Electricity detection, appearance defect detection, inkjet coding integrated machine and its electronic component production process
Through the integrated electrical detection, appearance defect detection and inkjet coding functions, the electrical detection and appearance defect detection and inkjet coding machine solves the problem of easy damage in the performance detection after appearance detection in electronic component detection, realizes automatic flow, and improves detection efficiency and yield.
Patent Information
- Application Number
- CN202510217608.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-26
- Publication Date
- 2025-08-01
- Estimated Expiration
- 2045-02-26
AI Technical Summary
In the existing electronic component detection process, performance detection after appearance detection can easily lead to damage to the component's appearance, affecting the detection accuracy and customer experience. At the same time, appearance detection and performance detection require manual transfer, which is inefficient.
Design an integrated electrical detection and appearance defect detection and inkjet coding machine, integrating electrical testing, appearance defect detection and inkjet coding functions, and realizes automatic flow of workpieces through the turntable and transition mechanism to avoid secondary damage.
Realize fully automatic electrical detection, surface detection and injection coding processes of workpieces, improve efficiency, avoid secondary damage to workpieces during electrical detection, and improve yield.
Smart Images

Figure CN119780582B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of electronic component production equipment, and particularly relates to an integrated machine for electrical detection, appearance defect detection, and inkjet coding, as well as an electronic component production process thereof. Background Art
[0002] In the existing electronic component detection process, appearance detection is first performed, and then performance detection and inkjet coding are carried out. There are at least the following two problems in its process:
[0003] (1) During the appearance detection process, defective products have been screened out, and only qualified products will enter the performance detection process. However, during the performance detection process, it is easy to scratch the appearance of the electronic components, resulting in possible appearance defective products in the finally packaged electronic components, affecting the final detection accuracy and customer experience;
[0004] (2) Appearance detection and performance detection are carried out by different devices. Between appearance detection and performance detection, it is often manually re-collected after appearance detection and manually re-placed into the performance detection device. Summary of the Invention
[0005] The present invention aims to solve at least one of the technical problems existing in the prior art. For this purpose, the present invention provides an integrated machine for electrical detection, appearance defect detection, and inkjet coding, which can avoid secondary damage to the workpiece during electrical detection and improve the finished product rate.
[0006] The present invention also provides an electronic component production process having the above-mentioned integrated machine for electrical detection, appearance defect detection, and inkjet coding.
[0007] The integrated machine for electrical detection, appearance defect detection, and inkjet coding according to the first aspect embodiment of the present invention includes:
[0008] A machine table;
[0009] A first turntable pivotally mounted on the machine table. A plurality of first workstations are provided at the edge of the first turntable, and the plurality of first workstations are equidistantly spaced around the center of the first turntable. The first turntable is provided with a first material taking mechanism, and the first material taking mechanism can correspond to the first workstations;
[0010] A second turntable pivotally mounted on the machine table. A plurality of second workstations are provided at the edge of the second turntable, and the plurality of second workstations are equidistantly spaced around the center of the second turntable. The second turntable is provided with a second material taking mechanism, and the second material taking mechanism can correspond to the second workstations;
[0011] A transition mechanism is arranged between the first turntable and the second turntable. The feeding position of the transition mechanism corresponds to one of the first station positions, and the discharging position of the transition mechanism corresponds to one of the second station positions. The transition mechanism is used to convey the workpiece from the feeding position to the discharging position, and a plurality of third stations are arranged between the feeding position and the discharging position;
[0012] An electrical testing mechanism, corresponding to some of the first station positions, is used to perform electrical testing on the workpiece;
[0013] An appearance defect vision inspection mechanism corresponds to one or more of the first station, the second station, the feeding position, the discharging position, and the third station. The appearance defect vision inspection mechanism includes a bottom appearance defect vision inspection mechanism, a side appearance defect vision inspection mechanism, and a top appearance defect vision inspection mechanism, and is respectively used to perform appearance dimension and appearance defect inspection on the bottom surface, four side surfaces, and top surface of the workpiece;
[0014] A coding mechanism corresponds to one of the second stations or one of the third station positions. Along the workpiece transportation direction, the coding mechanism is located behind the electrical testing mechanism.
[0015] The electrical detection, appearance defect detection, and coding integrated machine according to the embodiment of the present invention has at least the following beneficial effects: Automatically perform electrical detection, surface and dimension detection, and coding process on the workpiece. While improving efficiency, because electrical detection is performed first and then surface detection, it can avoid causing secondary damage to the workpiece during electrical detection and improve the yield.
[0016] According to some embodiments of the present invention, it further includes a positioning mechanism, corresponding to some of the first stations and some of the second station positions, for positioning and turning the workpiece. Along the workpiece transportation direction, the positioning mechanism is located on the feeding side of the electrical testing mechanism and on the feeding side of the appearance defect vision inspection mechanism. The positioning mechanism can turn the workpiece by 90° to 180°. The positioning mechanism includes:
[0017] A lifting seat is correspondingly arranged with the first station and is fixed on the machine table. The top end of the lifting seat is connected with a lifting rod, and the lifting seat is used to push the lifting rod up or down;
[0018] A base is located above the lifting seat, and a rotating hole is penetrated through the middle of the base;
[0019] The rotating seat is pivotally inserted into the rotating hole. A bearing platform is provided at the top of the rotating seat. A slot hole is provided at the bottom of the carrier. The bearing platform overlaps on the base. Four sliding grooves are provided at the edge of the bearing platform. The four sliding grooves are equidistantly spaced around the center of the bearing platform. The sliding groove extends from the edge of the bearing platform in the radial direction through to the slot hole. The lifting rod penetrates the rotating seat from bottom to top and extends into the hollow area of the rotating seat;
[0020] The clamping member includes a sliding portion and an abutting portion. The sliding portion is disposed inside the sliding groove and is slidably connected to the sliding groove. The abutting portion protrudes from the surface of the rotating seat. The sliding portion slides to make the four abutting portions approach or move away from the center of the slot hole;
[0021] The driving member is conical. The driving member is fixedly connected to the top end of the lifting rod and is disposed inside the slot hole;
[0022] The rotating wheel is pivotally disposed on one side of the sliding portion close to the center of the rotating seat;
[0023] The reset member is disposed on the bearing platform. The reset member abuts against the outside of the sliding portion to drive the clamping member close to the middle of the rotating seat;
[0024] Wherein, the lifting rod can rise so that the driving member abuts against the rotating wheel and drives the clamping member away from the middle of the rotating seat.
[0025] According to some embodiments of the present invention, an air hole is provided through the center of the surface of the bearing platform. An air guide groove is provided on the lifting rod from top to bottom. An air port is provided on the side wall of the lower end of the lifting rod. One end of the air guide groove penetrates the driving member, and the other end communicates with the air port. Wherein, the lifting rod can rise so that the top surface of the driving member abuts against the top surface of the slot hole, and the air guide groove communicates with the air hole. The air port is connected with a flexible air pipe, and the flexible air pipe is connected with a vacuum pump.
[0026] According to some embodiments of the present invention, a taping mechanism is further included, which is disposed on one side of the second turntable. Along the workpiece transportation direction, the taping mechanism is located behind the last appearance defect visual inspection mechanism and the inkjet coding mechanism. The end of the taping mechanism is connected with a tape collecting mechanism.
[0027] According to some embodiments of the present invention, the transition mechanism includes:
[0028] The conveying track has one end as the feeding position and the other end as the discharging position. The conveying track is provided with a plurality of first platform jigs, and the plurality of first platform jigs are arranged at intervals. When the first platform jigs are in the same plane, the distance between two adjacent first platform jigs is consistent. The conveying track can drive the first platform jigs to move in a cycle, and the first platform jigs have magnetism;
[0029] The calibration base is fixed at the feeding position, and a first positioning notch is arranged on one side of the calibration base facing the discharging position;
[0030] The calibration push rod is slidably arranged on one side of the conveying track. The calibration push rod can slide in a straight line to move away from or close to the calibration base. A second positioning notch is arranged at one end of the calibration push rod facing the calibration base, and the second positioning notch can cooperate with the first positioning notch to constrain the position of the workpiece;
[0031] The waiting jig is arranged at the discharging position, and a positioning groove is arranged on one side of the waiting jig facing the calibration base, and the positioning groove can embed the workpiece.
[0032] According to some embodiments of the present invention, the conveying track includes:
[0033] The base is fixed on the surface of the machine table;
[0034] The link assembly includes multiple groups of link pieces connected end to end. Two adjacent link pieces are rotatably connected and have the same specifications. The first platform jig is fixed on the link piece;
[0035] The stepping motor is fixed on the base, and the stepping motor is used to drive the link assembly to roll in a cycle.
