Water cutting device for sound insulation carpet and cutting method thereof
By designing a water cutting device for automotive soundproof carpets, using a combination of blades and grinding wheels, the problem of difficult cutting of waste materials and cutting edge burrs during water cutting is solved, achieving more efficient water cutting and better processing quality.
Patent Information
- Application Number
- CN202510144061.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-10
- Publication Date
- 2025-04-08
AI Technical Summary
During the water cutting process of car soundproof carpets, it is difficult for the water flow to cut the waste at the punching position from the overall soundproof carpet, causing the waste to hang on the soundproof carpet, affecting subsequent processing, and burrs of lint on the cutting edge are prone to appear, affecting the processing quality.
A soundproof carpet water cutting device is designed, including mounting plates, water outlet pipes, water cutting nozzles, blades and grinding wheels. The water cutting nozzle moves according to the program path through the robot control device. After the cutting is completed, the blade and grinding wheel are used to cut the waste connection and grinding cutting position respectively to improve the cutting effect and quality.
Effectively prevent the cut waste from being connected to the sound-insulating carpet, improve the water cutting effect, and improve the cutting processing quality through grinding, improving the processing quality of the sound-insulating carpet.
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Figure CN119772985A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of sound insulation carpet processing, in particular to a sound insulation carpet water cutting device and a cutting method thereof. Background Art
[0002] Car sound insulation carpet is an important interior part of the car, which has both practical and decorative functions. It plays an important role in the acoustic sound insulation performance of the whole vehicle. As people's requirements for car quality continue to increase, the impact of car interior on consumers is also increasing. In the process of processing car sound insulation carpet, after the sound insulation carpet is formed, the sound insulation carpet is generally cut, generally through two cutting steps: water cutting and die cutting.
[0003] In the prior art, in the process of water cutting the car sound insulation carpet, the water cutting drilling operation is generally performed on the car sound insulation carpet by controlling the movement of the water cutting nozzle by a robot. Since the sound insulation carpet is usually composed of a multi-layer structure and contains velvet and cotton components, during the water cutting process, it is generally difficult for the water flow to cut the waste at the punching position from the whole sound insulation carpet. The waste generated by the punching will be hung on the sound insulation carpet through the connection between the velvet and cotton, affecting the subsequent processing of the sound insulation carpet. At the same time, affected by the material of the sound insulation carpet, velvet and cotton burrs will generally appear on the edges of the cutting punching position, affecting the processing quality of the sound insulation carpet. Summary of the invention
[0004] The object of the present invention is to provide a sound insulation carpet water cutting device and a cutting method thereof to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a sound insulation carpet water cutting device, comprising a mounting plate, the mounting plate is mounted on a robot arm, a water outlet pipe is mounted in the middle of the mounting plate, a water inlet pipe is mounted on the top of the water outlet pipe, a water cutting nozzle is mounted on the bottom of the water outlet pipe, a first fixed plate is mounted in the middle of the water outlet pipe, a first mounting rod and a second mounting rod are slidably mounted on both ends of the first fixed plate, the first mounting rod and the second mounting rod are both rotatable, a blade is fixedly mounted on the bottom end of the first mounting rod, and a grinding wheel is fixedly mounted on the bottom end of the second mounting rod.
[0006] As a further preferred embodiment of the technical solution, rotating drums are symmetrically rotatably installed at both ends of the first fixed plate, the first mounting rod and the second mounting rod are both slidably installed inside the corresponding rotating drums, a driven pulley is fixedly installed on the top of the rotating drum, a transmission belt is installed for transmission between the two driven pulleys, a motor is fixedly installed on the bottom of one end of the first fixed plate, a driving wheel is fixedly installed on the output end of the motor through the first fixed plate, and the driving wheel is transmission-connected to the transmission belt.
[0007] As a further preferred embodiment of the technical solution, a positioning groove is provided in the middle of the rotating drum and the driven pulley, and positioning sliders are symmetrically fixedly installed on the outer sides of the first mounting rod and the second mounting rod, and the positioning sliders are slidably connected to the positioning groove.
