A method and system for analyzing the effect of sanding treatment based on a textile sanding machine
By identifying the fluff features of the surface image of the wool fabric of the wool machine, judging the quality and correcting the speed of the grinding roller, the problem of quality identification of the wool machine is solved and the optimization control of textile quality is achieved.
Patent Information
- Application Number
- CN202510267503.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-07
- Publication Date
- 2025-07-11
- Estimated Expiration
- 2045-03-07
AI Technical Summary
The prior art is difficult to identify the product quality and woven-beating ability of textile fabrics after being polished by the woven-beating machine, which makes it difficult to control in time when the quality is poor, affecting the quality of the fabric.
By identifying the surface image of the fur finishing fabric, obtaining the fluff coverage area and average length, determining the quality of the detection area, calculating the proportion of the qualified area, analyzing the influence of the grinding roller speed, and correcting the speed range of the grinding roller to ensure quality.
A comprehensive quality evaluation and control of the effect of wool treatment is achieved, ensuring that the textiles meet the quality requirements and optimizing the operating status of the wool machine.
Smart Images

Figure CN119753987B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of fabric treatment, and particularly relates to a method and system for analyzing the grinding treatment effect based on a textile grinding machine. Background Art
[0002] The grinding machine is mainly used in the subsequent finishing process of the textile process to grind a layer of fluff on the fabric, making the fabric softer and more comfortable. Therefore, the processing process of the grinding machine can improve the softness and comfort of the textile fabric, which can directly affect the quality of the fabric. The price of the ground fabric is relatively high, which can increase the industrial output value and enhance the economy.
[0003] However, in the prior art, it is difficult to identify the product quality and grinding ability of the textile fabric after being ground by the grinding machine, and it is even more difficult to timely control the grinding machine in the case of poor quality performance to ensure the quality requirements of the fabric. Summary of the Invention
[0004] The purpose of the present invention is to provide a method and system for analyzing the grinding treatment effect based on a textile grinding machine to solve at least one of the above-mentioned prior art problems.
[0005] A method for analyzing the grinding treatment effect based on a textile grinding machine includes the following steps:
[0006] Identify the surface image of the fabric after grinding and finishing to obtain the fluff coverage area and the average fluff length of each detection area; judge the quality by the fluff coverage area and the average fluff length of each detection area, and mark the detection area as a qualified detection area or an unqualified detection area; identify the fabric grinding treatment ability by calculating the proportion of the qualified detection area.
[0007] Analyze the grinding roller speed of the grinding machine in the unqualified detection area to determine the influence degree of the grinding roller speed on the fabric grinding.
[0008] Analyze the distribution of the unqualified detection area in all detection areas to determine the quality influence factor of the current grinding treatment on the fabric fluff, and correct the current preset grinding roller speed range by the quality influence factor of the fabric fluff and the current preset grinding roller speed range.
[0009] As a further technical solution of the present invention: the specific process of judging the quality by the fluff coverage area and the average fluff length of each detection area is as follows:
[0010] Compare the fluff coverage area of each detection area with the standard value of the fluff coverage area range of the detection area, and compare the average fluff length of each detection area with the fluff average length range of the detection area. The specific comparison process is as follows:
[0011] If the villus coverage area of the detection area is within the villus coverage area range of the detection area, and the average villus length of the detection area is within the average villus length range of the detection area, then mark the detection area as a qualified detection area;
[0012] Otherwise, mark the detection area as an unqualified detection area.
[0013] As a further technical solution of the present invention: The specific process of identifying the fabric napping treatment ability by calculating the proportion of qualified detection areas is as follows:
[0014] Count the number of qualified detection areas, calculate the ratio of the number of qualified detection areas to the number of detection areas, and obtain the napping performance value through processing;
[0015] If the napping performance value is less than the napping performance threshold, generate a napping unqualified signal.
[0016] As a further technical solution of the present invention: The specific process of determining the influence degree of the grinding roller speed on fabric napping is as follows:
[0017] If the average grinding roller speed of the unqualified detection area is not within the preset grinding roller speed range, mark the detection area as a grinding roller speed abnormal area;
[0018] Count the proportion of the number of grinding roller speed abnormal areas in the number of unqualified detection areas to obtain the proportion of grinding roller speed abnormal areas;
[0019] If the proportion of grinding roller speed abnormal areas is greater than or equal to the grinding roller speed abnormal area proportion threshold, generate a high grinding roller speed influence signal.
