Wave winding wire 3D preforming equipment

By performing pre-winding processing in the wave winding 3D preforming equipment, the shape loss and deformation problems of traditional 3D stamping and forming equipment when dealing with 2D wave winding are solved, and higher finished product quality and accuracy are achieved.

CN119765825AActive Publication Date: 2025-04-04UPTEC INTELLIGENT MANUFACTURING (WUXI) CO LTD
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Patent Information

Application Number
CN202411938578.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-25
Publication Date
2025-04-04
Estimated Expiration
2044-12-25

AI Technical Summary

Technical Problem

When traditional 3D stamping forming equipment deals with wave winding in 2D state, it is easy to cause the winding shape to be out of control, deformation and dislocation, affecting the motor performance.

Method used

The wave winding 3D preforming equipment is adopted to adjust the hoisting mechanism and the pre-winding mechanism, and the wave winding after 2D is pre-winded, and the overall structure is maintained during 3D stamping.

Benefits of technology

The accuracy of maintaining winding position during 3D stamping is achieved, reducing the risk of deformation and dislocation, and improving the quality of the finished product.

✦ Generated by Eureka AI based on patent content.

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Abstract

The wave winding wire 3D preforming equipment comprises a workbench, a top plate is installed at the top of the workbench, an adjusting jacking mechanism and a pre-winding mechanism are installed on the working face of the top plate, and the pre-winding mechanism is located at the top of the output end of the adjusting jacking mechanism; by means of the 3D pre-forming equipment, the 2D-formed single wave winding wire is wound, the wound wave winding wire is subjected to 3D stamping treatment, after the 2D wave winding wire is made into a ring shape, the coil forms a closed integral structure, the position of the winding can be more accurately kept during stamping, the risks of deformation and dislocation are reduced, and the characteristic that the quality of a finished product is improved is achieved.
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Description

Technical Field

[0001] The invention belongs to the field of copper wire forming equipment, and in particular, relates to a wave-wound wire 3D preforming equipment. Background Art

[0002] Stator wave winding 3D molding technology is a revolutionary innovation in the field of motor manufacturing. By adopting wave winding and 3D molding technology, it not only greatly improves the performance of the motor, but also promotes the development of motor manufacturing towards automation and intelligence. With the continuous improvement of technology, this technology will surely play a greater role in new energy vehicles, aerospace and renewable energy, and provide solid technical support for the research and development of high-efficiency and energy-saving equipment.

[0003] For specific stator designs (such as slot-out windings or stators with special shapes), the wave-wound wire 3D forming adopts the method of first forming the 2D wave-wound wire and then performing 3D assembly or processing to achieve the 3D forming of the wave-wound wire.

[0004] However, for the traditional 3D stamping equipment, the process of directly stamping and forming the wave-wound wire in the 2D state may cause the winding shape to be out of control and affect the motor performance because the wire in the 2D state is relatively loose and easy to deform. At the same time, for the 2D-formed wave-wound wire, direct 3D stamping may also cause the winding to be scattered or misaligned.

[0005] Therefore, how to ensure the stability of the overall structure of the wave winding wire after 2D forming during 3D stamping and facilitate 3D stamping forming is a problem that needs to be solved. Summary of the invention

[0006] In view of the above defects, the present invention provides a wave winding wire 3D preforming device, comprising a workbench, a top plate is installed on the top of the workbench, an adjustment jacking mechanism and a pre-winding mechanism are installed on the working surface of the top plate, and the pre-winding mechanism is located on the top of the output end of the adjustment jacking mechanism;

[0007] The adjustment jacking mechanism includes a jacking assembly and an adjustment assembly, wherein the adjustment assembly is installed on the working surface of the top plate, the adjustment assembly is used to transport the wave-wound copper wire placed on the top to the jacking assembly, and the jacking assembly is used to lift the wave-wound copper wire to a height adapted to the pre-winding mechanism;

[0008] The pre-winding mechanism includes a circular die I and a circular die II, and a plurality of wire hooking assemblies installed between the circular die I and the circular die II for fixing the wave-wound copper wire, a plurality of wire pressing assemblies installed on the same side of the circular die II for limiting the position of the wave-wound copper wire, and a driving assembly installed on the same side of the circular die I. The circular die I and the circular die II are respectively mounted on both ends of the rotating shaft through fixed circular die connecting parts for synchronous rotation.

