A testing device for the sealing performance of a sagger
By designing a sealing detection device for the silo bowl including negative pressure suction, open cover closure and fire groove sealing devices, the problem of low detection efficiency and inability to achieve online detection in the prior art is solved, and fast and synchronous sealing and leakage detection effects are achieved.
Patent Information
- Application Number
- CN202510253813.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-05
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2045-03-05
AI Technical Summary
In the prior art, when detecting the sealing properties of kilns, there are problems such as operational troubles, adverse environment, low detection efficiency and inability to realize online detection.
A sealing detection device for the silhouette is designed, including a negative pressure suction device, a sealing device for the silhouette to be tested, and a sealing device for the silhouette to be tested, which can complete the sealing detection through mechanical automation to achieve a fast and synchronous detection effect.
This device can effectively ensure the sealing and leakage detection effect of the silhouette, improve detection efficiency, and is simple in structure, convenient in operation, and economical.
Smart Images

Figure CN119738106B_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of detection of charging and firing containers for kilns, and particularly relates to a detection device for the sealing performance of saggers. Background Art
[0002] As is known in the industry, the integrity and sealing performance of saggers will directly affect the quality of product firing. By detecting the sealing performance of saggers, potential safety hazards can be discovered in a timely manner, various unfavorable situations caused by sagger rupture or poor sealing can be avoided, and product quality can be improved. In view of this, as a manufacturer using a kiln to fire products, it is usually necessary to detect saggers online, regularly or irregularly. Through detection, production interruptions and maintenance costs caused by sagger damage can be reduced, and production efficiency can be improved.
[0003] Still as is known in the industry, saggers used in kilns are usually opaque. In addition, in many cases, due to the internal micro-cracks in the saggers being concealed and the size of the micro-cracks being relatively small, it is difficult or even impossible to detect them with the naked eye. Using a detection device to detect the sealing performance of saggers can achieve the purpose of replacing manual detection with machines, and it is also the generally accepted detection method in the current industry. However, since this type of detection device belongs to the category of non-standard equipment, it is usually designed and manufactured by sagger users in their own ways, so the degree of technical reference is almost negligible, and the detection methods vary greatly depending on the detection device.
[0004] CN219830214U recommends "a detection mechanism for the sealing performance of saggers". This patent involves buckling two saggers, sealing the buckling part, and performing detection in a water tank. For the specific detection method, please refer to paragraphs 0019 and 0022 of the patent specification. Although this patent can achieve the detection purpose, perhaps due to the special structure of the sagger, such as the existence of a sagger fire groove, not only an installation plate but also an airbag are required. When the electric blower works, air is introduced into the sagger cavity. If bubbles are generated in the water tank, it indicates that there is a sealing problem with the sagger. This wet detection method using a water tank is troublesome in operation, for example, manual operation is required to fix the two saggers face to face. On the other hand, it is not conducive to protecting the environment of the detection site, such as causing the floor to be slippery. Moreover, the detection efficiency is relatively low, for example, each detection requires repeated manual clamping. In addition, after the sagger is detected in the water tank, the detected sagger needs to be dried, which takes a long time and cannot be detected online on a mass production furnace.
[0005] In the prior art, the main confusion in the industrial detection of saggers using compressed air lies in that: since the widths of the fire grooves of saggers such as ceramic saggers and graphite saggers are relatively wide, it is generally considered difficult to achieve good sealing during the detection process, thus affecting the accuracy of the detection. Especially for ceramic saggers, the dimensional error degrees of the respective fire grooves formed thereon (one fire groove each in the front, rear, left, and right directions) in the width direction are much larger than those of graphite saggers, and the dimensional consistency is very poor. Therefore, it is relatively difficult to manufacture rubber seals or sponge seals, and the sealing effect is not ideal and the seals are easily worn, which affects the sealing effect. Because when detecting the sealing performance of saggers, the seal needs to be covered on the open part of the sagger from top to bottom.
[0006] In view of the above prior art state, the applicant has conducted repeated and beneficial designs and simulation tests, and formed the technical solution to be introduced below. Summary of the Invention
[0007] The object of the present invention is to provide a sagger sealing detection device that helps to achieve good sealing of the fire grooves of the sagger to be tested to ensure an ideal detection effect, is conducive to quickly and synchronously clamping the four sides of the sagger to be tested in an automatic manner and simultaneously sealing the fire groove part to significantly improve the detection efficiency, and is beneficial to reflecting the simplicity of the structure to facilitate the manufacturing and detection operations and reflect the economy.
[0008] The task of the present invention is accomplished as follows. A sagger sealing detection device includes a frame. The frame is separately disposed on the floor of the test site in the use state or is supported on the floor along with the position of the sagger detection station of the sagger circulation mechanism between the furnace inlet and the furnace outlet of the kiln automation production line. An electrical control box is provided on the lower left or right side of the frame. An installation frame for the sagger sealing detection mechanism is provided at the upper part of the frame in the height direction, and an installation frame for the sagger to be tested conveying mechanism is provided at a position corresponding to the lower part of the installation frame for the sagger sealing detection mechanism; A sagger to be tested conveying mechanism, which is disposed on the installation frame for the sagger to be tested conveying mechanism and is electrically connected to the electrical control box; A sagger sealing negative pressure detection mechanism, characterized in that: the sagger sealing negative pressure detection mechanism includes a negative pressure suction device, a covering and closing device for the open mouth of the sagger to be tested, and a sealing device for the fire groove of the sagger to be tested. The negative pressure suction device is disposed on the installation frame for the sagger sealing detection mechanism, which is electrically connected to the electrical control box and extends to be connected with the covering and closing device for the open mouth of the sagger to be tested. The covering and closing device for the open mouth of the sagger to be tested is connected to the installation frame for the sagger sealing detection mechanism at a position below the installation frame for the sagger sealing detection mechanism. During the process of testing the sealing performance of the sagger and when the sagger to be tested conveying mechanism lifts the sagger upward, the open mouth part of the sagger is covered and closed by the covering and closing device for the open mouth of the sagger to be tested. The sealing device for the fire groove of the sagger to be tested is disposed on the covering and closing device for the open mouth of the sagger to be tested and is electrically connected to the electrical control box. During the process of testing the sealing performance of the sagger, the fire groove formed along the upper edges of the periphery of the open mouth part of the sagger is sealed by the sealing device for the fire groove of the sagger to be tested.
[0009] In a specific embodiment of the present invention, the mounting frame of the sagger sealing detection mechanism includes a front pipe beam, a rear pipe beam, a left pipe beam, a middle pipe beam and a right pipe beam. The front pipe beam and the rear pipe beam are parallel to each other front and back, and the left ends of the front and rear pipe beams are fixed to the upper right side of the machine frame in the height direction, while the right ends of the front and rear pipe beams are fixed to the upper left side of the machine frame in the height direction. The left pipe beam and the middle pipe beam are parallel to each other left and right and are fixed to the opposite side in the middle of the length direction of the front and rear pipe beams. The right pipe beam is located on the right side of the middle pipe beam and is fixed to the opposite side of the right ends of the front and rear pipe beams. The mounting frame of the sagger to be tested conveying mechanism includes a front support beam and a rear support beam. The front and rear support beams are parallel to each other front and back and respectively correspond to the lower sides of the front and rear pipe beams. The left ends of the front and rear support beams are fixed to the middle right side of the machine frame in the height direction, while the right ends of the front and rear support beams are fixed to the middle left side of the machine frame in the height direction. The sagger to be tested conveying mechanism is arranged between the opposite sides in the middle of the length direction of the front and rear support beams. The negative pressure suction device is arranged between the middle pipe beam and the right pipe beam. The open-covering and sealing device of the sagger to be tested together with the sagger fire trough sealing device are connected to the left pipe beam and the middle pipe beam in a suspended state and correspond to the upper side of the sagger to be tested conveying mechanism.
[0010] In another specific embodiment of the present invention, the negative pressure suction device includes a negative pressure fan equipped with a motor electrically connected to the electric control box, an air suction pipe and an exhaust pipe. The motor cooperates with the negative pressure fan and is fixed to the fan mounting plate together with the negative pressure fan. The fan mounting plate is fixed to the vibration damping column support plate through a pair of front and rear vibration damping columns respectively, and the vibration damping column support plate is fixed between the upper sides of the middle pipe beam and the right pipe beam facing upwards. One end of the air suction pipe facing the negative pressure fan is connected to the air inlet of the negative pressure fan, and one end of the air suction pipe facing the open-covering and sealing device of the sagger to be tested is connected to the open-covering and sealing device of the sagger to be tested. One end of the exhaust pipe is connected to the air outlet of the negative pressure fan, and the other end extends towards the exhaust port away from the negative pressure fan and is fixed with a dust filter.
[0011] In yet another specific embodiment of the present invention, the open-mouth covering and sealing device for the test sagger includes a sagger open-mouth sealing support plate, a sagger open-mouth sealing pad, a detection interface, a vacuum pressure gauge, a pair of left connecting rods for the positioning plates, and a pair of right connecting rods for the positioning plates. The sagger open-mouth sealing pad is adhesively fixed to the lower side of the sagger open-mouth sealing support plate and corresponds to the upper side of the test sagger conveying mechanism. The shape and size of the sagger open-mouth sealing support plate are the same as those of the sagger open-mouth sealing pad. The lower end of the detection interface is fixed to the sagger open-mouth sealing support plate, and the sagger open-mouth sealing support plate communicates with the sagger open-mouth sealing pad air outlet hole opened on the sagger open-mouth sealing pad. The upper end of the detection interface is connected to the vacuum pressure gauge through an air guiding pipe. The vacuum pressure gauge is fixed to the upper end of the vacuum pressure gauge support, and the lower end of the vacuum pressure gauge support is fixed to the upper side of the left pipe beam or the middle pipe beam. The lower ends of a pair of left connecting rods for the positioning plates are fixed to the left end of the sagger open-mouth sealing support plate, and the upper ends of the pair of left connecting rods for the positioning plates are fixedly connected to the left pipe beam in a suspended manner. The lower ends of a pair of right connecting rods for the positioning plates are fixed to the right end of the sagger open-mouth sealing support plate, and the upper ends of the pair of right connecting rods for the positioning plates are fixedly connected to the middle pipe beam in a suspended manner; wherein, a sagger open-mouth sealing support plate air outlet hole is opened at the central position of the sagger open-mouth sealing support plate, and a sagger open-mouth sealing pad hole is opened on the sagger open-mouth sealing pad and corresponds to the position of the sagger open-mouth sealing support plate air outlet hole. The sagger open-mouth sealing pad hole coincides with the lower part of the sagger open-mouth sealing support plate air outlet hole. The end of the air suction pipe facing the open-mouth covering and sealing device for the test sagger is fixed to the sagger open-mouth sealing support plate at the position corresponding to the sagger open-mouth sealing support plate air outlet hole; the test sagger fire trough sealing device is arranged with the sagger open-mouth sealing support plate as a carrier.
