Production system and production method of house wallboards

Abstract

The invention discloses a production system and method for house wallboards. A transfer module of the production system is used for obtaining a plurality of steel structure units; the combination module is connected with the transfer module, the combination module comprises a workbench and a splicing assembly, the transfer module is used for transporting the multiple steel structure units to the workbench, and the splicing assembly is used for splicing the multiple steel structure units on the workbench to obtain a steel structure frame; the plate processing module is connected with the transfer module, the transfer module is used for transporting the steel structure frame to the plate processing module, and the plate processing module is used for processing the steel structure frame, so that connection and fixation of the steel structure frame and a plate are achieved, and the house wallboard of the steel-concrete structure is obtained through processing. According to the production system, steel structure units can be spliced, machined and automatically transported, so that full-automatic production of house wallboards is achieved, the production quality and the production efficiency are improved, the labor intensity is remarkably reduced, and further development of building industrialization is facilitated.

Description

Technical Field

[0001] The present application relates to the field of prefabricated engineering technology, and in particular to a production system and method for house wall panels. Background Art

[0002] With the rapid development of the construction industry, building industrialization has become an important direction for the development of the industry. In the production of prefabricated steel-concrete structure house wall panels, the steps of panel handling, positioning, assembly and welding usually need to be completed manually, which is labor-intensive and not only increases the physical burden of workers, but also limits the improvement of production efficiency.

[0003] During the manual assembly process, due to human factors (such as skill level, fatigue level, etc.), it is difficult to maintain a stable assembly speed, and errors and deviations are prone to occur, which hinders the overall production progress. Due to the uncontrollability of manual operation, it is difficult to achieve uniform standards in terms of dimensional accuracy, welding quality, and assembly tightness of wall panel components, which not only affects the overall quality of the house, but also increases the cost of subsequent maintenance and repair. Summary of the invention

[0004] In order to solve the above problems existing in the prior art, the present application provides a production system and a production method for house wall panels.

[0005] In order to solve the technical problems existing in the prior art, the present application provides a first technical solution: a production system and a production method for house wall panels are provided, the production system comprising a transfer module, a combination module and a plate processing module; the transfer module is used to obtain a plurality of steel structure units; the combination module is connected to the transfer module, the combination module comprises a workbench and a splicing assembly, the transfer module is used to transport the plurality of steel structure units to the workbench, the splicing assembly is used to splice the plurality of steel structure units on the workbench to obtain a steel structure frame; the plate processing module is connected to the transfer module, the transfer module is used to transport the steel structure frame to the plate processing module, the plate processing module is used to process the steel structure frame to achieve the connection and fixation between the steel structure frame and the plate, so as to obtain the house wall panels with steel-concrete structure.

[0006] Optionally, the above-mentioned production system also includes a flipping module, which is connected to the above-mentioned transfer module. The above-mentioned transfer module is used to transport the above-mentioned steel structure frame processed by the above-mentioned plate processing module to the above-mentioned flipping module, and the above-mentioned flipping module is used to flip the processed steel structure frame to expose the unprocessed surface of the above-mentioned steel structure frame.

[0007] Optionally, the transfer module includes a first transfer component and a second transfer component, and the two sides of the flip module are respectively connected to the first transfer component and the second transfer component, and the first transfer component is used to transport the steel structure frame processed by the plate processing module to the flip module, and the processed surface of the steel structure frame transported by the first transfer component faces upward; the flip module is used to flip the processed steel structure frame, and the second transfer component is used to receive and transfer the flipped steel structure frame, and the unprocessed surface of the flipped steel structure frame faces upward.

[0008] Optionally, the above-mentioned production system includes a first combination module and a second combination module, and the above-mentioned production system includes a first plate processing module and a second plate processing module. The above-mentioned first combination module and the above-mentioned first plate processing module are respectively arranged along the transportation direction of the above-mentioned first transfer component, and the above-mentioned second combination module and the above-mentioned second plate processing module are respectively arranged along the transportation direction of the above-mentioned second transfer component; the above-mentioned first combination module is used to splice the first surface of the above-mentioned steel structure frame, and the above-mentioned first plate processing module is used to process the spliced ​​steel structure frame, and the above-mentioned second combination module is used to splice the second surface of the above-mentioned steel structure frame after flipping, and the above-mentioned second plate processing module is used to process the second surface of the above-mentioned steel structure frame after flipping.

[0009] Optionally, the above-mentioned plate processing module includes a gluing component, and the above-mentioned gluing component is connected to the above-mentioned transfer module. The above-mentioned transfer module is used to transport the above-mentioned steel structure frame after the above-mentioned combination modules are spliced ​​to the above-mentioned gluing component, and the above-mentioned gluing component is used to perform gluing operations on several gluing positions on the above-mentioned steel structure frame.

[0010] Optionally, the plate processing module includes a planking assembly, which is connected to the transfer module, and the transfer module is used to transport the glue-coated steel structure frame to the planking assembly, and the planking assembly is used to place the plate on the glue-coated steel structure frame.

[0011] Optionally, the plate processing module includes a locking assembly, which is connected to the transfer module, and the transfer module is used to transport the steel structure frame including the plate to the planking assembly; the locking assembly includes a hole opening mechanism and a fixing mechanism, and the hole opening mechanism is used to open holes in the plate on the steel structure frame, and the fixing mechanism is used to insert a fixing part into the opening on the plate to achieve locking fixation between the steel structure frame and the plate.