[0009] The line hooking assembly is inflated by an inflating assembly fixed to the bottom of the top plate.

[0010] Furthermore, the jacking assembly includes a second fixed plate fixedly installed on the bottom of the top plate, a jacking cylinder is fixedly installed on the bottom of the second fixed plate, the output end of the jacking cylinder passes through and extends to the top of the top plate and is connected to the jacking plate, a linear bearing is provided at the four end corners of the jacking cylinder, guide shafts are slidably installed inside the four linear bearings, the top ends of the four guide shafts respectively pass through the top plate and are connected to the four end corners of the jacking plate, and the bottom ends of the four guide shafts are respectively connected to the four end corners of the U-shaped connecting plate.

[0011] Furthermore, the adjustment assembly includes a positioning block installed on the working surface of the top plate, a corresponding slide plate is slidably installed on the top of the positioning block, and two lower mold fixing plates symmetrically distributed on both sides of the positioning block are fixedly installed on the top of the lifting plate. An arc-shaped lower mold module is slidably installed inside each lower mold fixing plate, and a fourth cylinder is fixedly installed on the end of each lower mold fixing plate away from the lifting cylinder, and the output end of the fourth cylinder is respectively fixedly connected to the side wall of the arc-shaped lower mold module on the same side.

[0012] Furthermore, vertical plates I and II are respectively installed on both sides of the working surface of the top plate, and the driving assembly includes a servo motor, a driving gear and a follower gear. The servo motor is installed on the outer side of the vertical plate II, and the output end of the servo motor passes through the vertical plate II and extends to the inner side of the vertical plate II and is coaxially fixed with the driving gear. The follower gear is installed on the inner side of the vertical plate II and meshes with the driving gear for transmission.

[0013] Further, the wire pressing assembly includes a cylinder sleeve seat fixedly sleeved on the outer surface of the rotating shaft, a plurality of fifth cylinders are installed around the cylinder sleeve seat, and a push rod connecting plate is provided at the output end of each fifth cylinder, and two symmetrically distributed push rods are fixedly provided on the side of the push rod connecting plate away from the adjacent fifth cylinder, and one end of the push rod away from the adjacent push rod connecting plate is slidably connected to the circular mold II;

[0014] Each push rod connecting plate is elastically connected to the circular mold II through a second spring, and the second spring is located between two adjacent push rods. A plurality of through grooves in a circular array are provided on the side of the circular mold II away from the fifth cylinder, and one end of the push rod away from the fifth cylinder extends into the through groove at the same horizontal position.

[0015] Furthermore, a wire pressing portion for limiting the position of the wave-wound copper wire is arranged inside each of the through slots, the wire pressing portion comprising a wire pressing block, a first spring and a limit block group, the wire pressing block is located in the through slot and contacts the adjacent push rod, and a through hole for the wire pressing block to pass through is opened on the inner top wall of the through slot, and the wire pressing block is elastically connected to the inner wall of the through slot through the first springs fixed on both sides;

[0016] The outer surfaces of the circular molds I and II are provided with a limit block group for limiting the position of the wave-wound copper wire.

[0017] Furthermore, the number of the wire hooking assemblies is the same as the number of the wire pressing assemblies, and the wire hooking assembly includes a clamping cylinder installed on the outer ring of the circular mold connecting piece, and the two output ends of the clamping cylinder are respectively fixedly connected to the wire hooking blocks, and the adjacent ends of the two wire hooking blocks are fixed with spring pillars, and the two spring pillars are elastically connected by a third spring.