[0012] In still another specific embodiment of the present invention, the sagger open-mouth sealing pad is made of an elastomeric material, the elastomeric material is rubber, and the rubber is natural rubber, nitrile rubber or asbestos rubber.
[0013] In still another specific embodiment of the present invention, the fire trough sealing device for the test sagger includes a set of fire trough fixing block pressing plate actuating cylinders, a set of fire trough fixing blocks pressing plates, and a set of fire trough plugging and sealing sheets. The number of the set of fire trough fixing block pressing plate actuating cylinders is four, and they are horizontally fixed on the upward side of the sagger open-end closing cushion plate in a state where one is distributed in the front, back, left, and right respectively, and are electrically connected to the electrical control box. The fire trough fixing block pressing plate actuating cylinder columns of this set of fire trough fixing block pressing plate actuating cylinders each protrude from the edge part of the sagger open-end closing cushion plate facing outward. The number of the set of fire trough fixing blocks pressing plates is equal to the number of the set of fire trough fixing block pressing plate actuating cylinders, and the upper part of each fire trough fixing block pressing plate facing one side of the fire trough fixing block pressing plate actuating cylinder is fixed to the fire trough fixing block pressing plate actuating cylinder column through a set of fire trough fixing block pressing plate cushion blocks. And the lower part of each set of fire trough fixing blocks pressing plates and facing one side of the set of fire trough plugging and sealing sheets respectively form a fire trough plugging and sealing sheet fixing seat. The number of the set of fire trough plugging and sealing sheets is four, and they are respectively pasted and fixed to the inner side of the fire trough plugging and sealing sheet fixing seat. And in the state of testing the sagger, the fire troughs formed at the front, back, left, and right upper edge parts of the sagger are sealed by this set of fire trough plugging and sealing sheets respectively.
[0014] In yet another specific embodiment of the present invention, the set of fire trough fixing block pressing plate actuating cylinders is a cylinder; the set of fire trough plugging and sealing sheets is made of an elastomeric material, and the elastomeric material is rubber; the rubber is natural rubber, nitrile rubber, or asbestos rubber.
[0015] In a further specific embodiment of the present invention, the conveying mechanism of the sagger to be tested comprises a group of conveying rollers of the sagger to be tested, a left pivot support beam of the conveying rollers of the sagger to be tested, a right pivot support beam of the conveying rollers of the sagger to be tested, a left clamping device for centering the sagger to be tested, a right clamping device for centering the sagger to be tested, a driving device for the conveying rollers of the sagger to be tested, a lifting device for the sagger to be tested and an opening and closing device for a travel channel of the sagger to be tested, a group of conveying rollers of the sagger to be tested are arranged in a transverse state from back to front or from front to back at intervals, a left shaft head of the conveying rollers of the sagger to be tested of the group of conveying rollers of the sagger to be tested is rotatably supported on the left pivot support beam of the conveying rollers of the sagger to be tested through a left shaft head supporting bearing seat of the conveying rollers of the sagger to be tested and extends to the left side of the left pivot support beam of the conveying rollers of the sagger to be tested, a right shaft head of the conveying rollers of the sagger to be tested The left and right pivot bearings of the sagger conveyor rollers to be tested are connected to the left and right pivot bearings of the sagger conveyor rollers to be tested, and the left and right pivot bearings of the sagger conveyor rollers to be tested are connected to the right and left pivot bearings of the sagger conveyor rollers to be tested, and the left and right pivot bearings of the sagger conveyor rollers to be tested are connected to the left and right ... The left and right pivotal support beams are fixed on the right side of the length direction of the left pivotal support beam of the sagger conveying roller to be measured, and the right pivotal support beams are located on the right side of the left pivotal support beam of the sagger conveying roller to be measured, and the bottom of the right pivotal support beam of the sagger conveying roller to be measured in the length direction is fixed to the side of the right pivotal support beam joist facing upward, and the left and right pivotal support beam joists are fixed between the middle sides of the length direction of the front support beam and the rear support beam in a state corresponding to each other on the left and right sides, wherein a left support beam guide wheel frame of the sagger conveying roller to be measured is fixed on the right side in the length direction of the left pivotal support beam of the sagger conveying roller to be measured, and the position between the left ends of each two adjacent sagger conveying rollers to be measured in a group of sagger conveying rollers to be measured is guided by the left side wall of the sagger to be measured. The left side guide roller of the sagger to be tested is rotatably provided with a roller shaft, and a right side guide roller of the sagger to be tested is fixed on the left side in the length direction of the right pivot support beam of the sagger conveying roller to be tested, and a right side guide roller of the sagger conveying roller to be tested is corresponding to the guide roller frame of the left support beam of the sagger conveying roller to be tested on the guide roller frame of the right support beam of the sagger conveying roller to be tested and at a position between the right ends of each two adjacent sagger conveying rollers to be tested in a group of sagger conveying rollers to be tested, and a right side guide roller of the sagger to be tested is rotatably provided through the right side guide roller shaft of the sagger to be tested; a left clamping device for centering the sagger to be tested is arranged at a central position at the upper part of the length direction of the left pivot support beam of the sagger conveying roller to be tested, and the structure of the left clamping device for centering the sagger to be tested is the same as that of the right clamping device for centering the sagger to be tested.The right clamping device for centering the sagger to be tested comprises a driving cylinder for centering a clamping plate of the sagger to be tested, a clamping plate for centering the sagger to be tested, a pair of guiding rods for centering the clamping plate of the sagger to be tested and a signal collector for the sagger to be tested moving into position, the driving cylinder column of the clamping plate of the sagger to be tested of the driving cylinder column of the clamping plate of the sagger to be tested faces left, and the driving cylinder column of the clamping plate of the sagger to be tested is fixed on the driving cylinder seat of the clamping plate of the sagger to be tested in a lying state, and the driving cylinder seat of the clamping plate of the sagger to be tested is fixed at the upper center position in the length direction of the right pivot support beam of the conveying roller of the sagger to be tested, the right middle part of the clamping plate of the sagger to be tested is fixed to the driving cylinder column of the clamping plate of the sagger to be tested, and the pair of guiding rods for centering the clamping plate of the sagger to be tested respectively correspond to the clamping plate of the sagger to be tested The sagger centering clamping plate driving cylinder column has two sides and the left end is fixed to the right side of the sagger centering clamping plate to be tested, and the right end of a pair of sagger centering clamping plate guide rods to be tested and the cylinder body of the sagger centering clamping plate driving cylinder to be tested form a sliding pair, and the sagger to be tested The signal collector for the movement of the sagger to be tested is arranged on the sagger centering clamping plate driving cylinder seat at a position corresponding to the front side of the sagger centering clamping plate driving cylinder to be tested. The sagger conveying roller driving device for the sagger to be tested includes a sagger conveying roller driving motor for the sagger to be tested and a sagger conveying roller driving reduction box for the sagger to be tested. The sagger conveying roller driving motor for the sagger to be tested is transmission-connected to the sagger conveying roller driving reduction box with its motor shaft facing upward in a longitudinal cantilever state and is driven by the sagger conveying roller driving reduction box together with the sagger conveying roller driving motor for the sagger to be tested The sagger is fixed to the right side of the right pivot support beam of the sagger conveying roller to be tested, and the final power output shaft of the sagger conveying roller driving reduction gearbox of the sagger conveying roller to be tested is transmission connected with the right shaft head of the sagger conveying roller to be tested of any one of the group of sagger conveying rollers to be tested, and the sagger lifting device to be tested comprises a sagger lifting cylinder bracket to be tested, a sagger lifting cylinder to be tested, a pair of sagger frame fixing plate guide columns to be tested, a sagger frame fixing plate to be tested and a pair of sagger lifting frames to be tested, and a support beam fixing folding edge is respectively formed at the left end and the right end of the sagger lifting cylinder bracket to be tested, the support beam fixing folding edge at the left end is fixed to the bottom of the left pivot support beam support beam, and the support beam fixing folding edge at the right end is fixed to the right pivot support beam The bottom of the supporting beam is fixed, the middle part of the bracket of the lifting cylinder of the sagger to be tested corresponds to the lower middle part of the conveying roller of the sagger to be tested and forms a U-shaped cavity of the bracket of the lifting cylinder of the sagger to be tested, and the lifting cylinder of the sagger to be tested is arranged on the bottom wall of the middle part of the bracket of the lifting cylinder of the sagger to be tested at a position corresponding to the U-shaped cavity of the bracket of the lifting cylinder of the sagger to be tested, the lifting cylinder column of the sagger to be tested of the lifting cylinder of the sagger to be tested faces upward and is fixedly connected with the middle part of the side of the fixed plate of the sagger to be tested frame facing downward, a pair of guide columns of the fixed plate of the sagger to be tested frame are respectively located on both sides of the lifting cylinder column of the sagger to be tested, and the upper end of the guide column of the fixed plate of the sagger to be tested frame is fixed to the side of the fixed plate of the sagger to be tested frame facing downward, and the lower end forms a sliding pair with the cylinder body of the lifting cylinder of the sagger to be tested.A pair of jacking frames for the test saggers are arranged in a front-back correspondence with a space therebetween. The pair of jacking frames for the test saggers are in the shape of gantry frames and the lower ends thereof are fixed to the upward-facing side of the fixing plate of the test sagger rack. The upper ends of the pair of jacking frames for the test saggers respectively correspond to the space between two adjacent test sagger conveying rollers in the group of test sagger conveying rollers. And on the upper surfaces in the length directions of the pair of jacking frames for the test saggers, a jacking frame cushion block for the test sagger is fixed respectively. The opening / closing device for the test sagger traveling passage includes a bracket for the opening / closing actuating cylinder of the test sagger traveling passage, a lifting gate roller driving actuating cylinder for the test sagger traveling passage, a pair of guide rods for the lifting gate roller seat of the test sagger traveling passage, a lifting gate roller seat for the test sagger traveling passage, and a lifting gate roller for the test sagger traveling passage. The bracket for the opening / closing actuating cylinder of the test sagger traveling passage corresponds to the front of the bracket for the jacking actuating cylinder of the test sagger, and the upper part of the left end and the upper part of the right end of the bracket for the opening / closing actuating cylinder of the test sagger traveling passage are respectively fixed to the front bottom of the left pivot support beam bracket and the front bottom of the right pivot support beam bracket. A U-shaped cavity of the bracket for the opening / closing actuating cylinder of the test sagger traveling passage is formed in the middle of the bracket for the opening / closing actuating cylinder of the test sagger traveling passage. The lifting gate roller driving actuating cylinder for the test sagger traveling passage is fixed to the seat of the lifting gate roller driving actuating cylinder for the test sagger traveling passage with the column of the lifting gate roller driving actuating cylinder for the test sagger traveling passage facing upward. And the seat of the lifting gate roller driving actuating cylinder for the test sagger traveling passage is fixed to the bottom wall of the cavity of the U-shaped cavity of the bracket for the opening / closing actuating cylinder of the test sagger traveling passage. A pair of guide rods for the lifting gate roller seat of the test sagger traveling passage are respectively located on both sides of the column of the lifting gate roller driving actuating cylinder for the test sagger traveling passage, and the upper ends thereof are connected to the middle of the lifting gate roller seat for the test sagger traveling passage. And the lower ends of the pair of guide rods for the lifting gate roller seat of the test sagger traveling passage form a sliding pair with the cylinder body of the lifting gate roller driving actuating cylinder for the test sagger traveling passage. On the left end and the right end of the lifting gate roller seat for the test sagger traveling passage, a pair of lifting gate roller shaft head support ears are folded upward and oppositely. The lifting gate roller for the test sagger traveling passage is located between the pair of lifting gate roller shaft head support ears, and in the central positions of the left end and the right end end faces of the lifting gate roller for the test sagger traveling passage, a lifting gate roller shaft head is respectively provided. The lifting gate roller shaft head is connected to the lifting gate roller shaft head support ear by a screw.,
[0016] In yet another specific embodiment of the present invention, the clamping plate driving actuating cylinder for the test sagger in alignment, the signal collector for the test sagger in place of travel, the driving motor for the test sagger conveying roller, the lifting gate roller driving actuating cylinder for the test sagger traveling passage, the jacking actuating cylinder for the test sagger, and the lifting gate roller for the test sagger traveling passage are electrically connected to the electric control box.