[0020] As a further technical solution of the present invention: The process of correcting the currently preset grinding roller speed range:
[0021] Obtain the villus coverage area and average villus length in the unqualified detection area, conduct an overrun ratio analysis on the villus coverage area and average villus length of all unqualified detection areas to obtain the overrun average ratio of the villus coverage area and the overrun average ratio of the average villus length; then perform weighted processing on the overrun average ratio of the villus coverage area and the overrun average ratio of the average villus length to obtain the quality influence factor of the current napping treatment on the fabric villi;
[0022] Calculate through the quality influence factor of the fabric villi, the operation influence factor of the actual grinding roller speed of the current napping treatment, and the currently preset grinding roller speed range to obtain the correction value for the currently preset grinding roller speed range.
[0023] As a further technical solution of the present invention: According to the correction value of the currently preset grinding roller speed range, obtain the subsequent preset grinding roller speed range [V min +VX, Vmax -VX], where VX represents the correction value for the currently preset grinding roller speed range, and V min represents the minimum value of the currently preset grinding roller speed range, and V max represents the maximum value of the currently preset grinding roller speed range.
[0024] As a further technical solution of the present invention: The process of obtaining the overlimit average ratio of the fluff coverage area is as follows:
[0025] Obtain the fluff coverage area in the unqualified detection area, judge the fluff coverage area in the unqualified detection area with the two end values of the fluff coverage area range, and determine the endpoint value of the fluff coverage area range closest to the fluff coverage area in the unqualified detection area;
[0026] Calculate the ratio through the endpoint value of the fluff coverage area range closest to the fluff coverage area in the unqualified detection area to obtain the overlimit ratio of the fluff coverage area;
[0027] Calculate the average value of the overlimit ratios of the fluff coverage areas of all unqualified detection areas to obtain the overlimit average ratio of the fluff coverage area.
[0028] As a further technical solution of the present invention: The process of obtaining the overlimit average ratio of the average fluff length is as follows:
[0029] Obtain the average fluff length in the unqualified detection area, judge the average fluff length in the unqualified detection area with the two end values of the average fluff length range, and determine the endpoint value of the average fluff length range closest to the average fluff length in the unqualified detection area;
[0030] Calculate the ratio through the endpoint value of the average fluff length range closest to the average fluff length in the unqualified detection area to obtain the overlimit ratio of the average fluff length;
[0031] Calculate the average value of the overlimit ratios of the average fluff lengths of all unqualified detection areas to obtain the overlimit average ratio of the average fluff length.
[0032] As a further technical solution of the present invention: The process of obtaining the operation influence factor of the actual grinding roller speed during the current napping treatment is as follows:
[0033] Obtain the average grinding roller speed in the grinding roller speed abnormal area, judge the average grinding roller speed in the grinding roller speed abnormal area with the two end values of the grinding roller speed range, and determine the endpoint value of the grinding roller speed range closest to the average grinding roller speed in the grinding roller speed abnormal area;
[0034] Calculate the ratio through the endpoint value of the grinding roller speed range closest to the average grinding roller speed in the grinding roller speed abnormal area to obtain the overlimit ratio of the grinding roller speed;
[0035] Calculate the average value of the over-limit ratio of the grinding roller speeds in all areas with abnormal grinding roller speeds to obtain the operation influence factor of the actual grinding roller speed in the current napping process.
[0036] An analysis system for the napping treatment effect of a textile napping machine, the system includes:
[0037] Napping monitoring module: Identify the surface image of the fabric in the napping finishing process to obtain the fluff coverage area and the average fluff length of each detection area; Make a quality judgment on the fluff coverage area and the average fluff length of each detection area, and mark the detection area as a qualified detection area or an unqualified detection area; Identify the fabric napping treatment ability by calculating the proportion of qualified detection areas.
[0038] Influence identification module: Analyze the grinding roller speed of the napping machine in the unqualified detection areas to determine the influence degree of the grinding roller speed on the fabric napping.
[0039] Napping correction module: Analyze the distribution of the unqualified detection areas among all detection areas to determine the quality influence factor of the current napping treatment on the fabric fluff, and correct the current preset grinding roller speed range through the processing of the quality influence factor of the fabric fluff and the current preset grinding roller speed range.