[0012] Optionally, the transfer module includes a truss assembly connected to the workbench, the truss assembly is used to transport the multiple steel structure units to the workbench, the splicing assembly includes an assembly mechanism and a welding mechanism, the assembly mechanism and the welding mechanism are arranged on the workbench, the assembly mechanism is used to position and assemble the multiple steel structure units so that the multiple steel structure units are combined into the steel structure frame of preset size, and the welding mechanism is used to perform flexible welding on the steel structure frame of preset size.

[0013] In order to solve the technical problems existing in the prior art, the present application provides a second technical solution: a production method for house wall panels is provided, comprising: obtaining a plurality of steel structure units; splicing the plurality of steel structure units to obtain a steel structure frame; processing the steel structure frame to achieve the connection and fixation between the steel structure frame and the plate, so as to obtain the above-mentioned house wall panels with a steel-concrete structure.

[0014] Optionally, the above-mentioned splicing operation of the above-mentioned several steel structure units to obtain the steel structure frame includes: positioning and assembling the above-mentioned several steel structure units, and flexibly welding the first surface of the assembled steel structure frame; the above-mentioned processing of the steel structure frame to achieve the connection and fixation of the steel structure frame and the plate to obtain the above-mentioned house wall panel of the steel-concrete structure includes: gluing the above-mentioned first surface of the welded steel structure frame; laying boards on the above-mentioned first surface of the gluing steel structure frame so that the above-mentioned first surface of the steel structure frame is covered by the plate; locking and fixing the above-mentioned first surface of the steel structure frame with the plate; flipping the steel structure frame to expose the second surface of the steel structure frame; flexibly welding and gluing the above-mentioned second surface of the flipped steel structure frame; laying boards on the above-mentioned second surface of the gluing steel structure frame so that the above-mentioned second surface of the steel structure frame is covered by the plate; locking and fixing the above-mentioned second surface of the steel structure frame with the plate to obtain the above-mentioned steel-concrete structure house wall panel.

[0015] The present application provides a production system and production method for house wall panels, the production system includes a transfer module, a combination module and a plate processing module; the transfer module is used to obtain a plurality of steel structure units; the combination module is connected to the transfer module, the combination module includes a workbench and a splicing assembly, the transfer module is used to transport the plurality of steel structure units to the workbench, the splicing assembly is used to splice the plurality of steel structure units on the workbench to obtain a steel structure frame; the plate processing module is connected to the transfer module, the transfer module is used to transport the steel structure frame to the plate processing module, the plate processing module is used to process the steel structure frame to achieve the connection and fixation between the steel structure frame and the plate, so as to process and obtain a steel-concrete structure house wall panel. Therefore, the production system of the present application can realize the full-automatic production of house wall panels by splicing, processing and automatically transporting the steel structure units, improve the production quality and production efficiency, significantly reduce the labor intensity, and is conducive to the further development of building industrialization. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0017] Figure 1 It is a structural schematic diagram of the first embodiment of the production system provided by the present application;

[0018] Figure 2 yes Figure 1 A schematic structural diagram of an embodiment of a middle truss assembly and a combined module;

[0019] Figure 3 It is a structural schematic diagram of an embodiment of the flip module provided by the present application;

[0020] Figure 4 is a structural schematic diagram of a second embodiment of the production system provided by the present application;

[0021] Figure 5 It is a structural schematic diagram of an embodiment of a glue coating assembly provided by the present application;

[0022] Figure 6 It is a structural schematic diagram of an embodiment of a decking assembly provided by the present application;

[0023] Figure 7 is a structural schematic diagram of a first embodiment of a locking assembly provided by the present application;

[0024] Figure 8 is a structural schematic diagram of a second embodiment of a locking assembly provided by the present application;

[0025] Fig. 9 It is a schematic flow chart of the first embodiment of the production method provided by the present application;

[0026] Fig.10 It is a schematic flow chart of the second embodiment of the production method provided by the present application.

[0027] In the figure, 10, transfer module; 11, first transfer component; 12, second transfer component; 13, truss component; 20, combination module; 21, workbench; 22, splicing component; 221, assembling mechanism; 222, welding mechanism; 23, first combination module; 24, second combination module; 30, plate processing module; 31, gluing component; 311, glue dispensing valve; 312, feeding mechanism; 313, blocking positioning mechanism; 32, planking component; 321, clamping mechanism; 322, flipping mechanism; 33, locking component; 331, opening mechanism; 332, fixing mechanism; 333, dust removal mechanism; 34, first plate processing module; 35, second plate processing module; 40, flipping module; 41, flipping jaw; 411, first jaw; 412, second jaw. DETAILED DESCRIPTION

[0028] The present application is further described in detail below in conjunction with the accompanying drawings and examples. It is particularly noted that the following examples are only used to illustrate the present application, but are not intended to limit the scope of the present application. Similarly, the following examples are only some embodiments of the present application rather than all embodiments, and all other embodiments obtained by those of ordinary skill in the art without making creative work are within the scope of protection of the present application.

[0029] Reference to "embodiments" herein means that a particular feature, structure, or characteristic described in conjunction with the embodiments may be included in at least one embodiment of the present application. The appearance of the phrase in various locations in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment that is mutually exclusive with other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein may be combined with other embodiments.

[0030] In the description of this application, it should be noted that, unless otherwise clearly specified and limited, the terms "install", "set", "connected", and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or a connection through an intermediate medium. For ordinary technicians in this field, if there are directional indications (such as up, down, left, right, front, back...) involved in the embodiments of this application, the directional indications are only used to explain the relative position relationship, movement, etc. between the components in a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.