[0017] In yet another specific embodiment of the present invention, the cylinder for driving the centering clamping plate of the test sagger, the cylinder for lifting the test sagger, and the cylinder for driving the lifting gate roller of the traveling channel of the test sagger are air cylinders; the signal collector for the test sagger in place of traveling is a photoelectric sensor; on the left shaft head of each test sagger conveying roller in a group of test sagger conveying rollers and at a position to the left of the double-row sprocket of the test sagger conveying roller, a double-row sprocket limiting nut is rotatably equipped for preventing the double-row sprocket of the test sagger conveying roller from escaping from the left shaft head of the test sagger conveying roller.
[0018] The technical effect of the technical solution provided by the present invention lies in that: since the test sagger can be conveyed by the test sagger conveying mechanism to a position corresponding to the sagger airtightness negative pressure detection mechanism, and the open part of the sagger is covered and sealed by the open part covering and sealing device of the test sagger of the sagger airtightness negative pressure detection mechanism and the fire trough of the open part of the sagger is sealed by the test sagger fire trough sealing device, and after the negative pressure suction device sucks, it can be judged whether the sagger has leakage or cracks according to whether the pressure in the sagger cavity of the sagger in the closed state disclosed changes. Therefore, not only good sealing effect can be reflected, but also ideal leak detection effect can be obtained; since the sagger airtightness detection action is automatically completed by machinery, the quickness can be reflected and the synchronism of covering and sealing the open part of the sagger and the fire trough around the sagger can be reflected, and excellent detection efficiency can be guaranteed; since the overall structure is very simple, it is not only convenient for manufacturing and test operation, but also the economy can be reflected. Brief Description of the Drawings
[0019] Figure 1 It is a structural diagram of an embodiment of the present invention;
[0020] Figure 2 is Figure 1 a detailed structural diagram of the open part covering and sealing device of the test sagger and the test sagger fire trough sealing device of the structural system of the sagger airtightness negative pressure detection mechanism shown;
[0021] Figure 3 is Figure 1 and Figure 2 a detailed structural diagram of the open part covering and sealing device of the test sagger of the structural system of the sagger airtightness negative pressure detection mechanism shown;
[0022] Figure 4 is Figure 1 a detailed structural diagram of the test sagger conveying mechanism shown. Detailed Description of the Embodiment
[0023] In order to more clearly understand the technical essence and beneficial effects of the present invention, the applicant will make a detailed description in the following by way of examples. However, the descriptions of the examples are not limitations on the technical solutions of the present invention. Any equivalent transformation that is merely formal rather than substantial based on the concept of the present invention should be regarded as falling within the scope of the technical solutions of the present invention.
[0024] In the following description, all concepts related to directions or orientations such as up, down, left, right, front and back are based on Figure 1 the position state where it is located. Therefore, it cannot be understood as a special limitation on the technical solution provided by the present invention.
[0025] Please refer to Figure 1 , which shows a frame 1. The frame 1 is separately arranged on the floor of the test site in the use state, or can also be supported on the floor at the position of the sagger detection station of the sagger circulation mechanism between the inlet and outlet of the kiln furnace hearth accompanying the kiln furnace automatic production line. An electrical control box 11 is arranged on the lower left or right side of the frame 1. An installation frame 12 for a sagger airtightness detection mechanism is arranged at the upper part of the frame 1 in the height direction, and an installation frame 13 for a to-be-tested sagger conveying mechanism is arranged at a position corresponding to the lower part of the installation frame 12 for the sagger airtightness detection mechanism; it shows a to-be-tested sagger conveying mechanism 2. The to-be-tested sagger conveying mechanism 2 is arranged on the aforementioned installation frame 13 for the to-be-tested sagger conveying mechanism and is electrically connected to the aforementioned electrical control box 11; a sagger airtightness negative pressure detection mechanism 3.
[0026] As can be seen from the above description, there are two selectable settings for the scenario of the present invention. One is to be set independently, i.e., set in the sagger test site in a separate setting manner; the other is to be supported on the floor at the position of the sagger detection station of the sagger transfer machinery located between the inlet and the outlet of the kiln furnace hearth along with the automatic production line of the kiln furnace. Regarding the on-line detection of the latter, that is, regarding the second use scenario, the concept of the automatic production line of the kiln furnace is as follows: A frame group generally in the shape of ⊔ is set between the area of the inlet of the kiln furnace hearth (sagger inlet) at one end of the kiln furnace and the outlet of the kiln furnace hearth (sagger outlet) at the other end of the kiln furnace hearth. The two ends of the longitudinal part of the upper part of the ⊔ shape generally correspond to the inlet and the outlet of the kiln furnace hearth respectively. The sagger 4 after being loaded slowly enters from the inlet of the kiln furnace hearth and slowly moves forward and successively passes through each temperature zone in the hearth, such as the preheating zone, the heating zone, the heat preservation zone, the cooling zone and the cooling area until it exits from the outlet of the kiln furnace hearth, and successively goes through smashing (because many materials are in a stubborn caking state after firing), discharging, cleaning, sagger airtightness detection (the cleaning step can also be located after the sagger airtightness detection. If damaged and / or cracked saggers are found during the detection, they will be removed), sagger loading, leveling (leveling the materials in the sagger 4 to avoid the tower effect), and then enters the hearth from the inlet of the kiln furnace, and so on in a cycle. The foregoing workstations are completed on the frame group in the shape of ⊔, that is, on the automatic production line of the kiln furnace. Therefore, the foregoing second use scenario is to incorporate the present invention into the production line as the sagger detection station of the production line.
[0027] In this embodiment, the electrical control box 11 is set on the lower left side of the frame 1. However, if it is set on the lower right side of the frame 1, it should be regarded as an equivalent technical means and still belongs to the technical connotation scope disclosed by the present invention.
[0028] Continue to see Figure 1, as the technical key point of the technical solution provided by the present invention: the aforementioned crucible sealing negative pressure detection mechanism 3 includes a negative pressure suction device 31, an open-covering and closing device 32 for the crucible to be tested, and a fire groove sealing device 33 for the crucible to be tested. The negative pressure suction device 31 is arranged on the aforementioned crucible sealing detection mechanism mounting frame 12. The negative pressure suction device 31 is electrically connected to the aforementioned electrical control box 11 and extends to be connected with the aforementioned open-covering and closing device 32 for the crucible to be tested. The open-covering and closing device 32 for the crucible to be tested is connected to the crucible sealing detection mechanism mounting frame 12 at a position below the aforementioned crucible sealing detection mechanism mounting frame 12. During the process of testing the sealing performance of the crucible 4 and in the state where the aforementioned crucible conveying mechanism 2 lifts (or can be called "jack up") the crucible 4 upward, the open-covering and closing device 32 for the crucible to be tested covers and closes the open part of the crucible 4. The fire groove sealing device 33 for the crucible to be tested is arranged on the aforementioned open-covering and closing device 32 for the crucible to be tested and is electrically connected to the aforementioned electrical control box 11. During the process of testing the sealing performance of the aforementioned crucible 4, the fire groove 42 formed on the upper edges around the open part of the crucible 4 is sealed by the fire groove sealing device 33 for the crucible to be tested.