[0040] Advantages of the present invention:
[0041] The present invention identifies the surface image of the fabric in the napping finishing process to obtain the fluff coverage area and the average fluff length of each detection area; Make a quality judgment on the fluff coverage area and the average fluff length of each detection area, and mark the detection area as a qualified detection area or an unqualified detection area; Identify the fabric napping treatment ability by calculating the proportion of qualified detection areas; Analyze the grinding roller speed of the napping machine in the unqualified detection areas to determine the influence degree of the grinding roller speed on the fabric napping; Analyze the distribution of the unqualified detection areas among all detection areas to determine the quality influence factor of the current napping treatment on the fabric fluff, and correct the current preset grinding roller speed range through the processing of the quality influence factor of the fabric fluff and the current preset grinding roller speed range; The present invention conducts a quality assessment on the fabric napped by the napping machine through the fluff characteristics, then preferentially identifies the influence on the operating state of the grinding roller speed according to the quality problems, and finally comprehensively and fully controls the speed of the napping machine from the abnormal expression ratio of the speed itself during operation and the abnormal expression ratio of the fabric product quality under the condition of determining the factors, so that under the abnormal state of fabric napping, the factors can be determined and the parameters can be adjusted, and it is ensured that the textile napping meets the quality requirements. Description of the drawings
[0042] To more clearly illustrate the technical solutions in the embodiments of the present invention, the following will briefly introduce the accompanying drawings required for the description of the embodiments. Obviously, the accompanying drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other accompanying drawings can be obtained based on these drawings.
[0043] Figure 1 It is a flowchart of a method for analyzing the grinding treatment effect based on a textile grinding machine provided in Embodiment 2 of the present invention;
[0044] Figure 2 It is a structural block diagram of a system for analyzing the grinding treatment effect based on a textile grinding machine provided in Embodiment 3 of the present invention. Specific embodiments
[0045] In order to enable those skilled in the art to better understand the solutions of the present invention, the following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of them. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0046] Embodiment 1
[0047] A grinding treatment method based on a textile grinding machine described in the embodiment of the present invention includes:
[0048] S1: According to the type of fabric and the grinding requirements, determine the model and configuration of the grinding machine, and perform pretreatment on the fabric to ensure that the fabric surface is clean and flat;
[0049] It should be noted that the process of fabric pretreatment includes: desizing, scouring, bleaching, etc.;
[0050] S2: Immerse the fabric in the raising agent solution so that a layer of raising agent is evenly covered on the fabric surface;
[0051] S3: Perform drying treatment on the fabric impregnated with the raising agent, and perform stenter treatment on the dried fabric;
[0052] S4: Feed the fabric into the grinding machine for grinding finishing, and form fluff by high-speed rotation and friction with the fabric surface;
[0053] Among them, the operating principle of the grinding machine is mainly:
[0054] The grinding machine is equipped with six abrasive rollers, and different numbers of abrasive papers are wrapped according to different fabrics.
[0055] The fabric surface is given a certain tension on the high-speed rotating abrasive roller. After being rubbed by six abrasive rollers, a thick layer of fluff is formed on the fabric surface.
[0056] Embodiment 2
[0057] Figure 1 The figure is a flowchart of an analysis method for the abrasive finishing effect based on a textile napping machine provided in Embodiment 2 of the present invention. It mainly analyzes the fluff quality of the fabric in Embodiment 2, and specifically includes the following steps:
[0058] Step 1: Identify the surface image of the napped fabric to obtain the fluff coverage area and the average fluff length of each detection area; judge the quality of each detection area by the fluff coverage area and the average fluff length, and mark the detection area as a qualified detection area or an unqualified detection area; identify the napping processing ability of the fabric by calculating the proportion of qualified detection areas.
[0059] In some embodiments, a high-resolution camera is used to photograph the surface of the napped fabric to obtain a captured image. The captured image is divided into several detection areas (where the division is along the transmission direction of the fabric on the napping machine). The captured image is preprocessed. According to the preprocessed captured image, the fluff features are extracted from the fabric background using image segmentation technology, and then the fluff coverage area and the average fluff length of each detection area are obtained through an image recognition algorithm.
[0060] Judge the quality of each detection area by the fluff coverage area and the average fluff length, and mark the detection area as a qualified detection area or an unqualified detection area; identify the napping processing ability of the fabric by calculating the proportion of qualified detection areas.