[0031] The present application embodiment provides a production system for house wall panels. Figure 1 and Figure 2 , Figure 1 is a structural schematic diagram of the first embodiment of the production system provided by the present application, Figure 2 yes Figure 1 A schematic diagram of the structure of an embodiment of a truss assembly and a combined module. Figure 1 and Figure 2 As shown, the production system of this embodiment includes a transfer module 10 , a combination module 20 and a plate processing module 30 .

[0032] The transfer module 10 is used to obtain a plurality of steel structure units; the assembly module 20 is connected to the transfer module 10, the assembly module 20 includes a workbench 21 and a splicing assembly 22, the transfer module 10 is used to transport the plurality of steel structure units to the workbench 21, the splicing assembly 22 is used to splice the plurality of steel structure units on the workbench 21 to obtain a steel structure frame; the plate processing module 30 is connected to the transfer module 10, the transfer module 10 is used to transport the steel structure frame to the plate processing module 30, the plate processing module 30 is used to process the steel structure frame to achieve the connection and fixation between the steel structure frame and the plate, so as to obtain a steel-concrete structure house wall panel.

[0033] Specifically, the steel structure unit is a subunit constituting the steel structure frame, and the steel structure unit may be, but is not limited to, composed of at least one structure such as a column, a reinforcing rib, etc. For example, the steel structure unit may include a column unit and a reinforcing rib unit, and the splicing assembly 22 is specifically used to fix the column units at different positions to achieve the installation of the column units; the reinforcing rib unit is installed between several column units to achieve the connection and positioning of several column units through the reinforcing rib; after achieving the positioning of several steel structure units, the splicing assembly 22 is also used to weld several steel structure units to obtain a steel structure frame after splicing and welding.

[0034] In a possible implementation, the splicing assembly 22 may include an assembly mechanism 221, a welding mechanism 222, and a first processor. The assembly mechanism 221 is located below the welding mechanism 222. The first processor is used to adjust the placement position of the steel structure unit by the assembly mechanism 221 to assemble the steel structure unit, and adjust the welding position and / or welding posture of the welding mechanism 222 according to the placement position of the steel structure unit by the assembly mechanism 221. The welding mechanism 222 is used to perform flexible welding on the steel structure unit assembled by the assembly mechanism 221 to form a steel structure frame. Among them, flexible welding can be understood as connecting the steel structure units by welding, so that the spliced ​​steel structure frame has a certain flexibility and deformation ability to adapt to the stress, vibration or deformation that may be generated by the house wall panel during use, and improve the durability and structural stability of the house wall panel. The welding position may include parameters such as the distance and orientation between the welding mechanism 222 and the steel structure unit to be welded, and the welding posture may include the angle and pitch posture parameters of the welding mechanism 222 during the welding process, which are not limited in this application.

[0035] The steel structure frame is a frame that constitutes the wall panels of the house, and the steel structure frame is used to provide the main support. The plate is a protective structure that constitutes the wall panels of the house, and the plate is attached to the outside of the steel structure frame. The plate processing module 30 is used to process the steel structure frame, and the processing method can be but is not limited to realizing the bonding and fixed connection of the steel structure frame and the plate, so as to realize the connection and fixation of the steel structure frame and the plate.

[0036] In the embodiment of the present application, the production system includes a transfer module 10, a combination module 20 and a plate processing module 30; the transfer module 10 is used to obtain a plurality of steel structure units; the combination module 20 is connected to the transfer module 10, the combination module 20 includes a workbench 21 and a splicing assembly 22, the transfer module 10 is used to transport a plurality of steel structure units to the workbench 21, the splicing assembly 22 is used to splice a plurality of steel structure units on the workbench 21 to obtain a steel structure frame; the plate processing module 30 is connected to the transfer module 10, the transfer module 10 is used to transport the steel structure frame to the plate processing module 30, the plate processing module 30 is used to process the steel structure frame to achieve the connection and fixation between the steel structure frame and the plate, so as to process and obtain a steel-concrete structure house wall panel. Therefore, the production system of this embodiment can realize the full-automatic production of house wall panels by splicing, processing and automatically transporting the steel structure units, improve the production quality and production efficiency, significantly reduce the labor intensity, and is conducive to the further development of building industrialization.

[0037] In one embodiment, see Figure 3 , Figure 3 Schematic diagram of the structure of an embodiment of the flip module provided by the present application. Figure 3As shown, the production system also includes a flip module 40, which is connected to the transfer module 10. The transfer module 10 is used to transport the steel structure frame processed by the plate processing module 30 to the flip module 40. The flip module 40 is used to flip the processed steel structure frame to expose the unprocessed surface of the steel structure frame.

[0038] Specifically, the combination module 20 is used to splice a number of steel structure units into a steel structure frame, which includes surfaces on both sides. The plate processing module 30 is used to process a certain surface of the steel structure frame. The transfer module 10 is used to transport the steel structure frame processed by the plate processing module 30 to the flipping module 40. The flipping module 40 is used to flip the processed steel structure frame to expose the other surface of the steel structure frame (i.e., the unprocessed surface), so as to facilitate the subsequent processing of the other surface of the steel structure frame to realize automatic double-sided processing of the steel structure frame.