[0029] Continue to see Figure 1, the aforementioned testing fixture mounting frame 12 for the hermeticity of the saggers includes a front pipe beam 121, a rear pipe beam 122, a left pipe beam 123, a middle pipe beam 124 and a right pipe beam 125. The front pipe beam 121 and the rear pipe beam 122 are parallel to each other in the length direction, and the left ends of the front and rear pipe beams 121, 122 are fixed to the upper right side surface of the aforementioned machine frame 1 in the height direction, while the right ends of the front and rear pipe beams 121, 122 are fixed to the upper left side surface of the machine frame 1 in the height direction. The left pipe beam 123 and the middle pipe beam 124 are parallel to each other left and right and are fixed to the opposite side of the middle part in the length direction of the front and rear pipe beams 121, 122. The right pipe beam 125 is located on the right side of the middle pipe beam 124 and is fixed to the opposite side of the right ends of the front and rear pipe beams 121, 122. The aforementioned mounting frame 13 for the conveying mechanism of the saggers to be tested includes a front support beam 131 and a rear support beam 132. The front and rear support beams 131, 132 are parallel to each other front and rear and respectively correspond to the lower sides of the aforementioned front and rear pipe beams 121, 122. The left ends of the front and rear support beams 131, 132 are fixed to the middle right side surface of the aforementioned machine frame 1 in the height direction, while the right ends of the front and rear support beams 131, 132 are fixed to the middle left side surface of the machine frame 1 in the height direction. The aforementioned conveying mechanism 2 for the saggers to be tested is arranged between the opposite sides of the middle parts in the length direction of the front and rear support beams 131, 132. The aforementioned negative pressure suction device 31 is arranged between the middle pipe beam 124 and the right pipe beam 125. The aforementioned open-covering and sealing device 32 for the saggers to be tested together with the aforementioned sagger fire trough sealing device 33 are connected to the aforementioned left pipe beam 123 and the middle pipe beam 124 in a suspended state and correspond to the upper side of the aforementioned conveying mechanism 2 for the saggers to be tested.
[0030] Continue to see Figure 1, the aforementioned negative pressure suction device 31 includes a negative pressure fan 311 equipped with a motor 3111 electrically connected to the electrical control box 11, a suction pipe 312, and an exhaust pipe 313. The motor 3111 cooperates with the negative pressure fan 311 and is fixed on the fan mounting plate 3112 together with the motor 3111 by the negative pressure fan 311. The fan mounting plate 3112 is fixed to the vibration damping column support plate 31122 by means of fan mounting plate screws 31123 and through a pair of front and rear vibration damping columns 31121 (also referred to as "vibration damping pads"). The vibration damping column support plate 31122 is fixed between the upper sides of the middle pipe beam 124 and the right pipe beam 125 described above. One end of the suction pipe 312 facing the negative pressure fan 311 (the right end in the illustrated position state) is connected to the air inlet of the negative pressure fan 311, and one end of the suction pipe 312 facing the aforementioned open-end covering and closing device 32 of the test crucible (the left end in the illustrated position state) is connected to the open-end covering and closing device 32 of the test crucible. One end of the exhaust pipe 313 (the right end in the illustrated position state) is connected to the air outlet of the negative pressure fan 311, and the other end (the left end in the illustrated position state) extends in the direction away from the exhaust port of the negative pressure fan 311 and is fixed with a dust filter 3131 (also referred to as an "air filter").
[0031] Please refer to Figure 2 and Figure 3 and in combination with Figure 1 , the aforementioned open-end covering and closing device 32 of the test crucible includes a crucible open-end closing pad support plate 321, a crucible open-end closing pad 322, a detection interface 323, a vacuum pressure gauge 324, a pair of positioning plate left connecting rods 325, and a pair of positioning plate right connecting rods 326. The crucible open-end closing pad 322 is adhesively fixed to the lower side of the crucible open-end closing pad support plate 321 and corresponds to the upper part of the aforementioned test crucible conveying mechanism 2. The shape and size of the crucible open-end closing pad support plate 321 are the same as those of the crucible open-end closing pad 322. The lower end of the detection interface 323 is fixed to the crucible open-end closing pad support plate 321, and the crucible open-end closing pad support plate 321 is connected to the crucible open-end closing pad air outlet hole 3221 opened on the crucible open-end closing pad 322 ( Figure 3It is connected to (as shown), and the upper end of the detection interface 323 is connected to the vacuum pressure gauge 324 through the air guide pipe 3231. The vacuum pressure gauge 324 is fixed to the upper end of the vacuum pressure gauge bracket 3241, and the lower end of the vacuum pressure gauge bracket 3241 is fixed to the upward-facing side of the aforementioned left pipe beam 123. The lower ends of a pair of positioning plate left connecting rods 325 are fixed to the left end of the aforementioned sagger open-end closing support plate 321, and the upper ends of the pair of positioning plate left connecting rods 325 are fixedly connected to the aforementioned left pipe beam 123 in a suspended manner (i.e., in a suspended state) and locked by the left connecting rod locking nut 3251. The lower ends of a pair of positioning plate right connecting rods 326 are fixed to the right end of the aforementioned sagger open-end closing support plate 321, and the upper ends of the pair of positioning plate right connecting rods 326 are fixedly connected to the aforementioned middle pipe beam 124 in a suspended manner (i.e., in a suspended state) and locked by the right connecting rod locking nut 3261; among them, a sagger open-end closing support plate air outlet hole 3211 is provided at the central position of the aforementioned sagger open-end closing support plate 321 ( Figure 3 as shown), and a sagger open-end closing gasket hole 3222 is provided on the aforementioned sagger open-end closing gasket 322 and at a position corresponding to the sagger open-end closing support plate air outlet hole 3211. The sagger open-end closing gasket hole 3222 coincides with the lower part of the sagger open-end closing support plate air outlet hole 3211. The end of the aforementioned suction pipe 312 facing the aforementioned sagger open-end covering and closing device 32 is fixed to the aforementioned sagger open-end closing support plate 321 at a position corresponding to the sagger open-end closing support plate air outlet hole 3211; the aforementioned sagger fire trough sealing device 33 is provided with the aforementioned sagger open-end closing support plate 321 as a carrier.
[0032] The applicant needs to explain that: in this embodiment, although the vacuum pressure gauge bracket 3241 together with the vacuum pressure gauge 324 is arranged on the left pipe beam 123, it is also possible to reasonably select a position and arrange it on the right pipe beam 124. Even after extending the air guide pipe 3231, the vacuum pressure gauge bracket 3241 can be arranged at other reasonable positions on the frame 1. Therefore, it cannot be considered that the technical connotation scope disclosed by the present invention is deviated due to the position change of the vacuum pressure gauge bracket 3241.
[0033] In this embodiment, the aforementioned sagger open-end closing gasket 322 is made of an elastomeric material. The aforementioned elastomeric material is rubber, and the aforementioned rubber can be natural rubber, nitrile rubber, asbestos rubber, or other equivalent materials.
[0034] Continue to see Figures 1 to 3, the aforementioned fire trough sealing device 33 for the test crucible includes a set of fire trough fixing block pressing cylinder actuators 331, a set of fire trough fixing block pressing plates 332, and a set of fire trough sealing sheets 333. The number of the set of fire trough fixing block pressing cylinder actuators 331 is four, and they are horizontally fixed on the upward side of the aforementioned crucible open-end closing support plate 321 corresponding to the actuator fixing holes 3212 ( Figure 3 shown) on the crucible open-end closing support plate 321, with one distributed in the front, back, left, and right respectively, and are electrically connected to the aforementioned electrical control box 11. The fire trough fixing block pressing cylinder columns 3311 of the set of fire trough fixing block pressing cylinder actuators 331 each protrude from the edge part of the outward side of the crucible open-end closing support plate 321. The number of the set of fire trough fixing block pressing plates 332 is equal to the number of the set of fire trough fixing block pressing cylinder actuators 331. The upper part of each fire trough fixing block pressing plate 332 faces one side of the fire trough fixing block pressing cylinder actuator 331 and is fixed to the aforementioned fire trough fixing block pressing cylinder column 3311 by a set of fire trough fixing block pressing plate pads 3321 with screws 33211. And on the lower part of the set of fire trough fixing block pressing plates 332 and on the side facing the set of fire trough sealing sheets 333, there is formed a fire trough sealing sheet fixing seat 3322 respectively. The number of the set of fire trough sealing sheets 333 is four, and they are respectively adhesively fixed to the inward side of the fire trough sealing sheet fixing seats 3322. And in the state of testing the aforementioned crucible 4, the fire troughs 42 formed at the front, back, left, and right upper edge parts of the crucible 4 are sealed by the set of fire trough sealing sheets 333 respectively.
[0035] In this embodiment, the aforementioned set of fire trough fixing block pressing cylinder actuators 331 is a pneumatic cylinder; the aforementioned set of fire trough sealing sheets 333 is made of an elastomeric material, and the aforementioned elastomeric material is rubber; the rubber described in this embodiment is natural rubber, but nitrile rubber or asbestos rubber can also be used.
[0036] When the aforementioned test crucible conveying mechanism 2 conveys the crucible 4 to be tested to the position below the test crucible open-end covering and closing device 32 of the structural system of the crucible airtightness negative pressure detection mechanism 3 and the test crucible conveying mechanism 2 lifts the crucible 4 upward (to be described below), that is, jacks it up, the upper open end of the crucible 4, that is, the upper open end of the crucible cavity 41 of the crucible 4, is closely attached to the downward side surface of the crucible open-end closing pad 322. Thus, the aforementioned upper open end of the crucible 4 is closed by the crucible open-end closing pad 322 with a covering effect. At the same time, under the instruction issued by the aforementioned electrical control box 11, the set of fire trough fixing block pressing cylinder actuators 331 work synchronously, causing the fire trough fixing block pressing cylinder columns 3311 to displace into the cylinder body, driving the set of fire trough fixing block pressing plates 332 to move inward accordingly, that is, towards Figure 2The directional displacement of the sagger 4 shown is driven by a set of fire trough fixing block pressing plates 332 due to the fixing of a set of fire trough plugging and sealing pieces 333 to the fire trough fixing block pressing plate pads 3321 at the lower part of the fire trough fixing block pressing plates 332. Thus, the set of fire trough plugging and sealing pieces 333 are driven to displace in the direction of the sagger 4, and then the fire trough 42 of the sagger 4 ( Figure 2 shown) is sealed. Then, under the instruction of the electric control box 11, the motor 3111 operates, driving the negative pressure fan 311. During the operation of the negative pressure fan 311, the air in the sagger cavity 41 is evacuated through the air suction pipe 312, that is, the air in the sagger cavity 41 passes through the sagger open-end sealing gasket hole 3222, the sagger open-end sealing gasket support plate air outlet hole 3211, the air suction pipe 312, the air inlet of the negative pressure fan 311, the air outlet of the negative pressure fan 311, the exhaust pipe 313 and the dust filter 3131 and is discharged to the outside. When the negative pressure in the sagger cavity 41 reaches the set value of the vacuum pressure gauge 324, the motor 3111 stops operating. The sagger cavity 41 is in a pressure-holding state. If there are cracks in the sagger 4 that cause air leakage, the on-site staff can observe the decrease in the reading of the vacuum pressure gauge 324, indicating that the sagger 4 is not suitable for further use and should be removed. Otherwise, it means the sagger 4 is intact and can be continuously used. The time for the above pressure-holding is usually only a few seconds or more than ten seconds. After the detection is completed, the actuating cylinder 331 of the set of fire trough fixing block pressing plates operates in the reverse direction, releasing the sealing of the fire trough 42 of the sagger 4 by the set of fire trough plugging and sealing pieces 333. Then, the structure system of the above-mentioned sagger to be tested conveying mechanism 2 and the sagger to be tested lifting device 27 described below descends, releasing the sagger 4 onto a set of saggers to be tested conveying rollers 21. At the same time, the sagger to be tested travel channel lifting gate roller 285 of the sagger to be tested travel channel opening and closing device 28 descends, so that the sagger 4 that has completed the detection can move out, and the next sagger to be tested 4 is positioned below the sagger open-end covering and sealing device 32. The above process is continuously repeated in this way.