[0008] As a further preferred embodiment of the present technical solution, a movable frame is slidably installed on the top of the mounting plate, and a first connecting rod and a second connecting rod are rotatably installed on the bottom of both ends of the movable frame respectively, and a first transmission rod and a second transmission rod are rotatably installed on the top of the first mounting rod and the second mounting rod respectively, and an end of the first connecting rod away from the movable frame is rotatably connected to the top of the first transmission rod, and an end of the second connecting rod away from the movable frame is rotatably connected to the top of the second transmission rod.
[0009] As a further preferred embodiment of the present technical solution, a limit rod is symmetrically fixedly installed on the top of the mounting plate, limit holes are symmetrically opened on both sides of the movable frame, the limit holes are slidably connected to the limit rods, and an electric push rod is fixedly installed on the top of the mounting plate corresponding to a position on one side of the movable frame, and the moving end of the electric push rod is fixedly connected to the middle of one side of the movable frame.
[0010] As a further preferred embodiment of the present technical solution, a second fixing plate is fixedly installed in the middle of the water outlet pipe, and support holes are symmetrically opened at both ends of the second fixing plate, and the two support holes are slidingly connected to the first mounting rod and the second mounting rod respectively.
[0011] As a further preferred embodiment of the present technical solution, return springs are sleeved on the outer sides of both ends of the first mounting rod and the second mounting rod, one end of the return spring is fixedly connected to the second fixing plate, and the other end of the return spring is fixedly connected to the surface of the first mounting rod or the second mounting rod.
[0012] As a further preferred embodiment of the present technical solution, the present solution also includes a method for cutting a sound insulation carpet using a water cutting device, comprising the following steps: S1. The device is controlled to move by a robot arm, and the water cutting nozzle is controlled to move according to the path set by the program to perform water cutting operation on the sound insulation carpet. During the water cutting operation, water is pumped into the water outlet pipe through the water inlet pipe by a pressure pump and sprayed out from the water cutting nozzle to perform water cutting on the sound insulation carpet; S2. After the sound insulation carpet is cut, the movable frame is driven by the electric push rod to move along the trajectory of the limit rod to the position of the first mounting rod. The connection between the movable frame and the first transmission rod by the first connecting rod will drive the first mounting rod to slide and descend inside the rotating drum, and the blade at the bottom end of the first mounting rod is moved to the bottom of the water cutting nozzle, and the blade passes through the bottom of the sound insulation carpet and fits the lower surface of the sound insulation carpet. Subsequently, the driving wheel is driven by the motor to rotate, and the driving wheel and the transmission belt and the transmission between the two driven pulleys by the transmission belt will drive the rotating drum to rotate. The positioning of the positioning slide by the positioning groove will drive the first mounting rod and the second mounting rod to rotate synchronously, and the first transmission rod and the first mounting rod will rotate relative to each other to control the rotation of the blade. The blade is controlled by the robot to move along the cutting trajectory to cut off the connection between the cutting position of the sound insulation carpet and the cut waste. In the process of controlling the blade to descend, the connection between the movable frame and the second transmission rod by the second connecting rod will drive the second mounting rod to slide and ascend inside the rotating drum to control the ascending of the grinding wheel. S3. After the waste on the water cutting track of the sound insulation carpet is cut off, the movable frame is driven by the electric push rod to move along the track of the limit rod to the position of the second mounting rod, and the connection between the movable frame and the second transmission rod by the second connecting rod will drive the second mounting rod to slide and descend inside the rotating drum to control the descent of the grinding wheel, and the grinding wheel at the bottom end of the second mounting rod is moved to the cutting line of the water cutting nozzle. Then, the driving wheel is driven by the motor to rotate, and the driving wheel and the transmission belt and the transmission between the two driven pulleys by the transmission belt will drive the rotating drum to rotate, and the positioning of the positioning slide by the positioning groove will drive the second transmission rod and the second mounting rod to rotate synchronously, and the second transmission rod and the second mounting rod will rotate relative to each other to control the rotation of the blade, and the grinding wheel is controlled by the robot to move along the cutting track to grind the cutting position of the sound insulation carpet. In the process of controlling the descent of the blade, the connection between the movable frame and the first transmission rod by the first connecting rod will drive the first mounting rod to slide and rise inside the rotating drum.