[0039] The flip module 40 may include a flipping jaw 41, and the two sides of the flipping jaw 41 are respectively formed with a to-be-flipped position and a flipping position. The transfer module 10 is used to transport the steel structure frame processed by the plate processing module 30 to the to-be-flipped position of the flipping jaw 41. The flipping jaw 41 is used to flip the steel structure frame on the to-be-flipped position by 180° or horizontally flip it, so that the steel structure frame is flipped from the to-be-flipped position to the flipping position, and the unprocessed surface of the steel structure frame on the flipping position is exposed. The flipping jaw 41 may specifically include a support frame and a first jaw 411 and a second jaw 412 arranged on the support frame. One end of the first jaw 411 is rotatably connected to the support frame, for example, one end of the first jaw 411 may be connected to the middle position of the support frame. The second jaw 412 is arranged adjacent to the first jaw 411, and one end of the second jaw 412 close to the first jaw 411 is rotatably connected to the support frame. The flip module 40 may also include a drive control component (not shown), which is connected to the first clamp 411 and the second clamp 412 respectively, and is used to drive the first clamp 411 to rotate, and is used to drive the second clamp 412 to rotate, and the rotation axis of the first clamp 411 can be set at one end of the first clamp 411, and the rotation axis of the second clamp 412 can be set at one end of the second clamp 412 close to the first clamp 411. When the steel structure frame needs to be flipped, the steel structure frame is first moved to the first clamp 411, and the first clamp 411 and the second clamp 412 rotate at the same time. The first clamp 411 flips the plate onto the second clamp 412 to realize the flipping of the plate, and the second clamp 412 rotates and resets, so that the unprocessed surface of the steel structure frame is exposed, and the transfer module 10 transports the flipped steel structure frame to the next processing position for processing. In this way, when the steel structure frame is flipped, the distance the steel structure frame falls in the air can be reduced, and the damage to the steel structure frame during the flipping process can be reduced. In a possible implementation manner, the flipping jaws 41 may include multiple groups, so as to provide stable support and flipping for the steel structure frame through the multiple groups of flipping jaws 41, thereby improving the reliability of the flipping process.

[0040] Optionally, the transfer module 10 includes a first transfer component 11 and a second transfer component 12, and the two sides of the flip module 40 are respectively connected to the first transfer component 11 and the second transfer component 12, and the first transfer component 11 is used to transport the steel structure frame processed by the plate processing module 30 to the flip module 40, and the processed surface of the steel structure frame transported by the first transfer component 11 faces upward. The flip module 40 is used to flip the processed steel structure frame, and the second transfer component 12 is used to receive and transport the flipped steel structure frame, and the unprocessed surface of the flipped steel structure frame faces upward.

[0041] Specifically, the first transfer assembly 11 and the second transfer assembly 12 are respectively connected to the two sides of the flip module 40. The first transfer assembly 11 is used to receive the steel structure frame after splicing by the assembly module 20, and transport the steel structure frame to the plate processing module 30 for processing, so as to receive the steel structure frame with the processed surface facing upward; the first transfer assembly 11 is also used to transport the steel structure frame with the processed surface facing upward to the flip module 40. The flip module 40 is used to flip the steel structure frame with the processed surface facing upward through the flipping clamp 41, so that the unprocessed surface of the flipped steel structure frame faces upward, and the second transfer assembly 12 is used to receive the steel structure frame with the unprocessed surface facing upward from the flip module 40 and transfer it, so as to facilitate the subsequent processing of the steel structure frame with the unprocessed surface facing upward.

[0042] For further information, see Figure 4 , Figure 4 Schematic diagram of the structure of the second embodiment of the production system provided by the present application. Figure 4 As shown, the production system includes a first combination module 23 and a second combination module 24, and the production system includes a first plate processing module 34 and a second plate processing module 35. The first combination module 23 and the first plate processing module 34 are respectively arranged along the transport direction of the first transfer component 11, and the second combination module 24 and the second plate processing module 35 are respectively arranged along the transport direction of the second transfer component 12.

[0043] The first assembly module 23 is used to perform splicing operations on the first surface of the steel structure frame, the first plate processing module 34 is used to process the steel structure frame, the second assembly module 24 is used to perform splicing operations on the second surface of the flipped steel structure frame, and the second plate processing module 35 is used to process the second surface of the flipped steel structure frame.

[0044] Specifically, the production system of the embodiment of the present application may be provided with at least two assembly modules 20 and at least two plate processing modules 30 for splicing and processing different surfaces of the steel structure frame. Among them, the first assembly module 23 may include a first assembly mechanism 221 and a first welding mechanism 222, the first assembly mechanism 221 is used to assemble a plurality of steel structure units, the first welding mechanism 222 is used to perform flexible welding on the first surface of the assembled steel structure unit to obtain a steel structure frame, the first transfer component 11 is used to transport the steel structure frame to the first plate processing module 34 for processing, and transport the processed steel structure frame to the flip module 40 for flipping. After flipping by the flip module 40, the second transfer component 12 is used to transport the flipped steel structure frame to the second assembly module 24. The second combination module 24 may include a second welding mechanism 222, which is used to perform flexible welding on the second surface of the steel structure frame. The second transfer assembly 12 is also used to transport the welded steel structure frame to the second plate processing module 35, and the second plate processing module 35 is used to process the second surface of the steel structure frame to obtain a house wall panel that has been processed on both sides.

[0045] Among them, the first transfer component 11 can be understood as a conveying line between the first assembly module 23, the first plate processing module 34 and the flip module 40, and the first assembly module 23, the first plate processing module 34 and the flip module 40 are respectively arranged along the transportation direction of the first transfer component 11. The second transfer component 12 can be understood as a conveying line between the flip module 40, the second assembly module 24 and the second plate processing module 35, and the flip module 40, the second assembly module 24 and the second plate processing module 35 are respectively arranged along the transportation direction of the second transfer component 12. The first transfer component 11 and the second transfer component 12 can be, but are not limited to, conveying lines for conveying through chain plates.