[0036] According to some embodiments of the present invention, the transition mechanism includes:
[0037] The third turntable is pivotally installed on the machine table. Around the rotation axis of the third turntable, the third turntable is provided with a plurality of through holes, and the through holes correspond to the third station positions;
[0038] The second platform jig is fixed above the through hole. A positioning hole is arranged in the middle of the second platform jig, and the positioning hole is correspondingly arranged with the through hole, and the positioning hole is used for embedding the workpiece.
[0039] According to some embodiments of the present invention, the feeding position and the discharging position are arranged oppositely. Two workpiece detection components are arranged on one side of the third turntable, and the two workpiece detection components are respectively arranged on one side of the feeding position and the discharging position. The workpiece detection components are used to detect the workpieces on the second platform jig.
[0040] According to the electronic component production process of the second aspect embodiment of the present invention, for the integrated electrical property detection, appearance defect detection and inkjet coding machine of the first aspect embodiment, wherein, along the workpiece transportation direction, at least one set of electrical property testing mechanisms are arranged at multiple said first workstations, at least one bottom appearance defect vision detection mechanism is arranged at the discharge side of the last set of electrical property testing mechanisms, the last first workstation corresponds to the feeding position, the blanking position corresponds to the first second workstation, three third workstations are arranged between the feeding position and the blanking position, and a side appearance defect vision detection mechanism, a top appearance defect vision detection mechanism and another side appearance defect vision detection mechanism are arranged in sequence, a recycling mechanism and two sets of side appearance defect vision detection mechanisms are arranged in sequence at the discharge side of the first second workstation, an inkjet coding mechanism is arranged at the discharge side of the last set of side appearance defect vision detection mechanisms, the last second workstation corresponds to the loading position of the taping mechanism, and an automatic feeding mechanism is arranged on one side of the taping mechanism, including the following steps:
[0041] Step 1: Place the workpiece on the first turntable for positioning;
[0042] Step 2: Rotate the first turntable, and move the workpiece to the electrical property testing mechanism through the first material taking mechanism. If the test result passes, proceed to Step 3;
[0043] Step 3: Rotate the first turntable, and move the workpiece to the bottom appearance defect vision detection mechanism through the first material taking mechanism for appearance dimension and appearance defect detection. If the test result passes, proceed to Step 4;
[0044] Step 4: Rotate the first turntable, and move the workpiece to the feeding position of the transition mechanism through the first material taking mechanism, and place the workpiece on the transition mechanism to proceed to Step 5;
[0045] Step 5: The transition mechanism transports the workpiece to a side appearance defect vision detection mechanism, a top appearance defect vision detection mechanism and another side appearance defect vision detection mechanism in sequence for appearance dimension and appearance defect detection. If all three test results pass, proceed to Step 6;
[0046] Step 6: Rotate the second turntable, and move the workpiece to the first set of side appearance defect vision detection mechanism through the second material taking mechanism for appearance dimension and appearance defect detection, and then move the workpiece to the next set of side appearance defect vision detection mechanism for appearance dimension and appearance defect detection. If both test results pass, proceed to Step 7;
[0047] Step 7: Rotate the second turntable, and move the workpiece to the inkjet coding mechanism through the second material taking mechanism, and use the inkjet coding mechanism to inkjet the surface of the workpiece to proceed to Step 7.2.1;
[0048] Step 7.2.1: Rotate the second turntable, move the workpiece to the taping mechanism through the second material taking mechanism, and detect the identification code through the appearance defect detector on the taping mechanism. If the detection result fails, go to Step 8.1; if the detection result passes, go to Step 8.2;
[0049] Step 8.1: The equipment gives an alarm for manual handling, or an automatic feeding mechanism is selected to supplement a qualified workpiece;
[0050] Step 8.2: Use the taping mechanism to tape the workpiece and convey it to the tape collecting mechanism.
[0051] According to the electronic component production process of the embodiment of the present invention, it has at least the following beneficial effects: Automatically conduct electrical detection, surface and dimensional detection, and inkjet coding process on the workpiece. While improving efficiency, since electrical detection is performed first and then surface detection, it can avoid causing secondary damage to the workpiece during electrical detection and improve the yield.
[0052] According to the electronic component production process of the third aspect embodiment of the present invention, it is used for the electrical detection, appearance defect detection, and inkjet coding integrated machine of the first aspect embodiment. Among them, along the workpiece transportation direction, at least one set of electrical testing mechanisms is provided at multiple said first workstations. The first workstation on the discharge side of the last set of electrical testing mechanisms corresponds to the feeding position of the transition mechanism, and a bottom surface appearance defect vision detection mechanism is provided. The discharging position corresponds to the position of the first second workstation. Two third workstations are provided between the feeding position and the discharging position, and a top surface appearance defect vision detection mechanism and a bottom surface appearance defect vision detection mechanism are sequentially provided. Multiple sets of side surface appearance defect vision detection mechanisms are provided on the discharge side of the first second workstation. The last second workstation corresponds to the feeding position of the taping mechanism. An automatic feeding mechanism is provided on one side of the taping mechanism. Along the transportation direction of the taping mechanism, an inkjet coding mechanism and an appearance defect vision detection mechanism are sequentially provided on one side of the taping mechanism, including the following steps:
[0053] Step 1: Place the workpiece on the first turntable for positioning;
[0054] Step 2: Rotate the first turntable, move the workpiece to the electrical testing mechanism through the first material taking mechanism. If the test result passes, go to Step 3;
[0055] Step 3: Rotate the first turntable, move the workpiece to the feeding position of the transition mechanism through the first material taking mechanism, and place the workpiece on the transition mechanism, then go to Step 4;
[0056] Step 4: Use the bottom surface appearance defect vision detection mechanism at the feeding position to detect the appearance dimensions and appearance defects of the workpiece, and then go to Step 5;
[0057] Step 5: The workpiece is conveyed to a visual inspection mechanism for top surface appearance defects and a visual inspection mechanism for bottom surface appearance defects through a transition mechanism for appearance dimension and appearance defect inspection, and finally the workpiece is conveyed to the blanking position. If all the test results in Steps 4 to 5 pass, then proceed to Step 6;
[0058] Step 6: Rotate the second turntable, and move the workpiece to multiple groups of visual inspection mechanisms for side surface appearance defects through the second material taking mechanism for appearance dimension and appearance defect inspection. If all the test results pass, then proceed to Step 7;
[0059] Step 7: Rotate the second turntable, move the workpiece to the taping mechanism through the second material taking mechanism, and the taping mechanism moves the workpiece to the inkjet coding mechanism, and use the inkjet coding mechanism to perform inkjet coding on the surface of the workpiece, and proceed to Step 7.1;
[0060] Step 7.1: Use the appearance defect detector on the taping mechanism to detect the identification code. If the detection result fails, then proceed to Step 8.1; if the detection result passes, then proceed to Step 8.2;
[0061] Step 8.1: The equipment gives an alarm for manual processing, or selects an automatic feeding mechanism to supplement a qualified workpiece;
[0062] Step 8.2: Use the taping mechanism to tape the workpiece and convey it to the tape receiving mechanism.
[0063] The additional aspects and advantages of the present invention will be partly given in the following description, partly will become obvious from the following description, or be understood through the practice of the present invention. Brief Description of the Drawings
[0064] The following further describes the present invention in conjunction with the drawings and embodiments, wherein:
[0065] Figure 1 It is a schematic diagram of the electrical property detection, appearance defect detection and inkjet coding integrated machine according to the first embodiment of the present invention;
[0066] Figure 2 It is a schematic diagram of the electrical property detection, appearance defect detection and inkjet coding integrated machine according to the second embodiment of the present invention;
[0067] Figure 3 It is a schematic diagram of the electrical property detection, appearance defect detection and inkjet coding integrated machine according to the third embodiment of the present invention;
[0068] Figure 4 It is a schematic diagram of the transition mechanism of the electrical property detection, appearance defect detection and inkjet coding integrated machine according to the first embodiment of the present invention;
[0069] Figure 5Schematic diagram of the transition mechanism of the electrical detection, appearance defect detection and inkjet coding integrated machine in Embodiment 2 and Embodiment 3 of the present invention;
[0070] Figure 6 Schematic diagram of the positioning mechanism of the electrical detection, appearance defect detection and inkjet coding integrated machine in the embodiment of the present invention;
[0071] Figure 7 Cross-sectional schematic diagram of the positioning mechanism of the electrical detection, appearance defect detection and inkjet coding integrated machine in the embodiment of the present invention.