[0013] The present invention provides a sound insulation carpet water cutting device and a cutting method thereof, which have the following beneficial effects: (1) After the sound insulation carpet is cut, the present invention controls the blade at the bottom end of the first mounting rod to move to the bottom of the water jet nozzle, passes the blade under the sound insulation carpet and fits the lower surface of the sound insulation carpet, then controls the blade to rotate, and controls the blade to move along the cutting trajectory through a robot arm, so as to cut off the connection between the cutting position of the sound insulation carpet and the cut waste material, thereby preventing the cut waste material from connecting to the sound insulation carpet, thereby improving the water jet cutting effect of the sound insulation carpet.
[0014] (2) After the waste on the water cutting track of the sound insulation carpet is cut off, the present invention controls the grinding wheel at the bottom end of the second mounting rod to move to the cutting line of the water cutting nozzle, and then controls the blade to rotate. The robot controls the grinding wheel to move along the cutting track to grind the cutting position of the sound insulation carpet, thereby improving the water cutting processing quality of the sound insulation carpet. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a schematic diagram of the overall explosion structure of the present invention; Figure 3 It is a partial cross-sectional structural schematic diagram of the present invention; Figure 4 for Figure 3 The enlarged view of point A in the middle; Figure 5 It is a schematic diagram of the local explosion structure of the present invention.
[0016] In the figure: 1. mounting plate; 2. water outlet pipe; 3. water inlet pipe; 4. water jet nozzle; 5. first fixed plate; 6. first mounting rod; 7. second mounting rod; 8. blade; 9. grinding wheel; 10. rotating drum; 11. driven pulley; 12. transmission belt; 13. motor; 14. driving wheel; 15. positioning slide groove; 16. positioning slider; 17. moving frame; 18. first connecting rod; 19. second connecting rod; 20. first transmission rod; 21. second transmission rod; 22. limiting rod; 23. limiting hole; 24. electric push rod; 25. second fixed plate; 26. supporting hole; 27. reset spring. DETAILED DESCRIPTION
[0017] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.
[0018] The present invention provides a technical solution: Figures 1 to 5As shown, in this embodiment, the sound insulation carpet water cutting device comprises a mounting plate 1, the mounting plate 1 is fixedly mounted on the robot arm by bolts, a water outlet pipe 2 is fixedly mounted in the middle of the mounting plate 1, a water inlet pipe 3 is fixedly mounted on the top of the water outlet pipe 2, the water outlet pipe 2 is connected with the water inlet pipe 3, a water cutting nozzle 4 is fixedly mounted on the bottom end of the water outlet pipe 2, a first fixing plate 5 is fixedly mounted in the middle of the water outlet pipe 2, a first mounting rod 6 and a second mounting rod 7 are slidably mounted on both ends of the first fixing plate 5, the first mounting rod 6 and the second mounting rod 7 are both rotatable, a blade 8 is fixedly mounted on the bottom end of the first mounting rod 6, a grinding wheel 9 is fixedly mounted on the bottom end of the second mounting rod 7, the device is controlled to move by the robot arm, and the water cutting nozzle 4 is controlled to move according to the path set by the program to perform water cutting operation on the sound insulation carpet, and during the water cutting operation, water is pumped into the outlet through the water inlet pipe 3 by a pressure pump. The water pipe 2 is sprayed from the water cutting nozzle 4, which is used for water cutting of the sound insulation carpet. The principle of this water cutting is the same as that of water cutting in the prior art. After the sound insulation carpet is cut, the blade 8 at the bottom end of the first mounting rod 6 is controlled to move to the bottom of the water cutting nozzle 4, and the blade 8 passes through the bottom of the sound insulation carpet and fits the lower surface of the sound insulation carpet, and then the blade 8 is controlled to rotate, and the blade 8 is controlled by the robot to move along the cutting trajectory to cut off the connection between the cutting position of the sound insulation carpet and the cut waste material to prevent the cut waste material from being connected to the sound insulation carpet, thereby improving the water cutting effect of the sound insulation carpet. After the waste material on the water cutting trajectory of the sound insulation carpet is cut off, the grinding wheel 9 at the bottom end of the second mounting rod 7 is controlled to move to the cutting line of the water cutting nozzle 4, and then the blade 8 is controlled to rotate, and the grinding wheel 9 is controlled by the robot to move along the cutting trajectory to grind the cutting position of the sound insulation carpet, thereby improving the water cutting processing quality of the sound insulation carpet.