[0046] Therefore, the production system of the embodiment of the present application is provided with a flip module 40, so that the combination module 20 and the plate processing module 30 can automatically process both sides of the steel structure frame, so as to realize the fully automatic production of house wall panels, improve production quality and production efficiency, significantly reduce labor intensity, and be conducive to the further development of building industrialization.

[0047] In one embodiment, see Figure 5 , Figure 5 Schematic diagram of the structure of an embodiment of the glue coating assembly provided by the present application. Figure 5 As shown, the plate processing module 30 includes a gluing component 31, which is connected to the transfer module 10. The transfer module 10 is used to transport the steel structure frame after the combination module 20 is spliced ​​to the gluing component 31, and the gluing component 31 is used to perform gluing operations on several gluing positions on the steel structure frame.

[0048] Specifically, the glue coating component 31 may include a glue dispensing valve 311, a feeding mechanism 312, and a second processor. The glue dispensing valve 311 and the feeding mechanism 312 are spaced apart, and the glue dispensing valve 311 is connected to the feeding mechanism 312 and the second processor respectively. The feeding mechanism 312 is used to provide glue to the glue dispensing valve 311, and the glue dispensing valve 311 is used to perform glue coating operations on several glue coating positions on the steel structure frame. The glue coating position on the steel structure frame can be understood as the distance, orientation and other parameters between the glue coating component 31 and the steel structure frame to be glued. The second processor is used to obtain the position information of each column on the steel structure frame to be glued, and control and adjust the glue coating position based on the position information, so as to control the glue dispensing valve 311 to glue several glue coating positions on the steel structure frame.

[0049] In a possible implementation, the gluing assembly 31 further includes a blocking and positioning mechanism 313, which is disposed in the transfer module 10 and is used to block and position the steel structure frame being transported so that the steel structure frame stays in the gluing area corresponding to the gluing assembly 31. By providing the blocking and positioning mechanism 313, the gluing position of the steel structure frame can be relatively fixed, which facilitates the subsequent accurate calculation and adjustment of the gluing position of the steel structure frame by the second processor, thereby improving the accuracy and uniformity of gluing and improving the gluing efficiency.

[0050] Therefore, the production system of the embodiment of the present application performs gluing operations on several gluing positions on the steel structure frame by setting up a gluing component 31, so that the steel structure frame can be bonded to the plate by glue to ensure the position accuracy of the steel structure frame and the plate, facilitate the subsequent processing of the steel structure frame and the plate, and help improve the production quality and production efficiency of house wall panels.

[0051] Optionally, see Figure 6 , Figure 6 Schematic diagram of the structure of an embodiment of the decking assembly provided by the present application. Figure 6 As shown, the plate processing module 30 includes a planking assembly 32, which is connected to the transfer module 10. The transfer module 10 is used to transport the glue-coated steel structure frame to the planking assembly 32, and the planking assembly 32 is used to place the plate on the glue-coated steel structure frame.

[0052] Specifically, after the gluing component 31 applies glue, the planking component 32 is used to place the planks on the steel structure frame after gluing. The planking component 32 may include a clamping mechanism 321, and the clamping mechanism 321 is used to grab the planks located in the plank storage area to lay the planks in the first state on the steel structure frame. The clamping mechanism 321 may be a structure such as a manipulator, a clamping claw, a suction cup, etc. that can achieve the fixing and loosening of the planks with a preset clamping accuracy. When laying the planks on the steel structure frame, the clamping mechanism 321 may lay the planks in sequence according to a preset laying order, or the planks may be laid by the clamping mechanism 321 after the processor and visual recognition, image recognition and other technologies are used to determine the position to be laid on the steel structure frame.

[0053] Wherein, the planking assembly 32 may also include a flap mechanism 322, which is disposed on one side of the clamping mechanism 321, and the clamping mechanism 321 is used to move the plate in the second state to the flap mechanism 322, and the flap mechanism 322 is used to flip the plate in the second state so that the plate switches from the second state to the first state. Exemplarily, when the clamping mechanism 321 clamps the plate in the second state, the flap mechanism 322 is used to flip the plate in the second state so that the plate switches from the second state to the first state. The above-mentioned first state refers to the state when the front side of the plate faces upward, and the second state refers to the state when the back side of the plate faces upward. In the process of laying the plate, adjacent plates need to be spliced ​​by matching the concave and convex grooves, so the plate can be correctly laid on the steel structure frame only when the front side of the plate faces upward.

[0054] Therefore, the production system of the embodiment of the present application automatically and accurately lays the plate in the first state located at the front on the steel structure frame through the planking assembly 32, thereby ensuring the accuracy of planking, reducing the time and cost spent on manual decision-making, and effectively improving the quality and efficiency of plank laying. In addition, by setting the flipping mechanism 322, when the plate clamped by the clamping mechanism 321 is in the second state, the clamping mechanism 321 is used to move the plate in the second state to the flipping mechanism 322, and the flipping mechanism 322 is used to flip the plate in the second state into the plate in the first state, so that the clamping mechanism 321 can continue to clamp the plate in the first state for plate laying. Therefore, it is possible to realize automatic recognition and judgment of the state of the plate, as well as automatic flipping of the plate, reduce the participation of manual decision-making, improve the accuracy of plate state recognition, and thus improve the accuracy of plate laying of the steel structure frame, reduce or avoid quality problems such as unreasonable planking due to state recognition errors, and further improve the quality and efficiency of plate laying.