[0061] First specifically, the specific process of judging the quality of each detection area by the fluff coverage area and the average fluff length is as follows:
[0062] Compare the fluff coverage area of each detection area with the standard value of the fluff coverage area range of the detection area, and compare the average fluff length of each detection area with the fluff average length range of the detection area. The specific comparison process is as follows:
[0063] If the fluff coverage area of the detection area is within the fluff coverage area range of the detection area, and the average fluff length of the detection area is within the fluff average length range of the detection area, then mark the detection area as a qualified detection area;
[0064] If the fluff coverage area of the detection area is not within the fluff coverage area range of the detection area, and the average fluff length of the detection area is within the fluff average length range of the detection area, then mark the detection area as an unqualified detection area;
[0065] If the villus coverage area of the detection area is within the villus coverage area range of the detection area, and the average villus length of the detection area is not within the average villus length range of the detection area, then mark the detection area as a non-conforming detection area;
[0066] If the villus coverage area of the detection area is not within the villus coverage area range of the detection area, and the average villus length of the detection area is not within the average villus length range of the detection area, then mark the detection area as a non-conforming detection area;
[0067] Second, specifically, the specific process of identifying the fabric raising treatment ability by calculating the proportion of qualified detection areas is as follows:
[0068] Count the number of qualified detection areas, calculate the ratio of the number of qualified detection areas to the number of detection areas, and process to obtain the raising performance value;
[0069] Compare the raising performance value with the raising performance threshold. The specific comparison process is as follows:
[0070] If the raising performance value is greater than or equal to the raising performance threshold, it indicates that the villus quality of the fabric after being processed by the raising machine meets the production requirements, and a raising qualified signal is generated;
[0071] If the raising performance value is less than the raising performance threshold, it indicates that the villus quality of the fabric after being processed by the raising machine does not meet the production requirements, and a raising unqualified signal is generated;
[0072] Step 2: Analyze the grinding roll speed of the raising machine in the non-conforming detection areas to determine the influence degree of the grinding roll speed on the fabric raising;
[0073] In some embodiments, extract all non-conforming detection areas, obtain the real-time speed of the sandpaper grinding roll or carbon fiber grinding roll during the raising treatment for each non-conforming detection area, and perform mean processing to obtain the average grinding roll speed of the non-conforming detection areas;
[0074] Compare the average grinding roll speed of the non-conforming detection areas with the preset grinding roll speed range. The specific comparison process is as follows:
[0075] If the average grinding roll speed of the non-conforming detection areas is not within the preset grinding roll speed range, it means that the actual working speed of the grinding roll during the raising treatment of the non-conforming detection areas does not meet the standard of the preset grinding roll speed, then mark the detection area as an area with abnormal grinding roll speed;
[0076] If the average roller speed of the unqualified detection area is within the preset roller speed range, it means that during the napping process of the unqualified detection area, the actual working speed of the roller meets the standard of the preset roller speed. Then, mark this detection area as the area with normal roller speed;
[0077] Statistically calculate the proportion of the number of areas with abnormal roller speed in the number of unqualified detection areas to obtain the proportion of areas with abnormal roller speed;
[0078] Compare the proportion of areas with abnormal roller speed with the threshold of the proportion of areas with abnormal roller speed. The specific comparison process is as follows:
[0079] If the proportion of areas with abnormal roller speed is greater than or equal to the threshold of the proportion of areas with abnormal roller speed, it indicates that the abnormal roller speed has a greater impact on the unqualified quality of the fabric fluff, and generate a high signal for the impact of roller speed;
[0080] If the proportion of areas with abnormal roller speed is less than the threshold of the proportion of areas with abnormal roller speed, it indicates that the abnormal roller speed has a smaller impact on the unqualified quality of the fabric fluff, and generate a low signal for the impact of roller speed;
[0081] It should be noted that when the low signal for the impact of roller speed is generated, it is still necessary to continue to detect other factor failures of the napping machine or the quality of the fabric. Other factors include the temperature during fabric napping, etc.;
[0082] Step 3: Analyze the distribution of unqualified detection areas among all detection areas, determine the quality impact factor of the current napping process on the fabric fluff, and correct the current preset roller speed range through the quality impact factor of the fabric fluff and the current preset roller speed range;
[0083] In some implementation cases, when the high signal for the impact of roller speed is obtained, obtain the fluff coverage area and average fluff length in the unqualified detection area, conduct an over - proportion analysis of the fluff coverage area and average fluff length of all unqualified detection areas to obtain the average over - proportion of fluff coverage area and average over - proportion of fluff length; then conduct a weighted process on the average over - proportion of fluff coverage area and average over - proportion of fluff length to obtain the quality impact factor of the current napping process on the fabric fluff; among them, when conducting a weighted process on the over - proportion of fluff coverage area and over - proportion of fluff length, the weight coefficients of the over - proportion of fluff coverage area and over - proportion of fluff length can take values of 0.67 and 0.33;