[0019] like Figures 1 to 5 As shown, a rotating drum 10 is symmetrically rotatably mounted on both ends of the first fixed plate 5 through bearings, the first mounting rod 6 and the second mounting rod 7 are both slidably mounted inside the corresponding rotating drum 10, a driven pulley 11 is fixedly mounted on the top of the rotating drum 10, a transmission belt 12 is installed between the two driven pulleys 11, a motor 13 is fixedly mounted on the bottom of one end of the first fixed plate 5, a driving wheel 14 is fixedly mounted on the output end of the motor 13 through the first fixed plate 5, the driving wheel 14 is transmission-connected to the transmission belt 12, and the output end of the motor 13 is rotationally connected to the first fixed plate 5.
[0020] The motor 13 drives the driving wheel 14 to rotate, and the transmission between the driving wheel 14 and the transmission belt 12 and the transmission between the two driven pulleys 11 by the transmission belt 12 will drive the rotating drum 10 to rotate, and will drive the first mounting rod 6 and the second mounting rod 7 to rotate synchronously, so as to control the rotation of the blade 8 and the grinding wheel 9.
[0021] like Figures 1 to 5 As shown, a positioning slot 15 is provided in the middle of the rotating drum 10 and the driven pulley 11 , and positioning sliders 16 are symmetrically fixedly installed on the outer sides of the first mounting rod 6 and the second mounting rod 7 , and the positioning sliders 16 are slidably connected to the positioning slot 15 .
[0022] In the process of controlling the rotation of the rotating drum 10, the positioning of the positioning slider 16 through the positioning groove 15 will drive the second transmission rod 21 and the second mounting rod 7 to rotate synchronously. At the same time, when the first mounting rod 6 or the second mounting rod 7 is lifted or lowered, the positioning slider 16 on the first mounting rod 6 and the second mounting rod 7 will continue to be inside the positioning groove 15 in the middle of the rotating drum 10 and the driven pulley 11. After the first mounting rod 6 or the second mounting rod 7 is lifted or lowered, the second transmission rod 21 and the second mounting rod 7 can be driven to rotate synchronously during the rotation of the rotating drum 10.
[0023] like Figures 1 to 5 As shown, a movable frame 17 is slidably installed on the top of the mounting plate 1, and a first connecting rod 18 and a second connecting rod 19 are rotatably installed on the bottom of both ends of the movable frame 17 through an axle pin, and a first transmission rod 20 and a second transmission rod 21 are rotatably installed on the top of the first mounting rod 6 and the second mounting rod 7 through bearings, respectively. One end of the first connecting rod 18 away from the movable frame 17 is rotatably connected to the top of the first transmission rod 20 through an axle pin, and one end of the second connecting rod 19 away from the movable frame 17 is rotatably connected to the top of the second transmission rod 21 through an axle pin.
[0024] By driving the movable frame 17 to move left and right, the first connecting rod 18 connects the movable frame 17 and the first transmission rod 20, which will drive the first mounting rod 6 to slide and rise inside the rotating drum 10 to control the lifting and lowering of the blade 8. The second connecting rod 19 connects the movable frame 17 and the second transmission rod 21 to drive the second mounting rod 7 to slide and rise inside the rotating drum 10 to control the lifting and lowering of the grinding wheel 9.