[0055] For further information, see Figure 7 and Figure 8 , Figure 7is a structural schematic diagram of a first embodiment of a locking assembly provided by the present application, Figure 8 Schematic diagram of the structure of the second embodiment of the locking assembly provided by the present application. Figure 7 and Figure 8 As shown, the plate processing module 30 includes a locking assembly 33, which is connected to the transfer module 10. The transfer module 10 is used to transport the steel structure frame including the plate to the planking assembly 32; the locking assembly 33 includes a hole opening mechanism 331 and a fixing mechanism 332. The hole opening mechanism 331 is used to open holes in the plate on the steel structure frame, and the fixing mechanism 332 is used to insert the fixing parts into the holes in the plate to achieve locking fixation between the steel structure frame and the plate.

[0056] Specifically, after the planking assembly 32 has laid the planks, the steel structure frame and the planks are further locked and fixed by the locking assembly 33. The plank processing module 30 may be provided with a locking station, and a plurality of locking assemblies 33 may be provided on the locking station. The locking assembly 33 may be moved by a moving truss, etc., to achieve locking of planks at multiple positions. Figure 7 is a schematic diagram of the arrangement of multiple locking components 33 on the locking station, Figure 8 yes Figure 7 The enlarged schematic diagram of the locking assembly 33 in FIG. The locking assembly 33 also includes a third processor. The hole-opening mechanism 331 and the fixing mechanism 332 are arranged at intervals, and the third processor is connected to the hole-opening mechanism 331. The third processor is used to adjust the drilling position and / or drilling posture of the hole-opening mechanism 331. The hole-opening mechanism 331 is used to drill holes at the position where the plate needs to be locked. Among them, the drilling position can be the specific relative position between the hole-opening mechanism 331 and the plate, and the drilling posture can be the drilling angle, drilling depth, etc. of the hole-opening mechanism 331. The third processor is also connected to the fixing mechanism 332, and is used to adjust the screw locking position and / or screw locking posture of the fixing mechanism 332. The fixing mechanism 332 is used to insert the screw into the hole drilled by the hole-opening mechanism 331 and lock it. Among them, the screw locking position can be the specific relative position between the fixing mechanism 332 and the plate, which can be determined according to the drilling position; the screw locking posture can be the angle of inserting the screw, etc., and can also be determined based on the drilling posture.

[0057] In a possible implementation, the locking assembly 33 may also include a dust removal mechanism 333, which is arranged on one side of the hole opening mechanism 331 and the fixing mechanism 332. The third processor is connected to the dust removal mechanism 333 and is used to adjust the dust removal position of the dust removal mechanism 333. The dust removal mechanism 333 is used to absorb the dust generated during the process of the locking assembly 33 locking the wall panel. Specifically, the third processor can obtain the position information of the position on the wall panel to be locked, and control the movement of the locking assembly 33 based on the position information to adjust the locking position and / or locking posture. After the locking assembly 33 moves to the corresponding position, the hole opening mechanism 331 is first controlled to drill the position on the plate to be locked, and the dust removal mechanism 333 is controlled to absorb the generated dust. After the hole opening mechanism 331 has completed drilling, the third processor further controls the fixing mechanism 332 to put a screw into the hole drilled by the hole opening mechanism 331 and lock it. During the operation of the fixing mechanism 332 , the dust removal mechanism 333 can continue to operate to absorb the debris generated by the fixing mechanism 332 during the locking process, thereby improving the safety and practicality of the locking system.

[0058] Therefore, the production system of the embodiment of the present application automatically locks the steel structure frame and the plate by setting a locking assembly 33, thereby reducing the manual participation rate in the production process, improving the locking efficiency of the plate, improving the production quality of the house wall panels, and enhancing the user experience of the production system.

[0059] In one embodiment, the transfer module 10 includes a truss assembly 13 connected to the workbench 21, the truss assembly 13 is used to transport a plurality of steel structure units to the workbench 21, the splicing assembly 22 includes an assembly mechanism 221 and a welding mechanism 222, the assembly mechanism 221 and the welding mechanism 222 are arranged on the workbench 21, the assembly mechanism 221 is used to position and assemble a plurality of steel structure units so that the plurality of steel structure units are combined into a steel structure frame of a preset size, and the welding mechanism 222 is used to flexibly weld the steel structure frame of a preset size.

[0060] Specifically, Figure 2As shown, a accommodating space is provided in the workbench 21, and the truss assembly 13 is a gantry transport truss, and the truss assembly 13 is used to transport the steel structure unit to be spliced ​​into the accommodating space of the workbench 21. The workbench 21 can be understood as a platform for installing the splicing assembly 22. In a possible implementation, in order to ensure the splicing accuracy of the splicing assembly 22, the workbench 21 may include a first truss and a second truss, the second truss is slidably connected to the first truss, and the splicing assembly 22 is slidably connected to the second truss, so that the splicing assembly 22 can move along the extension direction of the second truss, and the splicing assembly 22 can move along the extension direction of the first truss through the second truss, thereby realizing the movement of the splicing assembly 22 in two directions, so that the splicing assembly 22 can be moved to a certain steel structure unit in the accommodating space for splicing operations.

[0061] The splicing assembly 22 may further include a detection assembly and a first processor, the detection assembly and the welding assembly are spaced apart, the detection assembly is connected to the first processor, the detection assembly is used to detect the position information of the connection between the reinforcing rib unit and the column unit, and the first processor is used to control the welding assembly to perform flexible welding on the connection between the reinforcing rib unit and the column unit based on the position information, so that the column is connected to the reinforcing rib to form a steel structure frame. The detection assembly may be, but is not limited to, a laser sensor, etc.

[0062] Therefore, the splicing assembly 22 of the embodiment of the present application realizes automatic welding of steel structure units to form a steel structure frame, reduces the manual participation rate in the production process, improves the welding accuracy and welding efficiency of the raw materials, and improves the production quality and production efficiency of the steel structure frame.

