is provided with brushes (33) in an annular shape, and the brushes (33) are arranged along the length direction of the cleaning cylinder (3). The left end of the cleaning cylinder (3) is provided with an inflation port, and the inflation port is connected to the inflation end of the airbag (5). The right end of the cleaning cylinder (3) is provided with a rotating rod (16), the lower end of the rotating rod (16) is hinged to the base (1), and the upper end of the rotating rod (16) is connected to a motor, and the motor transmission shaft is connected to the end of the cleaning cylinder (3).

5. The spray-type micro-immersion printing and dyeing device for socks processing according to claim 4, characterized in that: The top of the nozzle (2) is connected to an electric push rod (22), which extends vertically downward into the nozzle (2). The movable end of the electric push rod (22) is connected to a spring (221), and the lower end of the spring (221) is connected to the bar (4).

6. The spray-type micro-immersion printing and dyeing device for socks processing according to claim 5, characterized in that: The top of the inner wall of the nozzle (2) is connected to a vertical rod (26), which passes through the end of the bar (4). The extension piece (41) is in contact with the inner wall surface of the discharge channel (21), and the extension piece (41) is provided with a through leakage hole (42).

7. The spray-type micro-immersion printing and dyeing device for socks processing according to claim 6, characterized in that: The front and rear sides of the base (1) are hinged with a pressure rod (12), the pressure rod (12) can be pressed on the workbench (11), a sliding rod (15) is suspended above the workbench (11), the sliding rod (15) passes through the nozzle (2), the top of the base (1) is connected with a threaded column (14), the threaded column (14) vertically passes through the end of the pattern plate (13), the threaded column (14) is threadedly connected to two nuts, and the two nuts are used to clamp the end of the pattern plate (13).

Citation Information

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