[0025] like Figures 1 to 5 As shown, a limit rod 22 is symmetrically fixedly installed on the top of the mounting plate 1, and limit holes 23 are symmetrically opened on both sides of the movable frame 17. The limit holes 23 are slidably connected to the limit rod 22. An electric push rod 24 is fixedly installed on the top of the mounting plate 1 corresponding to a side position of the movable frame 17, and the moving end of the electric push rod 24 is fixedly connected to the middle of one side of the movable frame 17.
[0026] The operation of the electric push rod 24 can drive the movable frame 17 to move left and right along the track of the limiting rod 22 .
[0027] like Figures 1 to 5As shown, a second fixing plate 25 is fixedly installed in the middle of the water outlet pipe 2, and support holes 26 are symmetrically opened at both ends of the second fixing plate 25. The two support holes 26 are slidably connected to the first installation rod 6 and the second installation rod 7 respectively.
[0028] When the first mounting rod 6 or the second mounting rod 7 is lifted or lowered, the lifting of the first mounting rod 6 and the second mounting rod 7 pulled obliquely by the first connecting rod 18 and the second connecting rod 19 can be supported and limited by the second fixing plate 25 .
[0029] like Figures 1 to 5 As shown, a return spring 27 is sleeved on the outer sides of both ends of the first mounting rod 6 and the second mounting rod 7, one end of the return spring 27 is fixedly connected to the second fixing plate 25, and the other end of the return spring 27 is fixedly connected to the surface of the first mounting rod 6 or the second mounting rod 7.
[0030] When the first mounting rod 6 or the second mounting rod 7 is lifted or lowered, the return spring 27 will be in a compressed or stretched state. When the first mounting rod 6 or the second mounting rod 7 is reset or moved in the opposite direction, the return spring 27 pulls or pushes the first mounting rod 6 or the second mounting rod 7 to assist the first mounting rod 6 or the second mounting rod 7 in moving.
[0031] like Figures 1 to 5 As shown, the present solution also includes a method for cutting a sound insulation carpet using a water cutting device, comprising the following steps: S1. The device is controlled to move by a robot arm, and the water cutting nozzle 4 is controlled to move according to the path set by the program to perform water cutting operation on the sound insulation carpet. During the water cutting operation, water is pumped into the water outlet pipe 2 through the water inlet pipe 3 and sprayed out from the water cutting nozzle 4 to perform water cutting on the sound insulation carpet; S2. After the sound insulation carpet is cut, the electric push rod 24 drives the moving frame 17 to move along the trajectory of the limit rod 22 to the position of the first mounting rod 6. The first connecting rod 18 connects the moving frame 17 and the first transmission rod 20 to drive the first mounting rod 6 to slide down inside the rotating drum 10, and moves the blade 8 at the bottom end of the first mounting rod 6 to the bottom of the water cutting nozzle 4, and passes the blade 8 under the sound insulation carpet and fits the lower surface of the sound insulation carpet. Then, the motor 13 drives the driving wheel 14 to rotate, and the driving wheel 14 and the transmission belt 12 are driven by the transmission of the two driven belts 12. The transmission between the wheels 11 will drive the rotating drum 10 to rotate, and the positioning of the positioning slide block 16 by the positioning slide groove 15 will drive the first mounting rod 6 and the second mounting rod 7 to rotate synchronously. The first transmission rod 20 and the first mounting rod 6 will rotate relatively to control the rotation of the blade 8. The blade 8 is controlled by the robot to move along the cutting trajectory to cut off the connection between the cutting position of the sound insulation carpet and the cut waste. In the process of controlling the blade 8 to descend, the second connecting rod 19 connects the mobile frame 17 and the second transmission rod 21 to drive the second mounting rod 7 to slide and rise inside the rotating drum 10, so as to control the grinding wheel 9 to rise. S3. After the waste on the water cutting track of the sound insulation carpet is cut off, the electric push rod 24 drives the mobile frame 17 to move along the track of the limit rod 22 to the position of the second mounting rod 7. The second connecting rod 19 connects the mobile frame 17 with the second transmission rod 21 to drive the second mounting rod 7 to slide down inside the rotating drum 10 to control the grinding wheel 9 to descend. By moving the grinding wheel 9 at the bottom end of the second mounting rod 7 to the cutting line of the water cutting nozzle 4, the motor 13 drives the driving wheel 14 to rotate, and the driving wheel 14 is driven by the transmission belt 12 and the transmission belt 13. The transmission between the two driven pulleys 11 by the belt 12 will drive the rotating drum 10 to rotate. The positioning of the positioning slider 16 by the positioning groove 15 will drive the second transmission rod 21 and the second mounting rod 7 to rotate synchronously. The second transmission rod 21 and the second mounting rod 7 will rotate relative to each other to control the rotation of the blade 8. The grinding wheel 9 is controlled by the robot arm to move along the cutting trajectory to grind the cutting position of the sound insulation carpet. In the process of controlling the blade 8 to descend, the connection between the mobile frame 17 and the first transmission rod 20 by the first connecting rod 18 will drive the first mounting rod 6 to slide and rise inside the rotating drum 10.