[0072] 100, machine platform;
[0073] 200, first turntable, 210, first working station; 220, first material taking mechanism;
[0074] 300, second turntable, 310, second working station; 320, second material taking mechanism;
[0075] 400, transition mechanism; 401, feeding position; 402, discharging position; 403, third working station;
[0076] 410, conveying track; 411, base; 412, link assembly; 413, stepping motor; 420, first platform jig; 430, calibration base; 431, first positioning notch; 440, calibration push rod; 441, second positioning notch; 450, waiting material jig; 451, positioning groove;
[0077] 460, third turntable; 461, through hole; 470, second platform jig; 471, positioning hole; 480, workpiece detection component;
[0078] 500, electrical testing mechanism;
[0079] 610, bottom surface appearance defect vision detection mechanism; 620, side surface appearance defect vision detection mechanism; 630, top surface appearance defect vision detection mechanism;
[0080] 700, positioning mechanism; 710, lifting seat; 711, lifting rod; 7111, air guide groove; 7112, air port; 720, base; 721, rotating hole; 730, rotating seat; 731, bearing table; 7311, air hole; 732, slot hole; 733, sliding groove; 740, clamping part; 741, sliding part; 742, abutting part; 743, rotating wheel; 750, driving part; 760, reset part; 770, driving motor; 771, first belt pulley; 772, second belt pulley; 773, transmission belt;
[0081] 800, recycling mechanism;
[0082] 900, inkjet coding mechanism;
[0083] 1000, Tape Feeding Mechanism; 1100, Tape Rewinding Mechanism; 1200, Discharge Runner Detailed Embodiment
[0084] The embodiments of the present invention will be described in detail below. The examples of the embodiments are shown in the accompanying drawings, in which the same or similar reference numerals represent the same or similar elements or elements with the same or similar functions throughout. The embodiments described below by referring to the accompanying drawings are exemplary and are only used to explain the present invention, and should not be construed as a limitation to the present invention.
[0085] In the description of the present invention, it should be understood that the orientation or positional relationship indicated by terms such as up, down, front, back, left, right, etc. is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present invention.
[0086] In the description of the present invention, the meaning of several is one or more, the meaning of multiple is more than two, and understandings such as greater than, less than, exceeding, etc. do not include the present number, and understandings such as above, below, within, etc. include the present number. If there is a description of first and second, it is only for the purpose of distinguishing technical features and should not be construed as indicating or implying relative importance or implicitly indicating the quantity of the indicated technical features or implicitly indicating the sequence relationship of the indicated technical features.
[0087] In the description of the present invention, unless otherwise clearly defined, words such as setting, installing, connecting, etc. should be understood in a broad sense, and those skilled in the art can reasonably determine the specific meanings of the above words in the present invention in combination with the specific content of the technical solution.
[0088] Referring to Figure 1 , the electrical detection, appearance defect detection and inkjet coding integrated machine of the first embodiment of the present invention includes a machine table 100, a first turntable 200, a second turntable 300, a transition mechanism 400, an electrical testing mechanism 500, an appearance defect vision detection mechanism, a positioning mechanism 700, a recycling mechanism 800, an inkjet coding mechanism 900 and a tape feeding mechanism 1000;
[0089] The first turntable 200 is pivotally installed on the machine table 100. A plurality of first workstations 210 are provided at the edge of the first turntable 200. The plurality of first workstations 210 are equidistantly spaced around the center of the first turntable 200. The first turntable 200 is provided with a first material taking mechanism 220, and the first material taking mechanism 220 can correspond to the first workstations 210;
[0090] The second turntable 300 is pivotally mounted on the machine table 100. A plurality of second workstations 310 are provided at the edge of the second turntable 300. The plurality of second workstations 310 are equidistantly spaced around the center of the second turntable 300. The second turntable 300 is provided with a second material taking mechanism 320, and the second material taking mechanism 320 can correspond to the second workstations 310;
[0091] The transition mechanism 400 is arranged between the first turntable 200 and the second turntable 300. The feeding position 401 of the transition mechanism 400 corresponds to the position of one of the first workstations 210, and the discharging position 402 of the transition mechanism 400 corresponds to the position of one of the second workstations 310. The transition mechanism 400 is used to convey the workpiece from the feeding position 401 to the discharging position 402, and is arranged between the feeding position 401 and the discharging position 402;
[0092] The electrical testing mechanism 500 corresponds to some of the first workstations 210 and is used to perform electrical testing on the workpiece;
[0093] The visual inspection mechanism for appearance defects corresponds to the first workstations 210, the second workstations 310 and the third workstation 403. The visual inspection mechanism for appearance defects includes a bottom appearance defect visual inspection mechanism 610, a side appearance defect visual inspection mechanism 620 and a top appearance defect visual inspection mechanism 630, and is respectively used to perform appearance dimension and appearance defect inspections on the bottom surface, four side surfaces and top surface of the workpiece;
[0094] The positioning mechanism 700 corresponds to some of the first workstations 210 and some of the second workstations 310, and is used to position and turn the workpiece. Along the workpiece transportation direction, the positioning mechanism 700 is located on the feeding side of the electrical testing mechanism 500 and on the feeding side of the visual inspection mechanism for appearance defects. The positioning mechanism 700 can turn the workpiece by 90° to 180°;
[0095] The recycling mechanism 800 corresponds to some of the first workstations 210 and some of the second workstations 310, and is used to remove defective products. Along the workpiece transportation direction, the recycling mechanism 800 is located on the discharging side of the electrical testing mechanism 500 and on the discharging side of the visual inspection mechanism for appearance defects;
[0096] The inkjet coding mechanism 900 corresponds to one of the second workstations 310. Along the workpiece transportation direction, the inkjet coding mechanism 900 is located after the last visual inspection mechanism for appearance defects or before the first visual inspection mechanism for appearance defects;
[0097] The taping mechanism 1000 is arranged on one side of the second turntable 300. The feeding position of the taping mechanism 1000 corresponds to the position of one of the second workstations 310, and the end of the taping mechanism 1000 is connected with a tape collecting mechanism 1100.
[0098] Specifically, in this embodiment, referring to Figure 4 , the transition mechanism 400 includes:
[0099] A conveying track 410, one end is a feeding position 401, and the other end is a discharging position 402. The conveying track 410 is provided with a plurality of first platform fixtures 420. The plurality of first platform fixtures 420 are arranged at intervals. When the first platform fixtures 420 are in the same plane, the distance between two adjacent first platform fixtures 420 is the same. The conveying track 410 can drive the first platform fixtures 420 to move cyclically, and the first platform fixtures 420 have magnetism;
[0100] A calibration base 430, fixed at the feeding position 401. One side of the calibration base 430 facing the discharging position 402 is provided with a first positioning notch 431;
[0101] A calibration push rod 440, slidably arranged on one side of the conveying track 410. The calibration push rod 440 can slide in a straight line to move away from or close to the calibration base 430. One end of the calibration push rod 440 facing the calibration base 430 is provided with a second positioning notch 441, and the second positioning notch 441 can cooperate with the first positioning notch 431 to restrict the position of the workpiece;
[0102] A waiting fixture 450, arranged at the discharging position 402. One side of the waiting fixture 450 facing the calibration base 430 is provided with a positioning groove 451, and the positioning groove 451 can embed the workpiece.
[0103] According to some embodiments of the present invention, the conveying track 410 includes:
[0104] A base 411, fixed on the surface of the machine table 100;
[0105] A link assembly 412, including multiple groups of link members connected end to end. Two adjacent link members are rotatably connected and have the same specifications. The first platform fixture 420 is fixed on the link member;
[0106] A stepping motor 413, fixed on the base 411. The stepping motor 413 is used to drive the link assembly 412 to roll cyclically.