[0037] Please refer to Figure 4 and in combination with Figure 1The aforementioned sagger conveying mechanism 2 includes a group of sagger conveying rollers 21 to be tested, a left pivot support beam 22 for the sagger conveying rollers to be tested, a right pivot support beam 23 for the sagger conveying rollers to be tested, a left clamping device 24 for centering the sagger to be tested, a right clamping device 25 for centering the sagger to be tested, a driving device 26 for the sagger conveying rollers to be tested, a lifting device 27 for the sagger to be tested, and an opening and closing device 28 for a travel passage of the sagger to be tested. A group of sagger conveying rollers 21 to be tested are arranged in a lateral state from back to front or from front to back at intervals. The left shaft head 211 of the sagger conveying rollers to be tested of the group of sagger conveying rollers 21 to be tested is rotatably supported on the left pivot support beam 22 of the sagger conveying rollers to be tested through the left shaft head support bearing seat 2111 of the sagger conveying rollers to be tested and extends to the left pivot support beam 22 of the sagger conveying rollers to be tested. On the left side, the right shaft head 212 of the sagger conveying roller 21 to be tested is rotatably supported on the right pivot support beam 23 of the sagger conveying roller 21 to be tested through the right shaft head support bearing seat 2121 of the sagger conveying roller to be tested, and a pair of sagger bottom wall friction reducing support rollers 213 are rotatably arranged in the middle part of a group of sagger conveying rollers 21 to be tested and at the positions between the opposite sides of the left and right pivot support beams 22 and 23 of the sagger conveying roller to be tested in an interval state, and a double-row sprocket 214 of the sagger conveying roller to be tested is fixed on the left shaft head 211 of the sagger conveying roller 21 to be tested of the aforementioned group of sagger conveying rollers 21 to be tested and at the position located on the left side of the aforementioned left pivot support beam 22 of the sagger conveying roller to be tested, and each of the two adjacent left shaft heads 211 of the sagger conveying roller to be tested The double-row sprockets 214 of the sagger conveying roller to be tested are connected by the double-row sprocket transmission chain 2141 of the sagger conveying roller to be tested, the bottom of the left pivot support beam 22 of the sagger conveying roller to be tested in the length direction is fixed to the side of the left pivot support beam 221 facing upward, the right pivot support beam 23 of the sagger conveying roller to be tested is located on the right side of the left pivot support beam 22 of the sagger conveying roller to be tested, and the bottom of the right pivot support beam 23 of the sagger conveying roller to be tested in the length direction is fixed to the side of the right pivot support beam 231 facing upward, the left and right pivot support beam joists 221, 231 are fixed between the middle opposite sides of the length direction of the aforementioned front support beam 131 and the rear support beam 132 in a state corresponding to each other on the left and right. A left supporting beam guide wheel frame 222 of a sagger conveying roller to be tested is fixed on the right side in the length direction of the pivoting supporting beam 22 through a pair of left supporting beam guide wheel frame hanging feet 2222; a left side wall guide roller 2221 of the sagger conveying roller to be tested is rotatably provided on the left supporting beam guide wheel frame 222 of the sagger conveying roller to be tested and at a position between the left ends of each two adjacent sagger conveying rollers to be tested in a group of sagger conveying rollers to be tested 21 through a left side wall guide roller shaft 22211 of the sagger conveying roller to be tested; a right supporting beam guide wheel frame 232 of the sagger conveying roller to be tested corresponding to the position of the left supporting beam guide wheel frame 222 of the sagger conveying roller to be tested is fixed on the left side in the length direction of the right pivoting supporting beam 23 of the sagger conveying roller to be tested through a pair of right supporting beam guide wheel frame hanging feet 2322;On the guide wheel frame 232 of the right supporting beam of the conveying roller of the sagger to be tested and at the position between the right ends of each two adjacent conveying rollers of the sagger to be tested in a group of conveying rollers 21 of the sagger to be tested, a right side wall guide roller 2321 of the sagger to be tested is rotatably arranged through a right side wall guide roller shaft 23211 of the sagger to be tested. The left clamping device 24 for centering the sagger to be tested is arranged at the upper center position in the length direction of the left pivot supporting beam 22 of the conveying roller of the sagger to be tested, and the structure of the left clamping device 24 for centering the sagger to be tested is the same as that of the right clamping device 25 for centering the sagger to be tested. The right clamping device 25 for centering the sagger to be tested includes a clamping plate driving cylinder 251 for centering the sagger to be tested, a clamping plate 252 for centering the sagger to be tested, and a pair of clamping plates for centering the sagger to be tested. The plate holding guide rod 253 and a sagger to be tested move to the position signal collector 254, the sagger to be tested centering clamping plate driving cylinder column 2511 of the sagger to be tested centering clamping plate driving cylinder 251 of the sagger to be tested faces left, and the sagger to be tested centering clamping plate driving cylinder 251 is fixed on the sagger to be tested centering clamping plate driving cylinder seat 2512 in a lying state, and the sagger to be tested centering clamping plate driving cylinder seat 2512 is fixed at the upper center position in the length direction of the right pivot support beam 23 of the aforementioned sagger conveying roller to be tested, the middle right side of the clamping plate 252 of the sagger to be tested is fixed to the clamping plate driving cylinder column 2511 of the sagger to be tested through the cylinder column connecting block 2513, and a pair of sagger to be tested centering clamping plate guide rods 253 correspond to the sagger to be tested respectively The two sides and the left end of the driving cylinder column 2511 of the centering clamping plate of the sagger are fixed to the right side of the centering clamping plate 252 of the sagger to be tested, and the right end of a pair of guide rods 253 for the centering clamping plate of the sagger to be tested and the cylinder body of the driving cylinder 251 of the centering clamping plate of the sagger to be tested form a sliding pair. The signal collector 254 for the sagger to be tested to move into position is arranged on the aforementioned driving cylinder seat 2512 of the centering clamping plate of the sagger to be tested at a position corresponding to the front side of the driving cylinder 251 of the centering clamping plate of the sagger to be tested. The conveying roller driving device 26 of the sagger to be tested includes a conveying roller driving motor 261 of the sagger to be tested and a conveying roller driving reduction box 262 of the sagger to be tested. The conveying roller driving motor 261 of the sagger to be tested is connected to the conveying roller of the sagger to be tested in a longitudinal cantilever state with its motor shaft facing upward. The roller driving reduction box 262 is connected in driving connection and is fixed to the right side of the right pivot support beam 23 of the sagger conveying roller to be tested by the driving reduction box 262 of the sagger conveying roller to be tested together with the driving motor 261 of the sagger conveying roller to be tested. The final power output shaft 2621 of the driving reduction box 262 of the sagger conveying roller to be tested is connected in driving connection with the right shaft head 212 of the sagger conveying roller to be tested of any one of the group of sagger conveying rollers to be tested 21. The sagger lifting device 27 of the sagger to be tested includes a sagger lifting cylinder bracket 271, a sagger lifting cylinder 272, a pair of sagger frame fixing plate guide pillars 274, a sagger frame fixing plate 275 and a pair of sagger lifting frames 276.At the left end and the right end of the carrier 271 of the jacking cylinder for the test sagger, a beam fixing flange 2711 is formed at each end. The beam fixing flange 2711 at the left end is fixed to the bottom of the left pivot support beam carrier 221 mentioned above, and the beam fixing flange 2711 at the right end is fixed to the bottom of the right pivot support beam carrier 231 mentioned above. The middle part of the carrier 271 of the jacking cylinder for the test sagger corresponds to the middle part below the test sagger conveying roller 21 and forms a U-shaped cavity 2712 of the carrier of the jacking cylinder for the test sagger. The jacking cylinder 272 for the test sagger is arranged on the bottom wall of the middle part of the carrier 271 of the jacking cylinder for the test sagger at a position corresponding to the U-shaped cavity 2712 of the carrier of the jacking cylinder for the test sagger. The jacking cylinder column 2721 of the jacking cylinder 272 for the test sagger faces upward and is fixedly connected to the middle part of the downward-facing side of the test sagger frame fixing plate 275. A pair of guide columns 274 of the test sagger frame fixing plate are respectively located on both sides of the jacking cylinder column 2721 of the jacking cylinder for the test sagger. The upper ends of the pair of guide columns 274 of the test sagger frame fixing plate are fixed to the downward-facing side of the test sagger frame fixing plate 275, and the lower ends form a sliding pair with the cylinder block of the jacking cylinder 272 for the test sagger. A pair of test sagger lifting frames 276 are arranged corresponding to each other before and after at an interval. The pair of test sagger lifting frames 276 are in the shape of a gantry and the lower ends are fixed to the upward-facing side of the test sagger frame fixing plate 275. The upper ends of the pair of test sagger lifting frames 276 respectively correspond to the positions between two adjacent test sagger conveying rollers in the aforementioned group of test sagger conveying rollers 21. And on the upper surfaces in the length direction of the pair of test sagger lifting frames 276, a test sagger lifting frame cushion block 2761 is fixed respectively. The opening and closing device 28 of the test sagger traveling channel includes a support 281 for the opening and closing cylinder of the test sagger traveling channel, a lifting and lowering gate roller driving cylinder 282 for the test sagger traveling channel, a pair of guide rods 283 of the lifting and lowering gate roller seat of the test sagger traveling channel, a lifting and lowering gate roller seat 284 of the test sagger traveling channel, and a lifting and lowering gate roller 285 of the test sagger traveling channel. The support 281 for the opening and closing cylinder of the test sagger traveling channel corresponds to the front of the carrier 271 of the jacking cylinder for the test sagger mentioned above. The upper part of the left end and the upper part of the right end of the support 281 for the opening and closing cylinder of the test sagger traveling channel are respectively fixed to the front bottom of the aforementioned left pivot support beam carrier 221 and the right pivot support beam carrier 231. The middle part of the support 281 for the opening and closing cylinder of the test sagger traveling channel forms a U-shaped cavity 2811 of the support for the opening and closing cylinder of the test sagger traveling channel. The lifting and lowering gate roller driving cylinder 282 for the test sagger traveling channel is fixed to the lifting and lowering gate roller driving cylinder seat 2822 in a state where the lifting and lowering gate roller driving cylinder column 2821 faces upward, and the lifting and lowering gate roller driving cylinder seat 2822 is fixed to the bottom wall of the cavity of the U-shaped cavity 2811 of the support for the opening and closing cylinder of the test sagger traveling channel.A pair of guide rods 283 of the lifting gate roller seat of the traveling channel of the to-be-tested saggers are respectively located on both sides of the cylinder rod 2821 of the driving cylinder of the lifting gate roller of the traveling channel of the to-be-tested saggers, and the upper ends are connected to the middle part of the lifting gate roller seat 284 of the traveling channel of the to-be-tested saggers. The lower ends of the pair of guide rods 283 of the lifting gate roller seat of the traveling channel of the to-be-tested saggers form a sliding pair with the cylinder body of the aforementioned driving cylinder 282 of the lifting gate roller of the traveling channel of the to-be-tested saggers. At the left end and the right end of the lifting gate roller seat 284 of the traveling channel of the to-be-tested saggers, a pair of lifting gate roller shaft head supporting ears 2841 are folded upwards towards each other. The lifting gate roller 285 of the traveling channel of the to-be-tested saggers is located between the pair of lifting gate roller shaft head supporting ears 2841, and at the central positions of the left end and the right end end faces of the lifting gate roller 285 of the traveling channel of the to-be-tested saggers, there is a lifting gate roller shaft head 2851 each, and the lifting gate roller shaft head 2851 is connected to the lifting gate roller shaft head supporting ear 2841 by screws.,