[0018] Furthermore, one end of the push rod in contact with the wire pressing block is an inclined surface, and one end of the wire pressing block close to the axis of the rotating shaft is an arc surface, and the inclined surface is in contact with the arc surface.

[0019] Further, the inflatable assembly includes a first fixing plate fixed to the bottom of the top plate by a fixing column, a third cylinder is installed on the top of the first fixing plate, and the output end of the third cylinder passes through the top plate and is fixed with a joint fixing plate, and two quick connectors I are installed on one side of the joint fixing plate close to the hook wire assembly;

[0020] The outside of the circular die I is equipped with air pipe adapter blocks corresponding to the number of wire crimping assemblies. Two quick connectors II for connecting with the quick connector I are fixedly installed at the bottom of each air pipe adapter block. A group of elbows I respectively connected to the quick connectors II inside the same air pipe adapter block are also installed on the top of the air pipe adapter block. Each group of elbows I passes through the through groove and is respectively connected to the elbow II at the air supply end of the clamping cylinder at the same horizontal position.

[0021] Compared with the prior art, the present invention has the following beneficial effects:

[0022] Through 3D preforming equipment, a single wave-wound wire that has been 2D formed is wound, and the wound wave-wound wire is then subjected to 3D stamping. After the 2D wave-wound wire is made into a circle, the coil forms a closed overall structure. During stamping, the position of the winding can be maintained more accurately, reducing the risk of deformation and dislocation, thereby improving the quality of the finished product. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a stereogram of the present invention.

[0024] Figure 2 It is a structural schematic diagram of the jacking mechanism in the present invention.

[0025] Figure 3 It is a schematic diagram of the coordinated structure of the jacking mechanism and the pre-winding mechanism in the present invention.

[0026] Figure 4 It is a partial structural schematic diagram of the pre-winding mechanism in the present invention.

[0027] Figure 5It is a partial cross-sectional structural schematic diagram of the medium voltage line assembly of the present invention.

[0028] Figure 6 It is a schematic diagram of the front structure of the circular mold II in the present invention.

[0029] Figure 7 It is a schematic diagram of the coordination structure of the wave-wound copper wire, the limit block I and the limit block I in the present invention.

[0030] Figure 8 It is a schematic diagram of the assembly structure of the cylinder liner seat and the fifth cylinder in the present invention.

[0031] Fig. 9 It is a schematic diagram of the wire hooking block and the wave-wound copper wire in the present invention in the working state.

[0032] Fig.10 It is a schematic diagram of the structure of the wire hooking component in the present invention.

[0033] In the figure: 1. workbench; 2. top plate; 3. adjusting the lifting mechanism; 31. lifting assembly; 3101. second fixed plate; 3102. lifting cylinder; 3103. lifting plate; 3104. linear bearing; 3106. U-shaped connecting plate; 3107. guide shaft; 32. adjustment assembly; 3201. positioning block; 3202. slide plate; 3204. lower die fixing plate; 3205. fourth cylinder; 3206. arc lower die block; 4. pre-winding mechanism; 41. hooking assembly; 4101. clamping claw cylinder; 4102. hooking block; 4103. spring support; 4104. third spring; 42. pressing assembly; 4201. cylinder sleeve seat; 4202. fifth cylinder; 4203. ejector connecting plate; 4204. ejector; 4205. second spring Spring; 4206, through groove; 4207, wire pressing block; 4208, first spring; 4209, limit block group; 4209a, lower limit block group 4209a; 4209b, upper limit block group 4209b; 43, driving assembly; 4301, servo motor; 4302, driving gear; 4303, follower gear; 44, circular mold I; 45, circular mold II; 46, rotating shaft; 47, circular mold connector; 48, inflatable assembly; 4801, fixed column; 4802, first fixed plate; 4803, third cylinder; 4804, joint fixing plate; 4805, quick joint I; 4806, air pipe adapter block; 4807, quick joint II; 4808, elbow I; 4809, elbow II; 6, vertical plate I; 7, vertical plate II. DETAILED DESCRIPTION

[0034] In order to facilitate the understanding of the present invention, the device of the present invention will be described more fully below with reference to the relevant drawings. Embodiments of the device are given in the drawings. However, the device can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present invention more thorough and comprehensive.