[0107] Among them, along the workpiece transportation direction, a positioning mechanism 700 is provided at the first first station 210. At least one set of electrical testing mechanism 500 and recycling mechanism 800 are provided on the discharge side of the positioning mechanism 700. At least one bottom surface appearance defect visual inspection mechanism 610 is provided on the discharge side of the last set of electrical testing mechanism 500 and recycling mechanism 800. A recycling mechanism 800 is provided on the discharge side of the bottom surface appearance defect visual inspection mechanism 610. The last first station 210 corresponds to the feeding position 401 in position. The blanking position corresponds to the first second station 310 in position. Three third stations 403 are provided between the feeding position 401 and the blanking position 402, and a side surface appearance defect visual inspection mechanism 620, a top surface appearance defect visual inspection mechanism 630, and another side surface appearance defect visual inspection mechanism 620 are provided in sequence. A recycling mechanism 800 and two sets of side surface appearance defect visual inspection mechanisms 620 are provided in sequence on the discharge side of the first second station 310. A positioning mechanism 700 is provided between the two sets of side surface appearance defect visual inspection mechanisms 620. A recycling mechanism 800 and a coding mechanism 900 are provided in sequence on the discharge side of the last set of side surface appearance defect visual inspection mechanisms 620. The last second station 310 corresponds to the loading position of the taping mechanism 1000 in position. The electronic component production process of the electrical detection and appearance defect detection and coding integrated machine in this embodiment includes the following steps:
[0108] Step 1: Place the workpiece on the first positioning mechanism 700 of the first turntable 200 through the loading mechanism for positioning;
[0109] Step 2: Rotate the first turntable 200, and move the workpiece to the electrical testing mechanism 500 through the first picking mechanism 220. If the test result is not qualified, go to Step 3.1; if the test result is qualified, go to Step 3.2;
[0110] Step 3.1: Rotate the first turntable 200, and move the workpiece to the adjacent recycling mechanism 800 through the first picking mechanism 220;
[0111] Step 3.2: Rotate the first turntable 200, and move the workpiece to the bottom surface appearance defect visual inspection mechanism 610 for appearance dimension and appearance defect detection. If the test result is not qualified, go to Step 4.1; if the test result is qualified, go to Step 4.2;
[0112] Step 4.1: Rotate the first turntable 200, and move the workpiece to the adjacent recycling mechanism 800 through the first picking mechanism 220;
[0113] Step 4.2: Rotate the first turntable 200, and move the workpiece to the feeding position 401 of the transition mechanism 400 through the first picking mechanism 220, and place the workpiece on the transition mechanism 400 to perform Step 5;
[0114] Step 5: The workpieces are sequentially conveyed to a side appearance defect visual inspection mechanism 620, a top appearance defect visual inspection mechanism 630, and another side appearance defect visual inspection mechanism 620 through a conveying track 410 for appearance dimension and appearance defect inspection, and finally the workpieces are conveyed to the blanking position 402. If the test result of any one time fails, go to Step 6.1; if the test results of all three times pass, go to Step 6.2;
[0115] Step 6.1: Rotate the second turntable 300, and move the workpiece to the first recycling mechanism 800 in the second turntable 300 through the second material taking mechanism 320;
[0116] Step 6.2: Rotate the second turntable 300, move the workpiece to the first group of side appearance defect visual inspection mechanisms 620 through the second material taking mechanism 320 for appearance dimension and appearance defect inspection, then move the workpiece to the adjacent positioning mechanism 700 through the second material taking mechanism 320, turn the workpiece, and then move the workpiece to the next group of side appearance defect visual inspection mechanisms 620 for appearance dimension and appearance defect inspection. If the test result of any one time fails, go to Step 7.1; if the test results of both times pass, go to Step 7.2;
[0117] Step 7.1: Rotate the second turntable 300, and move the workpiece to the adjacent recycling mechanism 800 through the second material taking mechanism 320;
[0118] Step 7.2: Rotate the second turntable 300, move the workpiece to the inkjet coding mechanism 900 through the second material taking mechanism 320, and use the inkjet coding mechanism 900 to perform inkjet coding on the surface of the workpiece, and go to Step 8;
[0119] Step 8: Rotate the second turntable 300, move the workpiece to the taping mechanism 1000 through the second material taking mechanism 320, package the workpiece, and convey it to the tape collecting mechanism 1100.
[0120] In summary, in the first embodiment of the present invention, the whole process first performs electrical detection, then surface and dimension detection, and finally inkjet coding and packaging collection. The whole process automatically performs electrical detection, surface and dimension detection, and inkjet coding process on the workpieces. While improving the efficiency, since the electrical detection is performed first and then the surface detection, it can avoid causing secondary damage to the workpieces during the electrical detection and improve the yield.
[0121] Among them, in the above-mentioned step 5, the conveying track 410 is required to convey the workpiece. Specifically, when the workpiece is placed on the calibration base 430 at the feeding position 401, the sliding calibration push rod 440 is moved, and the calibration push rod 440 is cooperated with the calibration base 430 to clamp the workpiece, so that the workpiece is limited to the preset position. With the cyclic rolling of the link assembly, the magnetically attracted workpiece can move with the first platform jig 420 and be embedded into the first positioning notch 431 of the waiting material jig 450, and wait for the second picking mechanism 320 of the second turntable 300 to pick up the material.
[0122] In the first embodiment above, an automatic feeding mechanism can be configured on the side of the taping mechanism 1000 according to customer needs. After adding the automatic feeding mechanism, the electronic component production process of the electrical property detection and appearance defect detection and inkjet coding integrated machine includes the following steps:
[0123] Step 1: Place the workpiece on the first positioning mechanism 700 of the first turntable 200 through the feeding mechanism for positioning;
[0124] Step 2: Rotate the first turntable 200, and move the workpiece to the electrical property testing mechanism 500 through the first picking mechanism 220. If the test result fails, go to step 3.1; if the test result passes, go to step 3.2;
[0125] Step 3.1: Rotate the first turntable 200, and move the workpiece to the adjacent recycling mechanism 800 through the first picking mechanism 220;
[0126] Step 3.2: Rotate the first turntable 200, and move the workpiece to the bottom appearance defect vision detection mechanism 610 through the first picking mechanism 220 for appearance dimension and appearance defect detection. If the test result fails, go to step 4.1; if the test result passes, go to step 4.2;
[0127] Step 4.1: Rotate the first turntable 200, and move the workpiece to the adjacent recycling mechanism 800 through the first picking mechanism 220;
[0128] Step 4.2: Rotate the first turntable 200, and move the workpiece to the feeding position 401 of the transition mechanism 400 through the first picking mechanism 220, and place the workpiece on the transition mechanism 400 to perform step 5;
[0129] Step 5: Convey the workpiece to a side appearance defect vision detection mechanism 620, a top appearance defect vision detection mechanism 630 and another side appearance defect vision detection mechanism 620 in sequence through the conveying track 410 for appearance dimension and appearance defect detection, and finally convey the workpiece to the discharging position 402. If one of the test results fails, go to step 6.1; if all three test results pass, go to step 6.2;
[0130] Step 6.1: Rotate the second turntable 300, and move the workpiece to the first recycling mechanism 800 in the second turntable 300 through the second material taking mechanism 320.
[0131] Step 6.2: Rotate the second turntable 300, move the workpiece to the first group of side appearance defect visual inspection mechanisms 620 through the second material taking mechanism 320 for appearance dimension and appearance defect inspection, then move the workpiece to the adjacent positioning mechanism 700 through the second material taking mechanism 320, turn the workpiece, and then move the workpiece to the next group of side appearance defect visual inspection mechanisms 620 for appearance dimension and appearance defect inspection. If one of the test results fails, go to Step 7.1; if both test results pass, go to Step 7.2.
[0132] Step 7.1: Rotate the second turntable 300, and move the workpiece to the adjacent recycling mechanism 800 through the second material taking mechanism 320.
[0133] Step 7.2: Rotate the second turntable 300, move the workpiece to the inkjet coding mechanism 900 through the second material taking mechanism 320, and use the inkjet coding mechanism 900 to perform inkjet coding on the surface of the workpiece, and go to Step 7.2.1.
[0134] Step 7.2.1: Rotate the second turntable 300, move the workpiece to the taping mechanism 1000 through the second material taking mechanism 320, and use the appearance defect detector 600 on the taping mechanism 1000 to detect the marking code. If the detection result fails, go to Step 8.1; if the detection result passes, go to Step 8.2.
[0135] Step 8.1: The equipment gives an alarm for manual processing, or an automatic feeding mechanism is selected to supplement a qualified workpiece.
[0136] Step 8.2: Use the taping mechanism 1000 to tape the workpiece and convey it to the tape collecting mechanism 1100.