[0038] The aforementioned driving cylinder 251 for centering and clamping the to-be-tested saggers, the signal collector 254 for the to-be-tested saggers arriving at the position, the driving motor 261 of the conveying rollers of the to-be-tested saggers, the driving cylinder 282 of the lifting gate roller of the traveling channel of the to-be-tested saggers, the lifting cylinder 272 of the to-be-tested saggers, and the lifting gate roller 285 of the traveling channel of the to-be-tested saggers are electrically controlled and connected to the aforementioned electrical control box 11.
[0039] In this embodiment, the aforementioned driving cylinder 251 for centering and clamping the to-be-tested saggers, the lifting cylinder 272 of the to-be-tested saggers, and the driving cylinder 282 of the lifting gate roller of the traveling channel of the to-be-tested saggers are air cylinders; the aforementioned signal collector 254 for the to-be-tested saggers arriving at the position is a photoelectric sensor; on the left shaft head 211 of the conveying rollers of the to-be-tested saggers in the aforementioned group of conveying rollers 21 of the to-be-tested saggers and at the positions on the left side of the double-row sprockets 214 of the conveying rollers of the to-be-tested saggers, a double-row sprocket limiting nut 2112 for preventing the double-row sprockets 214 of the conveying rollers of the to-be-tested saggers from escaping from the left shaft head 211 of the conveying rollers of the to-be-tested saggers is screwed on respectively.
[0040] Taking the second scenario of the foregoing setup scenario as an example, when the sagger 4 to be detected is fed, i.e., sent, to a set of sagger conveying rollers 21 of the sagger conveying mechanism 2 to be tested of the present invention by a sagger feeding mechanism (not shown in the figure), since the sagger conveying roller driving motor 261 of the structural system of the sagger conveying roller driving device 26 to be tested is in a working state at this time, the sagger conveying roller driving motor 261 drives the sagger conveying roller driving reduction gearbox 262. After being decelerated by the sagger conveying roller driving reduction gearbox 262, the final power output shaft 2621 of the sagger conveying roller driving reduction gearbox drives the right shaft head 212 of one of the sagger conveying rollers in a set of sagger conveying rollers 21 that is in transmission connection with it. The right shaft head 212 of the sagger conveying roller drives one of the sagger conveying rollers in a set of sagger conveying rollers 21, and the left shaft head 211 of the sagger conveying roller driven by the driven sagger conveying roller causes all of the set of sagger conveying rollers 21 to enter a rotating state in a chain reaction manner under the combined action of the sagger conveying roller double-row sprocket 214 and the sagger conveying roller double-row sprocket transmission chain 2141. When the sagger 4 is moved by the movement of the set of sagger conveying rollers 21 to the extent that the signal can be collected by the aforementioned sagger in-position signal collector 254, the sagger 4 is exactly below the aforementioned sagger opening sealing pad 322. Then the sagger in-position signal collector 254 feeds the signal back to the electrical control box 11, and the electrical control box 11 issues a working instruction to the sagger travel channel opening and closing device 28. The sagger travel channel lifting gate roller driving cylinder 282 works, and the sagger travel channel lifting gate roller driving cylinder column 2821 that extends out of the cylinder body, i.e., upward, drives the sagger travel channel lifting gate roller seat 284 and the sagger travel channel lifting gate roller 285 to rise from the gap (space) between two adjacent sagger conveying rollers 21 to prevent the sagger 4 from moving forward. At the same time, the electrical control box 11 issues an instruction to the aforementioned sagger conveying roller driving device 26 to stop the sagger conveying roller driving motor 261. Under the working instruction issued by the electrical control box 11, the left and right clamping devices 24 and 25 for centering the sagger to be tested work synchronously. Taking the right clamping device 25 for centering the sagger to be tested as an example, the sagger centering clamping plate driving cylinder 251 works, and the sagger centering clamping plate driving cylinder column 2511 that extends out to the left, i.e., out of the cylinder body, drives the sagger centering clamping plate 252 to move leftward and clamp the sagger in cooperation with the corresponding sagger centering clamping plate of the left clamping device 24 for centering the sagger to be tested. After clamping, i.e., after one clamping action, the centering of the sagger 4 is completed. Then, after a reasonable delay time set by the process, such as 2 to 3 seconds, it is immediately released, that is, the sagger centering clamping plate driving cylinder 251 works in the reverse direction, and the sagger centering clamping plate driving cylinder column 2511 and the sagger centering clamping plate 252 are reset to the right.Meanwhile, under the working instruction issued by the electrical control box 11, the test sagger lifting actuator 272 also enters the working state. The column 2721 of the test sagger lifting actuator extends upward, i.e., outward of the cylinder body, and pushes the test sagger frame fixing plate 275 together with a pair of test sagger lifting frames 276 fixed thereon to rise from the gap between two adjacent test sagger conveying rollers 21, so that the upper edge surface of the open mouth of the sagger 4 is in close contact with the sagger open mouth sealing pad 322 to form a seal. Then, according to the operation process described by the applicant above, it is detected by the sagger sealing negative pressure detection mechanism 3. After the detection is completed, the aforementioned test sagger lifting device 27 works in reverse, causing a pair of test sagger lifting frames 276 to descend, and placing the sagger 4 that has completed the detection on a group of test sagger conveying rollers 21, and conveying the sagger 4 that has completed the detection to the next working station in the state where the test sagger traveling channel lifting gate roller 285 of the test sagger traveling channel opening and closing device 28 descends to open the channel. Of course, if the sagger 4 has cracks and air leakage, it is removed according to what the applicant described above.
[0041] In summary, the technical solution provided by the present invention makes up for the deficiencies in the prior art, successfully completes the invention task, and faithfully realizes the technical effects described by the applicant in the technical effect column above.
Claims
1. A sagger sealing detection device, comprising a frame (1), which is independently arranged on the floor of a test site in a use state or supported on the floor at a position of a sagger detection station of a sagger circulation mechanism located between a furnace inlet and a furnace outlet of a kiln automatic production line, an electrical control box (11) is arranged on the left or right side of the lower part of the frame (1), a sagger sealing detection mechanism mounting frame (12) is arranged on the upper part of the frame (1) in the height direction, and a sagger conveying mechanism mounting frame (13) to be tested is arranged at a position corresponding to the lower part of the sagger sealing detection mechanism mounting frame (12); a sagger conveying mechanism (2) to be tested, the sagger conveying mechanism (2) to be tested is arranged on the sagger conveying mechanism mounting frame (13) to be tested and is electrically connected to the electrical control box (11); a sagger sealing negative pressure detection mechanism (3), characterized in that: The sagger sealing negative pressure detection mechanism (3) comprises a negative pressure suction device (31), a sagger opening covering and sealing device (32) and a sagger fire groove sealing device (33). The negative pressure suction device (31) is arranged on the sagger sealing detection mechanism mounting frame (12). The negative pressure suction device (31) is electrically connected to the electrical control box (11) and extends to the sagger opening covering and sealing device (32) to be tested and is connected to the sagger opening covering and sealing device (32). The sagger opening covering and sealing device (32) is connected to the sagger sealing detection mechanism mounting frame (12) at a position below the sagger sealing detection mechanism mounting frame (12). When the sagger (4) is tested, the negative pressure suction device (31) is electrically connected to the electrical control box (11) and is extended to the sagger opening covering and sealing device (32) to be tested and is connected to the sagger sealing detection mechanism mounting frame (12). During the sealing test of the sagger (4), the open covering and sealing device (32) of the sagger (4) to be tested is used to cover and seal the open part of the sagger (4) when the sagger (4) to be tested conveying mechanism (2) lifts the sagger (4) upwards. The fire groove sealing device (33) of the sagger (4) to be tested is arranged on the open covering and sealing device (32) of the sagger (4) to be tested and is electrically connected to the electrical control box (11). During the sealing test of the sagger (4), the fire groove sealing device (33) of the sagger (4) to be tested seals the fire groove (42) formed on the upper edge of the open part of the sagger (4) around. The fire groove sealing device (33) of the sagger (4) to be tested comprises a group of fire groove fixing block pressure plate actuating cylinders (331), a group of fire groove fixing block pressure plate actuating cylinders (332), a group of fire groove fixing block pressure plate actuating cylinders (3 ... A pressure plate (332) and a group of fire groove plugging sealing sheets (333); a group of fire groove fixed block pressure plate actuating cylinders (331) having four in number and being disposed one each in front, rear, left and right and being fixed horizontally on the side of the sagger opening closing pad support plate (321) facing upward and being electrically connected to the electrical control box (11); the fire groove fixed block pressure plate actuating cylinder columns (3311) of the group of fire groove fixed block pressure plate actuating cylinders (331) each protrude out of the edge of the side of the sagger opening closing pad support plate (321) facing outward; the number of a group of fire groove fixed block pressure plates (332) is equal to the number of a group of fire groove fixed block pressure plate actuating cylinders (331); and the upper part of each fire groove fixed block pressure plate (332) faces upward. One side of the fire groove fixing block pressure plate actuating cylinder (331) is fixed to the fire groove fixing block pressure plate actuating cylinder column (3311) through a group of fire groove fixing block pressure plate pads (3321), and a fire groove plugging sealing piece fixing seat (3322) is formed at the lower part of a group of fire groove fixing block pressure plates (332) and on one side facing a group of fire groove plugging sealing pieces (333). The group of fire groove plugging sealing pieces (333) has four pieces and are respectively adhered and fixed to the inner side of the fire groove plugging sealing piece fixing seat (3322). When the sagger (4) is tested, the group of fire groove plugging sealing pieces (333) respectively seals the fire grooves (42) formed at the front, rear, left, and right upper edges of the sagger (4).