[0035] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "set" should be understood in a broad sense, for example, they can be fixedly connected or set, or detachably connected or set, or integrally connected or set. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0036] Example

[0037] like Figure 1 As shown, this embodiment provides a wave winding wire 3D preforming device, including a workbench 1, a top plate 2 is installed on the top of the workbench 1, an adjustment jacking mechanism 3 and a pre-winding mechanism 4 are installed on the working surface of the top plate 2, and the pre-winding mechanism 4 is located on the top of the output end of the adjustment jacking mechanism 3;

[0038] The details are as follows:

[0039] The adjusting jacking mechanism 3 includes a jacking assembly 31 and an adjusting assembly 32. The adjusting assembly 32 is installed on the working surface of the top plate 2. The adjusting assembly 32 is used to transport the wave-wound copper wire placed on the top to the jacking assembly 31. The jacking assembly 31 is used to lift the wave-wound copper wire to a height that is compatible with the pre-winding mechanism 4.

[0040] The lifting assembly 31 includes a second fixed plate 3101 fixedly installed on the bottom of the top plate 2, a lifting cylinder 3102 is fixedly installed on the bottom of the second fixed plate 3101, the output end of the lifting cylinder 3102 penetrates and extends to the top of the top plate 2 and is connected to the lifting plate 3103, a linear bearing 3104 is provided at the four end corners of the lifting cylinder 3102, and each linear bearing 3104 is fixed to the bottom surface of the top plate 2, the upper and lower ends of the four linear bearings 3104 are respectively provided with a lifting plate 3103 and a U-shaped connecting plate 3106 located at the top and bottom of the top plate 2, the inside of the four linear bearings 3104 are slidably installed with guide shafts 3107, the top ends of the four guide shafts 3107 respectively penetrate the top plate 2 and are connected to the four end corners of the lifting plate 3103, and the bottom ends of the four guide shafts 3107 are respectively connected to the four end corners of the U-shaped connecting plate 3106;

[0041] The adjustment assembly 32 includes a positioning block 3201 installed on the working surface of the top plate 2, and a corresponding slide plate 3202 is slidably installed on the top of the positioning block 3201, and the working surface of the slide plate 3202 is provided with a wire groove adapted to the wave-wound copper wire, and two lower mold fixing plates 3204 symmetrically distributed on both sides of the positioning block 3201 are fixedly installed on the top of the lifting plate 3103, and an arc-shaped lower module 3206 is slidably installed inside each lower mold fixing plate 3204, and the two arc-shaped lower modules 3206 are staggered and respectively correspond to the upper end and the lower end of the wave-wound copper wire, and a fourth cylinder 3205 is fixedly installed on the end of each lower mold fixing plate 3204 away from the lifting cylinder 3102, and the output end of the fourth cylinder 3205 is respectively fixedly connected to the side wall of the arc-shaped lower module 3206 on the same side.