[0137] Refer to Figure 2 , the electrical property detection, appearance defect detection and inkjet coding integrated machine according to the second embodiment of the present invention includes a machine table 100, a first turntable 200, a second turntable 300, a transition mechanism 400, an electrical property testing mechanism 500, an appearance defect visual inspection mechanism, a positioning mechanism 700, a recycling mechanism 800, an inkjet coding mechanism 900 and a taping mechanism 1000;
[0138] The first turntable 200 is pivotally mounted on the machine table 100. A plurality of first workstations 210 are provided at the edge of the first turntable 200. The plurality of first workstations 210 are equidistantly spaced around the center of the first turntable 200. The first turntable 200 is provided with a first material taking mechanism 220, and the first material taking mechanism 220 can correspond to the first workstations 210;
[0139] The second turntable 300 is pivotally mounted on the machine table 100. A plurality of second workstations 310 are provided at the edge of the second turntable 300. The plurality of second workstations 310 are equidistantly spaced around the center of the second turntable 300. The second turntable 300 is provided with a second material taking mechanism 320, and the second material taking mechanism 320 can correspond to the second workstations 310;
[0140] The transfer mechanism 400 is provided between the first turntable 200 and the second turntable 300. The feeding position 401 of the transfer mechanism 400 corresponds to the position of one of the first workstations 210, and the discharging position 402 of the transfer mechanism 400 corresponds to the position of one of the second workstations 310. The transfer mechanism 400 is used to transfer the workpiece from the feeding position 401 to the discharging position 402, and is provided between the feeding position 401 and the discharging position 402;
[0141] The electrical testing mechanism 500 corresponds to some of the first workstations 210 and is used to perform electrical testing on the workpiece;
[0142] The visual inspection mechanism for appearance defects corresponds to the second workstations 310, the feeding position 401, and the third workstation 403. The visual inspection mechanism for appearance defects includes a bottom appearance defect visual inspection mechanism 610, a side appearance defect visual inspection mechanism 620, and a top appearance defect visual inspection mechanism 630, and is respectively used to perform appearance dimension and appearance defect inspections on the bottom surface, four side surfaces, and top surface of the workpiece;
[0143] The positioning mechanism 700 corresponds to some of the first workstations 210 and some of the second workstations 310 and is used to position and turn the workpiece. Along the workpiece transportation direction, the positioning mechanism 700 is located on the feeding side of the electrical testing mechanism 500 and on the feeding side of the visual inspection mechanism for appearance defects. The positioning mechanism 700 can turn the workpiece by 90° to 180°;
[0144] The recycling mechanism 800 corresponds to some of the first workstations 210 and some of the second workstations 310 and is used to remove defective products. Along the workpiece transportation direction, the recycling mechanism 800 is located on the discharging side of the electrical testing mechanism 500 and on the discharging side of the visual inspection mechanism for appearance defects;
[0145] The inkjet coding mechanism 900 corresponds to one of the third workstations 403. Along the workpiece transportation direction, the inkjet coding mechanism 900 is located after the electrical testing mechanism 500;
[0146] The taping mechanism 1000 is disposed on one side of the second turntable 300, and a tape winding mechanism 1100 is connected to the end of the taping mechanism 1000.
[0147] Specifically, in this embodiment, referring to Figure 5 , the transition mechanism 400 includes:
[0148] A third turntable 460, pivotally mounted on the machine table 100. Around the rotation axis of the third turntable 460, the third turntable 460 is provided with a plurality of through holes 461, and the through holes 461 correspond to the positions of the third station 403;
[0149] A second platform jig 470, fixed above the through hole 461. A positioning hole 471 is provided in the middle of the second platform jig 470, and the positioning hole 471 corresponds to the through hole 461, and the positioning hole 471 is used for embedding the workpiece.
[0150] Preferably, the feeding position 401 and the discharging position 402 are oppositely arranged. On one side of the third turntable 460, two workpiece detection components 480 are provided. The two workpiece detection components 480 are respectively arranged on one side of the feeding position 401 and the discharging position 402, and the workpiece detection component 480 is used for detecting the workpiece on the second platform jig 470.
[0151] Among them, along the workpiece transportation direction, at least one set of electrical testing mechanisms 500 is provided at the plurality of first stations 210. The first station 210 on the discharging side of the last set of electrical testing mechanisms 500 corresponds to the feeding position 401 of the transition mechanism 400, and a bottom surface appearance defect vision detection mechanism 610 is provided. The discharging position 402 corresponds to the position of the first second station 310. Between the feeding position 401 and the discharging position 402, two third stations 403 are provided, and a top surface appearance defect vision detection mechanism 630 and a bottom surface appearance defect vision detection mechanism 610 are sequentially provided. On the discharging side of the first second station 310, multiple sets of side surface appearance defect vision detection mechanisms 620 are provided. The last second station 310 corresponds to the feeding position of the taping mechanism 1000. An automatic feeding mechanism is provided on one side of the taping mechanism 1000. Along the transportation direction of the taping mechanism 1000, an inkjet coding mechanism 900 and an appearance defect vision detection mechanism 600 are sequentially provided on one side of the taping mechanism 1000, including the following steps:
[0152] Step 1: Place the workpiece on the first turntable 200 for positioning;
[0153] Step 2: Rotate the first turntable 200, and move the workpiece to the electrical testing mechanism 500 through the first picking mechanism 220. If the test result passes, proceed to step 3;
[0154] Step 3: Rotate the first turntable 200, move the workpiece to the feeding position 401 of the transition mechanism 400 through the first material taking mechanism 220, and place the workpiece on the transition mechanism 400 to proceed to Step 4;
[0155] Step 4: Use the visual inspection mechanism 610 for the bottom surface appearance defects at the feeding position 401 to inspect the appearance dimensions and appearance defects of the workpiece, and proceed to Step 5;
[0156] Step 5: Convey the workpiece to a visual inspection mechanism 630 for top surface appearance defects and a visual inspection mechanism 610 for bottom surface appearance defects through the transition mechanism 400 to inspect the appearance dimensions and appearance defects, and finally convey the workpiece to the discharging position 402. If all the test results in Steps 4 to 5 pass, then proceed to Step 6;
[0157] Step 6: Rotate the second turntable 300, move the workpiece to multiple groups of visual inspection mechanisms 620 for side surface appearance defects through the second material taking mechanism 320 to inspect the appearance dimensions and appearance defects. If all the test results pass, then proceed to Step 7;
[0158] Step 7: Rotate the second turntable 300, move the workpiece to the taping mechanism 1000 through the second material taking mechanism 320. The taping mechanism 1000 moves the workpiece to the inkjet coding mechanism 900, and use the inkjet coding mechanism 900 to perform inkjet coding on the surface of the workpiece, and proceed to Step 7.1;
[0159] Step 7.1: Use the appearance defect detector 600 on the taping mechanism 1000 to detect the identification code. If the detection result fails, then proceed to Step 8.1; if the detection result passes, then proceed to Step 8.2;
[0160] Step 8.1: The equipment gives an alarm for manual handling, or selects an automatic feeding mechanism to supplement a qualified workpiece;
[0161] Step 8.2: Use the taping mechanism 1000 to tape the workpiece and convey it to the tape collecting mechanism 1100.
[0162] Refer to Figure 3 In reference to , the electric detection appearance defect detection and inkjet coding integrated machine of the third embodiment of the present invention includes a machine table 100, a first turntable 200, a second turntable 300, a transition mechanism 400, an electric test mechanism 500, a visual inspection mechanism for appearance defects, a positioning mechanism 700, a recycling mechanism 800, an inkjet coding mechanism 900, and a taping mechanism 1000;
[0163] The first turntable 200 is pivotally mounted on the machine table 100. A plurality of first workstations 210 are provided at the edge of the first turntable 200. The plurality of first workstations 210 are equidistantly spaced around the center of the first turntable 200. The first turntable 200 is provided with a first material taking mechanism 220, and the first material taking mechanism 220 can correspond to the first workstations 210;
[0164] The second turntable 300 is pivotally mounted on the machine table 100. A plurality of second workstations 310 are provided at the edge of the second turntable 300. The plurality of second workstations 310 are equidistantly spaced around the center of the second turntable 300. The second turntable 300 is provided with a second material taking mechanism 320, and the second material taking mechanism 320 can correspond to the second workstations 310;
[0165] The transition mechanism 400 is provided between the first turntable 200 and the second turntable 300. The feeding position 401 of the transition mechanism 400 corresponds to the position of one of the first workstations 210, and the discharging position 402 of the transition mechanism 400 corresponds to the position of one of the second workstations 310. The transition mechanism 400 is used to convey the workpiece from the feeding position 401 to the discharging position 402, and is provided between the feeding position 401 and the discharging position 402;
[0166] The electrical testing mechanism 500 corresponds to the positions of some of the first workstations 210 and is used to perform electrical testing on the workpieces;
[0167] The visual inspection mechanism for appearance defects corresponds to the second workstations 310, the feeding position 401, and the third workstation 403. The visual inspection mechanism for appearance defects includes a bottom surface visual inspection mechanism 610 for appearance defects, a side surface visual inspection mechanism 620 for appearance defects, and a top surface visual inspection mechanism 630 for appearance defects, and is respectively used to perform appearance dimension and appearance defect inspections on the bottom surface, four side surfaces, and top surface of the workpiece;
[0168] The positioning mechanism 700 corresponds to the positions of some of the first workstations 210 and some of the second workstations 310 and is used to position and turn the workpiece. Along the workpiece transportation direction, the positioning mechanism 700 is located on the feeding side of the electrical testing mechanism 500 and on the feeding side of the visual inspection mechanism for appearance defects. The positioning mechanism 700 can turn the workpiece by 90° to 180°;
[0169] The recycling mechanism 800 corresponds to the positions of some of the first workstations 210 and some of the second workstations 310 and is used to remove defective products. Along the workpiece transportation direction, the recycling mechanism 800 is located on the discharging side of the electrical testing mechanism 500 and on the discharging side of the visual inspection mechanism for appearance defects;
[0170] The inkjet coding mechanism 900 corresponds to the position of one of the third workstations 403. Along the workpiece transportation direction, the inkjet coding mechanism 900 is located behind the electrical testing mechanism 500;
[0171] The taping mechanism 1000 is arranged on one side of the second turntable 300, and a tape winding mechanism 1100 is connected to the end of the taping mechanism 1000.
