Cable pipe-penetrating protection device
By using elliptical balls and adjustable pipe-through joints in the cable protection device, combined with tension detection and control modules, the insulation layer damage caused by protective pipe cutting and pipe-through during the laying process of the cable is solved, and higher laying quality and power supply reliability are achieved.
Patent Information
- Application Number
- CN202311655281.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-05
- Publication Date
- 2025-04-08
AI Technical Summary
During the cable laying process, existing cable protection pipes are likely to cause scratches and scratches in the cable insulation layer during cutting and pipe penetration, affecting the electrical insulation performance and power supply safety performance of the cable.
A cable pipe-through protection device is designed, which uses annularly arranged and combined elliptical balls to connect to the cable protection pipe port to reduce friction, and is composed of an adjustable pipe-through joint, tension detection module, control module, display module and power supply module to monitor and control tension in real time.
It effectively reduces friction and tension damage during the cable through the pipe, improves the quality of cable laying, reduces the cable failure rate, and enhances the power supply reliability.
Smart Images

Figure CN119787196A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of cable tools, and in particular relates to a cable pipe protection device. Background Art
[0002] Power cables are cables used to transmit and distribute electrical energy. They are often used in urban underground power grids and power station lead-out lines. With the rapid development of science and technology, power cables are increasingly used. At present, there are no special laying tools in the laying process of power cables. They are often laid by manual pulling. During the laying process, the outer skin of the cable is easily damaged by friction, which affects the safe operation of the cable. Therefore, cable protection tubes are currently used to protect them. At present, the cable protection tubes used are mostly steel tubes and PVC tubes. During the cable laying process, the protection tubes often need to be cut with a pipe cutter, electric saw or gas. The incision is not smooth, and some sections are sharp. It is very easy to scratch the cable insulation layer due to the intense friction between the end face of the protective tube and the cable during the cable pipe threading or cable pole laying process, especially when there is a bending angle, which directly affects the electrical insulation performance and power supply safety performance of the cable. In addition, the human pulling can damage the cable due to the uncontrollable force, which will bury safety hazards for future use, further affecting the service life of the cable and even causing safety accidents. Therefore, it is very necessary to provide a cable pipe protection device with a simple structure, which can protect the cable, reduce damage and effectively improve the laying quality. Summary of the invention
[0003] The purpose of the present invention is to overcome the deficiencies of the prior art and to provide a cable conduit protection device which has a simple structure, can protect cables, reduce damage, and effectively improve laying quality.
[0004] The objective of the present invention is achieved in this way: a cable conduit protection device, which comprises a first conduit module and a control module, a control module is arranged in front of the first conduit module, a tension detection module is arranged on the inner side of the control module, a display module is arranged on the outer side of the control module, the first conduit module comprises a first ring body, first clamps and first clamping plates are respectively arranged at both ends of the first ring body, a plurality of first single components are evenly arranged on the circumference of the first ring body, the first single components are detachably connected to the first ring body through a first connecting component, and elliptical balls are arranged in front of the first single components.
[0005] The first connecting piece is a J-shaped buckle.
[0006] The first connecting member can be replaced by a second connecting member.
[0007] The second connecting member includes a bottom plate, a base is arranged above the bottom plate, a fixing plate is arranged above the base, a fixing hole is arranged on the fixing plate, side plates of "L"-shaped structure are arranged on the front and rear sides of the base, the side plates are connected to the base through fixing bolts, slots are arranged inside the side plates, movable plates are arranged on the outer sides of the side plates, the movable plates are movably connected to the base through axle pins, the movable plates are connected by axle rods passing through the slots, a positioning plate is arranged above the movable plate, and positioning holes corresponding to the fixing holes are arranged on the positioning plate.
[0008] The first pipe threading module can be replaced by a second pipe threading module, which includes a second ring body, and second clamps and second clamps are respectively provided at both ends of the second ring body. A plurality of second single components are evenly arranged on the circumference of the second ring body, and the second single components are detachably connected to the second ring body.
[0009] A driver is arranged on one side of the second ring body, and a driving gear is arranged above the driver.