[0042] The pre-winding mechanism 4 includes a round die I44 and a round die II45, and a plurality of hooking wire assemblies 41 installed between the round die I44 and the round die II45 for fixing the wave-wound copper wire, a plurality of pressing wire assemblies 42 installed on the same side of the round die II45 for limiting the wave-wound copper wire, and a driving assembly 43 installed on the same side of the round die I44. The round die I44 and the round die II45 are respectively sleeved on both ends of the rotating shaft 46 through a fixed round die connector 47 for synchronous rotation. It should be noted that the number of the hooking wire assemblies 41 is the same as the number of the pressing wire assemblies 42, and is the same as the number of the upper ends of the wave-wound copper wire;

[0043] The details are as follows:

[0044] The wire hooking assembly 41 includes a clamping cylinder 4101 installed on the outer ring of the round die connector 47, and the two output ends of the clamping cylinder 4101 are respectively fixedly connected with wire hooking blocks 4102, and the adjacent ends of the two wire hooking blocks 4102 are fixed with spring pillars 4103, and the two spring pillars 4103 are elastically connected by a third spring 4104 to ensure the stability of the wire hooking operation, and a speed control valve is also installed at the clamping cylinder 4101;

[0045] Vertical plates I6 and II7 are respectively installed on both sides of the working surface of the top plate 2. The driving assembly 43 includes a servo motor 4301, a driving gear 4302 and a follower gear 4303. The servo motor 4301 is installed on the outer side of the vertical plate II7. The output end of the servo motor 4301 passes through the vertical plate II7 and extends to the inner side of the vertical plate II7 and is coaxially fixed with the driving gear 4302. The follower gear 4303 is installed on the inner side of the vertical plate II7 and meshes with the driving gear 4302 for transmission.

[0046] The wire pressing assembly 42 includes a cylinder sleeve seat 4201 fixedly sleeved on the outer surface of the rotating shaft 46, and the shape of the cylinder sleeve seat 4201 can be set according to the specification and shape of the wave-wound copper wire. A plurality of fifth cylinders 4202 are installed around the cylinder sleeve seat 4201, and the output end of each fifth cylinder 4202 is provided with a push rod connecting plate 4203 (the push rod connecting plate 4203 is elastically reset by the second spring 4205), and two symmetrically distributed push rods 4204 are fixedly provided on one side of the push rod connecting plate 4203 away from the adjacent fifth cylinder 4202, and one end of the push rod 4204 away from the adjacent push rod connecting plate 4203 is slidably connected to the circular mold II45;

[0047] Each push rod connecting plate 4203 is elastically connected to the circular mold II45 through a second spring 4205, and the second spring 4205 is located between two adjacent push rods 4204. A plurality of through grooves 4206 in a circular array are provided on the side of the circular mold II45 away from the fifth cylinder 4202. One end of the push rod 4204 away from the fifth cylinder 4202 extends into the through groove 4206 at the same horizontal position. Its function is that when the fifth cylinder 4202 is retracted and reset, the push rod 4204 slowly retracts from the through groove 4206 under the action of the second spring 4205. At the same time, the wire pressing block 4207 retracts into the through groove 4206 under the action of the first spring 4208 to prepare for the next wire pressing.

[0048] The interior of the through slot 4206 is provided with a wire pressing part for limiting the position of the wave-wound copper wire, the wire pressing part includes a wire pressing block 4207, a first spring 4208 and a limit block group 4209, the wire pressing block 4207 is located in the through slot 4206 and contacts the adjacent push rod 4204, and the end of the push rod 4204 that contacts the wire pressing block 4207 is an inclined surface, and the end of the wire pressing block 4207 close to the axis core of the rotating shaft 46 is an arc surface, and the inclined surface contacts the arc surface, and the inner top wall of the through slot 4206 is provided with a through hole for the wire pressing block 4207 to pass through, the wire pressing block 4207 is elastically connected to the inner wall of the through slot 4206 by the first spring 4208 fixed on both sides, and is blocked and limited by a cover plate fixed on one side of the circular mold II45 close to the circular mold connecting piece 47, and the limit block group 4209 is installed on the outer surface of the circular mold I44 and the circular mold II45;