[0172] Specifically, in this embodiment, referring to Figure 5 , the transition mechanism 400 includes:
[0173] A third turntable 460, pivotally mounted on the machine table 100. Around the rotation axis of the third turntable 460, the third turntable 460 is provided with a plurality of through holes 461, and the through holes 461 correspond to the positions of the third workstations 403;
[0174] A second platform jig 470, fixed above the through holes 461. A positioning hole 471 is provided in the middle of the second platform jig 470, and the positioning hole 471 corresponds to the through holes 461 and is used for embedding workpieces.
[0175] Preferably, the feeding position 401 and the discharging position 402 are arranged opposite to each other. On one side of the third turntable 460, two workpiece detection components 480 are provided, and the two workpiece detection components 480 are respectively arranged on one side of the feeding position 401 and the discharging position 402. The workpiece detection components 480 are used to detect the workpieces on the second platform jig 470.
[0176] Among them, along the workpiece transportation direction, a positioning mechanism 700 is provided at the first first workstation 210. At least one set of electrical testing mechanism 500 and a recycling mechanism 800 are provided on the discharging side of the positioning mechanism 700. The first workstation 210 on the discharging side of the last set of electrical testing mechanism 500 and the recycling mechanism 800 corresponds to the feeding position 401 of the transition mechanism 400, and a bottom appearance defect vision detection mechanism 610 is provided. The discharging position corresponds to the first second workstation 310. Between the feeding position 401 and the discharging position, three third workstations 403 are provided, and a coding mechanism 900, a top appearance defect vision detection mechanism 630 and a bottom appearance defect vision detection mechanism 610 are sequentially provided. On the discharging side of the first second workstation 310, a recycling mechanism 800 and multiple sets of side appearance defect vision detection mechanisms 620 are sequentially provided. The penultimate second workstation 310 corresponds to the loading position of the taping mechanism 1000, and a discharging flow channel 1200 is arranged between them. The last second workstation 310 is provided with a recycling mechanism 800. The electronic component production process of the electrical detection and appearance defect detection and coding integrated machine in this embodiment includes the following steps:
[0177] Step 1: Place the workpiece on the first positioning mechanism 700 of the first turntable 200 through the loading mechanism for positioning;
[0178] Step 2: Rotate the first turntable 200, and move the workpiece to the electrical testing mechanism 500 through the first material taking mechanism 220. If the test result is not qualified, go to Step 3.1; if the test result is qualified, go to Step 3.2;
[0179] Step 3.1: Rotate the first turntable 200, and move the workpiece to the adjacent recycling mechanism 800 through the first material taking mechanism 220;
[0180] Step 3.2: Rotate the first turntable 200, and move the workpiece to the feeding position 401 of the transition mechanism 400 through the first material taking mechanism 220, and place the workpiece on the third turntable 460, then go to Step 4;
[0181] Step 4: Use the bottom appearance defect vision inspection mechanism 610 at the feeding position 401 to detect the appearance size and appearance defects of the workpiece, then go to Step 5;
[0182] Step 5: Convey the workpiece to the coding mechanism 900 through the third turntable 460, and use the coding mechanism 900 to code the surface of the workpiece, then go to Step 6;
[0183] Step 6: Convey the workpiece to a top appearance defect vision inspection mechanism 630 and a bottom appearance defect vision inspection mechanism 610 through the third turntable 460 to detect the appearance size and appearance defects, and finally convey the workpiece to the discharging position 402. If one of the test results from Step 4 to Step 6 is not qualified, go to Step 7.1; if all the test results from Step 4 to Step 6 are qualified, go to Step 7.2;
[0184] Step 7.1: Rotate the second turntable 300, and move the workpiece to the first recycling mechanism 800 in the second turntable 300 through the second material taking mechanism 320;
[0185] Step 7.2: Rotate the second turntable 300, and move the workpiece to multiple groups of side appearance defect vision inspection mechanisms 620 to detect the appearance size and appearance defects. If one of the test results is not qualified, go to Step 8.1; if multiple test results are all qualified, go to Step 8.2;
[0186] Step 8.1: Rotate the second turntable 300, and move the workpiece to the last recycling mechanism 800 through the second material taking mechanism 320;
[0187] Step 8.2: Rotate the second turntable 300, and move the workpiece to the second last second working station 310 through the second material taking mechanism 320, and place the workpiece into the discharging runner 1200. Then the discharging runner 1200 conveys the workpiece to the taping mechanism 1000. After packaging the workpiece, it is conveyed to the tape collecting mechanism 1100.
[0188] Among them, in the above steps 4, 5, and 6, first, the workpiece is placed in the through hole 461 of the second platform fixture at the feeding position 401 by the first material taking mechanism 220, and the position of the workpiece is restricted to ensure that the bottom surface appearance defect vision detection mechanism 610 can accurately detect the workpiece. As the third turntable 460 pivots, the workpiece successively reaches the third workstations 403 at different positions, and undergoes inkjet coding, top surface influence detection, and second bottom surface image detection respectively.
[0189] Different from Embodiment 1 of the present invention, in Embodiment 2 and Embodiment 3 of the present invention, the entire process is to first perform electrical detection, then perform initial bottom surface detection, then perform coding, and then perform subsequent six-sided detection, and finally perform packaging and collection. The entire process automatically performs electrical detection, surface and dimension detection, and inkjet coding process on the workpiece. While improving efficiency, since electrical detection is performed first and then surface detection, secondary damage to the workpiece during electrical detection can be avoided, and the yield is improved.
[0190] In Embodiment 1, Embodiment 2, and Embodiment 3 of the present invention, the feeding mechanism is a vibrating disk.
[0191] As a further optimization of the above Embodiment 1, Embodiment 2, and Embodiment 3, referring to Figures 6 to 7 , the positioning mechanism 700 includes a lifting seat 710, a base 720, a rotating seat 730, a clamping member 740, a driving member 750, a rotating wheel 743, and a reset member 760;
[0192] The lifting seat 710 is correspondingly arranged with the first workstation 210 and is fixed on the machine table 100. The top end of the lifting seat 710 is connected with a lifting rod 711, and the lifting seat 710 is used to push the lifting rod 711 to rise or fall;
[0193] The base 720 is located above the lifting seat 710, and a rotating hole 721 is penetrated through the middle of the base 720;
[0194] The rotating seat 730 is pivotally inserted into the rotating hole 721. A bearing platform 731 is arranged at the top of the rotating seat 730, a slot hole 732 is arranged at the bottom of the carrier, the bearing platform 731 overlaps on the base 720, four sliding grooves 733 are arranged at the edge of the bearing platform 731, the four sliding grooves 733 are equidistantly spaced around the center of the bearing platform 731, the sliding grooves 733 penetrate from the edge of the bearing platform 731 to the slot hole 732 along the radial direction, and the lifting rod 711 penetrates through the rotating seat 730 from bottom to top and extends into the hollow area of the rotating seat 730;
[0195] The clamping member 740 includes a sliding portion 741 and an abutting portion 742. The sliding portion 741 is built into the sliding groove 733 and is slidably connected to the sliding groove 733. The abutting portion 742 protrudes from the surface of the rotating seat 730. The sliding portion 741 slides to make the four abutting portions 742 approach or move away from the center of the slot hole 732.
[0196] The driving member 750 is conical. The driving member 750 is fixedly connected to the top end of the lifting rod 711 and is built into the slot hole 732.
[0197] The rotating wheel 743 is pivotally arranged on one side of the sliding portion 741 close to the center of the rotating seat 730.
[0198] The reset member 760 is arranged on the bearing table 731. The reset member 760 abuts against the outer side of the sliding portion 741 to drive the clamping member 740 to approach the middle part of the rotating seat 730.
[0199] Wherein, the lifting rod 711 can rise so that the driving member 750 abuts against the rotating wheel 743 and drives the clamping member 740 to move away from the middle part of the rotating seat 730.
[0200] Specifically, the positioning mechanism 700 of this embodiment has the following two functions:
[0201] 1. Through the cooperation of the four clamping members 740, the workpiece is clamped at the center of the surface of the bearing table 731.