2. A sagger sealing detection device according to claim 1, characterized in that: The sagger sealing detection mechanism mounting frame (12) comprises a front pipe beam (121), a rear pipe beam (122), a left pipe beam (123), a middle pipe beam (124) and a right pipe beam (125), the front pipe beam (121) and the rear pipe beam (122) are parallel to each other front and back, and the left ends of the front and rear pipe beams (121, 122) are fixed to the upper right side surface of the frame (1) in the height direction, and the front and rear pipe beams (121, 122) are fixed to the upper right side surface of the frame (1) in the height direction. The right end is fixed to the upper left side surface of the frame (1) in the height direction; the left pipe beam (123) and the middle pipe beam (124) are parallel to each other and fixed to the middle of the front and rear pipe beams (121, 122) in the length direction; the right pipe beam (125) is located on the right side of the middle pipe beam (124) and fixed to the right end of the front and rear pipe beams (121, 122) in the length direction; the sagger conveying mechanism mounting frame (13) to be tested includes a front support beam (131) and a rear support beam (132), the front and rear support beams (131, 132) are parallel to each other front and back and correspond to the bottom of the front and rear pipe beams (121, 122) respectively, the left ends of the front and rear support beams (131, 132) are fixed to the right side of the middle part of the height direction of the frame (1), and the right ends of the front and rear support beams (131, 132) are fixed to the left side of the middle part of the height direction of the frame (1); the sagger conveying mechanism (2) to be tested is arranged at The front and rear support beams (131, 132) are located between the middle parts facing each other in the longitudinal direction; the negative pressure suction device (31) is arranged between the middle tube beam (124) and the right tube beam (125); the opening covering and closing device (32) of the sagger to be tested and the fire groove sealing device (33) of the sagger to be tested are connected to the left tube beam (123) and the middle tube beam (124) in a suspended state and correspond to the upper side of the sagger to be tested conveying mechanism (2).
3. A sagger sealing detection device according to claim 2, characterized in that: The negative pressure suction device (31) comprises a negative pressure fan (311) equipped with a motor (3111) electrically connected to the electrical control box (11), an air intake pipe (312) and an air exhaust pipe (313), the motor (3111) cooperates with the negative pressure fan (311) and the negative pressure fan (311) and the motor (3111) are fixed on a fan mounting plate (3112), and the fan mounting plate (3112) is fixed to a vibration damping column support plate (31122) through a pair of front and rear vibration damping columns (31121), and the vibration damping column support plate (31122) ) is fixed between the middle tube beam (124) and the upper side of the right tube beam (125), one end of the air intake pipe (312) facing the negative pressure fan (311) is connected to the air inlet of the negative pressure fan (311), and one end of the air intake pipe (312) facing the open covering and closing device (32) of the sagger to be tested is connected to the open covering and closing device (32) of the sagger to be tested, one end of the exhaust pipe (313) is connected to the air outlet of the negative pressure fan (311), and the other end extends in the direction away from the exhaust port of the negative pressure fan (311) and is fixed with a dust filter (3131).
4. A sagger sealing detection device according to claim 3, characterized in that: The sagger opening covering and closing device (32) to be tested comprises a sagger opening closing pad support plate (321), a sagger opening closing pad (322), a detection interface (323), a vacuum pressure gauge (324), a pair of positioning plate left connecting rods (325) and a pair of positioning plate right connecting rods (326); the sagger opening closing pad (322) is glued and fixed on the downward side of the sagger opening closing pad support plate (321) and corresponds to the upper side of the sagger opening conveying mechanism (2) to be tested; the shape and size of the sagger opening closing pad support plate (321) are the same as those of the sagger opening closing pad (322); the detection interface (323) The lower end of the detection interface (323) is fixed to the sagger open closed pad support plate (321), and the sagger open closed pad support plate (321) is communicated with the sagger open closed pad air outlet hole (3221) provided on the sagger open closed pad (322), and the upper end of the detection interface (323) is connected to the vacuum pressure gauge (324) through the air duct (3231), and the vacuum pressure gauge (324) is fixed to the upper end of the vacuum pressure gauge bracket (3241), and the lower end of the vacuum pressure gauge bracket (3241) is fixed to the upper side of the left pipe beam (123) or the middle pipe beam (124), and a pair of positioning plate left connecting rods (325) are connected to the left pipe beam (123) or the middle pipe beam (124). The lower end is fixed to the left end of the sagger open closed pad support plate (321), and the upper ends of a pair of positioning plate left connecting rods (325) are fixedly connected to the left pipe beam (123) in a suspended manner; the lower ends of a pair of positioning plate right connecting rods (326) are fixed to the right end of the sagger open closed pad support plate (321), and the upper ends of a pair of positioning plate right connecting rods (326) are fixedly connected to the middle pipe beam (124) in a suspended manner; wherein, an open sagger closed pad support plate air outlet (3211) is provided at the center position of the open sagger closed pad support plate (321), and an open sagger closed pad support plate air outlet (3211) is provided at the center position of the open sagger closed pad support plate (322). A kiln opening sealing pad hole (3222) is provided on the kiln opening at a position corresponding to the air outlet hole (3211) of the kiln opening sealing pad support plate, and the kiln opening sealing pad hole (3222) coincides with the lower part of the kiln opening sealing pad support plate air outlet hole (3211), and one end of the suction pipe (312) facing the kiln opening covering and closing device (32) to be tested is fixed to the kiln opening sealing pad support plate (321) at a position corresponding to the air outlet hole (3211) of the kiln opening sealing pad support plate; the kiln opening fire groove sealing device (33) to be tested is arranged with the kiln opening sealing pad support plate (321) as a carrier.
5. A sagger sealing detection device according to claim 4, characterized in that: The sagger opening sealing pad (322) is made of an elastomeric material, wherein the elastomeric material is rubber, and the rubber is natural rubber, nitrile rubber or asbestos rubber.
6. A sagger sealing detection device according to claim 1, characterized in that: The group of fire trough fixing block pressure plate actuating cylinders (331) are air cylinders; the group of fire trough blocking sealing sheets (333) are made of an elastomeric material, the elastomeric material is rubber; the rubber is natural rubber, nitrile rubber or asbestos rubber.