[0049] It should be noted that the limit block group 4209 includes a lower limit block group 4209a and an upper limit block group 4209b which are symmetrically arranged on both sides of the wire hook component 41 (that is, the lower limit block group 4209a is located at the circular mold 144, and the upper limit block group 4209b is located at the circular mold II45, and the number of the lower limit block group 4209a is two, which is used to correspond to the lower ends of the two pins of the wave-wound copper wire, and the number of the upper limit block group 4209b is three, which is used to correspond to the upper ends of the three pins of the wave-wound copper wire, so as to realize the subsequent limiting and fixing operations), and the upper limit block group 4209b is provided with an inclined surface at the lower side close to the wire pressing block 4207. When the wire pressing block 4207 moves upward, the pins of the wave-wound copper wire are squeezed under the inclined surface to realize the limiting processing thereof.

[0050] The line hooking component 41 is inflated by the inflation component 48 fixed to the bottom of the top plate 2. The inflation component 48 includes a first fixing plate 4802 fixed to the bottom of the top plate 2 by a fixing column 4801. A third cylinder 4803 is installed on the top of the first fixing plate 4802, and the output end of the third cylinder 4803 passes through the top plate 2 and is fixed with a joint fixing plate 4804. Its function is that when the quick connector II4807 needs to be quickly inflated, the third cylinder 4803 pushes the interface fixing plate upward, so that the quick connector I4805 is docked with the quick connector II4807 to achieve the purpose of inflation. Two quick connectors I4805 are installed on the side of the joint fixing plate 4804 close to the line hooking component 41;

[0051] The outer side of the circular die I44 is equipped with air pipe adapter blocks 4806 corresponding to the number of wire crimping assemblies 42. Two quick connectors II4807 for connecting with the quick connector I4805 are fixedly installed at the bottom of each air pipe adapter block 4806. A group of elbows I4808 respectively connected to the quick connectors II4807 inside the same air pipe adapter block 4806 are also installed on the top of the air pipe adapter block 4806. Each group of elbows I4808 passes through the through groove 4206 and is respectively connected to the elbows II4809 at the air supply end of the clamping cylinder 4101 at the same horizontal position, which are used to supply air to the clamping cylinder 4101 of the wire hooking assembly 41, so as to achieve the purpose of taking and placing the copper wire by the wire hooking block 4102.

[0052] It should be noted that the structures of the round mold I44 and the round mold II45 are basically the same, so the structural position described in this embodiment has no effect whether the round mold I44 or the round mold II45 is used as a reference. The difference between the two lies in that the through grooves 4206 opened inside the round molds I44 and II45 are different. The connecting through groove 4210 opened at the round mold I44 is used for the penetration of the elbow I4808, and the telescopic through groove 4206 at the round mold II45 is for the placement of the wire pressing block 4207. In addition, the round mold I44 has two raised arcs, while the round mold II45 has three raised arcs. The lower end limit block group 4209a and the upper end limit block group 4209b installed at the raised arcs of the two are used to limit the lower ends of the two pins and the upper ends of the three pins of the wave-wound copper wire.

[0053] The wave-wound wire 3D preforming equipment described in this embodiment, before pre-winding, first pulls the slide plate 3202 to the outermost side of the top plate 2, places the wave-wound copper wire on the slide plate 3202, and places an outer pin of the wave-wound copper wire in the wire groove to avoid misalignment during processing, and then pushes the slide plate 3202 in the direction close to the pre-winding mechanism 4, so that the first upper end of the wave-wound copper wire is located directly below the first pair of wire pressing parts. At this time, the fourth cylinder 3205 located on the side of the upper end of the wave-wound copper wire pushes the arc-shaped lower module 3206 to slide in the direction of the pre-winding mechanism 4, so that the arc-shaped lower module 3206 is located directly below the upper end of the wave-wound copper wire, ready for pre-winding operation;

[0054] During pre-winding, the first upper end of the wave-wound copper wire is first located directly below the pre-winding mechanism 4, and the two arc-shaped lower modules 3206 are respectively located at the upper end and the lower end of the wave-wound copper wire, and the lifting cylinder 3102 pushes the lifting plate 3103 upward, so that the two arc-shaped lower modules 3206 contact the two ends of the wave-wound copper wire and push them upward, preparing to send the wave-wound copper wire into the pre-winding mechanism 4;