[0202] 2. Through the rotation of the rotating seat 730 in the base 720, the workpiece is repositioned to adapt to the visual inspection mechanism 620 for side appearance defects at different installation positions.
[0203] Specifically, in function 1, the lifting seat 710 drives the lifting rod 711 to rise, so that the conical driving member 750 abuts against the four sliding portions 741 at the same time, causing the sliding portions 741 to slide outward and expanding the space between the abutting portions 742. After the workpiece is placed between the four clamping members 740, the lifting rod 711 is retracted, so that the sliding portions 741 can slide inward under the action of the reset member 760. Specifically, the reset member 760 is an elastic ring. The elastic ring wraps the four sliding portions 741. A groove for the elastic ring to be embedded is arranged on the outer side of the sliding portion 741, so that the entire clamping member 740 can move towards the central position and the workpiece is clamped by the clamping member 740.
[0204] Preferably, in order to further improve the clamping effect on the workpiece in Function 1, an air hole 7311 is provided through the center of the surface of the bearing table 731. An air guide groove 7111 is provided on the lifting rod 711 from top to bottom. An air port 7112 is provided on the side wall at the lower end of the lifting rod 711. One end of the air guide groove 7111 penetrates through the driving member 750, and the other end communicates with the air port 7112. Among them, the lifting rod 711 can rise so that the top surface of the driving member 750 abuts against the top surface of the slot hole 732, and the air guide groove 7111 communicates with the air hole 7311. The air port 7112 is connected with a flexible air pipe, and the flexible air pipe is connected with a vacuum pump. After the four clamping members 740 are expanded and the end of the driving member 750 abuts against the bearing table 731, the workpiece will not fall outside the positioning mechanism 700 through vacuum adsorption. When the driving member 750 leaves the bearing table 731 instantaneously, under the action of the resetting member 760, the clamping members 740 will contract instantaneously so that the workpiece is fixed on the bearing table 731 from beginning to end. In addition, due to the pre-positioning of vacuum adsorption, the workpiece can be clamped without the need for a greater instantaneous clamping force, avoiding damage to the surface of the workpiece caused by excessive instantaneous clamping force and further improving the yield rate.
[0205] In order to achieve Function 2, the positioning mechanism 700 further includes a driving motor 770. The output shaft of the driving motor 770 is fixedly connected with a first belt pulley 771. The lower end of the rotating seat 730 is fixedly connected with a second belt pulley 772. The second belt pulley 772 and the rotating seat 730 are coaxial. A transmission belt 773 is wound between the first belt pulley 771 and the second belt pulley 772.
[0206] The embodiments of the present invention have been described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Various changes can be made without departing from the spirit of the present invention within the scope of knowledge possessed by those of ordinary skill in the art.
Claims
1. An integrated machine for electrical detection, appearance defect detection and inkjet coding, characterized in that, Including: Machine platform (100); The first turntable (200) is pivotally mounted on the machine platform (100). A plurality of first workstations (210) are provided at the edge of the first turntable (200). The plurality of first workstations (210) are equidistantly spaced around the center of the first turntable (200). The first turntable (200) is provided with a first material taking mechanism (220), and the first material taking mechanism (220) can correspond to the first workstations (210); The second turntable (300) is pivotally mounted on the machine platform (100). A plurality of second workstations (310) are provided at the edge of the second turntable (300). The plurality of second workstations (310) are equidistantly spaced around the center of the second turntable (300). The second turntable (300) is provided with a second material taking mechanism (320), and the second material taking mechanism (320) can correspond to the second workstations (310); The transition mechanism (400) is provided between the first turntable (200) and the second turntable (300). The feeding position (401) of the transition mechanism (400) corresponds to the position of one of the first workstations (210). The discharging position (402) of the transition mechanism (400) corresponds to the position of one of the second workstations (310). The transition mechanism (400) is used to convey the workpiece from the feeding position (401) to the discharging position (402). A plurality of third workstations (403) are provided between the feeding position (401) and the discharging position (402); The electrical testing mechanism (500) corresponds to the positions of some of the first workstations (210) and is used to perform electrical testing on the workpiece; The appearance defect vision detection mechanism corresponds to one or more positions among the first workstations (210), the second workstations (310), the feeding position (401), the discharging position (402), and the third workstations (403). The appearance defect vision detection mechanism includes a bottom appearance defect vision detection mechanism (610), a side appearance defect vision detection mechanism (620), and a top appearance defect vision detection mechanism (630), and is respectively used to detect the appearance dimensions and appearance defects of the bottom surface, a plurality of side surfaces, and the top surface of the workpiece; The inkjet coding mechanism (900) corresponds to the position of one of the second workstations (310) or one of the third workstations (403). Along the workpiece transportation direction, the inkjet coding mechanism (900) is located behind the electrical testing mechanism (500).
2. The integrated electrical detection, appearance defect detection and inkjet coding machine according to claim 1, wherein It further includes a positioning mechanism (700) that corresponds to the positions of some of the first workstations (210) and some of the second workstations (310) and is used to position and turn the workpiece. Along the workpiece transportation direction, the positioning mechanism (the positioning mechanism (700) is located on the feeding side of the electrical testing mechanism (500) and on the feeding side of the appearance defect vision detection mechanism. The positioning mechanism (700) can turn the workpiece by 90° to 180°. The positioning mechanism (700) includes: A lifting seat (710), which is correspondingly arranged with the first working station (210) and fixed on the machine table (100). A lifting rod (711) is connected to the top end of the lifting seat (710), and the lifting seat (710) is used to push the lifting rod (711) to rise or fall; A base (720), which is located above the lifting seat (710). A rotating hole (721) is penetrated through the middle of the base (720); A rotating seat (730), which is pivotally inserted into the rotating hole (721). A bearing table (731) is arranged at the top of the rotating seat (730). A slot hole (732) is arranged at the bottom of the bearing table. The bearing table (731) is lapped on the base (720). Four sliding grooves (733) are arranged at the edge of the bearing table (731). The four sliding grooves (733) are equidistantly spaced around the center of the bearing table (731). The sliding grooves (733) penetrate from the edge of the bearing table (731) to the slot hole (732) along the radial direction. The lifting rod (711) penetrates through the rotating seat (730) from bottom to top and extends into the hollow area of the rotating seat (730); A clamping member (740), which includes a sliding part (74) and an abutting part (742). The sliding part (741) is placed in the sliding groove (733) and slidably connected to the sliding groove (733). The abutting part (742) protrudes from the surface of the rotating seat (730). The sliding part (741) slides to make the four abutting parts (742) approach or move away from the center of the slot hole (732); A driving member (750), which is conical. The driving member (750) is fixedly connected to the top end of the lifting rod (711) and placed in the slot hole (732); A rotating wheel (743), which is pivotally arranged on one side of the sliding part (741) close to the center of the rotating seat (730); A reset member (760), which is arranged on the bearing table (731). The reset member (760) abuts against the outside of the sliding part (741) to drive the clamping member (740) to approach the middle of the rotating seat (730); Wherein, the lifting rod (711) can rise to make the driving member (750) abut against the rotating wheel (743) and drive the clamping member (740) to move away from the middle of the rotating seat (730).
3. The integrated electrical detection, appearance defect detection and inkjet coding machine according to claim 2, wherein, A vent hole (7311) is provided through the center of the surface of the carrier table (731). An air guide groove (7111) is provided on the lifting rod (711) from top to bottom. An air port (7112) is provided on the side wall at the lower end of the lifting rod (711). One end of the air guide groove (7111) penetrates through the driving member (750), and the other end communicates with the air port (7112). Wherein, the lifting rod (711) can rise so that the top surface of the driving member (750) abuts against the top surface of the slot hole (732), and the air guide groove (7111) communicates with the vent hole (7311). The air port (7112) is connected with a flexible air pipe, and the flexible air pipe is connected with a vacuum pump.
4. The integrated electrical detection, appearance defect detection and inkjet coding machine according to claim 1, wherein It further includes a taping mechanism (1000), which is arranged on one side of the second turntable (300). Along the workpiece transportation direction, the taping mechanism (1000) is located behind the last appearance defect visual inspection mechanism and the inkjet coding mechanism (900). The end of the taping mechanism (1000) is connected with a tape collecting mechanism (1100).