[0063] In one embodiment, the first processor, the second processor, and the third processor are specifically used to perform operations such as data reception and processing of each component and module. The first processor, the second processor, and the third processor can be a CPU (Central Processing Unit) or an integrated circuit chip with signaling processing capabilities; they can also be general-purpose processors, digital signaling processors (DSPs), application-specific integrated circuits (ASICs), field programmable gate arrays (FPGAs) or other programmable logic devices, discrete gate or transistor logic devices, discrete hardware components, and other hardware, which are not specifically limited in this application.

[0064] The present application also proposes a method for producing a house wallboard, see Fig. 9 , Fig. 9 Schematic diagram of the first embodiment of the production method provided by this application. Fig. 9 As shown, in this embodiment, the production method comprises the following steps:

[0065] Step S11: Acquire several steel structure units.

[0066] Specifically, the steel structure unit is a sub-unit constituting the steel structure frame, and a plurality of steel structure units are obtained so as to form the steel structure frame by subsequently combining the steel structure units.

[0067] Step S12: performing splicing operations on a plurality of steel structure units to obtain a steel structure frame.

[0068] Specifically, the combination of several steel structure units can be achieved through positioning, and the combined several steel structure units can be flexibly welded to complete the splicing operation and obtain the steel structure frame.

[0069] Step S13: Processing the steel structure frame to achieve connection and fixation between the steel structure frame and the plate, so as to obtain a steel-concrete structure house wall panel.

[0070] After the steel structure frame is obtained, the steel structure frame is processed so that the steel structure frame is covered with a plate and the steel structure frame and the plate are connected and fixed to obtain a steel-concrete structure house wall panel.

[0071] In the embodiment of the present application, the production method obtains a plurality of steel structure units, performs splicing operations on the plurality of steel structure units to obtain a steel structure frame, processes the steel structure frame to achieve connection and fixation between the steel structure frame and the plate, and obtains steel-concrete structure house wall panels, realizes automatic splicing of steel structure units, processing and automatic transportation of steel structure frames, etc., to realize fully automatic production of house wall panels, improve production quality and production efficiency, significantly reduce labor intensity, and is conducive to the further development of building industrialization.

[0072] In one embodiment, see Fig.10 , Fig.10 Schematic diagram of the second embodiment of the production method provided by the present application. Fig.10 As shown, in this embodiment, the production method comprises the following steps:

[0073] Step S21: Acquire a number of steel structure units.

[0074] Specifically, the steel structure unit may include a column unit and a reinforcement rib unit.

[0075] Step S22: positioning and assembling a plurality of steel structure units, and flexibly welding the first surface of the assembled steel structure frame.

[0076] When positioning and assembling a plurality of steel structure units, the following steps may be included: detecting the position information of the connection between the reinforcing rib unit and the column unit; assembling the column unit based on the position information, and installing the reinforcing rib unit between the plurality of column units, so as to realize the positioning and assembly of the plurality of steel structure units and obtain the steel structure frame. The first surface of the assembled steel structure frame is flexibly welded so that the reinforcing rib unit and the column unit on the first surface are welded and connected. The steel structure frame includes two oppositely disposed surfaces, the first surface is the current processed surface, and the second surface is the unprocessed surface opposite to the first surface.

[0077] Step S23: applying glue to the first surface of the welded steel structure frame.

[0078] After flexible welding is performed on the first surface of the steel structure frame, a gluing operation is further performed on the first surface of the steel structure frame. The adhesive used in the gluing operation can be selected according to specific building requirements, etc., and is not specifically limited here.

[0079] Step S24: paving the first surface of the glue-coated steel structure frame with planks, so that the first surface of the steel structure frame is covered with planks.

[0080] After the first surface of the steel structure frame is coated with glue, the first surface of the steel structure frame is plated so that the first surface of the steel structure frame is covered by the plate and the steel structure frame is bonded to the plate.

[0081] Step S25: Lock and fix the first surface of the steel structure frame to the plate.

[0082] Specifically, the plate on the first surface of the steel structure frame can be drilled with a hole through the drilling mechanism 331, and the plate on the first surface can be screwed with a screw through the fixing mechanism 332 to achieve locking and fixing of the first surface of the steel structure frame and the plate.

[0083] Step S26: Flip the steel structure frame to expose the second surface of the steel structure frame.

[0084] After the first surface of the steel structure frame is processed, the steel structure frame is turned over so that the second surface of the steel structure frame is exposed on top.

[0085] Step S27: performing flexible welding and gluing operations on the second surface of the turned over steel structure frame.

[0086] The second surface of the steel structure frame is further subjected to flexible welding and gluing operations, which will not be described in detail here.

[0087] Step S28: Planking is performed on the second surface of the glue-coated steel structure frame so that the second surface of the steel structure frame is covered with the planking.

[0088] The second surface of the glue-coated steel structure frame is plated so that the second surface of the steel structure frame is covered by the plate and the steel structure frame is bonded to the plate.

[0089] Step S29: Lock and fix the second surface of the steel structure frame to the plate to obtain a steel-concrete structure house wall panel.

[0090] Specifically, the plate on the second surface of the steel structure frame is drilled with a hole through the hole drilling mechanism 331, and the plate on the second surface is screwed with a screw through the fixing mechanism 332, so as to achieve the locking and fixing of the second surface of the steel structure frame and the plate. After the double-sided processing of the steel structure frame is completed, the steel-concrete structure house wall panel is obtained, so that the formed house wall panel can be shipped out of the factory and applied to scenes such as modular buildings and prefabricated buildings.