[0010] An inner ring disk is arranged on the circumference of the upper surface of the second ring body, a plurality of cylindrical pins are evenly arranged on the upper surface of the inner ring disk, a gear ring is arranged on the circumference of the side surface of the inner ring disk, and a tooth groove cooperating with the driving gear is arranged inside the gear ring.
[0011] The second unit component includes an upper unit component and a lower unit component, and the upper unit component and the lower unit component are connected by a group of fastening screw holes; the upper unit component and the lower unit component are each provided with a plurality of notches on their inner circumferences, and spiral grooves are provided inside the notches; the upper unit component and the lower unit component are each provided with an inner ring body, and a sleeve is provided inside the inner ring body, and an opening is provided above the sleeve.
[0012] Beneficial effects of the invention: the invention is a cable tube protection device. In use, the device adopts a ring-shaped ball sleeve, that is, an elliptical ball connected to the port of the cable protection tube to reduce friction, so as to avoid severe friction between the cable and the protection tube port during the tube insertion process; the device is composed of an adjustable tube insertion joint (that is, a first tube insertion module / a second tube insertion module), a tension detection module, a control module, a display module, and a power module; the tension detection module is arranged on the inner wall of the adjustable tube insertion joint, and the built-in tension sensor can collect the tension signal during the tube insertion process and upload it to the control module; the control module can The detection information transmitted by the detection module is analyzed, and corresponding analysis and processing are performed, and then transmitted to the display module; the display module adopts an LED display screen, which can display the tension value transmitted by the control module, so as to facilitate intuitive observation by the operating personnel; the power module adopts a replaceable battery pack to provide power energy for the device; the present invention can protect the cable sheath during the cable laying and pipe wearing operation, reduce the friction and tension damage caused by pipe wearing, effectively improve the cable laying quality, reduce the cable failure rate, and enhance the power supply reliability; the present invention has the advantages of simple structure, protection of the cable, reduction of damage, and effective improvement of laying quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a schematic diagram of a first embodiment of a cable pipe protection device of the present invention.
[0014] Figure 2 The present invention is a schematic diagram of the structure of a second connecting piece of a cable pipe protection device.
[0015] Figure 3 It is a schematic diagram of a second embodiment of a cable conduit protection device of the present invention.
[0016] Figure 4 A schematic diagram of the structure of the second ring body of a cable pipe protection device according to the present invention Figure 1 .
[0017] Figure 5 A schematic diagram of the structure of the second ring body of a cable pipe protection device according to the present invention Figure 2 .
[0018] Figure 6 This is a schematic diagram of the structure of the second unit of a cable pipe protection device of the present invention. Figure 1 .
[0019] Figure 7 This is a schematic diagram of the structure of the second unit of a cable pipe protection device of the present invention. Figure 2 .
[0020] In the figure: 100, the first pipe-threading module 1, the first ring body 2, the first fixture 3, the first clamping plate 4, the control module 5, the tension detection module 6, the display module 7, the first unit 8, the first connecting member 81, the J-shaped buckle 9, the elliptical ball 20, the second connecting member 21, the bottom plate 22, the base 23, the fixing plate 24, the fixing hole 25, the side plate 26, the fixing bolt 27, the slot 28, the movable plate 29, the shaft pin 201, the shaft rod 202, the positioning plate 203, the positioning hole 200, the second pipe-threading module 11, the second ring body 101, the inner ring disk 102, the cylindrical pin 103, the gear ring 104, the tooth groove 12, the second fixture 13, the second clamping plate 14, the second unit 41, the upper unit 42, the lower unit 43, the fastening screw hole 44, the notch 45, the inner ring body 46, the sleeve 47, the opening 48, the spiral groove 15, the driver 16, and the driving gear. Implementation
[0021] The present invention will be further described below in conjunction with the accompanying drawings. Example
[0022] like Figure 1-7 As shown, a cable conduit protection device includes a first conduit module 100 and a control module 4, wherein the control module 4 is arranged in front of the first conduit module 100, a tension detection module 5 is arranged inside the control module 4, and a display module 6 is arranged outside the control module 4, the first conduit module 100 includes a first ring body 1, and first clamps 2 and first clamps 3 are arranged at both ends of the first ring body 1, and a plurality of first single components 7 are evenly arranged on the circumference of the first ring body 1, and the first single components 7 are detachably connected to the first ring body 1 through a first connecting component 8, and elliptical balls 9 are arranged in front of the first single components 7.