[0084] Calculate through the quality impact factor of the fabric fluff, the operation impact factor of the actual roller speed of the current napping process and the current preset roller speed range. The calculation formula is as follows:
[0085]
[0086] Among them, VX represents the correction value for the currently preset grinding roller speed range, V min represents the minimum value of the currently preset grinding roller speed range, V max represents the maximum value of the currently preset grinding roller speed range, K1 represents the quality influence factor of the current napping treatment on the fabric fluff, and K2 represents the operation influence factor of the actual grinding roller speed of the current napping treatment;
[0087] According to the correction value for the currently preset grinding roller speed range, the subsequent preset grinding roller speed range [V min + VX, V max - VX] is obtained;
[0088] Specifically, the process of obtaining the average over-limit ratio of the fluff coverage area is as follows:
[0089] Obtain the fluff coverage area in the unqualified detection area, judge the fluff coverage area in the unqualified detection area with the two end values of the fluff coverage area range, and determine the end value of the fluff coverage area range closest to the fluff coverage area in the unqualified detection area;
[0090] Calculate through the end value of the fluff coverage area range closest to the fluff coverage area in the unqualified detection area, and the calculation formula is as follows:
[0091]
[0092] Among them, SC represents the over-limit ratio of the fluff coverage area, Ss represents the fluff coverage area in the unqualified detection area, and Sd represents the end value of the fluff coverage area range closest to the fluff coverage area in the unqualified detection area;
[0093] Calculate the average value of the over-limit ratios of the fluff coverage areas of all unqualified detection areas to obtain the average over-limit ratio of the fluff coverage area;
[0094] Specifically, the process of obtaining the average over-limit ratio of the average fluff length is as follows:
[0095] Obtain the average fluff length in the unqualified detection area, judge the average fluff length in the unqualified detection area with the two end values of the average fluff length range, and determine the end value of the average fluff length range closest to the average fluff length in the unqualified detection area;
[0096] Calculate through the end value of the average fluff length range closest to the average fluff length in the unqualified detection area, and the calculation formula is as follows:
[0097]
[0098] Among them, DC represents the over-limit ratio of the average length of the villi, Ds represents the average length of the villi in the unqualified detection area, and Dd represents the end value of the average length range of the villi closest to the average length of the villi in the unqualified detection area;
[0099] Calculate the average value of the over-limit ratios of the average lengths of the villi in all unqualified detection areas to obtain the average over-limit ratio of the average length of the villi;
[0100] Thirdly, specifically, the process of obtaining the operation influence factor of the actual roller speed in the current sanding process is as follows:
[0101] Obtain the average roller speed in the abnormal roller speed area, judge the average roller speed in the abnormal roller speed area with the two end values of the roller speed range, and determine the end value of the roller speed range closest to the average roller speed in the abnormal roller speed area;
[0102] Calculate through the end value of the roller speed range closest to the average roller speed in the abnormal roller speed area, and the calculation formula is as follows:
[0103]
[0104] Among them, VC represents the over-limit ratio of the roller speed, Vs represents the average roller speed in the abnormal roller speed area, and Vd represents the end value of the roller speed range closest to the average roller speed in the abnormal roller speed area;
[0105] Calculate the average value of the over-limit ratios of the roller speeds in all abnormal roller speed areas to obtain the operation influence factor of the actual roller speed in the current sanding process;
[0106] Technical solution of the embodiment of the present invention: Identify the surface image of the fabric after sanding finishing to obtain the fluff coverage area and the average fluff length of each detection area; judge the quality of the fluff coverage area and the average fluff length of each detection area, and mark the detection area as a qualified detection area or an unqualified detection area; identify the sanding treatment ability of the fabric by calculating the proportion of the qualified detection area; analyze the grinding roller speed of the sanding machine in the unqualified detection area to determine the influence degree of the grinding roller speed on the sanding of the fabric; analyze the distribution of the unqualified detection area in all detection areas to determine the quality influence factor of the current sanding treatment on the fabric fluff, and correct the current preset grinding roller speed range through the quality influence factor of the fabric fluff and the current preset grinding roller speed range; The present invention evaluates the quality of the fabric sanded by the sanding machine through the fluff characteristics, then preferentially identifies the influence of the operating state of the grinding roller speed according to the quality problems, and finally comprehensively and comprehensively controls the speed of the sanding machine from the abnormal expression ratio of the speed itself during operation and the abnormal expression ratio of the fabric product quality under the condition of factor determination, so that in the abnormal state of fabric sanding, factor determination and parameter regulation can be carried out, and it is ensured that the sanding of textiles meets the quality requirements.