[0032] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A sound insulation carpet water cutting device, comprising a mounting plate (1), the mounting plate (1) being mounted on a robot arm, a water outlet pipe (2) being mounted in the middle of the mounting plate (1), a water inlet pipe (3) being mounted at the top of the water outlet pipe (2), and a water cutting nozzle (4) being mounted at the bottom of the water outlet pipe (2), characterized in that: A first fixing plate (5) is installed in the middle of the water outlet pipe (2), and a first mounting rod (6) and a second mounting rod (7) are slidably mounted on both ends of the first fixing plate (5), and both the first mounting rod (6) and the second mounting rod (7) are rotatable. A blade (8) is fixedly mounted on the bottom end of the first mounting rod (6), and a grinding wheel (9) is fixedly mounted on the bottom end of the second mounting rod (7).
2. The sound insulation carpet water cutting device according to claim 1, characterized in that: A rotating drum (10) is symmetrically rotatably mounted at both ends of the first fixed plate (5); the first mounting rod (6) and the second mounting rod (7) are both slidably mounted inside the corresponding rotating drum (10); a driven pulley (11) is fixedly mounted on the top of the rotating drum (10); a transmission belt (12) is installed between the two driven pulleys (11); a motor (13) is fixedly mounted on the bottom of one end of the first fixed plate (5); a driving wheel (14) is fixedly mounted on the output end of the motor (13) through the first fixed plate (5); and the driving wheel (14) is transmission-connected to the transmission belt (12).
3. The sound insulation carpet water cutting device according to claim 2, characterized in that: A positioning slide groove (15) is provided in the middle of the rotating drum (10) and the driven pulley (11), and positioning slide blocks (16) are symmetrically fixedly installed on the outer sides of the first mounting rod (6) and the second mounting rod (7), and the positioning slide blocks (16) are slidably connected to the positioning slide groove (15).
4. The sound insulation carpet water cutting device according to claim 1, characterized in that: A moving frame (17) is slidably mounted on the top of the mounting plate (1), a first connecting rod (18) and a second connecting rod (19) are rotatably mounted on the bottoms of both ends of the moving frame (17), a first transmission rod (20) and a second transmission rod (21) are rotatably mounted on the tops of the first mounting rod (6) and the second mounting rod (7), an end of the first connecting rod (18) away from the moving frame (17) is rotatably connected to the top of the first transmission rod (20), and an end of the second connecting rod (19) away from the moving frame (17) is rotatably connected to the top of the second transmission rod (21).
5. The sound insulation carpet water cutting device according to claim 4, characterized in that: A limit rod (22) is symmetrically fixedly mounted on the top of the mounting plate (1), and limit holes (23) are symmetrically provided on both sides of the movable frame (17), the limit holes (23) are slidably connected to the limit rods (22), and an electric push rod (24) is fixedly mounted on the top of the mounting plate (1) at a position corresponding to one side of the movable frame (17), and the movable end of the electric push rod (24) is fixedly connected to the middle of one side of the movable frame (17).