[0023] The first connecting member 8 is a J-shaped buckle 81 .
[0024] The first connecting member 8 can be replaced by a second connecting member 20 .
[0025] The second connecting member 20 includes a bottom plate 21, a base 22 is arranged above the bottom plate 21, a fixing plate 23 is arranged above the base 22, a fixing hole 24 is arranged on the fixing plate 23, and side plates 25 of "L"-shaped structure are arranged on the front and rear sides of the base 22. The side plates 25 are connected to the base 22 through fixing bolts 26, and slots 27 are arranged inside the side plates 25. Movable plates 28 are arranged on the outer sides of the side plates 25. The movable plates 28 are movably connected to the base 22 through axle pins 29. The movable plates 28 are connected by a shaft rod 201 passing through the slots 27. A positioning plate 202 is arranged above the movable plate 28, and a positioning hole 203 corresponding to and connected with the fixing hole 24 is arranged on the positioning plate 202.
[0026] In this embodiment, the working principle of the second connecting member is as follows: in the initial state, the movable plate and the shaft rod are located at the bottom of the slot. When it is necessary to connect the first unit component and the first ring body, the movable plate is driven to rotate around the shaft pin through the positioning plate, so that the shaft rod moves upward along the slot, so that the positioning plate is parallel to the fixed plate, and the positioning plate, the fixed plate and the movable plate and other structures form a C-shaped structure, and then the bolts pass through the positioning holes and the fixing holes for threaded connection, so that the first unit component and the first ring body are stably connected; when disassembly is required, just remove the bolts and then rotate the positioning plate to complete the disassembly work, which is convenient and quick.
[0027] In this embodiment, the adjustable pipe threading joint (first pipe threading module) adopts a soft connection combination method, and a first clamp and a first clamping plate are provided at both ends. When the device is sleeved on the pipe mouth of the cable protection pipe, it can be firmly connected; an elliptical ball is provided on the end face of each first unit element of the device to avoid friction; and a J-shaped buckle is provided on the back, and a fastening bolt is provided on the buckle, which is used to supplement the fastening after the device is installed on the pipe mouth to prevent it from falling off; in addition, a uniform specification of bayonet is provided between each first unit element, and the operator can increase or decrease the number of unit piece assemblies according to the protection pipes of different calibers, so that the device can adapt to cable protection pipes of various diameters and has a wide range of use; during operation, the size of the adjustable pipe threading joint (first pipe threading module) is adjusted according to the diameter of the cable protection pipe on site, and then the device is fixed at the pipe mouth of the cable protection pipe to perform the pipe threading operation on the cable.
[0028] The present invention is a cable pipe protection device. In use, the device of the present invention adopts a ring-shaped ball sleeve, that is, an elliptical ball connected to the port of the cable protection pipe to reduce friction and avoid severe friction between the cable and the protection pipe port during the pipe insertion process; it is composed of an adjustable pipe insertion joint (that is, the first pipe insertion module 100 / the second pipe insertion module 200), a tension detection module 5, a control module 4, a display module 6, and a power module; the tension detection module 5 is arranged on the inner wall of the adjustable pipe insertion joint, and the built-in tension sensor can collect the tension signal during the pipe insertion process and upload it to the control module 4; the control module 4 can detect the tension The detection information transmitted by the module 5 is analyzed, and corresponding analysis and processing are performed, and then transmitted to the display module 6; the display module 6 adopts an LED display screen, which can display the tension value transmitted by the control module 4, so as to facilitate intuitive observation by the operator; the power module adopts a replaceable battery pack to provide power energy for the device; the present invention can protect the cable sheath during the cable laying and pipe threading operation, reduce the friction and tension damage during pipe threading, effectively improve the cable laying quality, reduce the cable failure rate, and enhance the power supply reliability; the present invention has the advantages of simple structure, protection of the cable, reduction of damage, and effective improvement of laying quality. Example
[0029] like Figure 1-7 As shown, a cable conduit protection device includes a first conduit module 100 and a control module 4, wherein the control module 4 is arranged in front of the first conduit module 100, a tension detection module 5 is arranged inside the control module 4, and a display module 6 is arranged outside the control module 4, the first conduit module 100 includes a first ring body 1, and first clamps 2 and first clamps 3 are arranged at both ends of the first ring body 1, and a plurality of first single components 7 are evenly arranged on the circumference of the first ring body 1, and the first single components 7 are detachably connected to the first ring body 1 through a first connecting component 8, and elliptical balls 9 are arranged in front of the first single components 7.