5. The integrated electrical detection, appearance defect detection and inkjet coding machine according to claim 1, characterized in that, The transition mechanism (400) includes: A conveying track (410), one end is the feeding position (401), and the other end is the discharging position (402). The conveying track (410) is provided with a plurality of first platform jigs (420). The plurality of first platform jigs (420) are arranged at intervals. When the first platform jigs (420) are on the same plane, the distance between adjacent two first platform jigs (420) is the same. The conveying track (410) can drive the first platform jigs (420) to move in a cycle, and the first platform jigs (420) have magnetism; A calibration base (430), which is fixed at the feeding position (401). A first positioning notch (431) is provided on one side of the calibration base (430) facing the discharging position (402); A calibration push rod (440), which is slidably arranged on one side of the conveying track (410). The calibration push rod (440) can slide linearly to move away from or close to the calibration base (430). A second positioning notch (441) is provided at one end of the calibration push rod (440) facing the calibration base (430). The second positioning notch (441) can cooperate with the first positioning notch (431) to restrict the position of the workpiece; A material waiting jig (450), which is arranged at the discharging position (402). A positioning groove (451) is provided on one side of the material waiting jig (450) facing the calibration base (430). The positioning groove (451) can embed the workpiece.
6. The integrated electrical detection, appearance defect detection and inkjet coding machine according to claim 5, characterized in that, The conveying track (410) includes: A base (411), which is fixed on the surface of the machine table (100); A link component (412), which includes a plurality of groups of link pieces connected end to end. Adjacent two link pieces are rotatably connected and have the same specification. The first platform jigs (420) are fixed on the link pieces; A stepping motor (413), which is fixed on the base (411). The stepping motor (413) is used to drive the link component (412) to roll in a cycle.
7. The integrated electrical detection, appearance defect detection and inkjet coding machine according to claim 1, wherein The transition mechanism (400) includes: A third turntable (460) pivotally mounted on the machine table (100). Around the rotation axis of the third turntable (460), the third turntable (460) is provided with a plurality of through holes (461), and the through holes (461) correspond to the positions of the third workstations (403); A second platform jig (470) fixed above the through holes (461). A positioning hole (471) is provided in the middle of the second platform jig (470), and the positioning hole (471) corresponds to the through holes (461). The positioning hole (471) is used for embedding workpieces.
8. The integrated electrical detection, appearance defect detection and inkjet coding machine according to claim 7, characterized in that The feeding position (401) and the discharging position (402) are oppositely arranged. Two workpiece detection components (480) are arranged on one side of the third turntable (460). The two workpiece detection components (480) are respectively arranged on one side of the feeding position (401) and the discharging position (402). The workpiece detection components (480) are used for detecting the workpieces on the second platform jig (470).
9. The production process of electronic components, characterized in that, For the electrical detection, appearance defect detection and inkjet coding integrated machine according to any one of claims 4 to 6, wherein, along the workpiece transportation direction, at least one set of electrical testing mechanisms (500) are arranged at a plurality of the first workstations (210). At least one bottom appearance defect vision detection mechanism (610) is arranged at the discharging side of the last set of electrical testing mechanisms (500). The last first workstation (210) corresponds to the feeding position (401) in position. The discharging position (402) corresponds to the first second workstation (310) in position. Three third workstations (403) are arranged between the feeding position (401) and the discharging position (402), and a side appearance defect vision detection mechanism (620), a top appearance defect vision detection mechanism (630) and another side appearance defect vision detection mechanism (620) are arranged in sequence. A recycling mechanism (800) and two sets of side appearance defect vision detection mechanisms (620) are arranged in sequence at the discharging side of the first second workstation (310). An inkjet coding mechanism (900) is arranged at the discharging side of the last set of side appearance defect vision detection mechanisms (620). The last second workstation (310) corresponds to the loading position of the taping mechanism (1000) in position. An automatic feeding mechanism is arranged on one side of the taping mechanism (1000), including the following steps: Step 1: Place the workpiece on the first turntable (200) for positioning; Step 2: Rotate the first turntable (200) and move the workpiece to the electrical testing mechanism (500) through the first picking mechanism (220). If the test result passes, proceed to Step 3; Step 3: Rotate the first turntable (200) and move the workpiece to the bottom appearance defect vision detection mechanism (610) for appearance dimension and appearance defect detection. If the test result passes, proceed to Step 4; Step 4: Rotate the first turntable (200), move the workpiece to the feeding position (401) of the transfer mechanism (400) through the first material taking mechanism (220), and place the workpiece on the transfer mechanism (400) to proceed to Step 5; Step 5: The transfer mechanism (400) sequentially conveys the workpiece to a side appearance defect vision inspection mechanism (620), a top appearance defect vision inspection mechanism (630), and another side appearance defect vision inspection mechanism (620) for appearance dimension and appearance defect inspection. If the results of all three tests pass, proceed to Step 6; Step 6: Rotate the second turntable (300), move the workpiece to the first group of side appearance defect vision inspection mechanisms (620) through the second material taking mechanism (320) for appearance dimension and appearance defect inspection, and then move the workpiece to the next group of side appearance defect vision inspection mechanisms (620) for appearance dimension and appearance defect inspection. If the results of both tests pass, proceed to Step 7; Step 7: Rotate the second turntable (300), move the workpiece to the coding mechanism (900) through the second material taking mechanism (320), and use the coding mechanism (900) to code the surface of the workpiece to proceed to Step 7.2.1; Step 7.2.1: Rotate the second turntable (300), move the workpiece to the taping mechanism (1000) through the second material taking mechanism (320), and use the appearance defect inspection machine (600) on the taping mechanism (1000) to inspect the identification code. If the inspection result fails, proceed to Step 8.1; if the inspection result passes, proceed to Step 8.2; Step 8.1: The equipment gives an alarm for manual handling, or an automatic feeding mechanism is selected to supplement a qualified workpiece; Step 8.2: Use the taping mechanism (1000) to tape the workpiece and convey it to the tape collecting mechanism (1100).
10. The production process of electronic components, characterized in that, An integrated electrical detection, appearance defect detection and inkjet coding machine according to any one of claims 4, 7 to 8, wherein, along the workpiece transportation direction, at least one set of electrical testing mechanisms (500) are provided at multiple said first stations (210), the first station (210) on the discharge side of the last set of electrical testing mechanisms (500) corresponds to the feeding position (401) of the transition mechanism (400), and a bottom appearance defect visual detection mechanism (610) is provided, the discharging position (402) corresponds to the first second station (310), two third stations (403) are provided between the feeding position (401) and the discharging position (402), and a top appearance defect visual detection mechanism (630) and a bottom appearance defect visual detection mechanism (610) are sequentially provided, multiple sets of side appearance defect visual detection mechanisms (620) are provided on the discharge side of the first second station (310), the last second station (310) corresponds to the feeding position of the taping mechanism (1000), an automatic feeding mechanism is provided on one side of the taping mechanism (1000), along the transportation direction of the taping mechanism (1000), an inkjet coding mechanism (900) and an appearance defect visual detection mechanism (600) are sequentially provided on one side of the taping mechanism (1000), including the following steps: Step 1: Place the workpiece on the first turntable (200) for positioning; Step 2: Rotate the first turntable (200), move the workpiece to the electrical testing mechanism (500) through the first material taking mechanism (220), if the test result passes, then proceed to Step 3; Step 3: Rotate the first turntable (200), move the workpiece to the feeding position (401) of the transition mechanism (400) through the first material taking mechanism (220), and place the workpiece on the transition mechanism (400), then proceed to Step 4; Step 4: Use the bottom appearance defect visual detection mechanism (610) at the feeding position (401) to detect the appearance dimensions and appearance defects of the workpiece, then proceed to Step 5; Step 5: Convey the workpiece to a top appearance defect visual detection mechanism (630) and a bottom appearance defect visual detection mechanism (610) through the transition mechanism (400) for appearance dimension and appearance defect detection, and finally convey the workpiece to the discharging position (402), if all the test results in Steps 4 to 5 pass, then proceed to Step 6; Step 6: Rotate the second turntable (300), move the workpiece to multiple sets of side appearance defect visual detection mechanisms (620) through the second material taking mechanism (320) for appearance dimension and appearance defect detection, if all the test results pass, then proceed to Step 7; Step 7: Rotate the second turntable (300), move the workpiece to the taping mechanism (1000) through the second material taking mechanism (320), move the workpiece to the inkjet coding mechanism (900) by the taping mechanism (1000), and use the inkjet coding mechanism (900) to inkjet the surface of the workpiece, then proceed to Step 7.1; Step 7.1: Detect the identification code through the appearance defect visual inspection mechanism (600) on the taping mechanism (1000). If the detection result fails, go to Step 8.1; if the detection result passes, go to Step 8.2; Step 8.1: The equipment gives an alarm for manual processing, or selects an automatic feeding mechanism to supplement a qualified workpiece; Step 8.2: Use the taping mechanism (1000) to tape the workpiece and convey it to the tape collecting mechanism (1100).
Citation Information
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