6. The sound insulation carpet water cutting device according to claim 1, characterized in that: A second fixing plate (25) is fixedly mounted in the middle of the water outlet pipe (2), and support holes (26) are symmetrically provided at both ends of the second fixing plate (25), and the two support holes (26) are slidably connected to the first mounting rod (6) and the second mounting rod (7), respectively.
7. The sound insulation carpet water cutting device according to claim 6, characterized in that: A return spring (27) is sleeved on the outer sides of both ends of the first mounting rod (6) and the second mounting rod (7); one end of the return spring (27) is fixedly connected to the second fixing plate (25), and the other end of the return spring (27) is fixedly connected to the surface of the first mounting rod (6) or the second mounting rod (7).
8. A method for cutting a sound insulation carpet using a water cutting device according to any one of claims 1 to 7, characterized in that: The following steps are involved: S1. The device is controlled to move by a robot arm, and the water cutting nozzle (4) is controlled to move according to a path set by a program to perform a water cutting operation on the sound insulation carpet. During the water cutting operation, water is pumped into the water outlet pipe (2) through the water inlet pipe (3) by a pressure pump and is sprayed out from the water cutting nozzle (4) to perform water cutting on the sound insulation carpet; S2. After the sound insulation carpet is cut, the electric push rod (24) drives the movable frame (17) to move along the trajectory of the limit rod (22) to the position of the first mounting rod (6). The first connecting rod (18) connects the movable frame (17) and the first transmission rod (20), which drives the first mounting rod (6) to slide down inside the rotating drum (10), and moves the blade (8) at the bottom end of the first mounting rod (6) to the bottom of the water jet nozzle (4). The blade (8) passes through the bottom of the sound insulation carpet and fits the bottom surface of the sound insulation carpet. Subsequently, the motor (13) drives the driving wheel (14) to rotate, and the driving wheel (14) and the transmission belt (12) are driven by the transmission of the two driven wheels. The transmission between the pulleys (11) will drive the rotating drum (10) to rotate, and the positioning of the positioning slide block (16) by the positioning slide groove (15) will drive the first mounting rod (6) and the second mounting rod (7) to rotate synchronously. The first transmission rod (20) and the first mounting rod (6) will rotate relative to each other to control the rotation of the blade (8). The blade (8) is controlled by the robot to move along the cutting trajectory to cut off the connection between the cutting position of the sound insulation carpet and the cut waste. In the process of controlling the blade (8) to descend, the second connecting rod (19) connects the movable frame (17) and the second transmission rod (21) to drive the second mounting rod (7) to slide and rise inside the rotating drum (10) to control the grinding wheel (9) to rise. S3. After the waste on the water cutting track of the sound insulation carpet is cut off, the electric push rod (24) drives the movable frame (17) to move along the track of the limit rod (22) to the position of the second mounting rod (7). The second connecting rod (19) connects the movable frame (17) and the second transmission rod (21) to drive the second mounting rod (7) to slide and descend inside the rotating drum (10) to control the descent of the grinding wheel (9). The grinding wheel (9) at the bottom end of the second mounting rod (7) is moved to the cutting line of the water cutting nozzle (4). Subsequently, the motor (13) drives the driving wheel (14) to rotate, and the driving wheel (14) is driven by the transmission belt (12) and the transmission The transmission between the two driven pulleys (11) by the belt (12) will drive the rotating drum (10) to rotate. The positioning of the positioning slide block (16) by the positioning slide groove (15) will drive the second transmission rod (21) and the second mounting rod (7) to rotate synchronously. The second transmission rod (21) and the second mounting rod (7) will rotate relative to each other to control the rotation of the blade (8). The grinding wheel (9) is controlled by the robot to move along the cutting trajectory to grind the cutting position of the sound insulation carpet. In the process of controlling the blade (8) to descend, the connection between the first connecting rod (18) and the moving frame (17) and the first transmission rod (20) will drive the first mounting rod (6) to slide and rise inside the rotating drum (10).
Citation Information
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