[0091] Therefore, the production method of this embodiment can automatically process both sides of the steel structure frame to achieve fully automatic production of house wall panels, improve production quality and production efficiency, significantly reduce labor intensity, and be conducive to the further development of building industrialization.

[0092] Different from the existing technology, the production system and production method of the present application realize a fully automated production process such as assembly, welding and processing of steel-concrete structure house wall panels through the integration of high automation and intelligence, which significantly reduces labor intensity and improves production efficiency and product quality stability.

[0093] The above description is only an implementation method of the present application, and does not limit the patent scope of the present application. Any equivalent structure or equivalent process transformation made using the contents of the present application specification and drawings, or directly or indirectly used in other related technical fields, are also included in the patent protection scope of the present application.

Claims

1. A production system for house wall panels, characterized in that: The production system comprises: A transfer module for obtaining several steel structure units; A combination module connected to the transfer module, the combination module comprising a workbench and a splicing assembly, the transfer module is used to transport the plurality of steel structure units to the workbench, and the splicing assembly is used to splice the plurality of steel structure units on the workbench to obtain a steel structure frame; A plate processing module is connected to the transfer module, and the transfer module is used to transport the steel structure frame to the plate processing module. The plate processing module is used to process the steel structure frame to achieve the connection and fixation between the steel structure frame and the plate, so as to obtain the house wall panel with a steel-concrete structure.

2. The production system according to claim 1, characterized in that: The production system also includes a flipping module, which is connected to the transfer module. The transfer module is used to transport the steel structure frame processed by the plate processing module to the flipping module. The flipping module is used to flip the processed steel structure frame to expose the unprocessed surface of the steel structure frame.

3. The production system according to claim 2, characterized in that: The transfer module comprises a first transfer component and a second transfer component, and the two sides of the turnover module are respectively connected to the first transfer component and the second transfer component, and the first transfer component is used to transport the steel structure frame processed by the plate processing module to the turnover module, and the processed surface of the steel structure frame transported by the first transfer component faces upward; The flip module is used to flip the processed steel structure frame, and the second transfer assembly is used to receive and transfer the flipped steel structure frame, with the unprocessed surface of the flipped steel structure frame facing upward.

4. The production system according to claim 3, characterized in that: The production system comprises a first combination module and a second combination module, the production system comprises a first plate processing module and a second plate processing module, the first combination module and the first plate processing module are respectively arranged along the transport direction of the first transfer component, and the second combination module and the second plate processing module are respectively arranged along the transport direction of the second transfer component; The first combination module is used to perform splicing operations on the first surface of the steel structure frame, the first plate processing module is used to process the spliced ​​steel structure frame, the second combination module is used to perform splicing operations on the second surface of the steel structure frame after flipping, and the second plate processing module is used to process the second surface of the steel structure frame after flipping.

5. The production system according to claim 1, characterized in that: The plate processing module includes a gluing component, which is connected to the transfer module. The transfer module is used to transport the steel structure frame after the combination modules are spliced ​​to the gluing component, and the gluing component is used to perform gluing operations on several gluing positions on the steel structure frame.

6. The production system according to claim 5, characterized in that: The plate processing module includes a planking assembly, which is connected to the transfer module. The transfer module is used to transport the glue-coated steel structure frame to the planking assembly, and the planking assembly is used to place the plate on the glue-coated steel structure frame.

7. The production system according to claim 6, characterized in that: The plate processing module includes a locking assembly, the locking assembly is connected to the transfer module, and the transfer module is used to transport the steel structure frame including the plate to the decking assembly; The locking assembly includes a hole opening mechanism and a fixing mechanism. The hole opening mechanism is used to open a hole in the plate on the steel structure frame, and the fixing mechanism is used to insert a fixing piece into the hole on the plate to achieve locking fixation between the steel structure frame and the plate.

8. The production system according to claim 1, characterized in that: The transfer module includes a truss assembly connected to the workbench, the truss assembly is used to transport the several steel structure units to the workbench, the splicing assembly includes an assembling mechanism and a welding mechanism, the assembling mechanism and the welding mechanism are arranged on the workbench, the assembling mechanism is used to position and assemble the several steel structure units so that the several steel structure units are combined into the steel structure frame of preset size, and the welding mechanism is used to flexibly weld the steel structure frame of preset size.

9. A method for producing a house wallboard, characterized in that: include: Obtain several steel structure units; Performing a splicing operation on the plurality of steel structure units to obtain a steel structure frame; The steel structure frame is processed to achieve the connection and fixation between the steel structure frame and the plate, so as to obtain the house wall panel of the steel-concrete structure.

10. The production method according to claim 9, characterized in that: The step of splicing the plurality of steel structure units to obtain a steel structure frame includes: Positioning and assembling the plurality of steel structure units, and flexibly welding the first surface of the assembled steel structure frame; The processing of the steel structure frame to achieve the connection and fixation of the steel structure frame and the plate to obtain the house wall panel of the steel-concrete structure includes: Applying glue to the first surface of the welded steel structure frame; Laying planks on the first surface of the glue-coated steel structure frame so that the first surface of the steel structure frame is covered by the planks; Locking and fixing the first surface of the steel structure frame to the plate; Turning over the steel structure frame to expose the second surface of the steel structure frame; Performing flexible welding and gluing operations on the second surface of the turned over steel structure frame; Laying a plate on the second surface of the glue-coated steel structure frame so that the second surface of the steel structure frame is covered by the plate; The second surface of the steel structure frame is locked and fixed to the plate to obtain the steel-concrete structure house wall panel.

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