[0030] The first pipe threading module 100 can be replaced by a second pipe threading module 200, which includes a second ring body 11, and second clamps 12 and second clamps 13 are respectively provided at both ends of the second ring body 11. A plurality of second single components 14 are evenly arranged on the circumference of the second ring body 11, and the second single components 14 are detachably connected to the second ring body 11.
[0031] A driver 15 is disposed on one side of the second ring body 11 , and a driving gear 16 is disposed above the driver 15 .
[0032] An inner ring disk 101 is arranged on the circumference of the second ring body 11, a plurality of cylindrical pins 102 are evenly arranged above the inner ring disk 101, a gear ring 103 is arranged on the circumference of the side surface of the inner ring disk 101, and a tooth groove 104 cooperating with the driving gear 16 is arranged inside the gear ring 103.
[0033] The second unit component 14 includes an upper unit component 41 and a lower unit component 42, and the upper unit component 41 and the lower unit component 42 are connected by a group of fastening screw holes 43; the upper unit component 41 and the lower unit component 42 are each provided with a plurality of notches 44 on their inner circumferences, and spiral grooves 48 are each provided inside the notches 44; the upper unit component 41 and the lower unit component 42 are each provided with an inner ring body 45, and a sleeve 46 is provided inside the inner ring body 45, and an opening 47 is provided above the sleeve 46.
[0034] In this embodiment, the working principle of the second pipe threading module is as follows: the driver drives the driving gear to rotate. Since the tooth groove on the outer periphery of the second ring body cooperates with the driving gear, the driving gear can drive the second ring body to rotate through the tooth groove. A number of cylindrical pins are arranged on the upper end face of the second ring body, and the cylindrical pins cooperate with the spiral grooves of the second unit. When the second ring body rotates, multiple second units are driven to rotate at the same time through the cylindrical pins. The second unit is a split structure, including an upper unit and a lower unit, which are connected by a group of fastening screw holes, which is convenient for the installation of the second unit and convenient for increase or decrease according to actual needs.
[0035] The present invention has the following advantages: 1) It can reduce the scratching of the cable outer skin by the pipe mouth when the cable is passed through the pipe, and adopts a flexible and expandable structure, which can adapt to various types of cable protection pipes, has a wide range of uses, and can effectively improve the power supply safety; 2) It is equipped with a tension detection module and a display module, which can effectively display the tension value during the pipe passing process, which is convenient for operators to observe and avoid pulling the cable, and can effectively improve the cable laying quality; 3) It effectively solves the problem that during the traditional cable pipe passing operation, the pipe mouth of the cable protection pipe is easy to scratch the cable insulation layer, and the tension size cannot be controlled, which damages the cable outer skin and causes safety hazards, thereby affecting Affecting the service life of the cable and even causing safety accidents; ④ It has good economic and social benefits: Economic benefits: It reduces the damage of the pipe mouth to the cable sheath during the cable protection pipe threading operation during the power cable laying process, and at the same time avoids the accident of artificial damage to the cable due to uncontrollable pulling force. It can effectively reduce the friction during the pipe threading process, improve the efficiency and quality of cable pipe threading operations, reduce the cable failure rate, save the economic losses caused by cable damage and failure, and indirectly generate economic benefits; Social benefits: improve work efficiency, improve cable construction quality, and enhance power supply stability.