[0107] Embodiment III
[0108] As Figure 2 shown, a sanding treatment effect analysis system based on a textile sanding machine described in the embodiment of the present invention includes the following modules:
[0109] Sanding monitoring module: Identify the surface image of the fabric after sanding finishing to obtain the fluff coverage area and the average fluff length of each detection area; judge the quality of the fluff coverage area and the average fluff length of each detection area, and mark the detection area as a qualified detection area or an unqualified detection area; identify the sanding treatment ability of the fabric by calculating the proportion of the qualified detection area;
[0110] Influence identification module: Analyze the grinding roller speed of the sanding machine in the unqualified detection area to determine the influence degree of the grinding roller speed on the sanding of the fabric;
[0111] Sanding correction module: Analyze the distribution of the unqualified detection area in all detection areas to determine the quality influence factor of the current sanding treatment on the fabric fluff, and correct the current preset grinding roller speed range through the quality influence factor of the fabric fluff and the current preset grinding roller speed range.
[0112] The above has described in detail an embodiment of the present invention, but the above content is only a preferred embodiment of the present invention and cannot be considered as limiting the scope of implementation of the present invention. All equivalent changes and improvements made according to the scope of the application of the present invention should still fall within the scope covered by the patent of the present invention.
Claims
1. A method for analyzing the brushing treatment effect based on a textile brushing machine, characterized in that: Including the following steps: Identify the surface image of the napped fabric to obtain the fluff coverage area and the average fluff length of each detection area; Judge the quality of the fluff coverage area and the average fluff length of each detection area, and mark the detection area as a qualified detection area or an unqualified detection area; by calculating the proportion of qualified detection areas, identify the napping treatment ability of the fabric; Analyze the roller speed of the napping machine in the unqualified detection area to determine the influence degree of the roller speed on the napping of the fabric; Analyze the distribution of the unqualified detection areas among all detection areas to determine the quality influence factor of the current napping treatment on the fabric fluff, and correct the current preset roller speed range based on the quality influence factor of the fabric fluff and the current preset roller speed range; Obtain the fluff coverage area and the average fluff length in the unqualified detection area, conduct an over - proportion analysis of the fluff coverage area and the average fluff length of all unqualified detection areas to obtain the over - limit average ratio of the fluff coverage area and the over - limit average ratio of the average fluff length; then perform a weighted process on the over - limit average ratio of the fluff coverage area and the over - limit average ratio of the average fluff length to obtain the quality influence factor of the current napping treatment on the fabric fluff; Calculate a correction value for the current preset roller speed range through the quality influence factor of the fabric fluff, the operation influence factor of the actual roller speed of the current napping treatment, and the current preset roller speed range; 2. The deburring treatment effect analysis method based on a textile deburring machine according to claim 1, characterized in that: The specific process of judging the quality of the fluff coverage area and the average fluff length of each detection area is as follows: Compare the fluff coverage area of each detection area with the standard value of the fluff coverage area range of the detection area, and compare the average fluff length of each detection area with the average fluff length range of the detection area. The specific comparison process is as follows: If the fluff coverage area of the detection area is within the fluff coverage area range of the detection area and the average fluff length of the detection area is within the average fluff length range of the detection area, mark the detection area as a qualified detection area; Otherwise, mark the detection area as an unqualified detection area.