7. A sagger sealing detection device according to claim 2, characterized in that: The sagger conveying mechanism (2) comprises a group of sagger conveying rollers (21) to be tested, a left pivot support beam (22) to be tested sagger conveying rollers, a right pivot support beam (23) to be tested sagger conveying rollers, a left clamping device (24) for centering the sagger to be tested, a right clamping device (25) for centering the sagger to be tested, a driving device (26) for the sagger conveying rollers to be tested, a lifting device (27) for the sagger to be tested and an opening and closing device (28) for a travel passage of the sagger to be tested. The group of sagger conveying rollers (21) to be tested are arranged in a horizontal state from back to front or from front to back at intervals. The left shaft heads (211) of the sagger conveying rollers to be tested of the group of sagger conveying rollers (21) to be tested are rotatably supported on the sagger conveying rollers to be tested through left shaft head support bearing seats (2111) of the sagger conveying rollers to be tested. The invention relates to a sagger conveying roller (21) to be tested, wherein the right shaft head (212) of the sagger conveying roller (21) to be tested is rotatably supported on the right shaft head support beam (23) of the sagger conveying roller (21) to be tested through a right shaft head support bearing seat (2121) of the sagger conveying roller (21) to be tested. A pair of sagger bottom wall friction reducing support rollers (213) are rotatably arranged in a spaced state in the middle of a group of sagger conveying rollers (21) to be tested and at positions between the left and right pivot support beams (22, 23) of the sagger conveying roller to be tested. The left shaft head (211) of the sagger conveying roller (21) to be tested and at a position between the left and right pivot support beams (22, 23) of the sagger conveying roller to be tested are provided on the left shaft head (211) of the sagger conveying roller (21) to be tested and at a position between the left and right pivot support beams (22, 23) of the sagger conveying roller to be tested. A double-row sprocket (214) of the sagger conveying roller to be measured is fixed to the left side of the left pivot support beam (22) of the sagger conveying roller to be measured, and the double-row sprockets (214) of the sagger conveying roller to be measured on the left shaft heads (211) of each two adjacent sagger conveying rollers to be measured are connected by a double-row sprocket transmission chain (2141) of the sagger conveying roller to be measured, the bottom of the left pivot support beam (22) of the sagger conveying roller to be measured in the length direction is fixed to the side of the left pivot support beam (221) facing upward, the right pivot support beam (23) of the sagger conveying roller to be measured is located on the right side of the left pivot support beam (22) of the sagger conveying roller to be measured, and the bottom of the right pivot support beam (23) of the sagger conveying roller to be measured in the length direction is fixed to the side of the right pivot support beam (231) facing upward The left and right pivotal support beams (221, 231) are fixed on one side upward, and the left and right pivotal support beams (221, 231) are fixed between the middle sides of the longitudinal direction of the front support beam (131) and the rear support beam (132) in a state corresponding to each other on the left and right, wherein a left support beam guide wheel frame (222) of the sagger conveying roller to be tested is fixed on the right side in the longitudinal direction of the left pivotal support beam (22) of the sagger conveying roller to be tested, and a left side wall guide roller (2221) of the sagger conveying roller to be tested is rotatably provided on the left support beam guide wheel frame (222) of the sagger conveying roller to be tested and at a position between the left ends of each two adjacent sagger conveying rollers to be tested in a group of sagger conveying rollers to be tested (21), through a left side wall guide roller shaft (22211) of the sagger conveying roller to be tested,A guide wheel frame (232) of the conveying roller of the sagger to be tested right supporting beam corresponding to the guide wheel frame (222) of the conveying roller of the sagger to be tested left supporting beam is fixed on the left side in the length direction of the conveying roller of the sagger to be tested right supporting beam. A guide wheel frame (232) of the conveying roller of the sagger to be tested right supporting beam corresponding to the conveying roller of the sagger to be tested left supporting beam is provided on the guide wheel frame (232) of the conveying roller of the sagger to be tested right supporting beam and at the position between the right ends of two adjacent conveying rollers of the sagger to be tested in a group of conveying rollers of the sagger to be tested (21) so as to be rotatably provided with a guide wheel shaft (23211) of the right side wall of the sagger to be tested. A left clamping device (24) for centering the sagger to be tested is provided at the center of the upper part of the left pivotal supporting beam (22) of the conveying roller of the sagger to be tested in the length direction. The structure of the left clamping device (24) for the sagger to be tested is the same as that of the right clamping device (25) for the sagger to be tested. The right clamping device (25) for the sagger to be tested comprises a clamping plate driving cylinder (251) for the sagger to be tested, a clamping plate (252) for the sagger to be tested, a pair of clamping plate guide rods (253) for the sagger to be tested, and a sagger to be tested moving to position signal collector (254). The clamping plate driving cylinder column (2511) for the sagger to be tested of the clamping plate driving cylinder (251) for the sagger to be tested faces leftward, and the clamping plate driving cylinder (251) for the sagger to be tested is fixed on the clamping plate driving cylinder seat (2512) for the sagger to be tested in a lying state. The clamping plate driving cylinder seat (2512) of the sagger to be tested is fixed at the upper center position of the length direction of the right pivot support beam (23) of the conveying roller of the sagger to be tested, the right side of the middle of the clamping plate (252) of the sagger to be tested is fixed to the clamping plate driving cylinder column (2511) of the sagger to be tested, a pair of clamping plate guide rods (253) of the sagger to be tested respectively correspond to the two sides of the clamping plate driving cylinder column (2511) of the sagger to be tested, and the left end is fixed to the right side of the clamping plate (252) of the sagger to be tested, and the right end of the clamping plate guide rod (253) of the sagger to be tested forms a sliding pair with the cylinder body of the clamping plate driving cylinder (251) of the sagger to be tested, and the sagger to be tested moves to the position signal The collector (254) is arranged on the clamping plate driving cylinder seat (2512) of the sagger to be tested at a position corresponding to the front side of the clamping plate driving cylinder (251) of the sagger to be tested. The conveying roller driving device (26) of the sagger to be tested comprises a conveying roller driving motor (261) of the sagger to be tested and a conveying roller driving reduction box (262) of the sagger to be tested. The conveying roller driving motor (261) of the sagger to be tested is in transmission connection with the conveying roller driving reduction box (262) of the sagger to be tested in a longitudinal cantilever state with its motor shaft facing upward, and the conveying roller driving reduction box (262) of the sagger to be tested is fixed together with the conveying roller driving motor (261) of the sagger to be tested to the right side of the right pivot support beam (23) of the conveying roller of the sagger to be tested.The final power output shaft (2621) of the sagger conveying roller driving reduction box (262) is connected to the right shaft head (212) of any one of the sagger conveying rollers (21) in the group of sagger conveying rollers (21) in driving connection. The sagger lifting device (27) comprises a sagger lifting cylinder bracket (271), a sagger lifting cylinder (272), a pair of sagger frame fixing plate guide posts (274), a sagger frame fixing plate (275) and a sagger lifting frame (276). A support beam fixing folding edge (2711) is formed at the left and right ends of the sagger lifting cylinder bracket (271). ), the joist fixing folded edge (2711) at the left end is fixed to the bottom of the left pivot support beam joist (221), and the joist fixing folded edge (2711) at the right end is fixed to the bottom of the right pivot support beam joist (231), the middle part of the sagger to be tested lifting cylinder bracket (271) corresponds to the lower middle part of the sagger to be tested conveying roller (21) and is formed with a sagger to be tested lifting cylinder bracket U-shaped cavity (2712), the sagger to be tested lifting cylinder (272) is arranged on the bottom wall of the middle part of the sagger to be tested lifting cylinder bracket (271) at a position corresponding to the sagger to be tested lifting cylinder bracket U-shaped cavity (2712), the sagger to be tested lifting cylinder (272) is arranged on the bottom wall of the middle part of the sagger to be tested lifting cylinder bracket (271) at a position corresponding to the sagger to be tested lifting cylinder bracket U-shaped cavity (2712), the sagger to be tested lifting cylinder (272) ) of the sagger to be tested, the lifting cylinder column (2721) faces upward and is fixedly connected to the middle part of the side of the sagger frame fixing plate (275) facing downward, a pair of sagger frame fixing plate guide columns (274) are respectively located on both sides of the sagger frame lifting cylinder column (2721), and the upper ends of the sagger frame fixing plate guide columns (274) are fixed to the side of the sagger frame fixing plate (275) facing downward, while the lower ends form a sliding pair with the cylinder body of the sagger frame lifting cylinder (272) to be tested, and a pair of sagger frame lifting frames (276) to be tested correspond to each other in a spaced state, and the sagger frame lifting frames (276) to be tested are in the shape of a gantry and the lower ends thereof face upward with the sagger frame fixing plate (275) to be tested. The upper ends of a pair of saggers to be tested lifting frames (276) correspond to two adjacent saggers to be tested conveying rollers in the group of saggers to be tested conveying rollers (21), and a saggers to be tested lifting frame cushion block (2761) is fixed on the upper surface of the pair of saggers to be tested lifting frames (276) in the length direction. The saggers to be tested travel channel opening and closing device (28) comprises a saggers to be tested travel channel opening and closing cylinder bracket (281), a saggers to be tested travel channel lifting gate roller driving cylinder (282), a pair of saggers to be tested travel channel lifting gate roller seat guide rods (283), a saggers to be tested travel channel lifting gate roller seat (284) and a saggers to be tested travel channel lifting gate roller (285).The opening and closing cylinder bracket (281) of the traveling channel of the sagger to be tested corresponds to the front of the lifting cylinder bracket (271) of the sagger to be tested, and the upper left end and the upper right end of the opening and closing cylinder bracket (281) of the traveling channel of the sagger to be tested are respectively fixed to the front end bottom of the left pivot support beam support beam (221) and the right pivot support beam support beam (231), and the middle part of the opening and closing cylinder bracket (281) of the traveling channel of the sagger to be tested is formed with an opening and closing cylinder bracket of the traveling channel of the sagger to be tested. The cylinder bracket U-shaped cavity (2811) is used, and the driving cylinder (282) for lifting the gate roller of the traveling channel of the sagger to be tested is fixed to the driving cylinder seat (2822) for lifting the gate roller of the traveling channel of the sagger to be tested with its cylinder column (2821) for lifting the gate roller of the traveling channel of the sagger to be tested facing upward, and the driving cylinder seat (2822) for lifting the gate roller of the traveling channel of the sagger to be tested is fixed to the cavity bottom wall of the U-shaped cavity (2811) of the opening and closing cylinder bracket of the traveling channel of the sagger to be tested, and a pair of The guide rods (283) of the lifting gate roller seat of the travel channel of the sagger to be tested are respectively located on both sides of the driving cylinder column (2821) of the lifting gate roller of the travel channel of the sagger to be tested, and the upper ends are connected to the middle part of the lifting gate roller seat (284) of the travel channel of the sagger to be tested, and the lower ends of the guide rods (283) of the lifting gate roller seat of the travel channel of the sagger to be tested and the cylinder body of the driving cylinder (282) of the lifting gate roller of the travel channel of the sagger to be tested form a sliding pair. 4) has a pair of lifting gate roller shaft head support ears (2841) folded upwards and unfolded at the left and right ends, the lifting gate roller (285) of the sagger traveling channel to be tested is located between the pair of lifting gate roller shaft head support ears (2841), and a lifting gate roller shaft head (2851) is provided at the center of the left and right end faces of the lifting gate roller (285) of the sagger traveling channel to be tested, and the lifting gate roller shaft head (2851) is connected to the lifting gate roller shaft head support ears (2841) by screws.
8. A sagger sealing detection device according to claim 7, characterized in that: The sagger to be tested centering clamping plate driving cylinder (251), the sagger to be tested moving in position signal collector (254), the sagger to be tested conveying roller driving motor (261), the sagger to be tested moving channel lifting gate roller driving cylinder (282), the sagger to be tested lifting cylinder (272) and the sagger to be tested moving channel lifting gate roller (285) are electrically controlled and connected to the electrical control box (11).
9. A sagger sealing detection device according to claim 7 or 8, characterized in that: The described sagger centering clamping plate driving cylinder (251), the described sagger lifting cylinder (272) and the described sagger travel channel lifting gate roller driving cylinder (282) are air cylinders; the described sagger travel in place signal collector (254) is a photoelectric sensor; and a double-row sprocket limiting nut (2112) is rotatably arranged on the left shaft head (211) of the described sagger conveying roller (21) and at the position on the left side of the double-row sprocket (214) of the described sagger conveying roller for preventing ...
Citation Information
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