[0036] The present invention is a cable pipe protection device. In use, the device of the present invention adopts a ring-shaped ball sleeve, that is, an elliptical ball connected to the port of the cable protection pipe to reduce friction and avoid severe friction between the cable and the protection pipe port during the pipe insertion process; it is composed of an adjustable pipe insertion joint (that is, the first pipe insertion module 100 / the second pipe insertion module 200), a tension detection module 5, a control module 4, a display module 6, and a power module; the tension detection module 5 is arranged on the inner wall of the adjustable pipe insertion joint, and the built-in tension sensor can collect the tension signal during the pipe insertion process and upload it to the control module 4; the control module 4 can detect the tension The detection information transmitted by the module 5 is analyzed, and corresponding analysis and processing are performed, and then transmitted to the display module 6; the display module 6 adopts an LED display screen, which can display the tension value transmitted by the control module 4, so as to facilitate intuitive observation by the operator; the power module adopts a replaceable battery pack to provide power energy for the device; the present invention can protect the cable sheath during the cable laying and pipe threading operation, reduce the friction and tension damage during pipe threading, effectively improve the cable laying quality, reduce the cable failure rate, and enhance the power supply reliability; the present invention has the advantages of simple structure, protection of the cable, reduction of damage, and effective improvement of laying quality.
Claims
1. A cable pipe protection device, comprising a first pipe-threading module and a control module, characterized in that: A control module is arranged in front of the first pipe threading module, a tension detection module is arranged inside the control module, and a display module is arranged outside the control module. The first pipe threading module includes a first ring body, and first clamps and first clamping plates are respectively arranged at both ends of the first ring body. A plurality of first units are evenly arranged on the circumference of the first ring body, and the first units are detachably connected to the first ring body through a first connecting member, and elliptical balls are arranged in front of the first units.
2. A cable conduit protection device according to claim 1, characterized in that: The first connecting piece is a J-shaped buckle.
3. A cable conduit protection device as claimed in claim 2, characterized in that: The first connecting member can be replaced by a second connecting member.
4. A cable conduit protection device as claimed in claim 3, characterized in that: The second connecting member includes a bottom plate, a base is arranged above the bottom plate, a fixing plate is arranged above the base, a fixing hole is arranged on the fixing plate, side plates of "L"-shaped structure are arranged on the front and rear sides of the base, the side plates are connected to the base through fixing bolts, slots are arranged inside the side plates, movable plates are arranged on the outer sides of the side plates, the movable plates are movably connected to the base through axle pins, the movable plates are connected by axle rods passing through the slots, a positioning plate is arranged above the movable plate, and positioning holes corresponding to the fixing holes are arranged on the positioning plate.
5. A cable conduit protection device according to claim 1, characterized in that: The first pipe threading module can be replaced by a second pipe threading module, which includes a second ring body, and second clamps and second clamps are respectively provided at both ends of the second ring body. A plurality of second single components are evenly arranged on the circumference of the second ring body, and the second single components are detachably connected to the second ring body.
6. A cable conduit protection device as claimed in claim 5, characterized in that: A driver is arranged on one side of the second ring body, and a driving gear is arranged above the driver.
7. A cable conduit protection device as claimed in claim 6, characterized in that: An inner ring disk is arranged on the circumference of the upper surface of the second ring body, a plurality of cylindrical pins are evenly arranged on the upper surface of the inner ring disk, a gear ring is arranged on the circumference of the side surface of the inner ring disk, and a tooth groove cooperating with the driving gear is arranged inside the gear ring.
8. A cable conduit protection device as claimed in claim 5, characterized in that: The second unit component includes an upper unit component and a lower unit component, and the upper unit component and the lower unit component are connected by a group of fastening screw holes; the upper unit component and the lower unit component are each provided with a plurality of notches on their inner circumferences, and spiral grooves are provided inside the notches; the upper unit component and the lower unit component are each provided with an inner ring body, and a sleeve is provided inside the inner ring body, and an opening is provided above the sleeve.