3. The method for analyzing the brushing treatment effect based on a textile brushing machine according to claim 2, wherein: The specific process of identifying the napping treatment ability of the fabric by calculating the proportion of qualified detection areas is as follows: Count the number of qualified detection areas, calculate the ratio of the number of qualified detection areas to the number of detection areas, and process to obtain the napping performance value; If the napping performance value is less than the napping performance threshold, generate a napping unqualified signal.
4. The deburring treatment effect analysis method based on a textile deburring machine according to claim 1, wherein: The specific process of determining the influence degree of the roller speed on the napping of the fabric is as follows: If the average roller speed of the unqualified detection area is not within the preset roller speed range, mark the detection area as a roller speed abnormal area; Count the proportion of the number of roller speed abnormal areas in the number of unqualified detection areas to obtain the proportion of roller speed abnormal areas; If the proportion of roller speed abnormal areas is greater than or equal to the roller speed abnormal area proportion threshold, generate a high roller speed influence signal.
5. The deburring treatment effect analysis method based on a textile deburring machine according to claim 1, wherein: Based on the correction value for the currently preset roller speed range, obtain the subsequent preset roller speed range [V min + VX, V max - VX], where VX represents the correction value for the currently preset roller speed range, and V min represents the minimum value of the currently preset roller speed range, and V max represents the maximum value of the currently preset roller speed range.
6. The method for analyzing the brushing treatment effect based on a textile brushing machine according to claim 5, wherein: The process of obtaining the over - limit average ratio of the fluff coverage area is: Obtain the fluff coverage area in the unqualified inspection area, judge the fluff coverage area in the unqualified inspection area with the two end values of the fluff coverage area range, and determine the end value of the fluff coverage area range closest to the fluff coverage area in the unqualified inspection area; Through proportional calculation with the end value of the fluff coverage area range closest to the fluff coverage area in the unqualified inspection area, obtain the fluff coverage area overrun ratio; Perform an average calculation on the fluff coverage area overrun ratios of all unqualified inspection areas to obtain the average fluff coverage area overrun ratio.
7. The deburring treatment effect analysis method based on a textile deburring machine according to claim 6, wherein: The process of obtaining the average fluff length overrun ratio is as follows: Obtain the average fluff length in the unqualified inspection area, judge the average fluff length in the unqualified inspection area with the two end values of the average fluff length range, and determine the end value of the average fluff length range closest to the average fluff length in the unqualified inspection area; Through proportional calculation with the end value of the average fluff length range closest to the average fluff length in the unqualified inspection area, obtain the average fluff length overrun ratio; Perform an average calculation on the average fluff length overrun ratios of all unqualified inspection areas to obtain the average fluff length overrun ratio.
8. A method for analyzing the grinding treatment effect based on a textile grinding machine according to claim 7, characterized in that: The process of obtaining the operation influence factor of the actual roll speed during the current sanding process is as follows: Obtain the average roll speed in the roll speed abnormal area, judge the average roll speed in the roll speed abnormal area with the two end values of the roll speed range, and determine the end value of the roll speed range closest to the average roll speed in the roll speed abnormal area; Through proportional calculation with the end value of the roll speed range closest to the average roll speed in the roll speed abnormal area, obtain the roll speed overrun ratio; Perform an average calculation on the roll speed overrun ratios of all roll speed abnormal areas to obtain the operation influence factor of the actual roll speed during the current sanding process.
9. A grinding treatment effect analysis system based on a textile napping machine, characterized in that: The system is used to execute the method described in any one of the above claims 1-8, and the system includes: Sanding monitoring module: Identify the fluff coverage area and average fluff length of each inspection area by recognizing the fabric surface image during sanding finishing; Mark the inspection area as a qualified inspection area or an unqualified inspection area by judging the quality of the fluff coverage area and average fluff length of each inspection area; Identify the fabric sanding processing ability by calculating the proportion of qualified inspection areas; Influence identification module: Analyze the roll speed of the sander in the unqualified inspection area to determine the influence degree of the roll speed on fabric sanding; Sanding correction module: Analyze the distribution of unqualified inspection areas among all inspection areas, determine the quality influence factor of the current sanding process on the fabric fluff, and correct the current preset roll speed range through the processing of the quality influence factor of the fabric fluff and the current preset roll speed range.
Citation Information
Patent Citations
Fabric surface fluff quality detection method based on machine vision
CN115100205A