[0055] At this time, the fifth cylinder 4202 pushes the push rod connecting plate 4203, so that the two push rods 4204 on the push rod connecting plate 4203 are pushed into the interior of the circular mold II45, and then the wire pressing block 4207 is lifted up, and the pins on both sides of the upper end of the wave-wound copper wire are limited between the upper end limit block group 4209b and the wire pressing block 4207. The wire hooking component 41 hooks the middle part of the wave-wound copper wire through the wire hooking block 4102, and then the driving component 43 drives the rotating shaft 46 to rotate, so that the wire pressing component 42 and the wire hooking component 41 are lifted up. The component 41 rotates synchronously to realize winding of the upper end of the hooked wave-wound copper wire. After the upper end is wound, the lower end of the lifted pin is pushed to the bottom of the pre-winding mechanism 4 by the fourth cylinder 3205, and the winding work is realized synchronously through the limit of the lower end limit block group 4209a. When the next wire pressing component 42 rotates to the top of the lifting component 31, the wire pressing and hooking work is carried out on the upper end of the next wave-wound copper wire, and the whole wave-wound copper wire is pre-wound by repeating the cycle.

[0056] It should be noted that the structure described in the present invention can be implemented in a variety of different forms and is not limited to the described embodiments. Any equivalent transformations made by ordinary technicians in this field using the contents of the present invention description and drawings, or directly or indirectly applied to other related technical fields, such as the loading and unloading of other items, are included in the protection scope of the present invention.

Claims

1. Wave wound wire 3D preforming equipment, including a workbench, characterized in that: A top plate is installed on the top of the workbench, and an adjustment jacking mechanism and a pre-winding mechanism are installed on the working surface of the top plate, and the pre-winding mechanism is located on the top of the output end of the adjustment jacking mechanism; The adjustment jacking mechanism includes a jacking assembly and an adjustment assembly, wherein the adjustment assembly is installed on the working surface of the top plate, the adjustment assembly is used to transport the wave-wound copper wire placed on the top to the jacking assembly, and the jacking assembly is used to lift the wave-wound copper wire to a height adapted to the pre-winding mechanism; The pre-winding mechanism includes a round die I and a round die II, and a plurality of hooking wire assemblies installed between the round die I and the round die II for fixing the wave-wound copper wire, a plurality of pressing wire assemblies installed on the same side of the round die II for limiting the position of the wave-wound copper wire, and a driving assembly installed on the same side of the round die I. The round die I and the round die II are respectively sleeved on both ends of the rotating shaft through fixed round die connectors for synchronous rotation; The line hooking assembly is inflated by an inflating assembly fixed to the bottom of the top plate.

2. The wave wound wire 3D preforming device according to claim 1, characterized in that: The jacking assembly includes a second fixed plate fixedly installed on the bottom of the top plate, a jacking cylinder is fixedly installed on the bottom of the second fixed plate, the output end of the jacking cylinder passes through and extends to the top of the top plate and is connected to the jacking plate, a linear bearing is provided at the four end corners of the jacking cylinder, guide shafts are slidably installed inside the four linear bearings, the top ends of the four guide shafts respectively pass through the top plate and are connected to the four end corners of the jacking plate, and the bottom ends of the four guide shafts are respectively connected to the four end corners of the U-shaped connecting plate.

3. The wave wound wire 3D preforming device according to claim 2, characterized in that: The adjustment assembly includes a positioning block installed on the working surface of the top plate, a matching slide is slidably installed on the top of the positioning block, two lower mold fixing plates symmetrically distributed on both sides of the positioning block are fixedly installed on the top of the lifting plate, an arc-shaped lower mold module is slidably installed inside each lower mold fixing plate, and a fourth cylinder is fixedly installed on the end of each lower mold fixing plate away from the lifting cylinder, and the output end of the fourth cylinder is respectively fixedly connected to the side wall of the arc-shaped lower mold module on the same side.

4. The wave-wound wire 3D preforming device according to claim 1, characterized in that: Vertical plates I and II are respectively installed on both sides of the working surface of the top plate. The driving assembly includes a servo motor, a driving gear and a follower gear. The servo motor is installed on the outer side of the vertical plate II. The output end of the servo motor passes through the vertical plate II and extends to the inner side of the vertical plate II and is coaxially fixed with the driving gear. The follower gear is installed on the inner side of the vertical plate II and meshes with the driving gear for transmission.

5. The wave wound wire 3D preforming device according to claim 4, characterized in that: The wire pressing assembly includes a cylinder sleeve seat fixedly sleeved on the outer surface of the rotating shaft, a plurality of fifth cylinders are installed around the cylinder sleeve seat, and a push rod connecting plate is provided at the output end of each fifth cylinder, and two symmetrically distributed push rods are fixedly provided on the side of the push rod connecting plate away from the adjacent fifth cylinder, and one end of the push rod away from the adjacent push rod connecting plate is slidably connected to the circular mold II; Each push rod connecting plate is elastically connected to the circular mold II through a second spring, and the second spring is located between two adjacent push rods. A plurality of telescopic grooves in a circular array are provided on the side of the circular mold II away from the fifth cylinder, and one end of the push rod away from the fifth cylinder extends into the telescopic groove at the same horizontal position.

6. The wave-wound wire 3D preforming device according to claim 5, characterized in that: Each of the telescopic through slots is provided with a wire pressing portion for limiting the position of the wave-wound copper wire, the wire pressing portion comprising a wire pressing block, a first spring and a limit block group, the wire pressing block is located in the telescopic through slot and contacts the adjacent push rod, and the inner top wall of the telescopic through slot is provided with a through hole for the wire pressing block to pass through, and the wire pressing block is elastically connected to the inner wall of the telescopic through slot through the first springs fixed on both sides; The outer surfaces of the circular molds I and II are provided with a limit block group for limiting the position of the wave-wound copper wire.

7. The wave wound wire 3D preforming device according to claim 6, characterized in that: The number of the wire hooking components is the same as the number of the wire pressing components. The wire hooking components include a clamping cylinder installed on the outer ring of the circular mold connecting piece. The two output ends of the clamping cylinder are respectively fixedly connected to the wire hooking blocks. The adjacent ends of the two wire hooking blocks are fixed with spring pillars, and the two spring pillars are elastically connected by a third spring.

8. The wave wound wire 3D preforming device according to claim 6, characterized in that: One end of the push rod in contact with the wire pressing block is an inclined surface, and one end of the wire pressing block close to the axis of the rotating shaft is an arc surface, and the inclined surface contacts the arc surface.

9. The wave wound wire 3D preforming device according to claim 7, characterized in that: The inflatable assembly includes a first fixing plate fixed to the bottom of the top plate by a fixing column, a third cylinder is installed on the top of the first fixing plate, and the output end of the third cylinder passes through the top plate and is fixed with a joint fixing plate, and two quick connectors I are installed on one side of the joint fixing plate close to the hook wire assembly; An air pipe adapter block corresponding to the number of wire crimping components is installed on the outside of the circular mold I, and a plurality of connecting grooves distributed in a ring array are opened in the circular mold I. Two quick connectors II for connecting with the quick connector I are fixedly installed at the bottom of each air pipe adapter block, and a group of elbows I respectively connected to the quick connectors II inside the same air pipe adapter block are also installed on the top of the air pipe adapter block. Each group of elbows I passes through the connecting grooves and is respectively connected to the elbow II at the air supply end of the gripper cylinder at the same horizontal position.

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